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those computed through the Adler and Enig (1964) adiabatic CSTR can be cast into the following compact
criterion mentioned above. This finding rigorously dimensionless form (Kaushus et al_, 1978):
supports the reliability of the latter criterion, where
F(v; Da, /?, y, n) = Da (1 +fl-0)”
sensitivity is defined without reference to any specific
model parameter-thus implicitly assuming the exist- x exp[y(l - l/v)j/(u - 1) -p-1) = 0 (1)
ence of a generalized sensitivity criterion.
(u-1)-/?(l -U) =o. (2)
In addition to its rigorous character, the great
advantage of the proposed criterion is that it can be All the distinguishing features of the system can be
extended to any reactor model and to any reactor determined by investigating eq. (1) alone, since eq. (2) is
characteristic, besides the hot-spot magnitude. This is merely a linear algebraic relation between the dimen-
not true of any of the previous criteria, which are based sionless concentration, u, and the dimensionless tem-
on some topological feature of the temperaturc- perature, 0.
reactor length profile, characteristic of tubular Let us define the absolute and the normalized
reactors. sensitivities as follows:
An example illustrating the generality of the pro-
posed criterion is given in the present work, where the ~(0; 4) = Idv/d+(
sensitivity behaviour of a single irreversible nth order and
exothermic reaction in a homogeneous nonadiabatic S(W+) = ld(lnWd(ln#I = IW/v)s(v;#l (3)
CSTR is examined. Even though this is the simplest of where 6 represents any of the four model input
chemical reactors, its detailed sensitivity analysis has, parameters, i.e. Da, 8, y and n. As discussed previously
to our knowledge, never been reported previously in in the context of thermal explosions (Morbidelli and
the literature. This may be because none of the Varma, 1985b), normalized sensitivity is a more con-
previous criteria can be applied in this case (in fact, venient quantity for sensitivity analysis since it has a
there is neither a temperature profile nor a hot spot), clearer physical meaning, which derives from the
and only the generalized criterion for parametric normalization procedure implicit in its definition.
sensitivity mentioned above can be used effectively. Hence it will be adhered to in this study. Sensitivities s
Specifically this allows an a priori identification of the or S, readily obtained by differentiating eq. (1) with
regions of generalized parametric sensitivity in the respect to q5, can be easily written in the following
reactor parameter space. form:
A particularly interesting aspect of this work is that, s(o; 6) = 1-(+/VI (=‘lW)lW_l~~)l (4)
due to the simplicity of the model studied, both
sensitivity and steady-state multiplicity behaviour of where the analytical expressions of all the partial
the reactor can be fully identified, This allows a better derivatives are reported in Table 1.
understanding of the connection between these two In Fig. 1, the steady-state value of the reactor outlet
phenomena, often regarded as separate issues, and by temperature, v, is shown as a function of the heat of
combining both these results, safe operating con- reaction parameter fi, together with the corresponding
ditions for a CSTR can be identified which avoid both normalized sensitivity of the outlet temperature to /3,
multiplicity as well as parametric sensitivity. i.e. S(v; B). The sensitivity displays a sharp maximum at
j3 = j?,, as fl is varied. At this point the outlet tempera-
2. SENSITIVITY ANALYSIS ture is most sensitive to changes in /?. For j3 values
The steady-state behaviour of a single irreversible larger than fi,, the reactor is in an ignited state where
nth order exothermic reaction occurring in a non- the reactor temperature has reached a much higher
dDa= (v- 1)
exP[Y(l-:>I
aF=D* n(1 +fi -vr-’ -(?I -1)8”_*
afi (v-1)
aF Da(l+p-vr
-=
a?
dF
--Da
an
Parametricsensitivityof a CSTR 1649
is also evident that sensitivity is u phenomenon in-
dependent of multiplicity; in fact, it may also occur in
the region of reactor steady-state uniqueness, as
shown, for example, in Fig. 1.
It is worth pointing out that in Fig. 2 the sensitivity
values refer to a reactor steady state on the low-
temperature branch as long as this branch is available.
When the temperature jumps to the high-temperature
branch at the bifurcation point /I*, the sensitivity
exhibits a discontinuity, dropping from an infinite to a
finite value. Throughout this study we concern our-
0.20 0.2t 024 026 028 0.30
selves mainly with the low-temperature steady state.
The case where the reactor is operating on the ignited
-6
brzinch is of less practical interest from the viewpoint
Fig. 1. Effectof the dimensionlessheatof reaction,S, on v and of defining temperature runaway and parametric sensi-
S(V; 8). Da = 0.11, y = 20, n = 1. tivity; nevertheless, comments about this case will be
made later in this study.
