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PII: S1359-4311(17)30953-5
DOI: http://dx.doi.org/10.1016/j.applthermaleng.2017.04.042
Reference: ATE 10191
Please cite this article as: B. Kiran Naik, P. Muthukumar, A Novel Approach for Performance Assessment of
Mechanical Draft Wet Cooling Towers, Applied Thermal Engineering (2017), doi: http://dx.doi.org/10.1016/
j.applthermaleng.2017.04.042
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1 A Novel Approach for Performance Assessment of
6 Abstract
7 Wet cooling tower is one of the key components of large scale water cooled air conditioning
8 plants, whose efficiency influence the COP of the plant to a large extent. This study proposes
9 a simple analytical model for calculating the amount of water taken up by the ambient air in a
10 cross – flow wet cooling tower. An expression is derived using the condenser and the cooling
11 tower effectiveness, to estimate the water evaporation loss of the cooling tower in terms of
12 known inlet parameters. The model predictions are compared with experimental data and
13 good agreement is observed. Also, good agreement exists between the predictions from the
14 analytical model and experimental findings available in the literature. The influence of
15 operating parameters such as water inlet temperature, relative humidity, air dry bulb
16 temperature and specific humidity on the evaporation loss, heat load and tower efficiency are
17 investigated for a humid subtropical climate. The results show that the above listed operating
18 parameters, except air dry bulb temperature have a significant impact on the performance of
20 effectiveness of the cooling tower and condenser effectiveness on the performance of the wet
22
26 1. Introduction
27 Wet cooling tower is a key element of a water cooled air-conditioning plant for removing heat
28 from the warm water that exits the condenser. Although many technologies are available for
29 the heat rejection process, wet cooling towers are more attractive due to their flexibility in
30 handling large heat loads (> 100 TR or 352 kW). Also, they are relatively inexpensive and
31 reliable [1].
32 Wet cooling towers work on the principle of evaporative cooling where ambient air is
33 humidified and warm water is cooled due to heat and mass transfer interactions between
34 them. The driving potential for heat transfer is the temperature difference between the
35 ambient air and the water whereas for the mass transfer it is the vapour pressure difference.
36 The heat and mass transfer processes in a cross – flow wet cooling tower are complex; they
37 have been studied by several researchers since 1925. The first mathematical model for the
38 heat and mass transfer processes in wet cooling towers was proposed by Merkel [2]. Using
39 Merkel’s theory, analysis on counter – flow, cross – flow and co-flow cooling towers have
40 been studied widely. Depending on the usage and the superior performance, counter – flow
41 towers got more attention compared to other types [3]. Snyder [4] developed a cross – flow
42 cooling tower model by applying the theory for design of heat exchangers to calculate the
43 heat and mass transfer characteristics. The author assumed a linear relationship between the
45 Zivi and Brand [5] developed a model using the finite difference method and solved it
46 numerically assuming a nonlinear relationship between the air enthalpy and the water
47 temperature. Schechter and Kang [6] used the model developed by Zivi and Brand and
48 concluded that the temperature of water and the saturated air enthalpy are at equilibrium for a
49 certain period. Later, an integral solution was proposed by Baker and Shryock [7] based on
50 Merkel’s theory. Poppe and Rogener [8] developed an iterative method which is entirely
51 different from Merkel’s model. They utilized the Bosnjakovic relation [9] to study the water-
52 air interface humidity ratio. Similarly, Bourillot [10] and Baard [11] also developed
53 mathematical models using a fourth order Runge-Kutta approach for defining the specific
54 humidity at the outlet of the packed fill. Few years later, Jaber and Webb [12] developed
55 several equations for applying the ε-NTU method directly to a cross – flow cooling tower.
