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Research Article
An Analytical Approach to Wet Cooling Towers Based on
Functional Analysis
Received 2 June 2019; Revised 30 August 2019; Accepted 25 October 2019; Published 16 December 2019
Copyright © 2019 Guo Qianjian et al. This is an open access article distributed under the Creative Commons Attribution License,
which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
An analytical solution for computing the temperature distribution of air and water over the height through the cooling tower is so
complex that finding the exact solution takes too much time. The purpose of this paper is to present efficient and accurate
analytical expressions for the heat and mass transfer model in cooling towers. Based on the method of functional analysis, we
derived an analytical solution for temperature distribution of water and air by using the method of solving linear differential
equations. The error estimation, the existence, and uniqueness of the solution are given by using Banach contraction mapping
theorem. The basic equation of the model on the basis of the additional assumptions on the cooling tower is solved, and the outlet
parameters are also obtained.
Heated air
1 2 Spray zone
2 3 Fill zone
3 4 Rain zone
Hot water
1
Spray zone
2
Air
Fill
3 Water
Air Air
4
Rain zone
Cold water
exchanger, Jaber and Webb [10] put forward the number of ε-NTU model refers to the model of heat exchanger design,
heat transfer unit (ε-NTU) model, which provides another which is convenient to design and calculate cooling towers,
method for the calculation of the cooling tower. It is worth but the calculation is relatively complex; the physical con-
noting that the model, like the Merkel enthalpy model, cept of the three-variable model is easy to understand. The
ignores the effect of water evaporation. heat transfer process of air and water is analyzed in detail;
Gan [11, 12] put forward several mathematical models. but these three models do not consider the effects of water
These models take into account the mass, momentum, and evaporation on the outlet water temperature. The four-
energy transfer simultaneously. These models are based on variable model considers the influence of water quantity
the Merkel theory and its modified form, and they can caused by water evaporation on the outlet water tempera-
analyze the thermal processes of different cooling towers. ture. But the model has more equations and the calculation is
They also carried out numerical simulation analysis of closed more complex. Although all of the numerical simulations
cooling towers and obtained an earlier relatively mature play a huge role in much of this field, very little has been
simulation experience. done on the mathematical treatment of the distributed
In addition, many authors carried out two-dimensional parameter problems associated with cooling towers.
and three-dimensional numerical calculation of filling area, Therefore, in view of the accuracy and applicability of the
rain, and spray area [13, 14]. These simulating methods are so calculation, this paper intends to build the differential
complicated that solving the equations is difficult. Some au- equation of cooling towers and obtain its analytical solution.
thors introduced the artificial intelligence model to calculate The aim of this study is to develop analytical expressions
the thermodynamic performance of the cooling tower [15–17]. through theoretical analysis for the cooling towers. The
All kinds of artificial intelligence models belong to “black-box coupled heat and mass transfer equations will be solved by
operation,” and they are unable to study the internal mech- using the method of functional analysis. The exact solution
anism of the cooling system. It is difficult to reflect the heat and of the state of air and water on each profile will be obtained,
mass transfer mechanism of the cooling system clearly. and the error estimation will be given too. Based on the
To sum up, the commonly used simple mathematical additional assumptions, the basic equation model will be
models for cooling towers mainly include the Merkel en- solved to obtain the outlet parameters and efficiency formula
thalpy difference model, efficiency heat transfer unit number for the cooling tower. The model accommodates direct and
(ε-NTU) model, three-variable model, and four-variable quick calculation of air, liquid, and interface temperature
model. The Merkel equation of the enthalpy difference profiles and moisture content of air along the vertical length
model is simple. It is convenient to calculate and easy to of the tower. The model will provide theoretical basis for
understand, so the physical concept is widely used; the future research.
Mathematical Problems in Engineering 3
where mw is the water mass flow rate, kg/s; ma is the air mass
flow rate, kg/s; hM is the mass transfer coefficient driven by
the difference of vapour concentration, kg/(m2 · s); wa is the Cooled water Inlet air
humidity ratio of moist air, kg/kg; wsw is the humidity ratio mw, two ma, tai, wi
of saturated moist air at water temperature, kg/kg; AM is the
Figure 2: A control segment of cooling tower.
mass transfer area per unit height, m2 /m; and dl is the
discrete height, m.
