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Analytical Solutions of Heat Transfer and Film Thickness with
Slip Condition Effect in Thin-Film Evaporation for Two-Phase
Flow in Microchannel
Ahmed Jassim Shkarah,1,2 Mohd Yusoff Bin Sulaiman,1 and Md. Razali bin Hj Ayob1
1
Faculty of Mechanical Engineering, Universiti Teknikal Malaysia Melaka (UTeM), Melaka, Malaysia
2
Department of Mechanical Engineering, Thi-Qar University, 64001 Nassiriya, Iraq
Copyright © 2015 Ahmed Jassim Shkarah et al. This is an open access article distributed under the Creative Commons Attribution
License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly
cited.
Physical and mathematical model has been developed to predict the two-phase flow and heat transfer in a microchannel with
evaporative heat transfer. Sample solutions to the model were obtained for both analytical analysis and numerical analysis. It is
assumed that the capillary pressure is neglected (Morris, 2003). Results are provided for liquid film thickness, total heat flux, and
evaporating heat flux distribution. In addition to the sample calculations that were used to illustrate the transport characteristics,
computations based on the current model were performed to generate results for comparisons with the analytical results of Wang et
al. (2008) and Wayner Jr. et al. (1976). The calculated results from the current model match closely with those of analytical results of
Wang et al. (2008) and Wayner Jr. et al. (1976). This work will lead to a better understanding of heat transfer and fluid flow occurring
in the evaporating film region and develop an analytical equation for evaporating liquid film thickness.
The heat transfer rate by evaporation occurring at the liquid- We can find 𝑑𝑝𝑙 /𝑑𝑥 by differentiating (14) with respect to 𝑥,
vapor interface in the thin-film region can be determined by and assume uniform vapor pressure, 𝑝V , along the meniscus:
But at the same time 𝑞 in (10) is equal to the heat transfer Substituting (21) into (20) yields
rate through the liquid thin film; that is,
𝑇wall − 𝑇V (1 + (𝑝𝑐 + 𝑝𝑑 ) /𝜌V ℎ𝑓𝑔 )
𝑇wall − 𝑇𝛿
𝑞 = 𝑘𝑙 . (11) 𝛿/𝑘𝑙
𝛿 (22)
From expanding the Clausius-Clapeyron equation, we can 𝑑 𝜌𝑙 𝑑 (𝑝𝑐 + 𝑝𝑑 ) 2𝛿3 + 6𝛽𝛿2
= −ℎ𝑓𝑔 [ ( )( )] .
find 𝑑𝑥 𝜇𝑙 𝑑𝑥 6
𝑑𝑝 ℎ𝑓𝑔
( ) = , For the evaporating thin-film region, the disjoining pressure
𝑑𝑇 sat 1 1 (12) is one dominant parameter, which governs the fluid flow in
𝑇V ( − )
𝜌V 𝜌𝑙 the evaporating thin-film region. And in the evaporating thin
film region, the absolute disjoining pressure is much larger
Δ𝑝 than the capillary pressure especially when the curvature
𝑇𝛿 = 𝑇V (1 + ). (13)
𝜌V ℎ𝑓𝑔 variation along the meniscus is very small. In order to find
the primary factor affecting the thin-film evaporation in the
The pressure difference between vapor and liquid, Δ𝑝, at the evaporating thin-film region, it is assumed that the capillary
liquid-vapor interface is due to both the capillary pressure pressure, 𝑝𝑐 , is neglected.
and disjoining pressure and is expressed using the augmented Then, (22) becomes
Young-Laplace equation:
𝑇wall − 𝑇V (1 + 𝑝𝑑 /𝜌V ℎ𝑓𝑔 )
Δ𝑝 = 𝑝V − 𝑝𝑙 = 𝑝𝑐 + 𝑝𝑑 . (14)
𝛿/𝑘𝑙
The disjoining pressure for a nonpolar liquid is expressed as (23)
𝑑 𝜌𝑙 𝑑𝑝𝑑 2𝛿3 + 6𝛽𝛿2
= −ℎ𝑓𝑔 [ ( )( )] .