56 This effectiveness model simplifies complicated calculations which are encountered in the
57 Merkel and Poppe method [2, 8] and reduces the computational time. However, for the
58 assessment of performance of cooling towers employed in large scale power plants, the
60 Kopplers and Kroger [9] compared the Merkel, Poppe and ε-NTU models. They concluded
61 that to determine the water temperature at the outlet of the cooling tower either the Merkel or
62 ε-NTU method should be used, but for the estimation of the heat transfer rate, the prediction
63 through the Poppe approach was more accurate. Khan and Zubair [14-15] considered the
64 effects of Lewis number and heat transfer resistance at the air-water interface and developed
65 a detailed model for counter – flow wet cooling towers. They assumed the Lewis factor as 0.9
66 and correlated with the Simpson and Sherwood [16] measurements. Prasad [17] developed a
67 numerical model to estimate the packed fill characteristics across a cross – flow cooling
68 tower. Bernier [18] explained the performance of a cooling tower by examining the heat and
69 mass transfer mechanism from a single water droplet to the ambient air. However, the author
70 did not consider the effect of air temperature when the droplet is moved from the bottom to
71 the top of the tower. Nimr [19] presented a mathematical model to describe the thermal
72 behaviour of cooling towers that contain packing materials accounting both for sensible and
73 latent heat transfer effects. Xiao Li et al. [20] developed a dynamic model based on the finite
74 volume method for control design as well as faults detection and diagnostics of a mechanical
75 draft cooling tower. Ren [21] presented an analytical solution of a detailed model for
76 mechanical draft wet cooling towers, which takes into consideration the Lewis factor and
77 water evaporation. Fisenko et al. [22] developed a mathematical model that optimizes the
78 performance of a mechanical draft wet cooling tower under different atmospheric conditions.
79 Wetter [23] proposed a model using static mapping technique for investigating the
81 Meroney [24], Hanna [25] and Policastro et al. [26] predicted the drift and droplet
82 evaporation using CFD model. They studied the droplet deposition patterns which leads to
83 spread of legionella bacteria in a cooling tower. Sanchez [27] numerically predicted the
84 lifetime of droplets emitted from the mechanical draft wet cooling towers and addressed the
85 issue of Legionnaires' disease. Ruiz et al. [28] investigated the evaporation loss and drift
86 deposition from the mechanical draft wet cooling towers and developed a drift deposition
87 model for studying the impact of Legionnaires' disease in the urban environments. Their
88 model predictions found to have good agreement with the experimentally measured data.
89 Consuegro et al. [29] developed a numerical model for studying the impact of water droplet
90 evaporation, drift and deposition of droplets emitted (which causes to spread of Legionella
92 Many mathematical models for predicting the performance of a wet cooling tower have been
93 developed. These models are complex in nature and require numerous data for estimating the
94 parameters. In this paper, dimensionless humidification and thermal effectiveness of the wet
95 cooling tower, suitable for air humidification using a warm fluid (water), are defined. Also, a
96 simple analytical solution is obtained for estimating the water evaporation loss from the
97 warm water to the ambient air (rate of moisture absorption) using the specific heat capacity
98 rates of the fluids, dimensionless thermal effectiveness of the wet cooling tower,
99 effectiveness of the condenser and known inlet temperatures of the ambient air, warm water
100 and refrigerant. Furthermore, the wet cooling tower efficiency and the heat load
101 characteristics of a cross – flow mechanical draft wet cooling tower are expressed in terms of
102 condenser effectiveness and known inlet temperatures of the ambient air, warm water and
103 refrigerant.
105 The purpose of the ambient air humidification process is to transfer the latent heat from the
106 water to the ambient air where the specific humidity (moisture) of the ambient air increases
107 during this process of vaporization. Many operating parameters such as, relative humidity of
108 the ambient air, flow rates of ambient air and water and inlet temperatures of ambient air and
109 water influence the performance of the wet cooling tower. The driving force for the heat
110 transfer between the water and the ambient air is the temperature difference, whereas the
111 driving force for mass transfer is the difference in partial pressure between the water and the
112 water vapour present in the ambient air. These driving forces depend upon the changes in the
114 The vapour pressure of the ambient air is an important property since it influences the mass
115 transfer rate. It is to be noted that the determination of the humidity ratio at the air-water
116 interface using the finite difference model needs the assumption of Lewis number or Merkel
117 number [2-5]. In fact, for defining the humidity ratio at the interface, Merkel method assumes
118 the Lewis number as 1.0 [13]. Khan and Zubair [14-15] estimated the Lewis number as 0.9
119 and some researchers determined the Lewis number in terms of humidity ratio at the interface
121 In the present study, the humidity ratio at the air-water interface is defined in terms of
122 evaporation loss and specific humidity of the air at the inlet. For this purpose, two new
124 introduced. Further, the proposed variables are used for characterizing the simultaneous heat
125 and mass transfer processes occurring in between the hot water and the ambient air instead of
126 using dimensionless parameter, Lewis number. Since, the ambient air temperature is always
127 lower than the water inlet temperature, the warm water is sprayed in the cooling tower for the
128 heat rejection process. Hence, along with the evaporation process, heat is also rejected due to
129 the temperature difference between the water and the ambient air. Thus, two performance
130 parameters related to heat and mass transfer processes are to be defined as non-dimensional
131 ratios, one for the temperature difference and another one for the vapour pressure difference.