In Fig. 3 the sensitivity of the outlet temperature
with respect to various inlet parameters r$ is shown. It
value which is undesirable in most cases. Thus accord-
appears that the critical #Ivalue, i.e. the location of the
ing to the generalized sensitivity criterion, #I, cor-
maximum sensitivity, is the same to three significant
responds to the critical value for sensitivity, so that for
figures (#I, = 0.248) for any choice of 4. This clearly
/I < /I, the reactor is nonsensitive, while for fl > #i, it is
shows the generalized nature of the adopted criterion
parametrically sensitive.
because the reactor outlet temperature becomes sensi-
In this situation depicted in Fig. 1, the reactor
tive to all the model parameters simultaneously. Thus,
exhibits a unique steady state for all values of /l. It is
the parameter range characterized by /I > fl, can be
well known that nonisothermal CSTRs may exhibit
called the generalized region of parametric sensitivity.
steady-state multiplicity, leading to curves of classical
Thisclaim is further substantiated by the results shown
S-shape in the G-P plane under consideration. In this
in Table 2, where the critical values of + (defined as
case, as shown in Fig. 2, the temperature sensitivity
Da #) which maximize S(v; r#~) with respect to /I for any
increases for increasing /I values and becomes infinite
choice of the input parameter 4 are reported. The
at the bifurcation point /I = B*. In fact, at any bifur-
quantity + is defined to be similar to the Semenov
cation point aF /&I = 0, and therefore, from eq. (4),
number in explosion theory so as to facilitate com-
S(v, 4) + cl, for any 4. Since sensitivity attains its
parison between various reaction configurations and
maximum value at the bifurcation point /I*, it follows,
to tie in general concepts later in this paper. The
according to the adopted sensitivity criterion, that this
reported values of critical $ (i.e. $,) in Table 2 were
point also represents the critical condition for sensi-
obtained by computing the critical values of p(i.e. 8,)
tivity, i.e. /I, = j?*. This agrees with the results obtained
for any chosen y and Da, then using the definition of 1/1
by Barkelew (1984) about sensitivity behaviour of a
(i.e. +, = Dayj3,)_
CSTR. However, in that work, no sensitivity criterion
Two definite trends may be noted from Table 2:
was adopted, and the occurrence of sensitivity was
simply identified always with the occurrence of multi- (1) For smaller Da, and a fixed y, all the /3, values
plicity_ In the present work, such a coincidence follows become the same. However, the difference between
rigorously from the adopted sensitivity criterion, and it the /I, values found for different choices of 4
increases as Da increases.
1.3 -
I
>
1.2 - -
-4
_
^
cl_
._
m
I.1 -
8. = /3’- 0.340
IO* _ _ : . . .
0.20 0.25 0.30 0.35
This conclusion agrees with classical results pre- which S(V;~), irrespective of the choice of 4, is
viously reported in the context of thermal explosion maximized with respect to any of the involved input
theory (cf. Morbidelli and Varma, 1985b), which also parameters_
apply to pseudo-homogeneous plug-how reactors. In
particular, for large values of the heat of reaction
(equivalent to fi in the CSTR case; cf. Vat-ma and Aris,
1977), it was shown that the Semenov number, defined 3. REGIONS OF PARAMETRIC SENSITIVITY FOR
as the ratio between the rate of heat production by A CSTR
reaction and heat removal from the system (i.e. + After establishing the concept of a generalized
= Day/3 in the CSTR case), approaches a finite value region of parametric sensitivity for the case of a CSTR,
given precisely by eq. (6). Moreover, for y + co, this these regions are mapped by examining the behaviour
value approaches the classical Semenov limit e- ‘. This of S(v; Du) with respect to /YIfor various values of y (for
is a rather interesting finding, which, in view of the a first-order reaction, i.e. n = 1) and for different
different nature of the chemically reacting system reaction orders (for y = 20) in Fig. 5(a) and (b),
examined, indicates the intrinsic nature of the sensi- respectively. Each curve in these figures represents the
tivity concept. critical conditions for parametric sensitivity. Thus
Up to this point, S(v; 4) has been maximized with values of the operating parameters lying above the
respect to /3 only, in the process of finding 8,. We now curves indicate parametric sensitivity, while nonsensi-
examine the results when the maximization is done tive safe operation is obtained below the curves. These
with respect to some other parameter. In Table 3, half figures indicate that sensitivity is more likely as either
of the values are reproduced from Table 2 [where the activation energy y increases or the reaction order n
S(U; 4) was maximized with respect to /I], while the decreases.
