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Wire Description Chart RENR 2140

Connector Location ¹
Schematic Machine
Wire Wire
Description
Wire Wire
Description June 1998
Connector Number Number Color Number Color
Location Location Power Circuits Accessory Circuits (Continued)
CONN 1 B-15 43 101 RD Bat (+) (Not Application Specific) A541 PU Flasher To Indicator Lights
102 RD HdLmp A592 BU Blend Door Motor (A)
CONN 2 C-15 54 105 RD Key Start Sw A593 OR Blend Door Motor (B)
CONN 3 C-15 2 108 BU Aux Ckt A594 WH Blend Door Position Feedback (+)
CONN 4 D-14 44 109 RD Alt Output (+) Term. A595 GN Blend Door Position Feedback (Signal)
112 PU Main Power Rly Output A596 YL Blend Door Position Feedback (-)
CONN 5 A-13 5 113 OR Opr Mon Panel VMIS B+ Switched C529 GY Lift Press Sensor (WAS B413) T
CONN 6 Monitor Harness Code Plug H-9,13 C 114 GN Warning Horn (Forward) C530 BU Lift Position Sensor (WAS B412)
CONN 7 F-12 45
53
48 42
18
34
118 GY Aux Ckt Lighting Circuits Pressure Temperature Level Flow
120 YL Aux Ckt 603 PK Rotary Beacon Symbol
CONN 8 E-12 45
25
4 8 122 BU Aux Ckt 604 OR Stop Lamp
Symbol Symbol Symbol
51
CONN 9 D-12 45 41 123 WH Aux Ckt 605 YL Turn Lamp - Left
B 124 GN A/C 606 GY Turn Lamp - Right
44
CONN 10 C-12 45 6 30 58 126 PK Xmsn Ctrl 608 GN Flood Lamp - Rear
32 14 56
3 47 127 OR Aux Ckt 610 OR Head Lamp Basic
CONN 11 C-11 C 10 15
22 128 PK Aux Ckt 611 PU Head Lamp Hi
CONN 12 HVAC Unit G-10 56 9 50
2 17 35 129 BU Aux Ckt 612 GY Backup Lamp
CONN 13 Service Tool Conn. F-1 0 C 33 A 12 130 RD Aux Ckt 614 PU Park/Tail/Dash/Lamp
28 26 23 31 133 OR Aux Ckt 615 YL Cab Flood Lamp/Rops
CONN 14 C-14 54 54 11 21 134 YL Aux Ckt 617 BR Tail/Position Lamp - Left (Road Pkg)/ Width
CONN 15 Service Mode Plug H-9 C 27 37 39
135 BU Aux Ckt 619 GN Head Lamp Lo Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
13 E
CONN 16 E-8 57 29 5 C 38 136 GN Sec Ster 633 BU Attach Lighting Ckt
36 7 43 20 45 138 GN Auto Lube Pump To Payload Mon 646 OR Light SW To Front Flood Relay
CONN 17 E-8 57 D
57 59 144 GN Aux Ckt 647 GN Light SW To Rear Flood Relay
1 46 49 146 GY Aux Ckt 661 GN Tachometer Lamp - Smart EMS
CONN 18 D-8 57 40
52 24
158 BR Aux Ckt 662 YL Speedometer Lamp - Smart EMS
Normally open switch that is closed due to an applied condition, and will open again with a
CONN 19 D-8 57
55 19 167 OR Aux Ckt 663 GY Gauge Lamps - Smart EMS specific decrease in that condition.
CONN 20 Option Code Plug I-7 C 16 175 PK Aux Ckt 691 GY Warning Lights To Bkr
CONN 21 F-6 A 177 OR Main Brkr 692 YL Flasher Bkr To Flasher
188 WH Aux Ckt Control Circuits
CONN 22 Xmsn Shifter G-4 A Ground Circuits 709 OR Sensor Power Supply
CONN 23 Customer Data Conn C-4 C 200 BK Main Chassis 720 PU XMSN Brake SW
201 BK Operator Monitor Return 727 GN Sec Ster Motor Relay Normally closed switch that will open with an increase of a specific condition.
CONN 24 B-4 D 202 BK XMSN Ctrl 728 BU Sec Ster Cont SW
CONN 25 A-3 46 250 BK Payload Mon - Customer Gnd 751 GN XMSN Shift Sol No. 1 Or 3
251 BK Payload Mon - System Gnd 752 YL XMSN Shift Sol No. 2

950G and 962G Wheel Loader


CONN 26 Service Brake Pedal B-3 45
270 BK CMS Ident Code 0 754 BU XMSN Shift Sol No. 3 Or 1
CONN 27 C-3 58 271 BK CMS Ident Code 1 755 OR XMSN Shift Sol No. 4 Or 5
272 BK CMS Ident Code 2 761 GY Lift Kickout Sol SW
Normally closed switch that is open due to an applied condition, and will close again
CONN 28 E-3 A
B D 273 BK CMS Ident Code 3 762 YL Bucket Positioner Sol SW with a specific decrease in that condition.
Electrical System
CONN 29 E-3 A 274 BK CMS Ident Code 4 795 YL Dual Hp Sol
CONN 30 G-2 47 275 BK CMS Ident Code 5 E701 PK Auto Ride Cntl SW
290 BK CMS Service E702 OR Auto Ride Cntl SW
CONN 31 F-2 60
291 BK CMS Clear E707 GN VMIS Display +V
CONN 32 F-2 60 299 BK WTL Impl Ctrl Gnd E708 PK VMIS Display Clock
A201 BK WTL Impl Ctrl Serv Mode SW to GND E735 PU Smart Ems Tack/Serv Mtr/Odometer Select
The circle indicates that the component has screw terminals and a wire can be disconnected
CONN 33 C-2 48
CONN 34 G-1 49
59 A202 BK WTL Impl Ctrl Clear Fault SW to GND F781 BR Downshift SW (N.O.) from it.
CONN 35 G-1 49
A
52
A203
A204
BK
BK
WTL Impl Ctrl ID Code 3
WTL Impl Ctrl ID Code 4
F783
F784
GN
YL
Upshift SW (N.C.)
Downshift SW (NC.) 2JS1-UP 5RS1-UP
E A205 BK WTL Impl Ctrl ID Code 5 F785 WH Upshift SW (NO.)
CONN 36 I-1 50
¹ The connectors shown in this chart are for harness to harness connectors.
51 50
41
35 A219
A251
BK
BK
ETAC Ctrl Gnd
VIMS Ser Mode #1
F793
G728
OR
YL
Air Inlet Heater Relay
SW To SW (Generic)
3BS1-UP 6NS1-UP
Connectors that join a harness to a component are generally located at or near 3
11
17 13
5 56
57
12
A272 BK MAC-14 Impl Ctrl B G750 BU XMSN Cont Fwd SW To Gnd
4BS1-UP 8DS1-UP No circle indicates that the wire cannot be disconnected from the component.
22 30 45 24 A273 BK MAC-1 4 Trans Ctrl B- G755 GY XMSN Cont Rev SW To Gnd
the component. See the Component Location Chart. 9 C