𝐴 𝑑𝑥 𝜇𝑙 𝑑𝑥 6
𝑝𝑑 = , (15)
𝛿3
From (15) we find 𝑝𝑑 and 𝑑𝑝𝑑 /𝑑𝑥;
where 𝐴 is the dispersion constant and 𝛿 is the film thickness.
The capillary pressure is the product of interfacial curvature 𝑑𝑝𝑑 −3𝐴 𝑑𝛿
𝐾 and surface tension coefficient 𝜎: = 4 . (24)
𝑑𝑥 𝛿 𝑑𝑥
𝑝𝑐 = 𝜎𝐾, (16) Substituting (15) and (24) into (23) yields
3/2
𝑑2 𝛿 𝑑𝛿 2 𝑇wall − 𝑇V (1 + (𝐴/𝛿3 ) /𝜌V ℎ𝑓𝑔 )
𝐾=( ) [1 + ( )] . (17)
𝑑𝑥2 𝑑𝑥
𝛿/𝑘𝑙
(25)
Substituting (13) into (11) the heat flux can be rewritten as
𝑑 𝜌𝑙 −3𝐴 𝑑𝛿 2𝛿3 + 6𝛽𝛿2
= −ℎ𝑓𝑔 [ ( 4 )( )] .
𝑇wall − 𝑇V (1 + Δ𝑝/𝜌V ℎ𝑓𝑔 ) 𝑑𝑥 𝜇𝑙 𝛿 𝑑𝑥 6
𝑞 = . (18)
𝛿/𝑘𝑙 We can rewrite the heat flux as
Substituting (14) into (16) the heat flux can be rewritten as 𝑑 𝜌𝑙 𝐴 𝑑𝛿 1 3𝛽
𝑞 = ℎ𝑓𝑔 [ ( + )] . (26)
𝑑𝑥 𝜇𝑙 𝑑𝑥 𝛿 𝛿2
𝑇wall − 𝑇V (1 + (𝑝𝑐 + 𝑝𝑑 ) /𝜌V ℎ𝑓𝑔 )
𝑞 = . (19)
𝛿/𝑘𝑙 Simplifying (25) gives
1 8
Tw − T = 0.5 K
0.8
6
0.6
qt (W/m)
𝛿/𝛿0
4
0.4
2
0.2
0 0
0 4 8 12 16 20 0 2 4 6
Twall − T x/𝛿0
𝑑𝛿 1 3𝛽 2
2 [ ( + )] + 𝐷
𝑑𝑥 𝛿 𝛿2
Tw − T = 0.1 K
2𝜇𝑙 𝑘 3𝑘 𝛽
= [ 𝑙 (𝑇V − 𝑇wall ) + 𝑙 2 (𝑇V − 𝑇wall ) (28)
1.8 ℎ𝑓𝑔 𝐴𝜌𝑙 𝛿 2𝛿
𝑘𝑙 𝑇V 𝐴 3𝛽𝑘𝑙 𝑇V 𝐴
+ 4
+ ] + 𝐶.
1.6 4𝜌V ℎ𝑓𝑔 𝛿 5𝜌V ℎ𝑓𝑔 𝛿5
So
1.4
𝑑𝛿 2
[ ]
𝑑𝑥
1.2 1
= 2
[1/𝛿 + 3𝛽/𝛿2 ]
1 2𝜇𝑙 𝑘
×( [ 𝑙 (𝑇 − 𝑇wall )
0 2 4 6 ℎ𝑓𝑔 𝐴𝜌𝑙 𝛿 V
x/𝛿0
3𝑘𝑙 𝛽
+ (𝑇 − 𝑇wall )
Numerical solution 2𝛿2 V
Analytical solution
𝑘𝑙 𝑇V 𝐴 3𝛽𝑘𝑙 𝑇V 𝐴
+ + ] + (𝐶 − 𝐷)) .