132 A non-dimensional specific humidity difference ratio or humidification effectiveness (ζ) for
133 the evaporation process is defined in terms of the ambient air specific humidity as
o i
(1)
max i
134 As the specific humidity at the air – water equilibrium interface (ωint), i.e. for ϕa = ϕw at a
135 given temperature, sets the maximum possible (theoretical) limit that the specific humidity of
138 The partial pressure of the warm water at the inlet of the wet cooling tower is greater than
139 that of the water vapour present in the inlet ambient air. Thus, the partial pressure of water at
140 inlet is set as a maximum limit that the partial pressure of the ambient air can achieve and it is
141 expressed as
142 Since the specific humidity of the ambient air is a function of partial pressures of the water
143 vapour and the ambient air [31], Eq. (1) is reformulated in terms of the vapour pressure
a ,o a ,i
(5)
w,i a ,i
145 Since the value of ϕw,i is greater than ϕa,o, the specific humidity difference ratio is always less
147 The temperature difference ratio or thermal effectiveness (ξ) of the wet cooling tower, is
148 formulated according to the non-dimensional vapour pressure difference ratio as defined in
Ta ,o Ta ,i
(6)
Tw,i Ta ,i
150 The outlet temperature of the ambient air is less than the temperature of the water at the inlet
151 and greater than that of the inlet ambient air (Table 1). Hence ξ is always positive and less
152 than 1. In this paper, aforementioned dimensionless performance parameters are combined
153 with the energy balance equation to obtain a simple expression for predicting the rate of
154 moisture evaporated from the warm water to the ambient air in terms of known inlet
157 The schematic of a cross – flow heat and mass transfer process occurring between the
158 ambient air and the water is represented in Fig.1. The following assumptions are made in
161 Variation of thermo – physical properties of the fluids with respect to temperature is
163 Change in mass flow rate of water and air are negligible [13, 14].
165 The overall energy balance for the wet cooling tower can be written as (see Fig. 1)
168 where ha is enthalpy of ambient air (kJ/kg), Cp,a and Cp,v are specific heat of ambient air and
169 water vapour at constant pressure (kJ/kg°C), T a is temperature of ambient air (°C) and δ
170 latent heat of vaporization (kJ/kg). Specific humidity (or moisture content) ω, is the mass of
171 water vapour present in the unit mass of dry air (kgv/kgda).
176 Substituting Eq. (9) & (11) in (7a), the overall energy balance is obtained as
Ta ,o a ,o Tw ,o (13)
m (C
Ta ,i
a p ,a C p ,v )dTa m (C
a ,i
a T )d mwC p ,w dTw
p ,v a
Tw ,i
180 From Eq. (6), the air temperature at the outlet of the wet cooling tower is written as
182 The water outlet temperature of the wet cooling tower in terms of known refrigerant and
183 water inlet temperatures, can be obtained from the condenser effectiveness [30]
Tw,i Tw,o
(16)
Tr Tw,o
184 The water outlet temperature in terms of refrigerant temperature, water inlet temperature, and
Tw,i Tr (17)
Tw,o
(1 )
187 The rate at which the vaporization of water takes place inside the wet cooling tower is
d ma d (18)
191 of evaporation loss from the warm water to the ambient air is expressed as
193 By equating Eqs. (20) & (19), the outlet specific humidity of the ambient air is obtained as
a ,o m a ,i (21)
a
195 From Eqs. 3 and 21, the specific humidity at the air-water equilibrium interface is obtained as
196
198 The amount of heat rejected from water to the ambient air is termed as heat load and is
199 expressed as
dq wdTw (23)
200
202 Substituting Eq. 17 in Eq. 24, the heat load in terms of water inlet temperature, refrigerant
205 The thermal efficiency of the wet cooling tower is given by [31]
206 Substituting Eq. 17 in Eq. 26, the efficiency in terms of condenser effectiveness and
209 An existing vapour compression refrigeration system at IIT Guwahati campus providing
210 conditioned air for part of the academic buildings has been the object of investigation. The
211 schematic, the pictorial view and the distribution of temperature and humidity ratio
212 measuring points of the cross – flow mechanical draft wet cooling tower are shown in Figs.