2
27
29
43

21
58
301 BU
Basic Machine Circuits
Starter No. 1 Sol
G760
G761
WH
YL
XMSN Cont Speed 2 SW To Gnd
XMSN Cont Speed 3 SW To Gnd 5AS1-UP 9BS1-UP
8 304 WH Starter Relay No. 1 Output G762 BR XMSN Cont Speed 4 SW To Gnd
37 46 Starter Relay Coil To Neut Start SW Or Key Start SW G763 PU XMSN Cont Neut SW To Gnd
34 306 GN
44
10
15 42 18 307 OR Key Start SW To Neutral Start SW Or VMIS Sensor Module G764 PK XMSN Cont Pk Brk Lever SW To Gnd
53 26 16
54 308 YL Main Power Relay Coil G766 GN Impl Cont SW To Gnd NO.
36
55 6
48 47 49
31
310 PU Start Aid SW To Start Aid Sol G767 WH Impl Cont SW To Gnd N.C. This indicates that the component has a wire connected to it that is connected to ground.
20 311 WH Start Aid Sol To Temp SW G768 GN XMSN Cont Speed 1 SW To Gnd
25 32 321 BR Backup Alarm Lamp Travel Alarm G785 OR Injector Diode To Injector 14
4 40 1 28 7 23
38 322 GY Warning Horn (Forward) H708 OR Impl Coot Kickout SW 1
14 19 326 PU Key Start SW "C" Term. H709 BU Impl Corn Kickout SW 2
39 334 BU Start Aid Sol #2 H710 PK Impl Cont Lift Lever Position
33
373 GN Start Aid Switch To Timer H711 GN Impl Cont Tilt Lever Position
Related Electrical Service Manuals 397
398
OR
BU
Hood Raise Motor
Hood Raise Motor
H713
H714
PK
OR
Impl Cont Lift Proportional Sol
Impl Cont Lower Proportional Sol
This indicates that the component does not have a wire connected to ground. It is grounded
Title Form No. A300 GN Hood Raise Relay Coil H715 PU Impl Cont Lower Kickout Sol by being fastened to the machine.
A301 WH Hood Raise Relay Coil H716 WH Impl Cont Sol Return
Alternator: 107-7977 SENR4757 Monitoring Circuits H717 BR Impl Cont Pilot Press Sol
403 GN Alternator (R) Term. H719 OR Impl Cont Lift Kickout Sol
Caterpillar Monitoring System SENR1394
405 GY Opr Mon Oil Press. (Low Setting) H720 BU Impl Cont Bucket Positioner Sol
Electric Starting Motor: 106-8558 410 WH Opr Mon Action Alarm H728 GN Auto SW 3
Consist: 106-8557 SENR3559 411 PK Opr Mon Master 818 BR Serial Data (Transmit)
Consist: 106-8559 SENR3581 416 OR Sec Ster SW 819 GY Serial Data (Receive)
Payload Control System SENR6614 Machine Harness Connector And Component Locations 417
419
GY
YL
Primary Ster SW
Opr Mon Parking Brake
900
901
PU
WH
XMSN Shift Sol No. 5 or 4
XMSN Shift Sol No. 6
Power Train ECM SENR1380 432 PK Opr Mon Brake Press. (Oil) 910 YL XMSN Neutizer Override Indicator
441 OR Eng Coolant Temp Gauge 944 OR Data Link + (CAT)
950G and 962G Wheel Loader Hyd. System 442 GY Hyd System Temp Gauge 945 BR Data Link - (CAT)
System Operation SENR1389
443 YL Power Train Temp Gauge 961 BR Selector SW
Testing And Adjusting SENR1390 447 PK Fuel Level Gauge 964 BU Fork Position Select
450 YL Tach Sender (+) 973 BR CST Autoshift- Auto/Manual SW 2
453 PK Sec Ster Action Lamp 975 WH CST Autoshift- Sol Return
484 YL Primary Ster Lamp 976 OR Ride Cont Solenoid 1
496 WH Opr Mon Panel Hyd Oil Level 977 YL CST Autoshift- Auto/Manual SW 1 Machines Equipped with Electro-Hydraulics (E/H) and Command Contol Steering (CCS)
499 GY Opr Mon Implement Oil Filter E900 WH ECPC Trans Output SPD +
C413 YL VMIS Display Data E901 GN ECPC Trans Output SPD
C414 BU VMIS Display Load E902 PU ECPC Trans Intermediate SPD + © 1998 Caterpillar Printed in U.S.A.
E416 PU PMS Lift Cyl Press Sensor E903 YL ECPC Trans Intermediate SPD
G454 PK Pump Drive Oil Temp E904 BR ECPC Trans Intermediate SPD Q+ All Rights Reserved
G485 BU Opr Mon Front Brake Temperature E905 BU ECPC Trans Intermediate SPD Q-
G486 GN Opr Mon Rear Brake Temperature E906 OR ECPC Trans Output SPD Q+
Accessory Circuits E907 GY ECPC Trans Output SPD Q-
500 BR Wiper - Front (Park) E908 BR ECPC Trans Input SPD +
501 GN Wiper - Front (Low) E909 WH ECPC Trans Input SPD -
502 OR Wiper - Front (HI) E917 WH Impl Lockout SW to GND (N.O.)
503 BR Wiper - Rear (Park) E918 GN Impl Lockout SW to GND (N.C.)
504
505
YL
BU
Wiper - Rear (Low)
Wiper - Rear (HI)
E919
E920
YL
BR
AUX Lower Proportional Sol
AUX Lift Proportional Sol Harness And Wire Electrical Schematic Symbols
506 PU Washer - Front E922 GN Dump Proportional Solenoid
507 WH Washer - Rear E923 PK ETAC Front Left Wheel Proportional Solenoid
508 PU Radio Speaker - Left E924 YL ETAC Front Right Wheel Proportional Solenoid
Component Location 509 WH Radio Speaker - Left (Common) E925 OR ETAC Rear Left Wheel Proportional Solenoid
Component
Schematic Part Machine Component Schematic Part Machine 511 BR Radio Speaker - Right E926 BU ETAC Rear Right Wheel Proportional Solenoid Component Identifiers (CID¹) and Module Identifier Component Identifiers (CID¹) and Module Identifier A AA 1 1
Location No. Location Location No. Location
512 GN Radio Speaker - Right (Common) E927 GN ETAC Test Mode SW (N/C) (MID²) For Power Train ECM (MID No. 081)
Actuator - Blend Door H-11 126-5611 56 Sensor - Tran Intermediate Speed Sensor 1 B-13 3E-8848 26
513 OR A/C Compressor/Refrigerant Pressure SW E928 WH ETAC Test Mode SW (N/O) (MID²) For Implement ECM (MID No. 082) 1 2 2
Actuator - Hood As. A-14 124-4236 1 Sensor - Tran Intermediate Speed Sensor 2 B-13 3E-8848 26
515 GY Blower Motor (HI) E930 BU ETAC Front Axle Pilot Solenoid CID Component CID Component
Actuator - Water Valve H-11 126-5610 56 Sensor - Tran Output Speed Sensor 1 C-13 3E-8848 26 516 GN Blower Motor (Medium) E932 PK ETAC Front Left Wheel Speed Sensor 0041 +8 Volts Sensor Supply 0168 Electrical System Voltage Typical representation of a Typical representation of a
Alarm - Action D-10 3E-6328 C Sensor - Tran Output Speed Sensor 2 B-13 3E-8848 26 517 BU Blower Motor (Low) E933 YL ETAC Front Right Wheel Speed Sensor 0070 Parking Brake Switch 0248 Data Link
Alarm - Backup C-15 123-6449 2 Sensor - Trans Oil Temp B-13 100-3055 26 518 OR Hazard Flasher To SW E936 WH ETAC Solenoid Return Deutsch connector. The Sure-Seal connector. The
0149 Ride Control Solenoid #2 0270 Caterpillar Monitoring System Harness Code Plug Receptacle
Alternator D-15 107-7977 3 Sensors - Aux Lever Pos F-9 106-4437 E 521 YL A/C SW To Refrigerant SW E955 OR WLPMS PHII Keypad Data plug contains all sockets plugand receptacle contain
522 WH A/C Clutch To Thermostat SW G939 PK MAC14 Switch Return 0168 Electrical System Voltage 0296 Powertrain Electronic Control Module
Arc Suppressor F-10 106-8704 C Solenoid - A/C Clutch B-15 106-5122 27
537 GN Turn Signal SW To Flasher G940 PU Impl 4th Func Lift Prop Sol 0177 Transmission Oil Temperature Sensor 0350 Rotary Position Sensor (Lift Linkage)
and the receptacle contains both pins and sockets.
Batteries F-15 115-2422 4 Solenoid - Aux Lever Lower H-1 138-2924 31
538 BR Hazard Indicator G941 GY Impl 4th Func Lower Prop Sol 0190 Engine Speed Sensor 2 all pins.
Monitoring System Mode Breaker - Alt A-15 9S-4693 5 Solenoid - Aux Lever Rearward G-1 138-2924 31
539 BU Turn Signal Indicator Basic/Right G942 OR Impl 3rd Lever Pos Sensor 0352 Position Sensor (Lift Lever)
Breaker - Hood A-14 9H-1958 5 Solenoid - Axle Oil Cooler Clutch Assy. C-14 152-5409 28 540 WH Turn Signal Indicator Left G943 BU Impl Function Sel SW (NO.) 0270 Cat Monitor System Harness Code 0353 Position Sensor (Tilt Lever)
Mode Of Operation Mode Number A513 PK DC/DC Converter Memory Output G944 YL Impl Function Sel SW (N.C.) 0363 Ride Control Solenoid
Breaker - Main A-15 9S-4693 5 Solenoid - Lift Linkage Lower H-1 138-2924 31 0354 Solenoid Valve (Lift Linkage Raise)
Normal 0 Breaker - Running Lamp A-14 3T-2662 5 Solenoid - Lift Linkage Raise G- 1 138-2924 31 A523 PU Temp Potentiometer Pos 1 G947 WH Impl 4th Lever Pos Sensor 0367 Ride Control Switch 0355 Solenoid Valve (Lift Linkage Lower)
Breakers - 15A D- 1 6T-3643 C Solenoid - Pilot Press Supply G-1 129-4023 31 A524 BR Temp Potentiometer Pos 2 G954 GN Dual Low Idle Sol
0368 Transmission AUTO/MAN Switch
Pin or Socket
Harness Code 1 A525 GN Temp Potentiometer Pos 3 K933 GN Stick 2 Bypass Sol 0356 Solenoid Valve (Lift Linkage Dump)
Control - Cat Monitoring System E-5 155-1516 A Solenoid - Shutdown C-15 8C-3663 29
A526 PK Electronic Water Valve Actuator K977 PK ECPC Trans Oil Temp Sensor 0444 Start Relay 0357 Solenoid Valve (Tilt Linkage Tiltback)
Number
Parameter Display 2 Control - Implement I-7 142-3371 C Solenoid - Start Aid F-14 3E-6332 30
A527 BU Electronic Water Valve Actuator N939 GN Ride Control Solenoid 2 0562 Unable To Communicate With Cat Monitor System 0358 Solenoid Valve (Pilot Pressure Supply)
Service 3 Control - Power Train ECM I-10 142-3363 57 Solenoid - Tilt Linkage Tiltback G-1 138-2924 31
A528 BR Electronic Water Valve Actuator P910 BR Secondary Steering Test Sw Input
Control - Water Valve/Blend Door G-11 128-8010 A Solenoid - lilt Linkage Dump H-1 138-2924 31
0582 Transmission Output Speed Sensor 1 0359 Detent Coil (Lift Lever Raise) Wire, Cable, or Harness Component
Tattletale 4 Control - WLPCS ECM C-4 112-1572 59 Solenoid Valve - Dual HP B-15 129-7707 27 0617 Air Heater Relay 0360 Detent Coil (Lift Lever Lower) Assembly Identification Part Number
Units 5 0621 Downshift Switch 0361 Detent Coil (Tilt Lever Tiltback)
Converter - Voltage H-5 119-1733 B Solenoid Valve - Ride Control G-1 3E-8574 31
Single Wire
Dimmer - Control E-11 103-5526 C Solenoids - Clutch Modulating Valve C-13 121-4298 26 0622 Up Shift Switch 0365 Switch (Kickout Set)
Calibration 6,7,8 Connector
Fuses A-14 3K-8782 5 Stud -Terminal D-11 9G-8451 C 0623 Direction Switch 0487 Position Sensor (Auxiliary Lever)
Fuses - 10A D-11 3K-8782 C Suppressor - Arc B-2 106-8704 32
0631 Transmission Clutch #1 Solenoid 0489 Switch (Function Select) C A A AA 9X-1123
Fuses - 15A D-11 8M-8948 C Suppressor - Arc A/C B-15 106-8704 27 Off Machine Switch Specification 0632 Transmission Clutch #2 Solenoid 0490 Switch (implement Lockout)
Gauge - Quad E-4 100-5895 A Suppressors - Arc E-6 106-8704 A