others are obtained by maximizing S(u; 4) with respect The asymptotic behaviour in the limit of small Da,
to Da. Again the same conclusion as before is reached; which is not clearly seen in Fig. 5, is illustrated in Fig. 6
i.e. despite the discrepancies at large Da, the sensitivity obtained by transforming Fig. 5 from the &Da plane
criterion becomes general as Da is decreased. This to the $-Da plane. Figure 6 confirms attainment of the
reaRlrms the generalized character of the obtained limits given by eq. (6) for various y values, and the
sensitivity region, since it is bounded by a curve on Semenov limit +, = e-i as y becomes large.
d
DU Da B Y n Da B Y ”
l_
0.01 0.3992 0.3992 0.3992 0.3992 0.3992 0.3992 0.3992 0.3992
0.05 0.4488 0.4488 0.4488 0.4488 0.4488 0.4488 0.4488 0.4488
+For entries above the solid line. the rector exhibits steady-state multiplicity; below the solid line, the steady
state is unique.
tThe curve S(Y; j?) does not exhibit any maximum in this case.
0.5 0.5
a b
E L!!sd
ynlo Il.1 y = 20
0.4 0.4
” -3
0.3 0.3
1;
0.2
0.1
50
20
100
‘i 0.2
0.1
2
I
0 0.5
0 0. I 0
0.2 0.3 0.4 0.5 0.1 0.2 0.3 0.4 0.5
- Da - Da
Fig. 5. Effect of (a) dimensionless activation energy y and (b) reaction order non the parametrically sensitive
region in the B-Da plane.
1652 R. M. CHEMBURKAR et a!.
Fig. 6. Effect of (a) dimensionless activation energy y and (b) reaction order n on the parametrically sensitive
region in the $-Da plane.
4. COMPARISON OF THE REGIONS OF PARAMETRIC globally stable; any large perturbation in the operating
SENSITIVITY AND STEADY-STATE MULTIPLICITY conditions (or the transients during start-up or shut-
‘The multiplicity analysis of a CSTR, wherein an nth down) can be detrimental-thus global sensitivity is
order exothermic reaction occurs, has been the subject affected. In fact, using this reasoning, Bilous and
of numerous earlier studies. It is well known that for Amundson (1955) restricted themselves to multiplicity
y > 4, for every reaction order n, there exists a region in considerations while studying the sensitivity of
the &Da plane where multiple solutions are possible CSTRs. In the case of excursions like PBQa and P4Q4,
for eq. (1). the sensitivity exhibits a maximum when the boundary
Figure 7 represents typical behaviour in the /l--Ba of parametric sensitivity region is crossed, i.e. when the
plane for lixed values of y and n, where the region of excursion cuts across the solid curve in Fig. 7.
parametric sensitivity lies above the solid curve, and Consider now the case where the reactor is being
the multiplicity region exists between the dashed and operated in the ignited state; i.e. on the high-
the solid curves. For an existing unique nonsensitive temperature branch of Fig. 2, when Da K Da=_ in Fig.
steady state on the low-temperature branch, any 7. The boundary of the parametric sensitivity region in
change in the operating variables is considered safe as this case will be different from that found earlier by
long as these changes are restricted to the para- analysing the sensitivity of the low-temperature steady
metrically insensitive region, e.g. the excursion P,Q1 in state. It is self-explanatory from Fig. 2 that sensitivity
Fig. 7. The same holds for excursion PaQI, but during will now become infinite at /3 = /I,_ Hence in this case,
this excursion the multiplicity region is encountered. as the solid curve in Fig. 7 (loci of /?*) is crossed from
This type of excursion results when /l is increased from the top, the region of multiplicity is entered which will
a value less than fi* to a value lying between ~3. and /I*, affect global sensitivity; however, local sensitivity will
keeping Da constant as in Fig. 2. Thus it is evident from not be affected. In fact, local sensitivity is not affected
Fig. 2 that local sensitivity of the low-temperature as long as the operating conditions remain above the
steady state does not exhibit a maximum, and hence dashed curve in Fig. 7 (loci of fl*).
the excursion is safe from a local sensitivity point of In practical situations, the volumetric flow rate q is
view. However, the existing steady state is no longer the variable which can be subjected to change most
readily. Thus it is of significant interest to know a priori
whether for a given set of physicochemical par-
ameters, any multiplicity or parametric sensitivity is
O’O- encountered for any value of the flow rate q. In order to
conduct this analysis, it is necessary to cast the physico-
chemical parameters into dimensionless quantities
which are independent of the flow rate q_ Recently,
multiplicity analysis from this point of view was
reported by Balakotaiah and Luss (198 1). This involves
defining two new variables, a = 6/Da and B = yfl(l
+ a), which are completely independent of q for the
case of T, = T,. Since now only the Damkiihler
number involves q, the results obtained about multi-
plicity/sensitivity for some q can equivalently be said
for some Da.
