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Inclined Plane Test Method To Determine Structural Build-Up at Rest of Self-Consolidating Concrete
Inclined Plane Test Method To Determine Structural Build-Up at Rest of Self-Consolidating Concrete
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After casting, concrete flow resistance increases due to physical and in particular on: (a) the size of the floc; (b) the favorable
restructuring and cement hydration, thus affecting some key spatial distribution of particles; (c) entanglement density;
characteristics of the material, including segregation resistance, and (d) molecular association in polymer solutions.
lateral pressure exerted on formwork, and bond between successive Thixotropic behavior is encountered in some solid dispersion
lifts. A systematic program was undertaken to evaluate the structural systems where bond between various molecules, leading to
buildup of self-consolidating concrete (SCC) using a novel
inclined plane method. The critical angle of the plane at the
a rise in cohesiveness, can correspond to hydrogen or ionic
commencement of movement of the sheared material placed onto a bond on the molecular level and internal friction from solid
roughened surface is used to determine static yield stress. Repetitive particles.2,3 Such bond is predominant at a low shear rate and
tests carried out on SCC indicate that the rate of structural buildup can be destroyed by mixing at a high shear rate. The
has a relative error of 7 to 9%, depending on thixotropic level and reagglomeration and recovery of bond between adjacent
shear history. Comparisons carried out with 29 SCC mixtures of molecules can be established following a rest period.
various compositions demonstrate that yield stress characteristics Cementitious systems are non-Newtonian fluids exhibiting
determined using the inclined plane method are comparable to a τ0rest that must be surmounted for flow to occur.
those measured using a concrete rheometer (R2 = 0.82). Frequently, the literature describes the flow curves of
concrete as conforming to the Bingham model. This
Keywords: inclined plane; rheology; self-consolidating concrete; structural approximation is probably only valid for a low shear rate. In
breakdown; structural buildup; thixotropy; viscosity; yield stress. fact, yield stress and plastic viscosity values are shown to be
exponential functions of water content and the flow
INTRODUCTION characteristics related to structural breakdown (that is,
The yield stress of viscoelastic materials, such as breakdown of existing bonds due to hydration and hydrogen
cosmetics, mayonnaise, paint, quick clays, snow slides, and and van der Waals bonds on a molecular scale).4 This is
flowable cement-based materials, exhibit a solid-like manifested by a decrease of the external energy that keeps
behavior under small applied stresses and a liquid-like the concrete in a fluid state and gives rise to the development
behavior when the applied shear stress exceeds the intrinsic of hysteresis loops. Hysteresis loops are typical of thixotropic
yield stress of the material. In spite of the macroscopic materials. In the presence of water, a large number of very
similarities between these materials, the microscopic small particles in a cementitious system interact via colloidal
behavior mechanisms are quite different. The increase of forces (van der Waals, double layer, steric), whereas bigger
viscosity of a sample left at rest is termed as “aging,” grains interact via direct contact (friction and collision).
whereas the decrease of viscosity with mixing time under a Thus, there are networks of colloidal interaction and grain-
given shear rate is termed as “shear rejuvenation.”1 Thixotropy to-grain interaction. The addition of chemical admixtures,
can be defined as a decrease of viscosity of the material with such as high-range water-reducing admixtures (HRWRAs)
time when the material is made to flow under a given shear and viscosity-modifying admixtures (VMAs), can alter the
rate.1 Thixotropy is a reversible phenomenon, meaning that rheological properties of the system. Therefore, highly flowable
the viscosity begins to increase following a given period of materials made with a low water-cementitous material ratio
rest or when the material is subjected to a very low shear rate (w/cm), HRWRAs, and VMAs can behave differently than
over a certain lapse of time. This is referred to as structural conventional cement-based systems with respect to rest time.
recovery or structural buildup at rest and is related to the
coagulation of the material, leading to an increase in internal Evaluation of thixotropy
shear resistance, or static yield stress (τ0rest), which increases The proper evaluation of structural breakdown and
with rest time.2 Thixotropy and the related structural buildup at rest of highly flowable concrete, including self-
buildup at rest are prominent features of many complex consolidating concrete (SCC), is important because these
fluids and appear to be present when the τ0rest is also time-dependent rheological properties can affect a number
present. Theoretically, τ0rest is defined as the stress at of key properties of concrete, including static stability,
which viscosity changes from being infinite to having a maximum formwork pressure and its decay after casting, air
finite value. τ0rest and thixotropy are not inherent material entrapment and surface finish, and interlayer bond strength
properties because they depend on the shear history of the between successive concrete lifts in the absence of mechanical
system. τ0rest can vary more than one order of magnitude,
depending on measurement technique and duration.2
Both thixotropy and structural buildup at rest are intimately ACI Materials Journal, V. 107, No. 5, September-October 2010.
MS No. M-2009-372 received November 5, 2009, and reviewed under Institute
linked and are generated from the same cause: the interplay publication policies. Copyright © 2010, American Concrete Institute. All rights reserved,
between flow and structure (restructuring) of a fluid.1 The including the making of copies unless permission is obtained from the copyright proprietors.