Part No. Function Actuate Deactuate Contact Position 0633 Transmission Clutch Solenoid #3
325-PK-14 1 325-PK-14
Ground - Cab A-8 D Switch - A/C Refrigerant B-15 114-5333 27 0491 Solenoid Valve (Auxiliary Lever Forward)
3E-6449 Start Aid Coolant (Temperature) 38 ± 3°C 27°C MIN Normally Closed 0634 Transmission Clutch Solenoid #4 0492 Solenoid Valve (Auxiliary Lever Rearward)
Ground - Cab F-10 57 Switch - AIH G-5 112-6169 A
(100 ± 5°F) (80.6°F) Wire
Ground - Cab H-8 57 Switch - Auto Ride Control B-S 103-6333 D Primary Steering Oil Pressure 1200 kPa MAX 700 ± 100 kPa A-C, Normally Closed
0635 Transmission Clutch Solenoid #5 0596 Harness Code incorrect Pin Socket
3E-6450 0636 Transmission Clutch Solenoid #6 0687 Option Code incorrect
Color
Ground - Cab H-10 57 Switch - Auto/Manual B-6 123-6383 D Secondary Steering Oil Pressure (175 psi MAX) (100 ± 15 psi) A-B, Normally Open
Ground - Left Frame Boss E-14 6 Switch - Axle Oil Cooler C-14 155-8998 33 8270 kPa MAX 6890 ± 345 kPa A-C, Normally Closed 0668 Transmission Shift Lever ¹ The CID is a diagnostic code that indicates which component is faulty.
3E-6452 Park Brake Oil Pressure
Ground - Right Rear Frame A-15 7 Switch - Beacon B-9 9X-9639 D (1200 psi MAX) (1000 ± 50 psi) A-B, Normally Open 0672 Torque Converter Output Speed Sensor ² The MID is a diagnostic code that indicates which electronic control module
Ground - Steer Column E-5 A Switch - Blower B-9 3E-7156 D
3E-7693 Service Brake Oil Pressure 10700 kPa MAX 8960 ± 345 kPa A-B, Normally Open 0673 Transmission Output Speed Sensor diagnosed the fault.
Ground - Strap Frame to Cab G-12 8X-5804 8 Switch - Brake Oil Pressure H-2 3E-7693 34 (1550 psi MAX) (1300 ± 50 psi) A-C, Normally Closed 2 200-BK-14
0674 Transmission Intermediate Speed Sensor 1
Ground - To Engine D-15 9 Switch - Bucket Positioner I-1 117-1324 35
114-5333 Refrigerant Pressure (AC) 275 to 1750 kPa ¹ -
(40 to 255 psi) - Normally Open ² 0675 Transmission Intermediate Speed Sensor 2
Ground - To Engine Block D-14 10 Switch - Bucket/Fork Select G-7 135-9968 B
21.0 ± 3.0°C 13.0°C 0688 Variable Horsepower Solenoid Circuit Number
Ground - To Engine Cyl Head D-14 11 Switch - Dimmer B-3 2H-1855 58 123-2993 Hydraulic Oil Level Normally Closed Wire
(69.8 ± 5.4°F) (55.4 °F)
Heater - Air Inlet D-14 107-9652 11 Switch - Disconnect B-15 7N-0718 36 0793 Primary Steering Pressure Switch Identification Gauge
Horn - Forward F-3 4Y-7882 12 Switch - Downshift G-5 152-5707 A 155-8998 Axle Oil Cooler Temperature 65 °C ± 3 58 °C Normally Closed 0794 Secondary Steering Pressure Switch
(149.0 °F) (136.4 °F) Min
Horn - Forward H-1 7T-0970 12 Switch - Engine Oil C-15 3E-6455 37 0795 Secondary Steering Intermediate Relay
Machine Codes 155-8999 Rear Axle Temperature 125 °C ± 3 117 °C Min Normally Closed
Horn - Forward I-1 7T-0970 12 Switch - Forw/Neut/Rev G-5 152-5707 A
Front Axle Temperature (257.0 °F) (242.6 °F) Min Component Identifiers (CID¹) and Module Identifier
Sales Model Machine Code Failure Mode Identifiers (FMI)¹
Horns - Forward F-2 7T-0970 12 Switch - Forward Horn G-4 21-3360 A
¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
(MID²) For Caterpillar Monitoring System (MID No. 030) Electrical Schematic Symbols And Definitions
950G 7,13, 15, 38
Keypad - WLPCS B-4 129-0419 59 Switch - Front Axle Temp F-1 155-8999 39
condition can be maintained down to 170 kPa (25psi). FMI No. Failure Description
Motor - Actuator A-14 117-1557 1 Switch - Front Wiper B-4 110-7886 0 CID Component
² Contact position at the contacts of the harness connector. 0 Data valid but above normal operational range.
962G 14 Motor - Blower G-11 3E-6392 56 Switch - Function Select F-9 116-4509 E 0084 Ground Speed Sensor
1 Data valid but below normal operational range. FUSE - A component in an electrical circuit that will open the circuit if too much current flows
Motor - Front Wiper D-5 147-7973 A Switch - Hazard lamp G-9 112-6167 B 0096 Fuel Level Sensor
Motor - Priming Pump B-14 151-6351 13 Switch - Hood Actuator A-14 146-0204 40
0100 Engine Oil Pressure Sensor 2 Data erratic, intermittent, or incorrect. through it.
Motor- Rear Wiper F-10 137-8709 C Switch - Hyd Filter Bypass A-3 7X-8549 16
0110 Engine Coolant Temperature Sensor 3 Voltage above normal or shorted high.
Motor - Sec Steer B-2 154-2563 19 Switch - Hyd Oil Level A-2 123-2993 19
0177 Torque Converter Oil Temperature Sensor 4 Voltage below normal or shorted low.
Motor - Starter D-14 106-8558 15 Switch - Implement Lockout F-8 116-4502 E REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
0248 Data Link 5 Current below normal or open circuit.
Motors - Washers A-3 7T-8890 16 Switch - Key Start D-5 9G-7641 A contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Relay - AIH Magnetic Switch B-14 3E-0075 17 Switch - Kickout On/Off G-8 116-4506 B 0263 8 Volt Sensor Power Supply 6 Current above normal or grounded circuit.
Relay - Backup Lamp I-15 4Y-6135 25 Switch - Park Brake Oil Pressure H-2 3E-6452 42 0271 Action Alarm 7 Mechanical system not responding properly.
Relay - Front Flood E-10 3E-5239 C Switch - Primary Steer B-2 3E-6450 14 0324 Action Lamp 8 Abnormal frequency, pulse width, or period.
Relay - Hood Raise Lower
Relay - Main
A-13
B-15
149-2612
101-7740
5
5
Switch - Rear Axle Temp
Switch - Rear Wiper
C-14
C-9
155-8499
112-6174
33
D
Resistor, Sender and Solenoid Specifications 0523 Engine Speed Sensor 9 Abnormal update. SENDER - A component that is used with a temperature or pressure gauge. The sender
0600 Hydraulic Oil Temperature Sensor measures the temperature or pressure. Its resistance changes to give an indication to the
Relay - Rear Flood E-11 3E-5239 C Switch - Run/Work/Panel/Tail C-8 108-3320 D Part No. Component Resistance (Ohms)¹ 10 Abnormal rate of change.
0601 Brake Air Pressure Sensor T gauge of the temperature or pressure.
Relay - Sec Steer B-2 139-2599 14 Switch - Sec Steer Test H-8 143-3001 B 3E-6332 Solenoid Valve - Start Aid 6.0 11 Failure mode not identifiable.
Payload Control Fault Codes Relay - Sec Steering Intermediate F-11 3E-5239 C Switch - Secondary Steer B-2 3E-6450 14
0819 Display Data Link
3E-8574 Solenoid Valve - Ride Control 34.3 ± 1.7 12 Bad device or component.
0821 9 Volt Display Power Supply
Code Fault Relay - Start Magnetic Switch B-14 125-1302 5 Switch - Selector AC/Heat B-9 3E-71 55 D
13 Out of calibration.
Resistor - Blower G-11 9G-1950 56 Switch - Service Brake Pedal As. B-3 110-8029 58 3E-9366 Solenoid - Bucket Lift Lever Lower Detent 53.3 ± 2.7 0830 Brake Oil Temperature Sensor
16800 Battery Voltage Too High Sender - Fuel Level H-2 152-7248 18 Switch - Start Aid G-5 3E-71 76 A ¹ The CID is a diagnostic code that indicates which component is faulty. 14 Parameter failures. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
54°C (130°F) - 560 to 716
16801 Battery Voltage Too low 4W-9972 Sender - Hydraulic Oil Temperature ² The MID is a diagnostic code that indicates which electronic control module 15 Parameter failures. It has a coil that makes an electromagnet when current flows through it. The electromagnet
Sender - Hyd Temp A-3 4W-9972 19 Switch - Start Aid Coolant D-15 3E-6449 22 110°C (230°F) -72 to 82
25413 PCS Not Calibrated Sender - Torque Converter Oil Temp B-14 4W-9972 20 Switch - Tach/Speedo/Serv Meter G-5 112-6171 A 1.55 ± 0.15 diagnosed the fault. 16 Parameter not available. can open or close the switch part of the relay.
8C-3663 Solenoid - Engine Shutdown
Sensor - Coolant Temp D-15 131-0427 22 Switch - Temp Selector B-9 127-4540 D 10.3 ± 1.03 17 Module not responding.
35001 Position Sensor Out of Range Sensor - Engine Speed B-14 6V-2455 21 Switch - Thermostat G-11 3E-5464 56
9G-1950 Resistor - A/C, Heater Blower Motor Overall 2.0 ± .1; Tap 1.0 ± .05 18 Sensor supply fault.
35002 Loss of Position Sensor Signal Sensor - Lift Cyl Head End Press G-1 124-4672 23 Switch - Tran Neutralizer Override B-5 112-6156 D
Sensor - Lift Lever F-7 106-4437 E Switch - Turn Signal F-6 134-9569 A 106-5122 Solenoid - A/C Clutch 17.6 ±0.6 19 Condition not met. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
36401 Pressure Sensor Out of Range 20 Parameter failures. much current flows through it. This does not destroy the circuit breaker and it can be reset to
Sensor - Lift Linkage Rotary Position I-1 121-0284 24 Switch - Upshift G-5 152-5709 A 121-4298 Solenoid - Clutch Modulating Valves 7.75 ± 1.0
36402 Loss of Pressure Sensor Signal Sensor - Tilt Lever Pos F-7 106-4437 E Tach/Speedometer E-4 100-5888 A
¹The FMI is a diagnostic code that indicates what type of failure has occurred. become part of the circuit again.
Sensor - Torque Cony Output Speed B-13 3E-8848 26 Terminal Block A-14 121-1023 5
129-7707 Solenoid - Dual HP 31.1 ± 2.4
76901 Pressure Sensor Out of Range Machine locations are repeated for components located close together. 152-5409 Solenoid - Axle Oil Cooler 9.4 ± 5
76902 Loss of Pressure Sensor Signal A = Operator Compartment - Dash Console
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
B = Operator Compartment - Left Overhead Console ¹ At room temperature unless otherwise noted.
81704 Backup Battery Error C = Operator Compartment - Relay/Fuse Panel that makes an electromagnet when current flows through it. The electromagnet can open or
D = Operator Compartment - Right Overhead Console
81708 Real Time Clock Not Running E = Operator Compartment - Right Console close a valve or move a piece of metal that can do work.
82002 Loss Of Keypad Data Link
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L102 L102 STD FRONT FRAME
L102 L102 L102 L102
L103 L103 L103 L103 L103 L103 F
OPERATOR STATION OPERATOR STATION OPERATOR STATION 299-BK-18 A
146-GY B

