Professional Documents
Culture Documents
BHD
PROJECT EXECUTION
AND
QUALITY PLAN
for
The work covered by this Project Execution Plan is for the supply, procurement,
installation, testing and commissioning of lift and escalator for elevated station for MRT
(SSP) PROJECT (SUNGAI BESI). All work to be performed under this project shall be
in accordance with the best commercial practice and must be in strict accordance to
specification.
The MRT Sungai Buloh–Serdang–Putrajaya (SSP) line is the twelfth rail transit line,
the fourth fully automated and driverless rail system in Klang Valley area. It is part of
the larger rail transport system in Kuala Lumpur and was given a name by Land Public
Transport Commission of Malaysia (SPAD) as Greater KL/Klang Valley Integrated
Transit System. The line is numbered 12 and coloured gold on transit map.
2.0 OBJECTIVES
3.0 DEFINITIONS
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4.0 REFERENCES
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5.0 PROJECT DESCRIPTION
This project focuses on the installing of the new lifts and escalators system in Sungai
Besi MRT station. AKR Sdn Bhd will receive this project which took about 135 days at
a cost of RM 4.5 Million.
Supply, Procurement, Installation, Testing and Commissioning of lift and escalator for
elevated station
SOW: WBS
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7.0 PROJECT ORGANIZATION
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7.1 Project Management Team (PMT) Roles and Responsibilities
Project Manager
Project Engineer
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Electrical Engineer
Mechanical Engineer
Safety Engineer
Review plans and specifications for new machinery and equipment to make
sure they meet safety requirements.
Identify and correct potential hazards by inspecting facilities, machinery, and
safety equipment.
Evaluate the effectiveness of various industrial control mechanisms.
Ensure that a building or product complies with health and safety regulations,
especially after an inspection that required changes.
Install safety devices on machinery or direct the installation of these devices.
Review employee safety programs and recommend improvements.
Maintain and apply knowledge of current policies, regulations, and industrial
processes.
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Assistant Engineer
As per the scope of work stated in the proposal agreement, the execution plan is
broken down into the following disciplines:
1. Engineering
2. Procurement
3. Construction & Pre-commissioning
4. Commissioning
5. Project Planning and Control
6. Quality Management
7. Health, Safety, and Environment
8. Document Management
9. Final Handover
8.1 Engineering
8.1.1 General
This plan describes and establishes engineering practices, resources, and sequence
of activities needed to meet project management consulting requirements as
described in the AKR SDN. BHD. contract.
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8.1.2 Functional Objectives
To ensure successful delivery of AKR SDN. BHD. engineering services that meet
project needs, established requirements and OWNER expectations in terms of time,
cost, and quality for the scope of works where engineering services conducted by AKR
SDN. BHD.
To assure client that the AKR SDN. BHD. engineering related work and products are
in compliance with the requirement stated in respective contracts in terms of time,
cost, and quality.
To closely work with other groups within the AKR SDN. BHD. organization to meet
project targets i.e. prompt feedback to procurement, construction and commissioning
groups on technical queries, prompt reaction against quality assurance non-
compliance and potential non-compliance.
The following practices are appropriate to AKR SDN. BHD. engineering activities
during the project executions:
Organisation
Responsibility and Authority
Resources
Monitoring and Verification
Design Management Plan
Design Control
Document and Data Control
Procurement
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8.2.1 Work Breakdown Structure
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8.2.2 Project Milestone
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8.3 Procurement and Materials Management
Supply, install, testing and commissioning the Lift and Escalator System, as specified
further in this section, and in accordance with the details shown in the tender drawings
attached to this section.
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8.3.2 Design Specifications (Escalator)
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8.3.3 Design Drawings (Lift)
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8.3.4 Design Drawings (Escalator)
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8.4 Cost Estimating and Budgeting
The prices entered in this section shall be for the supply, installation, testing and
commissioning of the complete lift and escalator system and all ancillary equipment in
accordance with the requirements of the specifications and the tender drawings.
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8.4.2 Escalator Budgeting
The cost of an escalator unit ranges between RM 40,000 and RM 120,000. With
labour, installing a commercial space will cost between RM 260,000 and RM 360,000.
For this project, client demand four escalators for the station. So, the total cost for the
escalator installation is RM 1 440 000.
8.4.3 Profit
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8.5 Quality Plan and Management
One of the most important criteria of the project is having a reliable standard of quality,
it is important that a quality plan is established for this project. All plans are made
based on standards obtained from the International Organization of Standards (ISO).
For the installation of the lifts we are following ISO/DIS 8100-30 standard. This part of
ISO 8100 specifies the necessary dimensions to permit the installation of passenger
lifts of class I, II, III and VI. The dimensions given reflect the requirements for the
apparatus. This part of ISO 8100 is applicable to all new lift installations, irrespective
of drive systems, including a car with one entrance, to be installed in a new building.
However, for arrangements with counterweight at the side, a through-entrance
configuration is possible. Where relevant, this part of ISO 8100 is also applicable to
an installation in an existing building.