The sensible heat transmitted from the saturated air at equations, it is difficult to be solved by the usual method. In
the air-water interface to the main air in the discrete height is this paper, the exact solution of the air and water state in
dQH � ma cp dta � hH tw − ta AH dl, (2) each section of the cooling tower is obtained by using the
method of functional analysis, which provides a theoretical
where cp is the specific heat capacity at constant pressure, basis for future research.
J/(kg · K); hH is the convective heat transfer coefficient
between air and water, W/m2 · K; AH is the heat transfer area 3.1. Methodology for the Exact Solution of the Heat and Mass
per unit height, m2 /m; ta is the air temperature, K; and tw is Transfer Equations [18]. It can be obtained from equations
the water temperature, K. (2)–(5) that
The latent heat transmitted by the saturated air from the gas-
water interface to the mainstream air in the discrete height is ⎪
⎧
⎪ dtw (l)
⎪
⎪ − kK1 + K2 tw (l) � − K1 wa (l) − K2 ta (l),
⎪
⎪ dl
dQM � ihM wsw − wa AM dl, (3) ⎪
⎪
⎪
⎪
⎪
⎪
⎨ dwa (l)
where i is the specific enthalpy, J/kg; + K3 wa (l) � K3 wsw (l), (6)
The total heat transmitted to the air is ⎪
⎪ dl
⎪
⎪
⎪
⎪
ma cpa dta + i dw � hH tw − ta AH + ihM wsw − wa AM dl. ⎪
⎪
⎪
⎪
⎪
⎪ dt (l)
(4) ⎩ a + K4 ta (l) � K4 tw (l),
dl
The heat loss of water in the cooling tower is where K1 � hM AM i/(mw cw ), K2 � hH AH /(mw cw ),
dQw � mw dtw + tw dmw cw , (5) K3 � hM AM /ma , and K4 � hH AH /ma cpa .
Boundary conditions: tw (0) � two , wa (0) � wi ,
where cw is the specific heat capacity of water, J/(kg · K). ta (0) � tai , and wsw � ktd .
All the coefficients and boundary conditions are positive.
3. Exact Solution of Heat and Mass Transfer As wsw is the function of tw , it can be written as
Equations of Cooling Tower Based on wsw � ktw .
Functional Analysis Let the three equations in (6) be multiplied by e− (kK1 +K2 )l ,
e , and eK4 l on both sides, respectively. Then, integrate the
K3 l
Because the basic equations of the heat and mass transfer in three Eqs. (a), (b), and (c), and utilize the boundary con-
the cooling tower are three-variable ordinary differential ditions, then the following equation group is obtained:
4 Mathematical Problems in Engineering
l ∞
tw (l) � two e(kK1 +K2 )l − e(kK1 +K2 )(l− s) K1 wa (s) 1
z(l) � c + cn ln , cn � K4 an− 1 − cn− 1 , (12c)
0 (7a) n�1 n
+ K2 ta (s)ds,
a0 � a,
l
wa (l) � wi e− K3 l + eK3 (s− l) K3 ktw (s)ds, (7b) b0 � b, (12d)
0
c0 � c.
l
ta (l) � tai e− K4 l + eK4 (s− l) K4 tw (s)ds. (7c) And the error estimation is
0
�� � n � �
It is obvious that the ordinary differential equation group ⎪
⎧
⎪
⎪
⎪ ��x − xn ��� ≤ α ���A1 v0 − x0 ���,
(6) is equivalent to the integral equation group (7a)–(7c). ⎪
⎪ (1 − α)
⎪
⎪
Let x � tw , y � wa , and z � ta , then ⎪
⎪
⎪
⎪
x � A1 (x, y, z), ⎪
⎪
⎪
⎧
⎪ ⎪
⎨ �� � n � �
⎨ ��y − yn ��� ≤ α ���A1 v0 − y0 ���, (13)
⎪ y � A2 (x, y, z), (8) ⎪
⎪ (1 − α)
⎪
⎩ ⎪
⎪
⎪
⎪
z � A3 (x, y, z), ⎪
⎪
⎪
⎪
⎪
⎪
where ⎪ ���
⎪ �� αn �� ��
⎩ �z − zn �� ≤
⎪ ��A1 v0 − z0 ��,
l (1 − α)
A1 (x, y, z) � two e(K1 k+K2 )l − e(K1 k+K2 )(l− s) K1 y(s)
0 (9)
where α � N/M.