Figure 3: Dimensionless evaporative film thickness profile at a 4𝜌V ℎ𝑓𝑔 𝛿4 5𝜌V ℎ𝑓𝑔 𝛿5
superheat of 0.1 K. (29)
Mathematical Problems in Engineering 5
20 60
Tw − T = 1 K
Tw − T = 2 K
16
40
12
𝛿/𝛿0
𝛿/𝛿0
8
20
0 0
0 2 4 6 0 2 4 6
x/𝛿0 x/𝛿0
Let
From (26) and (27),
𝐵 = 𝐶 − 𝐷, (30)
𝑑𝛿 1 𝑑 𝜌𝑙 𝐴 𝑑𝛿 1 3𝛽
=( 𝑞 = ℎ𝑓𝑔 [ ( + )]
𝑑𝑥 [1/𝛿 + 3𝛽/𝛿2 ]
2 𝑑𝑥 𝜇𝑙 𝑑𝑥 𝛿 𝛿2
(34)
2𝜇𝑙 𝑘𝑇 𝑘𝑇 𝑘𝑇𝐴
×( = ( 𝑙 wall − 𝑙 V − 𝑙 V 4 ) .
ℎ𝑓𝑔 𝐴𝜌𝑙 𝛿 𝛿 𝜌V ℎ𝑓𝑔 𝛿
(31)
𝑘 3𝑘 𝛽
× [ 𝑙 (𝑇V − 𝑇wall ) + 𝑙 2 (𝑇V − 𝑇wall ) So
𝛿 2𝛿
2
1/2 (𝜇𝑙 𝑘𝑙 /ℎ𝑓𝑔 𝜌𝑙 𝐴) (𝑇𝑤 − 𝑇V ) − (𝜇𝑙 𝑘𝑙 𝑇V /ℎ𝑓𝑔 𝜌𝑙 𝜌V 𝐴) (1/𝛿3 )
𝑘𝑇𝐴 3𝛽𝑘𝑙 𝑇V 𝐴
+ 𝑙 V 4+ ] + 𝐵)) . 𝛿
4𝜌V ℎ𝑓𝑔 𝛿 5𝜌V ℎ𝑓𝑔 𝛿5 (35)
𝑑 𝑑𝛿 1 3𝛽
= [ ( + )] .
To find constant 𝐵 we apply the boundary condition 𝑑𝑥 𝑑𝑥 𝛿 𝛿2
𝑑𝛿
= 0 𝛿 = 𝛿𝑜 . (32) Then
𝑑𝑥
So we get 𝑑 𝑑𝛿 1 3𝛽
[ ( + )]
𝑑𝑥 𝑑𝑥 𝛿 𝛿2
2𝜇𝑙 (36)
𝐵=− 2
[(𝑘𝑙 𝜐𝑙 /ℎ𝑓𝑔 𝐴) (𝑇𝑤 − 𝑇V )] − (𝑘𝑙 𝜐𝑙 𝑇V /ℎ𝑓𝑔 𝜌V ) 𝛿−3
ℎ𝑓𝑔 𝐴𝜌𝑙
= .
𝛿
𝑘 3𝑘 𝛽
× [ 𝑙 (𝑇V − 𝑇wall ) + 𝑙 2 (𝑇V − 𝑇wall ) (33)
𝛿𝑜 2𝛿𝑜 Note that
𝑘𝑙 𝑇V 𝐴 3𝛽𝑘𝑙 𝑇V 𝐴
+ + ]. 𝜇𝑙
4𝜌V ℎ𝑓𝑔 𝛿𝑜 5𝜌V ℎ𝑓𝑔 𝛿𝑜5
4 𝜐𝑙 = . (37)
𝜌𝑙
6 Mathematical Problems in Engineering
800 60000
Tw − T = 5 K
Tw − T = 10 K
600
40000
𝛿/𝛿0
400
𝛿/𝛿0
20000
200
0 0
0 2 4 6 0 2 4 6
x/𝛿0 x/𝛿0
Figure 7: Dimensionless evaporative film thickness profile at a Figure 8: Dimensionless evaporative film thickness profile at a
superheat of 5 K. superheat of 10 K.
𝑑𝑥
𝛿optimum = √4𝛿𝑜 .
3
(38) (43)
The total heat transfer rate per unit width along the meniscus,
So 𝑞𝑡 , can be calculated by
𝑥
𝑇wall 𝑇V 4𝑇V 𝐴 𝑞𝑡 = ∫ 𝑞 𝑑𝑥. (44)
(− 2
+ 2
+ 5
) = 0.