SEC STER PR SW (N/C)


SEE ELECTRONICS GP IMPLEMENT ELECTRONIC IMPLEMENT ELECTRONT CONTROL MODULE

PARK BRAKE SW (N/O)

AUTO/MAN SW-3RD GEAR


AUTO/MAN SW-2ND GEAR

PARK BRAKE SW (N/C)


PRIM STER PR SW N/O

AUTO/MAN SW-MANUAL
AUTO/MAN SW-4TH GEAR

ENGINE SPEED RETURN


PRIM STER PR SW N/C
299-BK-18 761-GY

RIDE CONTROL SOL 1


RIDE CONTROL SOL 2

DOWNSHIFT SW (N/O)
1 C

DOWNSHIFT SW (N/C)
SEC STER PR SW N/O
1

SEC STER INTER RELAY


AIR INLET HTR RELAY

KEY START SW TO B+
CLUTCH 2 SOL (FWD)
SENSOR SUPPLY +8V

SW & SENSOR RETURN


OUTPUT SPD TRAIL +
CONFIGURATIONS

RIDE CONTROL SW 2
RIDE CONTROL SW 1

PILOT SUPPLY ON/OFF SOL


CLUTCH 1 SOL (REV)
CLUTCH 4 SOL (3RD)
CLUTCH 5 SOL (2ND)

3RD FUNC LOWER PROP SOL


OUTPUT SPD TRAIL -
CONTROL MODULE

CLUTCH 3 SOL (4TH)


148-5661

DUAL HP SOL (962G)

3RD FUNC LIFT PROP SOL


CLUTCH 6 SOL (1ST)

RACKBACK PROP SOLENOID


2 2 299-BK-18

SEC STER TEST SW


TRANS OUT SPD (+)

SOLENOID RETURN
SOLENOID RETURN

BUCKET KO DETENT SOL


TRANS OUT SPD (-)

LIFT LINKAGE POS 500Hz

LOWER PROP SOLENOID

IMPL FUNC SEL SW (N/O)


IMPL FUNC SEL SW (N/C)
INTER SPD TRAIL +
CODE FUNC SELECT AUX VALVES

LOWER KO DETENT SOL


INTER SPD LEAD +
FOR S/W INFO. 142-3371

INTER SPD TRAIL -

AIR INLET HTR SW

UPSHIFT SW (N/O)
F

UPSHIFT SW (N/C)
NEUTRALIZER SW

INTER SPD LEAD -


DESCRIPTION 3 299-BK-18 3

SW & SENSOR RETURN


SW & SENSOR RETURN
DUMP PROP SOLENOID
TRANS OIL TEMP
SEE ELECTRONICS GP. PLUG SW (LOC E-9) (LOC E-1) LIFT LINKAGE ROTARY

CAT DATA LINK +

LIFT PROP SOLENOID


BACKUP ALARM
4 299-BK-18 4 C530-BU-18 WH-18 SIGNAL

CAT DATA LINK -


C

INPUT SPEED +

LIFT KO DETENT SOL


ENGINE SPEED

INPUT SPEED -
EEE 148-5660 SINGLE AXIS LEVERS POSITION SENSOR

FORWARD SW

SOLENOID RETURN

SOLENOID RETURN
5 299-BK-18 5 299-BK-18 251-BK-18 BK-18 GROUND

REVERSE SW
B

START RELAY

3RD LEVER 5000HZ


NEUTRAL SW

LIFT LEVER 5000Hz


TILT LEVER 5000Hz

4TH LEVER 5000Hz


7X-6315 STRAP FOR S/W INFO. 121-0284

IMPL LO SW (N/O)
6 299-BK-18 6 299-BK-18 RD-18

IMPL LO SW (N/C)
138-GN-18 +24V

BUCKET POS SW
V A

KO SET SW (N/O)
KO SET SW (N/C)
+ BATTERY
+ BATTERY

CAT DATA LINK +


- BATTERY
- BATTERY

OPTION CODE 1
OPTION CODE 2
OPTION CODE 3
OPTION CODE 4
OPTION CODE 5
FFF 2 FUNCTIONS PPP NO NO

CAT DATA LINK -


TU GN-18 1 605-YL-14 CONN 6 EEE PPP RRR

UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
MOUNTING

UNUSED
BUCKET POSITIONER SW

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
G BK-18 2 200-BK-14 AAA C 7X-6315 STRAP CONN 36
LEFT BOLT FFF 3 FUNCTIONS WITH F B B 117-1324
V 201-BK-18 6 275-BK-18 MOUNTING

- BATTERY
- BATTERY

+BATTERY
+BATTERY
+BATTERY
STOP/TAIL/ RD/YL-18 617-BR-14 DEDICATED 3RD LEVER SSS NO YES 1 1 299-BK-18 146-GY A 146-GY 1 RD-18 + BATTERY
TA C 201-BK-18 5 274-BK-18 BOLT

UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED

UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
PARK/TURN CONN CONN 2 2 299-BK-18 299-BK-18 B 299-BK 3 BK-18 GROUND
S GN/RD-18 A 604-OR 4 273-BK-18 OPTIONS
I BACKUP LAMP G BK-18 B 200-BK-14 3 272-BK-18
J2 J1
CODE PLUG 3 FUNCTIONS WITH 3 3 762-YL C 762-YL 2 BU-18 SOLENOID I

28
27
29

30
24
25

12
20
32

37
38

23
36
35
31

18
21
39
40
34

17
16
13
26
33

22
19
11
10

15

36
37
20
G767-WH-18 22
G766-GN-18 21
973-BR-18 29
977-YL-18 31
H728-GN-18 32
H729-WH-18 33
307-OR-18 40
202-BK-18 16
G939-PK-18 15
G764-PK-18 27
976-OR 18
N939-GN-18 12
F785-WH-18 23
F783-GN-18 19
F781-BR-18 26
F784-YL-18 25
G750-BU 30
G755-GY 14
G763-PU 13

24
453-PK-18 38
35
39
28
34
14

17
11
10
144-6838 SELECTOR SWITCH RRR YES YES 4 299-BK-18 4

6
4

7
3

7
1
8
2
(LOC I-5)

728-BU-18 4
2 271-BK-18

8
9
3

1
6
A273-BK 2
A273-BK 5
V 201-BK-18 C C
BA RD-18 1 612-GY 1 270-BK-18 CONN CONN CONN 20 5 299-BK-18 5 F
POWERTRAIN JOY SITCK LEVER FORWARD

901-WH-18
709-OR-18

E901-GN-18
E904-BR-18

E902-PU-18

751-GN-18
K977-PK-18
J1

755-OR-18

752-YL-18
E909-WH-18

E906-OR-18

900-PU-18

419-YL-18
E905-BU-18

975-WH
795-YL-18
306-GN
E900-WH-18
E903-YL-18

754-BU-18

945-BR-18
E908-BR-18
334-BU-18
321-BR-18

E907-GY-18
450-YL-18

944-OR-18
P910-BR-18
484-YL-18
416-OR-18

720-PU-18
417-GY-18
G BK-18 2 201-BK-18 7 201-BK-18 J2 6 299-BK-18 6 299-BK-18 322-GY

26
27
28
24
20

23

15
16
17
18
21
22

29
30
31
32
33
34
36
13
38
39
40

14

E922-GN-18 11
762-YL-18 39
19
H708-OR-18 21
H709-BU-18 22
20
29
35

H719-OR-18 18
H715-PU-18 12
E917-WH-18 13
E918-GN-18 14
G943-BU-18 23
G944-YL-18 24

27
28
25
26
299-BK-18 16
299-BK-18 15
A201-BK-18 30
A202-BK-18 31
A203-BK-18 32
A204-BK-18 33
A205-BK-18 36
37
38
34
146-GY 40
25
35

H720-BU-18 37

G947-WH-18 10
11
12

H713-PK-18 10

E921-PK-18 17
19
ECM HORN

975-WH
322-GY 114-RD

H711-GN-18 5
H710-PK-18 4

E919-YL-18 1
E920-BR-18 8
H716-WH 3

H714-OR-18 4
373-GN

G942-OR-18 6
2
7

H717-BR-18 8
H716-WH 7

A272-BK 5
A272-BK 2

944-OR-18 9
945-BR-18 3

146-GY 6
146-GY 1
8 SSS

126-PK
126-PK
142-3363 C C 2 FUNCTIONS QQQ NO NO QQQ 7T-0970

1
2
3
4
5
6
V C
114-RD F F

C530-BU-18
NOTE: TO BACKUP 1 321-BR-18 321-BR-18 H728-GN-18 619-GN-14 FLOOD LAMP
OPTIONS CODE PLUGS

299-BK-18
A201-BK-18
A202-BK-18
A203-BK-18
A204-BK-18
A205-BK-18
ALARM 2 975-WH H729-WH-18 200-BK-14 9X-1439
P910-BR-18 C (LOC I-7) F
130-RD BBB C G767-WH-18 L69 F LEFT
V L16 TURN

L2
BACKUP V 201-BK-18 6 275-BK-18 G766-GN-18 945-BR-18 605-YL-14 2 RD-18
LAMP 975-WH 944-OR-18 945-BR-18 945-BR-18 200-BK-14 1 BK-18 LAMP
201-BK-18 5 274-BK-18 L74 L5 3E-6466

L84
RELAY 321-BR-18 4 273-BK-18 945-BR-18 945-BR-18 944-OR-18 944-OR-18
L73 L83 L93 C

L83
4Y-6135 V 3 272-BK-18 973-BR-18 944-OR-18 944-OR-18 945-BR-18 H716-WH F RIGHT
L103 L83 L18 L21

146-GY
146-GY
146-GY
V 612-GY 2 271-BK-18 977-YL-18 944-OR-18 606-GY-14 2 RD-18 TURN
L74 L19

L21
LICENSE V 201-BK-18 1 270-BK-18 L103 H708-OR-18 L93 L93 200-BK-14 1 BK-18 LAMP
PLATE H709-BU-18 L93 L74 L83 C
YL 614-PU-14 201-BK-18 7 201-BK-18 3E-6466

L64
LAMP 8 299-BK-18 167-OR 1 F

608-GN-14
200-BK-14
200-BK-14
5A-3808 A219-BK-18 A273-BK G942-OR-18 E936-WH 2 619-GN-14 FLOOD LAMP

L82
V 251-BK-18 L77 G764-PK-18 L77 A219-BK-18 299-BK-18 H719-OR-18 E923-PK-18 3 V 200-BK-14 9X-1439
MONITOR HARNESS CODE PLUGS L38 L38

945-BR-18
944-OR-18
728-BU-18 L77 F

L21
TU GN-18 1 606-GY-14 (LOC H-9) 976-OR 251-BK-18 299-BK-18 E917-WH-18 E924-YL-18 4 447-PK-18 447-PK-18 2 BK-18 322-GY F
614-PU G939-PK-18 251-BK-18 G944-YL-18 L21 E925-OR-18 5 NOT USED 201-BK-18 201-BK-18 1 PK-18 114-RD 322-GY FORWARD
G BK-18 2 200-BK-14