213 2(a), 2(b) and 2(c). This cooling tower has the dimensions of 1.2 3.2 2.7 m with 2.43 m
214 fill height. The fills are pack – type and made up of PVC material. Warm water exiting the
215 condenser is pumped by a centrifugal pump and enters at the top of the cooling tower. Water
216 is distributed uniformly across the packing material through a spray nozzle; droplets of water
217 come in contact with ambient air flowing in a cross – flow direction. The cold water is
218 collected at the bottom of the tower and sent back to the condenser, where the water takes up
219 heat from the refrigerant of the vapour compression refrigeration system (R134a) and is re-
220 circulated to the cooling tower. A centrifugal fan situated on top of the cooling tower blows
221 the humidified air into the atmosphere. The operating conditions of the tower are listed in
222 Table 1.
223 Four T-type thermocouples are placed at the inlet and outlet of the condenser for measuring
224 the temperature of the refrigerant and the water. A sling psychrometer is used for measuring
225 the dry and wet bulb temperatures of the ambient air at the inlet and outlet of the cooling
226 tower. The velocity of the ambient air is measured at the top of the cooling tower by means of
227 a rotating vane anemometer. While measuring the ambient air velocity, Log Tchebycheff
228 Method [32] is implemented. An ultrasonic flow meter is used for measuring the water
229 velocity at the inlet of the tower. Table 2 lists the details of the different measuring devices in
232 The schematic of a cross – flow mechanical draft cooling tower for evaporative cooling is
233 shown in Fig. 2(a). Initially, the warm water sprayed at the top of the cooling tower comes in
234 contact with the ambient air flowing in cross – flow direction. Due to the partial pressure
235 difference, evaporation of water takes place. During this process of vaporization, latent heat
236 of water is released to the air and the air gets humidified. As a result, the water gets cooled,
237 and depending on the water temperature, either the air gets cooled or heated. The cold water
238 exiting the cooling tower enters the condenser (Fig. 1), where it is heated up due to heat
239 exchange between the refrigerant and the water. Then, the warm water is pumped into the
243 temperatures, air and water velocities, water and refrigerant temperatures are estimated from
244 the minimum value of the measurement range and the accuracy of the instrument. The errors
245 in estimated parameters such as air and water flow rate, evaporation loss, heat load and
246 cooling tower efficiency are calculated using the method proposed by Mc Clintok [33] and
247 the uncertainties involved in the aforementioned parameters are obtained using Eq. 28, Eq.
248 29, Eq. 30, Eq. 31 and Eq.32. Accordingly, the maximum errors in the determination of
249 ambient air and water flow rates, evaporation loss, heat load and tower efficiency are 2 %,
250 3 %, 3 %, 5 % and 3 %.
251 The uncertainty in mass flow rate of ambient air and water are calculated using Eq. 28.
2
m m m
2 2
m A v (28)
A v
252 The density of water is taken as constant. Therefore, the uncertainty in the mass flow rate is
253 calculated using uncertainties in velocity and area, where the uncertainty in area
A
2
A d (29)
d
2
2 2
2 ( ) v A (30)
( ) v A
Q m C p 2 T (31)
m
C p (T )
257 As the specific heat of water (Cp) is constant, uncertainty in water flow rate and difference in
258 water temperature are taken into account for calculating the uncertainty in the heat load.