0
(𝛿optimum ) (𝛿optimum ) 𝜌V ℎ𝑓𝑔 (𝛿optimum )
(39) From (34)
𝑥
𝑑 𝜌𝑙 𝐴 𝑑𝛿 1 3𝛽
Then 𝑞𝑡 = ∫ ℎ𝑓𝑔 [ ( + )] 𝑑𝑥. (45)
0 𝑑𝑥 𝜇𝑙 𝑑𝑥 𝛿 𝛿2
4𝐴𝑇V So
𝛿optimum = √3 . (40)
𝜌V ℎ𝑓𝑔 (𝑇𝑤 − 𝑇V ) ℎ𝑓𝑔 𝜌𝑙 𝐴 𝑑𝛿 1 3𝛽
𝑞𝑡 = ( + 2 ). (46)
𝜇𝑙 𝑑𝑥 𝛿 𝛿
For the nonevaporating film region, the heat flux is zero.
Clearly, the interface temperature is equal to the wall tem- Dimensionless thickness of the evaporating region can be
perature. The equilibrium thickness 𝛿𝑜 can be readily found defined as
by
𝛿
𝛿̂ = , (47)
𝑘𝑇 𝑘𝑇 𝑘𝑇𝐴 𝛿𝑜
𝑞 = ( 𝑙 wall − 𝑙 V − 𝑙 V 4 ) = 0. (41)
𝛿𝑜 𝛿𝑜 𝜌V ℎ𝑓𝑔 𝛿𝑜 where 𝛿𝑜 is the thickness of the nonevaporating region.
Mathematical Problems in Engineering 7
0.8 0.8
Tw − T = 0.3 K Tw − T = 1 K
0.6 0.6
𝜙 0.4 𝜙 0.4
0.2 0.2
0 0
0 4 8 12 16 0 2 4 6
x/𝛿0 x/𝛿0
Figure 9: Dimensionless heat flux profile at a superheat of 0.3 K. Figure 11: Dimensionless heat flux profile at a superheat of 1 K.
0.8 0.8
Tw − T = 0.7 K Tw − T = 2 K
0.6 0.6
𝜙 0.4 𝜙 0.4
0.2 0.2
0 0
0 4 8 12 16 0 2 4 6
x/𝛿0 x/𝛿0
Figure 10: Dimensionless heat flux profile at a superheat of 0.7 K. Figure 12: Dimensionless heat flux profile at a superheat of 2 K.
𝑥 𝑞
𝜓= . (48) 𝜙= , (49)
𝛿𝑜 𝑞𝑜
8 Mathematical Problems in Engineering
0.8 0.8
Tw − T = 5 K 𝛽 = 0 (no slip)
0.6 0.6
𝜙 0.4 𝜙 0.4
0.2 0.2
0 0
0 2 4 6 0 2 4 6
x/𝛿0 x/𝛿0
Figure 13: Dimensionless heat flux profile at a superheat of 5 K. Figure 15: Dimensionless heat flux profile at a 𝛽 = 0 nm.
0.8
0.6 ℎ𝑓𝑔 𝜌𝑙 𝐴
𝜙=
𝜇𝑙
2
([(𝑘𝑙 𝜐𝑙 /ℎ𝑓𝑔 𝐴) (𝑇𝑤 − 𝑇V )] − (𝑘𝑙 𝜐𝑙 𝑇V /ℎ𝑓𝑔 𝜌V ) 𝛿−3 ) /𝛿
𝜙 0.4 ×
(𝑘𝑙 (𝑇𝑤 − 𝑇V ) /𝛿𝑜 )
𝛿𝑜 𝛿𝑜4
= − ,
0.2
𝛿 𝛿4
(51)
or
0 1 1
𝜙= (1 − ) . (52)
0 2 4 6 𝛿̂ 𝛿̂3
x/𝛿0
By considering 𝑑𝜙/𝑑𝛿̂ = 0, we can determine the maximum
Numerical solution
Analytical solution
dimensionless heat flux 𝜙max . The local heat flux through the
evaporating thin film reaches its maximum when 𝛿̂ = 41/3 .