334-BU-18
321-BR-18

453-PK-18
450-YL-18
L72 HORN

L81
RIGHT V 614-PU N939-GN-18 299-BK-18 CAB G943-BU-18 E926-BU-18 6 114-RD

975-WH
STOP/TAIL/ L81 L22 L22 E930-BU-18 7 L102 L102 L102 BRAKE OIL F 7T-0970
E920-BR-18 202-BK-18 H715-PU-18

L102
TA RD/YL-18 C 614-PU-14 V GROUND
PARK/TURN GN/RD-18 A 604-OR K K V H713-PK-18 E918-GN-18 8 PRESS SW HYDRAULIC CONTROL MANIFOLD
S RIGHT TURN STOP-TAIL L19 L19 L103 L103 V 3E-7693
BACKUP LAMP G BK-18 B 200-BK-14 RD-18 1 RD-18 A H714-OR-18 L19 H710-PK-18 L103 LIFT LINKAGE AUX LEVER
LAMP BK-18 2 LAMP WH-18 L18 L18 LOWER SOL

L73
144-6837 V C H716-WH 945-BR-18 H711-GN-18 201-BK-18A BK LOWER SOL VALVE VALVE

L71
116-9624 3E-6467 L73

608-GN-14

608-GN-14
200-BK-14
200-BK-14
BK-18

L70
BA RD-18 1 612-GY B L85 H717-BR-18 728-BU-18 944-OR-18 G947-WH-18 432-PK-18B RD FUEL 138-2924
L70 L15 L15 L15 L15 L15 138-2924
G BK-18 2 E921-PK-18 307-OR-18 307-OR-18 H720-BU-18 L15 L15 C BU LEVEL TILT LINKAGE
L84 L84 E922-GN-18 614-PU 299-BK-18 SENDER
L69 L69 L82 L82 L16 L16 BOTH SHOWN DUMP SOL VALVE
E919-YL-18 200-BK L16 L16 L16 152-7248

L16
VVV L82 138-2924
L85 L85 762-YL-18 L16 L16 L17 L17 L17 L17 L17 V WITH BRAKE OFF
LIGHTING GP-JAPANESE ROADING V LH DOME LAMP
201-BK-18 202-BK-18 A BK

RD
RD
RD
RD
L15
C

RD
RD
K V STOP-TAIL RD-18 A L73 L73 L5 L5 C 3E-6389 419-YL-18
K L15 508-PU 508-PU B RD
H RIGHT TURN
LAMP
RD-18 1 LAMP
3E-6467
WH-18 C VVV L72
L72
614-PU CONN 15 4 201-BK-18
L15
122-RD A RD-18 L55
509-WH 509-WH
C ANTENNA AS.
G764-PK-18 C BU H
BK-18 2 BK-18

2
1
2
1
B LEFT 126-PK 614-PU 3 E735-PU-18 C WH-18 512-GN

2
1
116-9624 SERVICE LEFT (C.B. RADIO) PARK M M M
REAR MODE 2 291-BK-18 201-BK-18 201-BK-18 200-BK B BK-18 511-BR
LIGHTING GP-ROADING COSA LIGHTING GP-JAPANESE CAB 614-PU 1 290-BK-18 201-BK-18 A513-PK SPEAKER 200-BK-14 3 GROUND 9U-2332 G940-PU-18 BRAKE SW E922-GN-18
L94 L94 PLUG 6T-7695 3E-6452
FLOOD 614-PU-14 C 201-BK-18 200-BK-14 200-BK-14 200-BK-14 6 GROUND G941-GY-18 H714-OR-18

L15
LAMP CONN 6 6 275-BK-18 201-BK-18 A272-BK 200-BK-14 200-BK-14 102-RD-14 1 +24 V BATTERY IN VOLTAGE 201-BK-18 E920-BR-18
9X-4381 L71 L71 5 274-BK-18 200-BK-14 120-YL 120-YL 2 +24 V SWITCHED IN CONVERTER G485-BU-18 138-GN-18 H716-WH-18
L81 L81 MONITOR CAB RIGHT 119-1733 L103 ANTENNA AS.

L17
L81 4 273-BK-18 GROUND 200-BK-14 135-BU A513-PK 4 +12 V MEMORY OUT XXX 761-GY 251-BK-18 H716-WH-18
HARNESS 272-BK-18 L17 SPEAKER (AM/FM RADIO)
BLOWER UNIT 3 102-RD-14 135-BU 5 +12 V SWITCHED OUT N939-GN 10 C530-BU-18 H716-WH H716-WH-18
CODE 2 271-BK-18 LH REAR HEADLINER 6T-7695 C 9U-2331 C530-BU-18 146-GY 3 146-GY H716-WH-18 H716-WH H716-WH-18

608-GN-14
200-BK-14
200-BK-14
WATER VALVE

MTR+
BLEND DOOR PLUG 270-BK-18 C XXX 146-GY 299-BK-18

MTR-
1 C 299-BK 7 H716-WH-18 H716-WH-18
ACTUATOR ACTUATOR 7 201-BK-18 511-BR 508-PU 2 299-BK 762-YL 22 762-YL E919-YL-18
126-5610 126-5611 (LOC I-13) 8 200-BK 512-GN 509-WH 1 762-YL 761-GY 34 761-GY H713-PK-18
B SECONDARY STER C 512-GN 7 964-BU-18
C 200-BK L55 8 322-GY E921-PK-18
L55

251-BK-18
614-PU C A

BU-18
TEST SW

PK-18
511-BR 8 TO ENTERTAINMENT 322-GY 1 114-RD H717-BR-18

WH-18
OR-18
BU-18
143-3001

PK-18
RADIO

YL-18
H709-BU-18 614-PU C 2 A513-PK 5 114-RD 16 619-GN-14 M
KICKOUT 135-BU 6 M M M
H708-OR-18 202-BK-18 3 C 102-RD-14 619-GN-14 36 200-BK-14

L84
L94
L64

L69

L71
L85
L70
L79 L79

1
2

1
2

2
1

1
2
CD SET SW (MOM) 202-BK-18 P910-BR-18 120-YL 120-YL 120-YL 4 VVV 200-BK-14 11 605-YL-14
RESISTOR

1
2
H 516-GN-14 200-BK 116-4506 C 5 200-BK-14 3 200-BK-14 605-YL-14 12 606-GY-14
H 9G-1950

RD
RD
GN-18
GN-18
C

1
2
3
4
5
6

RD
RD

RD
RD
L62
L5 L5 614-PU 136-GN-18 6 WWW CAB 606-GY-14 4 200-BK-14
H L62 614-PU C C C

A527-BU-18
A526-PK-18
517-BU-14 515-GY-14 615-YL-14 FLOOD 617-BR-14 611-PU-14 13
1 C

L9
2 L9 PILOT PRESS

A593-OR-18
A595-GN-18
A594-WH-18
C

A596-YL-18

L22
A592-BU-18
WIRES THAT HAVE BATTERY VOLTAGE H H CONN 12 299-BK-18 H709-BU-18 727-GN-18 FRONT DASH ASSEMBLY/STEERING WHEEL VVV LAMP 611-PU-14 614-PU-14 14
SUPPLY

L2
WHEN THE KEY SWITCH IS OFF. H C 200-BK C H708-OR-18 TACH/SPEEDO/SERV METER SELECT SW 608-GN-14 9X-4381 614-PU-14 617-BR-14 15
B 3 C L24 L24 SOL VALVE

L2
124-GN-14 1 124-GN-14 200-BK 202-BK-18 (MOMENTARY) C VVV VVV E922-GN-18 G941-GY-18 30 129-4023
UPSHIFT SW LIFT AUX LEVER
WIRES THAT HAVE BATTERY VOLTAGE TILT LINKAGE

OPERATOR STATION
A525-GN-18 2 A525-GN-18 614-PU 614-PU 202-BK-18 112-6171 D B 615-YL-14 H714-OR-18 2 138-GN-18 REARWARD
WHEN THE KEY SWITCH IS ON. WATER VALVE/BLEND DOOR 522-WH-14 200-BK-14 A524-BR-18 3 A528-BR-18 614-PU A 200-BK 152-5709 200-BK-14 E919-YL-18 6 251-BK-18 TILTBACK LINKAGE SOL VALVE
CONTROL ASSEMBLY H H L79 A523-PU-18 4 A523-PU-18 L80 C 614-PU D
200-BK-14 35 N939-GN SOL VALVE RAISE SOL 138-2924
A 1 2 VVV VALVE
STARTING CIRCUIT. 126-6010 H 517-BU-14 5 517-BU-14 W W D CAB E920-BR-18 26 E922-GN-18 138-2924

200-BK-14

200-BK-14
200-BK-14
RIGHT D 2 3 4 CONN 35 138-2924
WATER VALVE MTR (A) 12 A526-PK-18 516-GN-14 6 516-GN-14 E735-PU-18 GN-18 5 F783-GN 1 202-BK-18 FLOOD E921-PK-18 19 H714-OR-18

L102
D

H716-WH
IMPLEMENT CONTROL CIRCUIT. REAR WATER VALVE MTR (B) 10 A527-BU-18 THERMOSTAT 515-GY-14 7 515-GY-14 WH-18 6 F785-WH 10 LAMP E416-PU-18 23 E919-YL-18 F M

608-GN-14
200-BK-14
3

614-PU
CAB BLEND DOOR MTR (A) 11 A592-BU-18 3E-5464 200-BK-14 8 200-BK-14 E735-PU-18 DOWNSHIFT SW YL-18 7 F784-YL 3 9X-4381 H716-WH 24 E920-BR-18 9 E922-GN-18
CATERPILLAR MONITORING SYSTEM CIRCUIT. FLOOD BLEND DOOR MTR (B) 9 A593-OR-18 522-WH-14 9 522-WH-14 201-BK-18 201-BK-18 152-5710 BR-18 8 F781-BR 4 VVV H713-PK-18 25 E921-PK-18 10 H714-OR-18

BK-18
LAMP

126-PK
BLEND DOOR POS (+) 5 A594-WH-18 10 200-BK C413-YL-18 D B 3 G750-BU 5 G750-BU 615-YL-14 H717-BR-18 40 E416-PU-18 6 E919-YL-18
PANEL LAMP CIRCUIT. 9X-4381 8 A595-GN-18 BLOWER 11 E707-GN-18 L53 1 2 1 G763-PU 6 G755-GY 200-BK-14
BLEND DOOR POS (SIG) 200-BK L23 200-BK 975-WH 20 H716-WH 7 E920-BR-18 RIDE CONTROL
3E-6392 H L23 D 3 4 L39 L39
G WIPER/WASHER CIRCUIT.
VVV BLEND DOOR POS (-)
POTENTIOMETER HI
3
6
A596-YL-18
A525-GN-18 MOTOR BK-14 2 200-BK-14
12 614-PU
614-PU
E708-PK-18
C414-BU-18
614-PU
614-PU A
4
2
G755-GY
202-BK
7
8
F783-GN-18
F785-WH-18 603-PK
C VVV 976-OR
138-GN-18
18
21
H713-PK-18
H717-BR-18
8
3
E921-PK-18
H717-BR-18
SOLENOID VALVE G

L60
7 L79 D 2 AIH SW WWW 3E-8574
V. USER A524-BR-18 WH/RD-14 1 515-GY-14 C 727-GN-18 663-GY 373-GN-18 D (MOMENTARY) FORWARD/NEUTRAL/ DDD 9 F784-YL-18 251-BK-18 32 975-WH 12

BK
HEATER AND AIR CONDITIONER CIRCUIT.