2 2
2 (T1 ) 2 (T2 ) (32)
(T1 ) (T2 )
262 In order to use the simplified mathematical model for estimating the heat load, the
263 evaporation loss, tower efficiency and all the other exit parameters of a cross – flow cooling
264 tower, validation is needed. Therefore, a comparison is made for 11 cases of the
265 experimentally determined values with the predicted values calculated by the simplified
266 model (Table 3). The experimental results are used for calculating the dimensionless
267 temperature difference ratio (ξ) and the condenser effectiveness (ɛ). It is observed that ξ
268 varies from 0.24-0.55 depending upon the weather conditions, whereas the condenser
269 effectiveness varies between 0.60-0.74. The latent heat of vaporization is assumed to be
270 constant at 2501 kJ/kg. The inlet parameters of the experimental data are used for predicting
271 the exit parameters of the wet cooling tower [13, 21].
272 With reference to the results obtained in Fig 3 (a – e), there is a good agreement between the
273 experimental values of water and air outlet temperatures, mass of water evaporated
274 (evaporation loss), heat load, tower efficiency and outlet specific humidity and the respective
275 ones predicted from the proposed model. In all the 11 cases, the predicted values for water
276 and air outlet temperature are slightly higher than the measured values whereas evaporation
277 loss, heat load and tower efficiency are slightly higher or lower. This deviation is mainly due
278 to the assumptions made in the analytical solution. Especially, there is a very good agreement
279 between the outlet conditions of temperature and humidity. From Fig. 3 (a), it is observed that
280 the simplified analytical model yields the outlet temperature of the ambient air slightly less
281 than the experimental values. The maximum deviation is -5.3 % and the mean deviation is -
282 3.5 %. The specific humidity of air at the outlet and the water outlet temperature deviate as
283 much as -1.8 % and -1.4 %, whereas the mean deviation is about 0.4 % and -0.01 % (Fig. 3
284 (a) and 3 (b)). The predicted evaporation loss has a maximum deviation of -7.2 % from the
285 experimental values, the mean deviation being about -1.8 % (Fig. 3 (c)). Slightly higher
286 discrepancies, up to -7.7 % and 7.5 % have been observed in case of heat load and tower
287 efficiency; however, the mean difference is still very low, at 0.5 % and -1.4 % (Fig. 3 (d) and
288 3(e)). From Table 3, the maximum difference for air and water outlet temperatures, outlet
289 specific humidity and evaporation loss are -1.7 C, - 0.4 C, -0.5 gv /kgda and -0.017 kg/s,
290 respectively whereas the mean difference is attained as -1.2 C, - 0.01 C, -0.12 gv /kgda and -
292 Table 4 presents experimental data for an induced draft cooling tower analysed by Simpson
293 and Sherwood [16] and Xia Li et al. [20]. In addition, the predicted water outlet temperature
294 of the cooling tower using the novel analytical model is also included in this table. The
295 maximum difference for water outlet temperature is observed to be -1.8 C. Fig. 4 (a) and 4
296 (b) show the comparison of results from the analytical model with the experimental data of
297 [16,20] for water outlet temperature and tower efficiency. Using the data given in Table 4, the
298 predicted results for water outlet temperature and tower efficiency have a maximum deviation
299 of -6.0 % and 14.4 % and a mean deviation of -1.7 % and 5.1 %.
300 In figures 5 (a – i) the experimental results for evaporation loss, tower efficiency and heat
301 load are compared with the results from the analytical model in accordance with humid
302 subtropical climate. The variables that have most significant effect on cooling tower
303 performance are water and air inlet temperature and specific humidity. From Fig. 5 (a), it is
304 observed that the evaporation loss decreases with increase in specific humidity ratio of the
305 ambient inlet air. This is due to the fact that at higher humidity ratio, there will be higher
306 partial pressure of water vapour and subsequently, lower potential for mass transfer.
307 Increasing the specific humidity from 16.5 gv/kgda to 24.7 gv/kgda decreases the evaporation
308 loss by 57 %. As illustrated in Fig. 5(b), the evaporation loss increases with increase in water
309 inlet temperature. This can be explained by the fact that the partial pressure of water is highly
310 dependent on the temperature, and the higher the temperature the higher the partial pressure,
311 and consequently, the higher the potential for mass transfer. Increasing the water inlet
312 temperature from 34.5 °C to 39 °C, the evaporation loss is increased by 41 %. The
313 evaporation loss increases slightly with increase in air inlet temperature, up to about 33 °C;
314 then remains about constant (Fig. 5 (c)). It happens because higher air inlet temperature
315 provides higher scope for mass transfer at the air – water interface due to lower vapour
317 Fig. 5 (d) shows that the evaporation loss increases with increase in tower efficiency. This is
318 due to fact that at high tower efficiency there is a high potential for mass transfer at the air –
319 water interface. As a result there is high absorption of water vapour by the ambient air.