Figure 14: Dimensionless heat flux profile at a superheat of 10 K. Letting 𝛿̂ = 41/3 in (52), the maximum dimensionless heat
flux, 𝛿̂max , can be found as
where 3
𝛿̂max = 4/3 ≈ 0.473. (53)
𝑘 (𝑇 − 𝑇V ) 4
𝑞𝑜 = 𝑙 𝑤 (50)
𝛿𝑜
Equation (53) indicates that the maximum heat flux occur-
is the heat flux at the interface temperature equal to the vapor ring in the evaporating thin-film region is not greater than
temperature. 0.473 times of the characteristic flux heat.
Mathematical Problems in Engineering 9
0.8 0.8
0.6 0.6
𝜙 0.4 𝜙 0.4
0.2 0.2
0 0
0 2 4 6 0 2 4 6
x/𝛿0 x/𝛿0
0.8
4000
𝛽 = 3 ∗ 10−9 m
𝛽 = 0 (no slip)
0.6
3000
𝜙 0.4
𝛿/𝛿0
2000
0.2
1000
0
0
0 2 4 6
0 2 4 6
x/𝛿0
x/𝛿0
Numerical solution
Numerical solution
Analytical solution
Analytical solution
Figure 18: Dimensionless heat flux profile at a 𝛽 = 3 nm.
Figure 19: Dimensionless evaporative film thickness profile at a 𝛽 =
0 nm.
4000 4000
3000 3000
𝛿/𝛿0
𝛿/𝛿0
2000 2000
1000 1000
0 0
0 2 4 6 0 2 4 6
x/𝛿0 x/𝛿0
Authors Numerical solution analytical solution Finding analytical equation for 𝛿 Slip condition
Potash and Wayner [5] o x x x
Moosman and Homsy [15] o o x x
Schonberg and Wayner [9] o o x x
Stephan and Busse [7] o x x x
Schonberg et al. [16] o o x x
Shikhmurzaev [17] x o x x
Ma and Peterson [10] o x x x
Pismen and Pomeau [18] x o x x
Catton and Stroes [19] o o x x
Choi et al. [20] o x x o
Qu and Ma [21] o o x x
Choi et al. [22] o x x o
Park and Lee [23] o x x x
By Morris [24] x o x x
Demsky and Ma [25] o x x x
Jiao et al. [26] x o x x
Na et al. [27] o o x x
Sultan et al. [28] x o x x
Wang et al. [14] o x x x
Ma et al. [29] o x x x
Wang et al. [13] o o x x
Zhao et al. [30] o x x o
Zhao et al. [31] o x x o
Benselama et al. [32] x o x x
Biswal et al. [33] o x x o
Liu et al. [34] x o x x
Bai et al. [35] o o x x
Biswal et al. [36] o x x x
Thokchom et al. [37] o x x x
Yang et al. [38] o x x x
Current study o o o o
superheat temperatures. In addition, the model presented 3.3. Distribution of Evaporative Film Thickness. Figures 3,
herein can be used to predict analytically and numerically 4, 5, 6, 7, and 8 compare our numerical and analytical
all of the equilibrium film thickness, heat flux distribution, predictions for the dimensionless film thickness as function
film thickness variation of evaporating film region, maximum of the dimensionless position for 0.1 K, 0.5 K, 1 K, 2 K, 5 K, and
total heat transfer rate through the evaporating film region, 10 K superheat temperatures. They clearly show that the error
and ratio of the conduction to convection thermal resistance. of the analytical approximation is decreasing with increasing
The following calculations and predictions are based on superheat temperature. We can see that for large positions the
the thermal properties and operating conditions shown in solution is dominated by exponential growth.