BK-18
VVV POTENTIOMETER (COM) 4 A523-PU-18 136-GN-18 REVERSE SW 11 F781-BR-18 C529-GY-18 33 976-OR 2 H716-WH 976-OR-18 2 GN-18
1 124-GN-14 B 200-BK 102-RD-14 373-GN-18 3 112-6169 12 G763-PU C529-GY-18 H713-PK-18 975-WH-18 1 GN-18
+24V 152-5707 9 1
GROUND CIRCUIT. GROUND 2 200-BK-14 HAZARD 614-PU 310-PU 202-BK-18 3116 ENG ONLY 2 322-GY 200-BK G940-PU-18 29 N939-GN 11 M
LAMP SW 1 A 308-YL F BU-18 TTT BEACON 507-WH 964-BU-18 LIFT CYL HEAD END
YYY YYY 2 C 537-GN-14 31 975-WH 4 975-WH-18
L2 112-6167 N PU-18

L2
WLPCS ECM CIRCUIT. STRAP AS. 8X-5804 201-BK-18 BK-18 108-1029 506-PU L1 27 E932-PK-18 976-OR 5 976-OR-18 PRESS SENSOR
L84 L84 L61 L61 C3 R GY-18 124-4672
538-BR 202-BK-18 DDD 201-BK-18 28 E933-YL-18

L71
TURN SIGNAL CIRCUIT. L71 4 L51 L51 WWW 442-GY-18 709-OR-18 138-GN-18
5 C 614-PU D B START AID SW 17 1 A OR-18 +24V

L61
FRAME CAB C 6 200-BK 200-BK FORWARD 603-PK-14 1 RD 496-WH-18 5 A219-BK 2 251-BK-18 B BK-18 GROUND
START AID CIRCUIT. L94 L81 D (MOMENTARY)

L94
GROUND GND L81 518-OR-14 102-RD-14 539-BU-18 614-PU STEERING COLUMN AS. 151-7007 HORN SW 200-BK-14 2 BK 499-GY-18 G485-BU-18 37 G485-BU-18 4 C529-GY-18 C WH-18 SIGNAL
L82 537-GN-14 A 3E-7176
126-PK L82 614-PU D 2 2T-3360 416-OR-18 201-BK-18 38 201-BK-18 E416-PU-18 3 Q
L64

200-BK
200-BK
POWERTRAIN CONTROL CIRCUIT. L70

L70
537-GN-14 605-YL-14 310-PU D 417-GY-18 39 F Q CONN 34
L69 L60 L60 TTT

L64
L69
606-GY-14 308-YL 202-BK-18 V F
L64 A525-GN-18 LH REAR HEADLINER A541-PU-18 3 322-GY 453-PK-18 HYDRAULIC CONTROL MANIFOLD
ALL DASHED LINES ARE ATTACHMENTS. L80 L80 CONN 30
A524-BR-18 540-WH-18 308-YL 484-YL-18

L9
40 L85 L85 A523-PU-18 L9 727-GN-18
CONN 7
39 CONN 21

L16
L17

L15
38 516-GN-14 REAR WIPER S D

L39
L102

L1
137-8709 L1 F
37 515-GY-14 6 A541-PU-18 CAB
L

E707-GN-18
LIFT LEVER

C414-BU-18
E735-PU-18
4 605-YL-14

E708-PK-18
146-GY-18 RD-18 +V

663-GY
727-GN-18 12 124-GN-14 A219-BK

C413-YL-18

310-PU
373-GN-18
A FLOOD 1

L51
L24
L38

308-YL
L

L22
L23
L40 L40

201-BK-18
36 517-BU-14 AUX LEVER +V RD-18 A 146-GY-18 299-BK-18 B BK-18 GROUND POS SENSOR 5 606-GY-14 LAMP 709-OR-18 2
GND 106-4437 NOT USED

E932-PK-18
G940-PU-18 26 504-YL GN H POS SENSOR GROUND BK-18 B 299-BK-18 H710-PK-18 YL-18 SIGNAL 2 539-BU-18 9X-4381 E932-PK-18 3

E933-YL-18
4 C

709-OR-18
964-BU-18 28 1 MOTOR 106-4437 SIGNAL YL-18 C G942-OR-18 1 537-GN-14 113-OR-18 RIDE CONTROL VVV E933-YL-18 4
416-OR-18 L

A219-BK
D

L2
G941-GY-18 27 484-YL-18 L2 200-BK 2 BK T~ 3 540-WH-18 L97 L97 113-OR-18 113-OR-18 LAMP 615-YL-14
L L

L82
201-BK-18 795-YL 18 795-YL-18 417-GY-18 L67 118-GY 6 GY P 308-YL E702-OR-18 7N-5876 200-BK-14

OPERATOR STATION
L67 B+

L69
D FRONT AXLE

L69
G940-PU-18 C529-GY-18 3 795-YL-18 503-BR 3 BR +V RD-18 A 146-GY-18 146-GY-18 A RD-18 +V VVV G485-BU-18 1 BK

L53
L53 D TEMP.SW.

L52

L40
G941-GY-18 35 306-GN 505-BU 5 OR GROUND BK-18 B 299-BK-18 299-BK-18 B BK-18 GROUND E701-PK-18 AUTO RIDE CAB 201-BK-18 2 BK
484-YL-18 G486-GN-18 34 419-YL-18 C SIGNAL YL-18 C G947-WH-18 299-BK-18 H711-GN-18 C YL-18 SIGNAL L40 113-OR-18 CONTROL LAMP FLOOD 155-8999
D 7N-5876 T~

1
2
3
4
453-PK-18 605-YL-14 14 A251-BK-18 200-BK 200-BK-14 LAMP

146-GY
146-GY
C AUX LEVER TILT LEVER L48 L48 D
499-GY-18 N939-GN 25 N939-GN-18 334-BU-18 FUSE PANEL 200-BK 299-BK-18 S 2 611-PU-14 HIGH BEAM 9X-4381 STD FRONT FRAME
CAB POS SENSOR L POS SENSOR L52

L85

L85
727-GN-18 975-WH 30 975-WH 200-BK-14 606-GY-14 200-BK IND LAMP VVV
C530-BU-18 450-YL-18 727-GN-18 CONN 13 GROUND 200-BK 106-4437 2 1 L E918-GN-18 106-4437 L D 615-YL-14 F J CONN 31 J 619-GN-14 J
447-PK-18 4 G 7N-5876 LEFT CONN 31
START AID 417-GY-18 E919-YL-18 19 321-BR-18 728-BU-18 H 200-BK E917-WH-18 H719-OR-18 1 BK-18 INDICATOR LAMP 200-BK 200-BK-14 605-YL-14 3 605-YL-14 1 RD-18 611-PU-14 HI/LO BEAM
L B S 3 TURN

L5
F SOLENOID ECAP SERVICE 3 L 605-YL-14 POSITION HAZARD FLASHER F J J HEAD LAMP F

136-GN-18
416-OR-18 E920-BR-18 20 453-PK-18 975-WH-18 J 299-BK-18 H716-WH-18 2 BK-18 D VVV 200-BK-14 1 200-BK-14 2 BL-18 LAMP

L5
3E-6332 496-WH-18 G485-BU-18 33 522-WH-14 Z Z TOOL CONN A 105-RD 614-PU COLUMN 200-BK LAMP 2 619-GN-14 5 200-BK-14 4Y-4580
SEC STER A 3E-6466

299-BK-18
299-BK-18
299-BK-18
299-BK-18
442-GY-18 123-WH 32 146-GY B 200-BK L LIFT LEVER RAISE 538-BR 7N-5876 617-BR-14 6 611-PU-14 4 J J
WH-18

Z INTERMEDIATE ARC S 6 J
PU-18

506-PU 614-PU-14 29 G939-PK-18 F IMPLEMENT DETENT COIL 539-BU-18 D 619-GN-14 5 619-GN-14 FLOOD 605-YL-14 3 605-YL-14 YL-18 T LH TURN &
Z RELAY SUPRESSOR LOCK OUT SW 5 D LEFT TURN LAMP
507-WH 606-GY-14 17 E919-YL-18 3E-5239 D 944-OR-18 3E-9366 540-WH-18 D 540-WH-18 611-PU-14 4 200-BK-14 617-BR-14 6 617-BR-14 PU-18 C CLEARANCE
FLOOD V 106-8704 116-4502 S IND LAMP J 9X-1439 LAMP
200-BK-14 L102 202-BK-18 506-PU 1 E920-BR-18 E 945-BR-18 37 UNUSED 2 J J
LAMP 608-GN-14 RD-00 RD-00 419-YL-18 507-WH 2 H713-PK-18 C L TURN SIGNAL SW 38 UNUSED 200-BK D 7N-5876 D C 200-BK-14 1 200-BK-14 4Y-3580
1 F
9X-1439 V FORWARD
1
2

432-PK-18 604-OR 5 H714-OR-18 2 728-BU-18 H715-PU-18 1 BK-18 134-9569 11 UNUSED 18 114-RD

L94
V Z 4 1
G940-PU-18

B
G941-GY-18

JJ AA AA BB HORN
H714-OR-18

496-WH-18
E922-GN-18

G485-BU-18
H717-BR-18

G764-PK-18
C530-BU-18

E416-PU-18

138-GN-18

V
E920-BR-18

H713-PK-18

727-GN-18
416-OR-18
619-GN-14

608-GN-14
C529-GY-18
E921-PK-18

G764-PK-18 6 608-GN-14 H716-WH 727-GN-18 299-BK-18 H716-WH-18 BK-18 27 UNUSED 322-GY


964-BU-18

3
617-BR-14
611-PU-14
614-PU-14

2
251-BK-18

201-BK-18
201-BK-18
201-BK-18
200-BK-14

E919-YL-18

453-PK-18
432-PK-18
202-BK-18

447-PK-18

201-BK-18
200-BK-14

499-GY-18
417-GY-18

442-GY-18
606-GY-14

484-YL-18

419-YL-18
605-YL-14

L81 FLASHER S S F 7T-0970 F

C530-BU-18
S RD-18 604-OR NEG POS NEG POS G485-BU-18 617-BR-14 7 617-BR H717-BR-18 975-WH-18 A541-PU-18 17 UNUSED 14 373-GN E735-PU-18 114-RD
H716-WH