Pertinent discussion including authors’ closure, if any, will be published in the July-August
magnitude of thixotropy is dependent on the microstructure, 2011 ACI Materials Journal if the discussion is received by April 1, 2011.
With increasing rest time, the critical angle increases, and Fig. 2—Free-body diagram of mass m kept on inclined
hence the corresponding τ0rest. An increase in τ0rest with plane with slope angle θ.16
respect to rest time reflects the structural buildup of the
cementitious material with time.
To conduct the tests efficiently using the inclined plane very small for cement mortar, even though the container had
approach, many preliminary tests were conducted to formulate given good results for bentonite slurries that were initially
a protocol of testing that can reflect the flow characteristics tested. The next type of containers to be used were conical
of highly flowable mortar and SCC. Tests were first carried
hopper containers of a truncated cone shape measuring 70 mm
out with bentonite slurry so as to formulate a protocol for
proper use of the inclined plane approach. The test protocol (2.75 in.) in lower diameter, 55 mm (2.17 in.) in upper diameter,
that was finally adopted in this investigation for the inclined and 70 mm (2.75 in.) in height. They also proved to be of
plane test for SCC is presented in Appendix A. marginal utility in the case of mortar and concrete. Finally,
Initially, for the development of this test, the inclined cylinders of 60 mm (2.36 in.) in diameter and 120 mm (4.72 in.)
plane was coated with a commercial resin and fine Ottawa in height opened at both ends were selected. They are filled
sand. Uniformity of surface roughness was difficult to with mortar to a marked height of 100 mm (3.93 in.), and to
obtain, however. The next attempt aimed at using commercial the top in the case of SCC. The use of different heights for
waterproof sandpapers. These are designated by the size of fluid mortar is for practical convenience so that the spread of
the grit, which is defined with reference to the number of flowing material after lifting the cylinder would be within
abrasive particles per 1 in. (25.4 mm) of sandpaper. A lower the width of the inclined plane.
grit number indicates higher roughness of the sandpaper and,
conversely, a higher grit number refers to a smoother sandpaper. EXPERIMENTAL PROGRAM
Initially, sandpapers with lower grit numbers (grit numbers The investigation was carried out on 29 SCC mixtures and
200 and 400) were tried. This measure proved to be less aimed at comparing the rheological properties of SCC
effective given the high friction with the tested sample; when
mixtures determined using the inclined plane method to
the inclination of the upper surface was increased to initiate
flow, the whole sample began to slide without any shearing those obtained using a concrete rheometer. Measured
at the top surface. A superfine sandpaper having a grit responses included the τ0rest determined at four successive
number of 600 was finally selected and gave satisfactory rest periods up to 60 minutes, necessitating four inclined
results. The selected sandpaper is made of aluminum oxide plane setups. The rate of increase in τ0rest at rest was also
abrasive material and is waterproof, necessitating changes determined using a coaxial vane rheometer on concrete
every 10 to 15 tests. samples subjected to four successive rest periods. One of the
To fill the known quantity of mortar or flowing concrete, SCC mixtures (SCC20) was repeated four times to determine
different types of containers were tested. Initially, small the variations of τ0rest measurements carried out between 15
cylindrical containers of 20 mm (0.78 in.) in diameter and and 60 minutes of rest measured using the inclined plane test
40 mm (1.57 in.) in height were used. The size proved to be and concrete rheometer.
Table 2—Repeatability results of SCC20 mixture using inclined plane and modified concrete rheometer
Static yield stress, τ0rest, Pa (psi) Statistical characteristics
Rest time,
Test minutes SCC20A SCC20B SCC20C SCC20D x, Pa (psi) σ, Pa (psi) COV, % RE, %
15 395 (0.057) 385 (0.056) 390 (0.057) 345 (0.050) 380 (0.055) 22 (0.003) 6 9
30 500 (0.073) 480 (0.070) 490 (0.071) 445 (0.065) 480 (0.070) 24 (0.003) 5 8
Inclined plane test
45 600 (0.087) 575 (0.083) 590 (0.086) 540 (0.078) 575 (0.083) 27 (0.004) 5 8
60 700 (0.102) 670 (0.097) 695 (0.101) 635 (0.092) 675 (0.0980) 30 (0.004) 4 7
15 470 (0.068) 430 (0.062) 480 (0.070) 410 (0.059) 445 (0.065) 33 (0.005) 7 12
30 630 (0.091) 600 (0.087) 630 (0.091) 555 (0.080) 605 (0.088) 34 (0.005) 6 9
Modified concrete rheometer
45 790 (0.115) 770 (0.112) 780 (0.113) 705 (0.102) 760 (0.110) 39 (0.006) 5 8
60 950 (0.138) 940 (0.136) 930 (0.135) 855 (0.124) 920 (0.133) 45 (0.007) 5 8
Note: x is average; σ is standard deviation; COV is coefficient of variation; and RE is relative error corresponding to 95% confidence limit.