320 Increase in tower efficiency from 32.3 % to 52 % increases the evaporation loss by 44 %. The
321 tower efficiency decreases with increase in relative humidity (Fig. 5 (e)). This happens
322 because, a higher relative humidity implies higher vapour pressure of air and subsequently
323 lower potential for mass transfer from warm water to the ambient air. Increasing the relative
324 humidity from 59 % to 86.7 % decreases the tower efficiency by 36.5 %. With increase in
325 tower efficiency, the heat load increases (Fig. 5 (f)). This is because as the tower efficiency
326 increases, the heat transfer from warm water to the ambient air is increased due to high
327 temperature as well as partial pressure difference between the ambient air and the warm
328 water. Increase in efficiency from 29.3 % to 55 %, increases the heat load capacity by 27 %.
329 The heat load decreases with increase in the specific humidity ratio (Fig. 5 (g)). This is due to
330 the fact that higher specific humidity indicates a lower partial pressure of water and
331 subsequently, there is a less scope for releasing both sensible and latent loads. With increase
332 in specific humidity ratio from 16.5 gv/kgda to 26.8 gv/kgda the heat load decreases by 40 %. It
333 is observed from Fig. 5 (h) that, heat load increases with increase in water inlet temperature.
334 This happens because as the water inlet temperature increases, the partial pressure of water
335 increases and hence there is a higher potential for release of sensible and latent loads. For a
336 water inlet temperature increase from 34.5 °C to 39.0 °C, the heat load increases by 12.1 %.
337 The heat load decreases initially and then it increases gradually with increase in air inlet
338 temperature (Fig. 5 (i)). This happens because from 27 C to 31 C, the difference in dry bulb
339 and wet bulb temperature of the ambient air are low and from 31 C to 34 C, the difference
340 in these temperatures are high. Therefore, the heat load decreases from 27 C to 31 C and
342 Based on the comparison between experimental data and the predicted values, it is concluded
343 that the proposed analytical model is well suited for predicting the performance of a cross –
345
348 air inlet humidity ratio, air inlet temperature and specific humidity at the equilibrium
349 interface on the performance of the cooling tower in detail by implementing many
350 mathematical models. In this paper, with a novel simple model the influences of refrigerant
351 temperature, water inlet temperature, temperature difference ratio and the condenser
352 effectiveness on the performance of the cooling tower are studied by varying the water flow
353 rate. The design variables that have been kept constant during the study are listed in Table 5.
354 Figure 6 shows the results obtained for water evaporation loss at different water flow rates
355 and the refrigerant temperatures. The refrigerant temperature is varied from 38.0 C to 41.0
356 C. This is achieved by varying the compressor load or amount of heat added at the
357 evaporator. For a specific flow rate of water, as the refrigerant temperature increases, the
358 evaporative loss increases. This is due to the fact that when the latent load of the refrigerant at
359 the condenser increases, the water sensible load at the cooling tower decreases. This indicates
360 that the water has a longer period of contact with the ambient air and thereby resulting in high
362 It is found that increasing the refrigerant temperature from 38.0 C to 41.0 C, increases the
363 water evaporation loss by 77 %. Flow rate of the water causes negligible change in the
364 evaporation loss at lower refrigerant temperature and the variation is significant at higher
365 refrigerant temperatures. However, it may be noted that higher water flow rate is undesirable
366 because of potential over – flooding and it should be avoided for smooth operation of cooling
367 tower.