+ K2 z(s)ds,
The proof detail of the exact solution and error esti-
l mation is given in the Appendix.
A2 (x, y, z) � wi e− K3 l + eK3 (s− l) K3 kx(s)ds, (10) Equations (12a)–(12d) and (13) are exact solutions
0 and error estimation, respectively. The coefficients K1 ,
l
K2 , K3 , and K4 are related to many factors, such as the
A3 (x, y, z) � tai e− K4 l + eK4 (s− l) K4 x(s)ds. (11) types of cooling tower, spraying way, filling types, the
0 droplet size of water, and the mass flow rate of air and
water. When n is finite, the approximate solution and the
As Av � (A1 v, A2 v, A3 v), v � (x, y, z), and ‖v‖ � ‖x‖ +
error estimation can be calculated, which could provide a
‖y‖ + ‖z‖,
powerful criterion for future experimental data or nu-
where x(s), y(s), z(s) ∈ C[0, L],
merical solution.
‖x‖ � max exp(− Ms)|x(s)|0≤s≤L , and M > N � maxkK1
+ K2 + K3 + K4 , K1 + K3 }.
For product spaces C[0, L] � C[0, L] × C[0, L] × C[0, L], 4. Analytical Example
it is a Banach space [19].
According to Banach, s contraction mapping principle, To simplify the analysis of a convective heat and mass
operator A has a unique fixed point v(l) � (x(l), y(l), z(l)) transfer at the air-water interface, we assume that the Lewis
in product space C[0, L]. Iterate at a point (x0 , y0 , z0 ) in factor is equal to unity hM � hH /cpa and AH � AM . Equation
C[0, L], we obtain that xn+1 � A1 (xn , yn , zn ), yn+1 � A2 (6) is converted to
(xn , yn , zn ), and zn+1 � A3 (xn , yn , zn ) n � 0, 1, 2, . . ..
The only solution for (6) converged, that is, dtw
� K1 ww + K2 tw − K1 wa − K2 ta , (14a)
x(l) � lim xn (l), y(l) � lim yn (l), and z(1) � lim dl
n⟶∞ n⟶∞ n⟶∞
zn (l).
dwa
∞ � K3 ww − wa , (14b)
1 dl
x(l) � a + an ln , an � kK1 + K2 an− 1 − K1 bn− 1
n�1 n
dta
� K3 tw − ta . (14c)
− K2 cn− 1 , dl
(12a)
In the above equation group, ww is the function of tw .
∞
1 Referring to the physical parameter table in the range of
y(l) � b + bn ln , bn � K3 kan− 1 − bn− 1 , (12b) working temperature variation, the formula relationship is
n
n�1 determined by the difference calculation as follows:
Mathematical Problems in Engineering 5
ww � β0 + β1 tw + β2 t2w . (15)
√��� √���
K1 β1 + K2 − K3 + − Q 2 −Q
x2 (l) � √�� − 1,
Substituting (15) into (14a)–(14c), we get 2K1 β2 1 − e − Q (l+D2 )
(24)
⎪
⎧
⎪ dtw
⎪
⎪ � K1 β0 + K1 β1 + K2 tw − K1 wa − K2 ta , √���
⎪
⎪ dl −1 �� −Q
⎪
⎪
⎪
⎪ x3 (l) � Q tan l + D 2 + K2
⎪
⎪ 2K1 β2 2
⎪
⎨ dwa (25)
⎪ � K3 β0 + β1 tw + β2 t2w − wa , (16)
− K3 + K1 β1 .
⎪ dl
⎪
⎪
⎪
⎪
⎪
⎪
⎪
⎪
⎪
⎪
⎪ dta � K t − t . (3) For Q � 0, the following solution of equations
⎩ 3 w a
dl (17a)–(17c) is obtained:
Equations (14b) and (14c) in are converted to zi (l) � e− K3 l K3 xi (l)eK3 l dl + D3 , i � 1, 2, 3, 4, (28)
Table 1: Experimental data at industrial cooling tower [18]. moisture content of air along the vertical length of the tower.