614-PU
311-WH

A
N939-GN

507-WH
975-WH

976-OR
310-PU

146-GY
114-RD

322-GY

F
506-PU
299-BK
200-BK

762-YL

T WH-18 L70 120-4537 Z A LIFT LEVER LOWER 537-GN-14 D


761-GY

C 617-BR-14 N939-GN H713-PK-18 8 G764-PK-18 499-GY-18 21 IMPL FILTER 8 13 322-GY 270-BK-18 114-RD 322-GY

L67
L64
L84
2 1 L L43 L43 FORWARD

614-PU-14
G BK-18 B 200-BK-14 761-GY H714-OR-18 9 E921-PK-18 TURN IND C A541-PU-18 299-BK-18 DETENT COIL 201-BK-18 2 GROUND C413-YL-18 4 WH-18 DATA 12 310-PU 271-BK-18 322-GY F

614-PU

202-BK-18
HORN
BK-00

H716-WH-18
E917-WH-18

G942-OR-18
12V BATTERY 12V BATTERY F

H711-GN-18
H719-OR-18
E918-GN-18
CIGAR 3E-9366

G943-BU-18
G947-WH-18

H715-PU-18
H720-BU-18
H710-PK-18
976-OR C2 200-BK 275-BK-18 201-BK-18 2 BK-18 F785-WH-18 633-BU-18 272-BK-18

G944-YL-18
H716-WH 10 E922-GN-18 BUCKET IND 633-BU-18 6 HARNESS CODE 5 GROUND 1 7T-0970

299-BK-18

L53
STOP/TAIL/PARK LAMP D CONN 32 F

299-BK-18

299-BK-18
146-GY-18
146-GY-18
115-2422 GP31 115-2422 GP31 322-GY H717-BR-18 11 976-OR WARNING LAMPS 49A 537-GN-14 3 L LIGHTER 538-BR 200-BK 274-BK-18 16 HARNESS CODE 4 E707-GN-18 1 OR-18 +V DISPLAY F784-YL-18 2 118-GY 273-BK-18 F J J 114-RD FORWARD
107-4401 9X-9721 4D 9X-9721 4D 9W-0335 L L17 HORN

L53
619-GN-14 G764-PK-18 16 201-BK-18 +V (TURN SIG) 49 691-GY E735-PU-18 E702-OR-18 273-BK-18 22 HARNESS CODE 3 E708-PK-18 3 GN-18 CLOCK F781-BR-18 4 270-BK-18 274-BK-18 606-GY-14 605-YL-14 RD-18 322-GY

614-PU
129-BU
3 1

200-BK
G947-WH-18
C RIGHT CONN 32 4Y-7882

G943-BU-18
F

L48

L48
V 762-YL 15 762-YL-18 N939-GN-18 30B H720-BU-18 BK-18 ARC SUPPRESSOR (2) E735-PU-18 E701-PK-18 272-BK-18 C414-BU-18 5 YL-18 F783-GN-18 271-BK-18 275-BK-18 200-BK-14 1 200-BK-14 2 BL-18

G944-YL-18
611-PU-14 691-GY +V (HAZARDS) 518-OR-14 12 HARNESS CODE 2 MODULE LOAD 5

200-BK
200-BK
1

200-BK
L TURN
RD-18 2 605-YL-14 200-BK 138-GN-18 761-GY 13 762-YL-18 692-YL GROUND 31 200-BK FUNCTION SELECT L H716-WH-18 2 BK-18 106-8704 499-GY-18 611-PU-14 271-BK-18 3 HARNESS CODE 1 6 BU-18 HARNESS CODE G750-BU 6 272-BK-18 290-BK-18 2 F J J
LAMP

L39
BK-18 1 200-BK-14 200-BK 146-GY 611-PU-14 22 SWITCH 633-BU-18 538-BR 270-BK-18 31 HARNESS CODE 0 G755-GY 7 273-BK-18 291-BK-18 614-PU-14 6 606-GY-14 3 605-YL-14 YL-18 T RH TURN &
J

FRONT DASH ASSEMBLY


L62
L61

MUR440

MUR440
200-BK-14 251-BK-18 E921-PK-18 21 614-PU-14 116-4509 TILT LEVER TILTBACK E702-OR-18 540-WH-18 291-BK-18 33 CLEAR QUAD GAUGE G763-PU 8 274-BK-18 F785-WH-18 619-GN-14 5 619-GN-14 FLOOD 3E-6466 614-PU-14 6 617-BR-14 PU-18 C CLEARANCE

L60
LEFT TURN LAMP L106 L106 762-YL CONTROL GP - DIMMER 691-GY E701-PK-18 275-BK-18 290-BK-18 100-5895 322-GY 275-BK-18 F784-YL-18 611-PU-14 4 200-BK-14 LAMP 5 J LAMP
200-BK-14 E922-GN-18 23 NOTE B DETENT COIL 23 SERVICE D 9 619-GN-14 J
3E-6466 103-5526 LAMP 7N-5876 D D D J 9X-1439 4Y-3263

L40
964-BU-18 K933-GN-18 24 202-BK-18 Z 3E-9366 611-PU-14 274-BK-18 E735-PU-18 18 OPERATOR SW INPUT 663-GY 10 290-BK-18 F781-BR-18 200-BK-14 1 200-BK-14
L16

G947-WH-18
H716-WH-18
G942-OR-18
H711-GN-18
E917-WH-18

G943-BU-18
H715-PU-18
H719-OR-18

H710-PK-18
E918-GN-18
C530-BU-18 976-OR 31 727-GN-18 + BATTERY 3 275-BK-18 273-BK-18 945-BR-18 663-GY 308-YL 291-BK-18 F783-GN-18 611-PU-14 4

H720-BU-18
200-BK-14 113-OR-18 14 CAT DATA LINK - 11 JAPAN FRONT FRAME

G944-YL-18
FRONT

L109 L109 619-GN-14 J

146-GY-18
146-GY-18
299-BK-18
299-BK-18
V 200-BK-14 C529-GY-18 V C CONN 8 C530-BU-18 GROUND 1 200-BK 274-BK-18 272-BK-18 944-OR-18 5 CAT DATA LINK + 200-BK 310-PU 15 500-BR G750-BU 2

202-BK-18
HI/LO BEAM

202-BK-18

2
1

2
1
BK-OO 200-BK-18 H713-PK-18 419-YL-18 27 506-PU LIGHTS ON 2 614-PU 614-PU 273-BK-18 271-BK-18 410-WH-18 4 ACTION ALARM 200-BK 373-GN-18 16 501-GN G755-GY 611-PU-14

614-PU

129-BU
200-BK
D D

CONN 16
FF 200-BK-14 H714-OR-18 122-RD 2 507-WH SPEEDO LAMP 4 662-YL 662-YL EH IMPLEMENT CONTROLS 272-BK-18 270-BK-18 C413-YL-18 35 MODULE DATA 202-BK-18 17 502-OR G763-PU J HEAD LAMP
201-BK-18
201-BK-18

200-BK-14 H716-WH 432-PK-18 30 521-YL-14 L65 TACH LAMP 5 661-GN 661-GN 271-BK-18 291-BK-18 C414-BU-18 15 MODULE LOAD A541-PU-18 19 537-GN-14 307-OR-18 200-BK-14 4Y-4580
CONN 17
608-GN-14

L15

606-GY-14
617-BR-14

605-YL-14
200-BK-14
605-YL-14

LEFT FRAME J

L45
200-BK-14 H717-BR-18 146-GY 5 617-BR GAUGE LAMPS 6 663-GY 663-GY L L 270-BK-18 290-BK-18 E707-GN-18 34 CLUSTER +V 537-GN-14 24 663-GY 944-OR-18
GROUND BOSS CATERPILLAR MONITORING SYSTEM

538-BR

538-BR
JAPANESE ROADING LIGHTING
604-OR

200-BK E919-YL-18 201-BK-18 6 C529-GY-18 291-BK-18 E735-PU-18 E708-PK-18 25 MODULE CLOCK 661-GN 20 605-YL-14 945-BR-18

L9
OPERATING MODES

10
12
8
1
11
7

5
6
7

2
3
9

4
2
3
5
6
8
4
1
200-BK-14 E920-BR-18 130-RD 3 E416-PU-18 608-GN-14 290-BK-18 945-BR-18 442-GY-18 10 HYD TEMP SENSOR 662-YL 21 606-GY-14 614-PU

L1
ZZZ ZZZ

L9
200-BK-14 E921-PK-18 251-BK-18 8 L23 L23 945-BR-18 944-OR-18 443-YL-18 28 CNVT TEMP SENSOR MODE FUNCTION 614-PU 22 661-GN 200-BK
0 NORMAL MODE CONN 30 CONN 31

H716-WH-18
G942-OR-18
G947-WH-18
H719-OR-18

H715-PU-18
E918-GN-18

H711-GN-18

G943-BU-18
E917-WH-18
G944-YL-18
H710-PK-18
H720-BU-18
614-PU-14 E922-GN-18 306-GN 10 646-OR-18 944-OR-18 410-WH-18 441-OR-18 8 COOL TEMP SENSOR 326-RD 23 662-YL 201-BK-18

608-GN-14

299-BK-18
299-BK-18
146-GY-18
146-GY-18
L43 1 HARNESS CODE

L97
605-YL-14 299-BK 308-YL 11 647-GN-18 647-GN-18 410-WH-18 C413-YL-18 447-PK-18 9 FUEL LEVEL SENSOR 5 307-OR-18
L22 L22 2 NUMERIC READOUT

129-BU
200-BK
V F F LLL

614-PU

L44
617-BR-14 E416-PU-18 310-PU 12 299-BK-18 200-BK 442-GY-18 C414-BU-18 K933-GN-18 24 +8V SENSOR SUPPLY 501-GN D C 202-BK-18 LLL
604-OR 614-PU-14 321-BR-18 13 604-OR 443-YL-18 E707-GN-18 432-PK-18 3 SERVICE MODE L44 118-GY A541-PU-18 118-GY 619-GN-14 619-GN-14
REAR FLOOD 200-BK 200-BK 20 BRK OIL PRESS 3 14 16 6