Electronic machineries for the lifts and escalators are installed in compliance with ISO
22201-1:2017. This ISO is applicable to the product family of passenger and
goods/passenger lifts used in residential buildings, offices, hospitals, hotels, industrial
plants, etc. This ISO covers those aspects that it is necessary to address when
programmable electronic systems are used to carry out electric safety functions for
lifts (PESSRAL). This ISO is applicable for lift safety functions that are identified in lift
codes, standards or laws that reference this ISO for PESSRAL.
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8.5.2 Quality Management
A quality management system (QMS) is established for this lift and escalator
installation project. QMS is a set of policies, processes and procedures required for
planning and execution in the core business area of an organization. For our QMS
standards, we are using ISO 9001:2015, ISO 9000 contains detailed explanations of
the seven quality management principles in addition to many helpful tips on how to
ensure these are reflected in the way you work. It also contains many of the terms and
definitions used in ISO 9001 and constitutes a useful companion document to help
you build a successful quality management system.
9.1 General
Health and safety in the workplace and has a strong focus on primary prevention of
hazards. Health has been defined as "a state of complete physical, mental and social
well-being and not merely the absence of disease or infirmity. Occupational health is
a multidisciplinary field of healthcare concerned with enabling an individual to
undertake their occupation, in the way that causes least harm to their health. Health
has been defined as It contrasts, for example, with the promotion of health and safety
at work, which is concerned with preventing harm from any incidental hazards, arising
in the workplace.
Since 1950, the International Labour Organization (ILO) and the World Health
Organization (WHO) have shared a common definition of occupational health. It was
adopted by the Joint ILO/WHO Committee on Occupational Health at its first session
in 1950 and revised at its twelfth session in 1995.
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9.2 HSE Objectives
The concept of working culture is intended in this context to mean a reflection of the
essential value systems adopted by the undertaking concerned. Such a culture is
reflected in practice in the managerial systems, personnel policy, principles for
participation, training policies and quality management of the undertaking.
Those in the field of occupational health come from a wide range of disciplines and
professions including medicine, psychology, epidemiology, physiotherapy and
rehabilitation, occupational therapy, occupational medicine, human factors and
ergonomics, and many others. Professionals advise on a broad range of occupational
health matters. These include how to avoid particular pre-existing conditions causing
a problem in the occupation, correct posture for the work, frequency of rest breaks,
preventative action that can be undertaken, and so forth.
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9.3 HSE Culture
The safety culture of an organisation is the product of individual and group values,
attitudes, perceptions, competencies, and patterns of behaviour that determine the
commitment to, and the style and proficiency of, an organisation’s health and safety
management. Organisations with a positive safety culture are characterised by
communications founded on mutual trust, by shared perceptions of the importance of
safety and by confidence in the efficacy of preventive measures.
Management commitment
Visible management
Active employee participant
Inspection
Specific document
Enforcement and advise
Guidance
Managing the working environment (or Health, Safety and the Environment - HSE) is
an integral part of the University's primary responsibility. Responsibility for systematic
health, safety and the environment applies at all levels. HSE issues should be resolved
at the lowest possible organisational level, in an attempt to ensure local participation
by staff. This organization can be divided in to two parts which is central management
organization which will report to project manager and project site organization that will
take care of the site and report to the head of the safety in the project.
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10.0 RISK MANAGEMENT PLAN
The purpose of risk management is to ensure levels of risk and uncertainty are
identified and then properly managed in a structured way, so any potential threat to
the delivery of outputs (level of resourcing, time, cost and quality) and the realisation
of outcomes or benefits by the business owners is appropriately managed to ensure
the project is completed successfully.
The objectives of the risk management approach in this project are to identify, assess
and mitigate risks where possible and to continually monitor risks throughout the
remainder of the project as other risks or threats emerge or a risk’s impact or likelihood
changes.
Risk management is an ongoing process towards the life of the project, the risk
management plan and risk register should be considering all aspect on relevant risk
at a time. It required, identification, assessment and countermeasure of the problem
that occur on the problem. The counter measured that been created first need to be
consult with the committee member and the project group.
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11.0 RISK ASSESSMENT
11.1 Identification
Risk identification involve the determination of the risk or thread that can affect the
project. This involving the identification the risk itself or the thread that can delayed the
project. All the identification works is to ensure that all the problem can be compromise
and to ensure the safety of all staff involve in the project.
In this part we need to install the lift and the escalator there for there are several risk
assessments need to be done such as making a high level risk identification. This can
be the basic towards the analysing the risk we face.
When the most difficult things are all identified. A useful way of identifying relevant
risks is defining causal categories under which risks might be identified. For example,
corporate risks, business risks, project risks and infrastructure risks. Another way is to
categorise in terms of risks external to the project and those that are internal.
The wording or articulation of each risk should follow a simple two-step approach:
1. Consider what might be a ‘trigger’ event or threat (i.e. ‘poor quality materials
cause costs to rise’) – several triggers may reveal the same inherent risk.