Table 1. Figures 9, 10, 11, 12, 13, and 14 compare our numerical
and analytical predictions for the dimensionless heat flux as
function of the dimensionless position for 0.3 K, 0.7 K, 1 K,
3.2. Comparison of Analytic Equation for 𝛿 with Previous 2 K, 5 K, and 10 K superheat temperatures. Similar property
Studies. It was seen from Table 2 that, in many studies on a can be seen; that is, the error of the analytical approximation
wide range of time, we did not find any researcher who found is decreasing with increasing superheat temperature. The
the analytical equation for 𝛿 even only approximately, but we maximum of the heat flux is predicted correctly for all
found that they have numerical studies. So according to this, values of the superheat temperature analytically; however, the
we can say that (65) is the first analytical equation for 𝛿 or at location of the maximum is predicted with significant error at
least approximately. low superheat temperatures.
Mathematical Problems in Engineering 13
4000 Highlights
𝛽 = 3 ∗ 10−9 m (i) Analytical two-phase flow for microchannel heat sink
is studied.
3000
(ii) Numerical two-phase flow for microchannel heat sink
is studied.
𝛿/𝛿0
1000 Nomenclature
𝐴: Dispersion constant (J)
ℎ𝑓𝑔 : Heat of vaporization (J/kg)
𝑘: Conductivity (W/m⋅K)
0 𝑚̇ 𝑒 : Interface net evaporative mass transfer (kg/(m2 s))
0 2 4 6 𝑚̇ 𝑥 : Mass flow rate (kg/ms)
x/𝛿0 𝑝𝑐 : Capillary pressure (N/m2 )
𝑝𝑙 : Liquid pressure (N/m2 )
Numerical solution 𝑝V : Vapor pressure (N/m2 )
Analytical solution
Δ𝑝: 𝑝1 − 𝑝2 (N/m)
Figure 22: Dimensionless evaporative film thickness profile at a 𝛽 = 𝑞 : Heat flux (w/m2 )
3 nm. 𝑞𝑜 : Characteristic heat flux (w/m2 )
𝜙: Dimensionless heat flux
𝜙max : Maximum dimensionless heat flux
𝑞tot : Total heat transfer rate per unit width (W/m)
𝑇: Temperature (K)
Figures 15, 16, 17, and 18 show that nondimensional heat 𝑢: Velocity along 𝑥-axis (m/s)
flux is presented as function of the nondimensional position 𝑥: 𝑥-coordinate (m)
for different values of 𝛽: 0, 0.5, 1 and 3×10−9 . As 𝛽 gets larger, 𝜓: Dimensionless 𝜓-coordinate
the error in the analytical heat flux approximation is getting 𝑦: 𝑦-coordinate (m).
larger.
Figures 19, 20, 21, and 22 compare our numerical and
analytical predictions for the dimensionless film thickness as Greek Symbols
function of the dimensionless position for different values of
the slip coefficient, 𝛽: 0, 0.5, 1 and 3×10−9 . Comparing the fig-
𝛿: Film thickness (m)
ures indicates similar conclusions as previously mentioned:
𝛿0 : Equilibrium film thickness or
smaller slip coefficient yields smaller error in the analytical
characteristic thickness (m)
approximation. ̂
𝛿: Dimensionless film thickness
𝛿optimum : Optimum thickness corresponding to the
maximum heat flux (m)
4. Conclusions 𝜇: Dynamic viscosity (N s/m2 )
This paper presents a mathematical model for predicting 𝜐: Kinematic viscosity (m2 /s)
evaporation and fluid flow in thin-film region. The thin- 𝜌: Density (kg/m3 )
film region of the extended meniscus is delineated. Utilizing 𝜎: Surface tension (N/m)
analytical solutions were obtained for heat flux distribution, 𝛽: The slip coefficient (m).
total heat transfer, and liquid film thickness in the evapo-
rating film region. The mathematical model also develops
Subscripts
an analytic equation for 𝛿. So according to this, we can say
that (65) is the first analytical equation for 𝛿 or at least
approximately. Also we can conclude that there is small effect ⋅: Time rate of change
of slip condition 𝛽 on the thin-film evaporation for two-phase 𝑙: Liquid
flow in microchannel. The dimensionless heat flux through max: Maximum quantity
thin-film region is a function of dimensionless thickness. tot: Total
Also the results showed the assumption that neglecting the V: Vapor
capillary pressure is acceptable. 𝑤: Wall.
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