368 The influence of condenser effectiveness on the evaporation loss is shown in Fig.7. For the
369 given design variables, as the effectiveness of the condenser increases, the evaporation loss
370 also increases. This is due to the fact that as the condenser effectiveness increases, the water
371 outlet temperature of the cooling tower decreases and subsequently, there is a substantial
372 increase in water evaporation loss. For a particular water flow rate, decrease in condenser
374 Fig. 8 shows the variation in evaporation loss with water flow rate for different temperatures
375 of the warm water at the inlet. As the ambient temperature is low and relative humidity is
376 high at humid subtropical climate, the lowest possible warm water temperature is expected to
377 be 34.5 C; it is varied up to 37.5 C to study the effect of evaporation loss. It is found that
378 with increase in water inlet temperature, evaporation loss increases for a particular water flow
379 rate. This is explained by the fact that partial pressure of water is highly dependent on the
380 temperature, i.e., partial pressure increases with increase in temperature and subsequently
381 there is a higher scope for mass transfer between the water and the ambient air due to partial
382 pressure difference. Therefore, more vaporization of water takes place leading to higher
383 evaporation loss. For a given flow rate of water, increasing the water inlet temperature from
384 34.5 C to 37.5 C, the evaporation loss increases by 70 %. It is also observed that the flow
385 rate of water causes insignificant variation in the evaporation loss at lower water inlet
386 temperature and the effect is more pronounced at higher warm water inlet temperature.
387 Figure 9 shows the evaporation loss for different water flow rates and temperature difference
388 ratio (thermal effectiveness). For a given flow rate of water, as the thermal effectiveness
389 decreases, the evaporation loss increases, due to decrease in the water outlet temperature of
390 the cooling tower. For a given ξ of 0.65, the evaporation loss increases by about 29 % when
391 the flow rate of water is increased from 140 kg/s to 170 kg/s.
392 The results obtained for the heat load at different refrigerant temperatures and flow rates of
393 water is illustrated in Fig. 10. As the ambient temperature is low in humid subtropical
394 climates, the lowest value of refrigerant temperature is expected to be 38.0 C, it is varied up
395 to 41.0 C in order to investigate its influence on the heat load. For a given flow rate of water,
396 as the refrigerant temperature increases, the heat load also increases. This happens because,
397 by the definition of condenser effectiveness, when the refrigerant temperature increases, the
398 cooling water outlet temperature increases. This implies that more heat is transferred from the
399 refrigerant to the cold water and hence the heat load increases. Moreover, the flow rate of
400 water causes negligible variation in the heat load at lower refrigerant temperatures and the
401 effect is more pronounced at higher refrigerant temperatures. For a particular flow rate of
402 water, increasing the refrigerant temperature from 38.0 C to 41.0 C, the heat load is
403 increased by 72 %.
404 The effect of condenser effectiveness on heat load is shown in Fig. 11. For the given design
405 variables, as the effectiveness of the condenser increases, the heat load increases. This
406 happens because, as the effectiveness of the condenser increases, the effective heat transfer
407 between the refrigerant and the cold water is better leading to high cold water temperature at
408 the outlet of the cooling tower. As a consequence, there is a significant increase in the heat
409 load. For a given ɛ of 0.7, increasing the water flow rate from 140 kg/s to 170 kg/s, increase
411 7. Conclusions
412 A simple thermodynamic model for analyzing the heat and mass transfer processes occurring
413 in a cross – flow induced draft wet cooling tower has been developed using dimensionless
414 performance parameters such as thermal effectiveness and humidification effectiveness. The
415 predicted performance of the cooling tower using the developed thermodynamic model
416 showed good agreement with experimental data. An analytical investigation of the
417 evaporative cooling process is carried out by varying the condenser effectiveness and thermal
418 effectiveness. It is observed that as the refrigerant temperature, inlet temperature of the water,
419 thermal effectiveness and the condenser effectiveness increase, the evaporation loss
420 increases. It is also observed that as the condenser effectiveness and refrigerant temperature
421 increase, the heat load decreases, whereas with increase in specific humidity ratio at the inlet,
422 the heat load decreases. The influence of refrigerant temperature on heat load, warm water
423 temperature on evaporation loss and relative humidity on tower efficiency are analyzed for a
424 humid subtropical climate. Accordingly, the effect of tower efficiency, evaporation loss and
425 heat load is more prominent at warm water and refrigerant temperatures of above 37 °C and
426 41.0 °C and a relative humidity of below 72 %. Also, with decrease in tower efficiency,
427 evaporation loss and amount of heat transferred from warm water to ambient air decreases.