Cooling tower parameter Experimental values
The error estimation, the existence, and the uniqueness of
the solution were given by using Banach contraction
A 180 m2
mapping theorem. The basic equation of the model on the
H 0.6 m
twi 40°C basis of the additional assumptions on the cooling tower was
two 29.7°C solved, and the outlet parameters were also obtained.
tai 25.5°C
tao 30.7°C Appendix
wai 0.0190 kg H2 O/kg air
wao 0.0290 kg H2 O/kg air Mathematical Details with regard to the
mw 450 kg/s Derivation of the Exact Solution of the Heat and
ma 650kg/s
Mass Transfer Equation
Before introducing the theorem, we present the definition of
42 a contraction mapping.
6. Conclusions + K2 zj (s)ds,
l (A.1)
Quick and accurate analysis of cooling tower performance is A2 vj � wi e− K3 l + eK3 (s− l) K3 kxj (s)ds,
very important in rating and design calculations. This paper 0
has set up an approximate analytic solution of heat and mass l
transfer in cooling towers. The equations were solved based A3 vj � tai e− K4 l + eK4 (s− l) K4 xj (s)ds,
0
on the application of the functional analysis. The analytical
� �
model also accommodates the direct and quick calculation y2 (s) − y1 (s) ≤ ���v1 − v2 ���. (A.2)
of gas, liquid, and interface temperature profiles and
Mathematical Problems in Engineering 7
�� l (A.10)
�� �� �� ��
≤ ��� e(K1 k+K2 )(l− s) K1 ��v1 − v2 �� + K2 ��v1 According to Banach contraction mapping theorem,
� 0
��� �� dn �� �
��Av0 − v0 ���.
�� �� �v − vn �� ≤ (A.11)
1− d
− v2 ��ds���
So
�� �
�� �� �� l (K k+K )(l− s) ��� �� � � � � � n � � �
� � �
� �� K1 + K2 �v1 − v2 � e 1 2
ds��� ��x − xn ��� + ���y − yn ��� + ���z − zn ��� ≤ d ���A1 v0 − x0 ��� + ���A2 v0
� 0 � 1− d
��� �� e(K1 k+K2 )l − 1 �� �� ��
� K1 + K2 �v1 − v2 �� , − y0 �� + ��A3 v0 − z0 ��.
K1 k + K 2
(A.3) (A.12)
� �� Therefore, (13) is workable. □
�� � �� l �
��A2 v1 − A2 v2 ��� � ��� eK3 (s− l) K3 kx1 (s) − x2 (s)ds���
�� 0 ��
Proof (accurate solution expression of air dry-bulb temper-
�� �� l ature, vapour concentration, and water temperature). Let
≤ K3 k��v1 − v2 �� eK3 (s− l) ds x0 � a, y0 � b, and z0 � c, then the analytical solution of
0 (A.4)
�� �� 1 equation (12a)–(12d) can be expressed as follows:
� K3 k��v1 − v2 �� 1 − e− K3 l 1
K3 ⎪
⎧
⎪
− K3 l �
� �� ⎪
⎪ x (l) �
�
� k1 − e �v1 − v2 ��, ⎪
⎪ 1 kK1 + K2 a − K1 b − K2 cds + a � a1 l + a,
⎪
⎪
⎪
⎪ 0
� �� ⎪
⎪ 1
�� � �� l � ⎪
⎨
��A3 v1 − A3 v2 ��� � ��� eK4 (s− l) K4 x1 (s) − x2 (s)ds��� ⎪ y 1 (l) � K 3 (ka − b)ds + b � b1 l + b,
�� 0 ��
(A.5) ⎪
⎪
⎪
�� �� ⎪
⎪ 0
− K
≤ ��v1 − v2 ��1 − e 4 , l ⎪
⎪ 1
⎪
⎪
⎪
⎪ z (l) � K4 (a − c)ds + c � c1 l + c.
�� � � � � � � ⎪
⎩ 1
��Av1 − Av2 ��� � ���A1 v1 − A1 v2 ��� + ���A2 v1 − A2 v2 ��� + ���A3 v1 0
Similarly, expressions for yn (l) and zn (l) can be Zhangdian District Integration Development Project
obtained. 118239. These supports are gratefully acknowledged.
We can get by mathematical induction that
n
xn (l) � a + ak lk ,
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