Balakotaiah and Luss (1981) used singularity theory
to identify regions of all different types of multiplicities
for some Da in the a-8 plane. These results for the case
Fig. 7. Regions of multiplicity and parametric sensitivity in
the /?-Da plane. The region of parametric sensitivity lies above of T, = Tr are shown in Fig. 8. In Fig. 9, the a-B plane
the solid curve. The region of multiplicity is enclosed by the is shown divided into the region of multiplicity for
dashed and the solid curves. some Da, and the region where no multiplicity is
Parametric sensitivity of a CSTR 1653
F
CI
E
I Da, parametric sensitivity may occur for some Da.
P Ip
5. CONCLUDING REMARKS
In this study, the region of parametric sensitivity for
a CSTR has been identified. It is shown that a
generalized region of parametric sensitivity can be
defined, which is independent of the input parameter
Fig. 8. Identification of different types of multiplicity pat- chosen for defining the sensitivity. These findings are in
terns in the a-B plane (not to scale). (I) Unique steady state; complete agreement with results previously obtained
(ID isola; (III) mushroom: (IV) S pattern; (V) S+isola
in the case of thermal explosions and pseudo-
homogeneous tubular reactors (Morbidelli and
Varma, 1985b). Specifically, also for these reacting
20 I I I I systems, using the same sensitivity criterion, the exist-
ence of a generalized sensitivity region was proven. The
‘/ I
similarity among these systems is not only qualitative
but also quantitative. In the limit of large heat of
reaction parameter, the so-called Semenov number I&,
representing the ratio between the rate of heat produc-
tion and cooling, approaches the same asymptotic
value. Thus, using dimensionless parameters having
equivalent physical meaning (cf. Varma and Aris,
1977), the CSTR and the plug-flow reactor exhibit the
same sensitivity region, at least in the limit of large heat
-e of reaction_ This finding supports the intrinsic nature
of the adopted sensitivity criterion, which brings
Fig. 9. Comparison between the region of multiplicity and together seemingly different chemically reacting
the region of parametric sensitivity. Multiplicity exists for
some Da below curve a, while parametric sensitivity exists for
systems.
some Da below curve b. y = 100, T, = T,, n = 1. Another important conclusion of this work con-
cerns the comparison between the regions of par-
ametric sensitivity and steady-state multiplicity. This
possible for any Da by curve a Curve a is formed by the leads to an identification of the range of operating
hysteresis (S pattern) line for J!3< B, and the isola curve variables that will yield unique nonsensitive steady
for B > 3 (see Fig. 8); hence above curve a lies the states, required for safe operations. The results ob-
region where multiplicity is not possible for any Da, tained by analysing the a-B plane for the regions in
while multiplicity occurs for some Da below curve a. which steady-state multiplicity or parametric sensi-
Curve b in Fig. 9 is obtained using the following tivity is observed for some Da show that the former is
procedure. Every point on the solid curve in Fig. 7, say always completely enveloped by the latter. In practical
(Da,, #?J, represents the critical conditions for para- applications, since it is usually not desirable to operate
metric sensitivity. Each of these critical points is in the sensitive region, it follows that certainly the
translated into a critical line in the a-B plane by situations where the reactor exhibits multiplicity
varying S and computing a, = a/Da, and B, = ~$3,(1 would not be approached. Therefore, with respect to
+a). Each such line divides the a-B plane for that practical applications, it is of primary importance to
choice of /I, and Da, into two parts; below the line lies establish the boundary of the sensitivity region. Once
the region of parametric sensitivity, while nonsensitive this is avoided, multiplicity is automatically avoided.
operations occur above the line. Repeating this pro- This conclusion is also more general than what is
cedure for many such critical points (Da,, fi,) gives rise shown in this work for a homogeneous CSTR. In
to many such lines, and curve b is tangential to all these particular, Morbidelli and Varma (1986a, b) have
lines. Thus parametric sensitivity cannot occur for any examined a heterogeneous plug-flow reactor for both
Da above curve b, while it is possible for some Da sensitivity and multiplicity behaviour and reached
below curve b. similar results. With respect to reactor design, this
Figure 9 shows that the region of multiplicity for finding stresses the need for sensitivity analysis, which
some Da, is a subset of the region of parametric would automatically account for any possible steady-
sensitivity for some Da. Thus if multiplicity exists for state multiplicity as well.
1654 R. M. CHEMBURKAR etal.
Superscript
NOTATION * higher bifurcation point
a area of heat transfer
B YS(l +a)
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Subscripts
Zeldovich, Ya. B.. Barenblatt, G. I., Librovich, V. B. and
C critical value Makhvjladze, G. M., 1985, The Mathematical Theory of
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