2. Identify the risk - use a ‘newspaper headline’ style statement – short, sharp and
snappy (i.e. ‘budget blow out’) then describe the nature of the risk and the
impact on the project if the risk is not mitigated or managed (i.e. project delayed
or abandoned, expenditure to date wasted, outcomes not realised, government
embarrassed etc.).
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In this section specify:
What risk identification process has been undertaken (i.e. brainstorm, facilitated
session, scan by Project Manager etc.),
Any categories used to assist in the identification or relevant risks,
When the risk identification process occurred,
Who was involved?
When all the risk has been identified, it must be analysed to determined how can it
effect the project success full. The impacts of a risk will create one or more
combination as stated below:
After done doing the analysis, the risk should be evaluating to determine the category
of the risk which is the seriousness or impact the risk can give towards the project.
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From this risks will be graded as A, B, C, D or N according to the following matrix:
Seriousness
Likelihood Low N D C A
Medium D C B A
High C B A A
This rating is to determine the current grading for each risk that been detect and as
measured of the project risk exposure during the evaluation.
How the identified risks could potentially impact on the project in terms of the
four categories of consequence (e.g. X have potential to delay or reduce project
outcomes/reduce output quality etc.)
Summarise the distribution of risks according to the grading (number of ‘A’
Grade risks, ‘B’ Grade risks etc.)
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11.3 Risk Mitigation
Mitigation of risks involves the identification of actions to reduce the likelihood that a
threat will occur (preventative action) and/or reduce the impact of a threat that does
occur (contingency action). This strategy also involves identifying the stage of the
project when the action should be undertaken, either prior to the start of or during the
project.
Risk mitigation strategies to reduce the chance that a risk will be realised and/or
reduce the seriousness of a risk if it is realised have been developed. The following
table is useful to determine how risks will be treated in terms of preparation and/or
deployment of mitigation strategies during the life of the Project. Mitigation strategies
are usually only prepared and/or deployed for Grades A through to C, however where
an existing risk graded at D appears likely to be upgraded, mitigations strategies
should be prepared.
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In this section specify:
The proportion of risk mitigation actions that are preventative (e.g. 30%)
The proportion of risk mitigation actions that are contingency (e.g. 70%)
Key stakeholders nominated as responsible for undertaking specific risk
mitigation actions
Any major budgetary implications
In order to ensure the safety of the project there are rules and regulation that need to
be followed by the company that been set by the DOSH itself. In this case, the rules
and regulation that need to be followed fall under the name of FACTORIES AND
MACHINERY ACT 1967 [64 OF 1967] P.U. (A) 6/1970 and FACTORIES AND
MACHINERY (ELECTRIC PASSENGER AND GOODS LIFT) REGULATIONS, 1970
which by failing fallowed the rules can be fined or penalty as minimum as 5000 Ringgits
Malaysia.
There are 34 regulations that need to be followed and has been divided into 4 parts.
The example of the regulation such as machine room, landing doors ventilation,
machine room and approval of installation of lift. Meanwhile, the 4 parts of the
regulation:
General
Design, Construction, Installation and test
Maintenance
Miscellaneous
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12.0 PROJECT SUSTAINABILITY STRATEGIES (SGDs)
Lifts and escalators use a relatively small amount of energy compared to the overall
energy consumption of a building. At the same time, both provide daily carrier service
for passengers and contribute to the user’s experience with the building, and so they
should be included in sustainability planning.
Traction Lifts
Regenerative Drives
Machine Room Less Lifts
Destination Dispatch
Green Retrofit Options
The biggest energy-saving innovation in lift design is the traction lift, which is up to
75% more energy efficient than traditional hydraulic lift. Hydraulic lifts use a pumping
system to work against gravity to push the lift and occupants up. This energy is then
lost when the lift moves in the down direction. There are also serious environmental
concerns about the possibility of oil and other chemicals leaking from the lifting cylinder
and contaminating the ground beneath the building.
Traction lifts on the other hand use smaller electric motors, cables and counterweights
to move the lift in both the up and down direction. This results in a much more efficient
system and does not require oil and other toxic pollutants.
Many traction lift designs also make use of regenerative drive systems for additional
energy savings. These contribute to energy efficiency by capturing energy that would
otherwise be lost as heat. The energy is then re-directed back to other parts of the lift
system or even back into the building’s main electrical grid.
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Machine Room-Less Lifts for Greater Space Efficiency
By choosing the right resources, or using the same resources more efficiently,
sustainable lift designs can reduce space requirements and materials consumption.
That’s the benefit of Machine Room-Less (MRL) lifts, which use gearless machines
located in the lift hoistway. This creates the opportunity to avoid the need for a lift
machine room thereby increasing flexibility in design and reducing square footage
requirements, materials, and related costs.
Destination dispatch software also adds to the efficient use of energy for lift transport
throughout a building. In taller buildings with multiple lifts in use, destination dispatch
software allows passengers to select their floor destination and then the controller
calculates the best use of available lifts to group passengers travelling to nearby floors
and direct them to a specific lift. By avoiding the need for each lift to stop at every floor,
less energy is wasted and the passenger experience is enhanced by reduced overall
transport times. Better still, this system can increase handling capacity up to 30%.
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