428 The developed simple analytical model allows a quick calculation of wet cooling tower
429 performance characteristics such as evaporation loss, heat load, tower efficiency, outlet
430 specific humidity and outlet temperatures of ambient air and water, based on knowledge of
431 input parameters only (Ta,i, Tw,,i, Tr, a, w, and ωi), which can be easily measured. Further,
432 it is also possible to design a wet cooling tower using the proposed mathematical model.
433 8. Acknowledgments
434 The authors express their sincere gratitude to the Engineering Section, IIT Guwahati, Sterling
435 and Wilson Company Private Limited, Kolkata Branch for providing the necessary technical
437 9. References
438
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456 Subscripts
457 a air
459 r refrigerant
460 i inlet
461 o outlet
462 w water
470 Table 4. Comparison of experimental results [16, 20] with the present model.
471 Table 5 Cooling tower parameters considered for the parametric investigation.
473 Figure 1 Energy and mass flow diagram of a water cooled condenser.
475 Figure 3 Comparison of present model with the experimentally findings: (a) water and air
476 outlet temperature, (b) outlet specific humidity, (c) evaporation loss, (d) heat load and (e)
478 Figure 4 Comparison of present model with the experimental data [16, 20]: (a) water outlet
496
497
498
499
500
501
temperature (C)
505
506
Table 3 Comparison of experimental data with model predictions.
Ta,i ωa,i Tw,i Tr ξ ɛ Ta,o ωa,o Tw,o λ Ta,o ωa,o Tw,o λ Ta,o ωa,o Tw,o λ
36 23 39 40.7 0.5 0.7 37.5 30.4 35.3 0.251 38.3 30 35 0.24 -0.8 0.4 0.3 0.011
34.5 26.9 38.5 40 0.38 0.68 36 33 35.4 0.207 36.9 32.7 35.3 0.196 -0.9 0.3 0.1 0.011
34 20.9 37 38.7 0.33 0.73 35 28.4 32.3 0.254 35.7 28.9 32.4 0.271 -0.7 -0.5 -0.1 -0.017
33 23.1 38 39.5 0.3 0.71 34.5 28.8 34.3 0.194 35.6 29.2 34.4 0.208 -1.1 -0.4 -0.1 -0.014
33 21.1 36 37.7 0.5 0.7 34.5 27.9 31.8 0.231 35.3 28.1 32 0.239 -0.8 -0.2 -0.2 -0.008
32 21.4 37 38.7 0.5 0.7 34.5 27.5 33.1 0.207 35.8 27.3 33 0.201 -1.3 0.2 0.1 0.006
31 20.8 37.5 39.2 0.31 0.71 33 27.6 33.4 0.231 34.4 27.4 33.3 0.224 -1.4 0.2 0.1 0.007
30.5 23.4 34.5 35.6 0.25 0.65 31.5 27.8 32.5 0.149 32.3 27.5 32.4 0.14 -0.8 0.3 0.1 0.009
29.5 21.8 38.5 40.4 0.26 0.66 31.9 28.7 34.7 0.234 33.6 28.4 34.8 0.223 -1.7 0.3 -0.1 0.011
29 21 37 38.7 0.25 0.65 31 27.3 33.8 0.214 32.5 26.9 33.7 0.199 -1.5 0.4 0.1 0.015
27 17 34.1 37.8 0.53 0.59 31.5 27.5 29.4 0.357 33.2 27.2 29.8 0.345 -1.7 0.3 -0.4 0.012
Units
T - C
ω – ( gv/kgda)
λ - kg/s
Table 4 Comparison of experimental results with the present model.
(a)
(b)
(c)
(d)
(e)
Figure 3 Comparison of model predictions with own experimental data: (a) water and air
outlet temperature, (b) outlet specific humidity, (c) evaporation loss, (d) heat load and (e)
tower efficiency.
(a)
(b)
Figure 4 Comparison of model predictions with the experimental data of [16, 20]: (a) water
outlet temperature and (b) tower efficiency.
Figure 5 (a) Influence of specific humidity on evaporation loss.
Predicted performances of the cooling tower match well with the experimental data.
Analyzed the performances of the cooling tower for humid subtropical climate.
Developed model provides useful guidelines for the preliminary design purposes.