L24
FLOOD LAMP

L38
Z Z Z 4 TATTLE TALE MODE
E 608-GN-14
L107 L107
617-BR-14 102-RD-14 14 K933-GN-18
L71 RELAY Z 200-BK 441-OR-18 E708-PK-18 405-GY-18 19 ENG OIL PRESS 1 5
500-BR 40 E735-PU-18 E702-OR-18 13 611-PU-14 4 9X-1439 E

606-GY-14
US/METRIC MODE (UNITS MODE)

113-OR-18
113-OR-18
605-YL-14
606-GY-14 606-GY-14 202-BK-18 7 443-YL-18 Z Z 3E-5239 Z FRONT FLOOD 447-PK-18 442-GY-18 G485-BU-18 40 FRONT AXLE TEMP 502-OR 35 F785-WH-18 K933-GN-18 11 605-YL-14 1 605-YL-14 LLL
Z 6 IMPLEMENT CONTROL CALIBRATION LLL LEFT

538-BR
614-PU-14 605-YL-14 403-GN-18 20 447-PK-18 RELAY K933-GN-18 443-YL-18 403-GN-18 30 ALTERNATOR 105-RD 32 F784-YL-18 443-YL-18 15 617-BR-14 3
REAR

604-OR 321-BR-18 605-YL-14 405-GY-18 21 496-WH-18 3E-5239 615-YL-14 L58 L51 432-PK-18 441-OR-18 496-WH-18 29 HYD OIL LEVEL 7 201-BK-18 F781-BR-18 447-PK-18 12 606-GY-14 5 RD-18 TURN
33 2
SUSPENSION GP LAMP

SEAT
608-GN-14 606-GY-14 499-GY-18 38 441-OR-18 127-OR-14 405-GY-18 447-PK-18 G486-GN-18 32 REAR AXLE TEMP E702-OR-18 34 F783-GN-18 496-WH-18 36 200-BK-14 2 200-BK-14 1 BK-18
L67 L67
L107

606-GY-14 130-RD 130-RD 617-BR-14 28 442-GY-18 150-7718 403-GN-18 K933-GN-18 113-OR-18 1 + BATTERY D E701-PK-18 30 G750-BU 441-OR-18 4 200-BK-14 3E-6466
L114 L107 ACTION L50

SEAT
200-BK-14 A301-WH-18 A301-WH-18 L108 614-PU-14 417-GY-18 26 432-PK-18 134-YL-14 L51 L50 496-WH-18 432-PK-18 7 UNUSED C413-YL-18 4 WH-18 DATA 611-PU-14 31 G755-GY 442-GY-18 14 614-PU-14
L108 L64 L64 ALARM
L88

614-PU-14 A300-GN-18 A300-GN-18 614-PU-14 138-GN-18 4 403-GN-18 RD 1 410-WH-18 410-WH-18 113-OR-18 405-GY-18 39 UNUSED 201-BK-18 2 BK-18 GROUND 275-BK-18 36 G763-PU 432-PK-18
L88 L84 L84 3E-6328

2
1
130-RD 397-OR-14 397-OR-14 608-GN-14 105-RD 1 405-GY-18 BK 2 201-BK-18 201-BK-18 615-YL-14 403-GN-18 26 UNUSED E707-GN-18 1 OR-18 +V DISPLAY 274-BK-18 5 202-BK-18 403-GN-18 5 KKK
398-BU-14 C RIGHT
L113 A301-WH-18 398-BU-14 321-BR-18 450-YL-18 15 322-GY Z 201-BK-18 910-YL-18 496-WH-18 36 UNUSED
L50 L50 E708-PK-18 3 GN-18 CLOCK 273-BK-18 1 105-RD 405-GY-18 1 606-GY-14 2 RD-18
TURN

E707-GN-18

C414-BU-18
A541-PU-18

E708-PK-18
C413-YL-18
A300-GN-18 604-OR 299-BK 9 299-BK-18 326-RD 692-YL TURN SIGNALS E707-GN-18 G485-BU-18 113-OR-18 411-PK-18 13 ACTION LAMP C414-BU-18 5 YL-18 MODULE LOAD 272-BK-18 2 113-OR-18 322-GY 3 1 BK-18

540-WH-18

537-GN-14
LAMP

539-BU-18

201-BK-18
202-BK-18
201-BK-18
606-GY-14
605-YL-14
126-PK

397-OR-14 975-WH 795-YL 522-WH-14 22 308-YL 108-BU-14 SEAT AIR COMPRESSOR 108-BU-14 E708-PK-18 G486-GN-18 201-BK-18 6 BU-18 HARNESS CODE 271-BK-18 3 200-BK 326-RD 6 619-GN-14
CATERPILLAR KKK 3E-6466

661-GN

L52
614-PU
398-BU-14 443-YL-18 416-OR-18 23 124-GN-14 BLOWER MOTORS 124-GN-14 C413-YL-18 499-GY-18 270-BK-18 201-BK-18 2 200-BK-14

200-BK
975-WH 975-WH 310-PU 146-GY 4 308-YL

662-YL
L65

L67

108-BU-14
200-BK-14
975-WH 975-WH 405-GY-18 E416-PU-18 24 605-YL-14 Z 126-PK XMSN CONTRLS 126-PK C414-BU-18 G485-BU-18 MONITORING SYSTEM TACH/SPEEDOMETER 291-BK-18 6 307-OR-18 310-PU 4
L112 X 155-1615 L4 FLOOD LAMP
321-BR-18 975-WH K933-GN-18 G939-PK-18 25 606-GY-14 15A
136-GN-18 SEC STER 136-GN-18 C414-BU-18 C414-BU-18 G486-GN-18 100-5888 D D D D 290-BK-18 7 308-YL 605-YL-14 CONN 32 F KKK 9X-1439

G947-WH-18
H716-WH-18
G942-OR-18
E917-WH-18

H711-GN-18
H719-OR-18

G943-BU-18
E918-GN-18

H715-PU-18
H720-BU-18

H710-PK-18
614-PU-14 LEFT SIDE ENGINE 441-OR-18 619-GN-14 29 144-GN BEACON 144-GN C413-YL-18 C413-YL-18 201-BK-18 945-BR-18 326-RD 606-GY-14

G944-YL-18
611-PU-14 8 KKK

CONN 19
CONN 18
ENGINE

299-BK-18
146-GY-18
200-BK RD-0 CONN 4 E V 200-BK-18 521-YL-14 441-OR-18 31 619-GN-14 167-OR NOT USED 167-OR E708-PK-18 E708-PK-18 910-YL-18 200-BK 661-GN 944-OR-18 403-GN-18 611-PU-14 COSA LIGHTING GP

L49
X Z L49 D 9
RD-00 975-WH 522-WH-14 442-GY-18 32 130-RD 118-GY WIPER MOTORS 118-GY E707-GN-18 E707-GN-18 615-YL-14 662-YL 410-WH-18 405-GY-18 610-OR-14

614-PU
5 10

129-BU
200-BK
301-BU-10 15A STEER
24 200-BK-14 403-GN-18 443-YL-18 33 499-GY-18 138-GN-18 PAYLOAD 138-GN-18 200-BK-14 539-BU-18 539-BU-18 539-BU-18 200-BK 442-GY-18 11 410-WH-18 619-GN-14
E
304-WH-8 1 304-WH-8 201-BK-18 450-YL-18 447-PK-18 34 G485-BU-18 120-YL VOLT CONVERTER 120-YL L57 200-BK 540-WH-18 540-WH-18 633-BU-18 COLUMN 443-YL-18
15A CIRCUIT Z Z Z Z Z Z 200-BK 12 105-RD
G S BB

L43
4 G939-PK-18 484-YL-18 36 G486-GN-18 BREAKERS Z 113-OR-18 ZZZ 201-BK-18 201-BK-18 GROUND 441-OR-18 13 G486-GN-18 500-BR LLL

L43
STARTER XX 10A FUSE ZZZ
E 21 975-WH 326-RD 322-GY 16 608-GN-14 6T-3643 201-BK-18 201-BK-18 447-PK-18 15 432-PK-18 501-GN 5

10A
10A
10A
10A

10A
10A
10A

1
5
7
4
8
6
3

3
5
2
6
4
9
7
11
10
12
112-PU-14
112-PU-14

2
106-8558 E (QTY 12)

1
MTR BAT 311-WH 6 311-WH G486-GN-18 975-WH 521-YL-14 17 112-PU-4 200-BK 200-BK K933-GN-18 16 G485-BU-18 502-OR 611-PU-14 4 BU-18
3K-8782 C C ACTION
BK-OO CC 109-RD-4 19 109-RD-4 403-GN-18 G486-GN-18 326-RD 18 138-GN-18 129-BU 200-BK 200-BK D 432-PK-18 17 441-OR-18 619-GN-14 6 RD-18
GGGGGG LAMP CONN 30

146-GY

E918-GN-18
H720-BU-18

G947-WH-18
129-BU
G944-YL-18

G943-BU-18
G942-OR-18

H716-WH
614-PU
299-BK-18

H715-PU-18
E917-WH-18
H719-OR-18

200-BK

H711-GN-18
H710-PK-18
RD-00 BB 200-BK-14 7 200-BK-14 441-OR-18 123-WH 334-BU-18 19 102-RD-14 112-PU 15A FUSE 123-WH 200-BK 200-BK 411-PK-18 405-GY-18 18 442-GY-18 E701-PK-18 CONN 31 617-BR 3 WH-18
MOTOR L90 9W-2111
RD-00

L45
RD-00 CC 403-GN-18 8 403-GN-18 K933-GN-18 122-RD 496-WH-18 37 105-RD 112-PU (QTY 2) 146-GY 201-BK-18 403-GN-18 19 443-YL-18 410-WH-18 605-YL-14 1 YL-18
14 441-OR-18 795-YL 334-BU-18 G L22 D V F F LLL
JJJ RD-00 441-OR-18 453-PK-18 35 122-RD 112-PU 8M-8948 133-OR-18 201-BK-18 201-BK-18 496-WH-18 20 447-PK-18 113-OR-18 200-BK-14 2 BK-18
ALTERNATOR K933-GN-18 17 K933-GN-18 405-GY-18 RELAY 308-YL 39 123-WH G 112-PU 128-PK 614-PU 614-PU 113-OR-18 496-WH-18 615-YL-14 619-GN-14 619-GN-14 WW
BLOCK AS. E 21 16 6
BK-00 FF L44

200-BK
200-BK
G 112-PU FUSE HOLDER L44

L45
120-YL
107-7977 8C-6358 201-BK-18 22 521-YL-14 PANEL 105-RD 40 105-RD G A541-PU-18 A541-PU-18 910-YL-18 22 499-GY-18 663-GY 13 611-PU-14 4 611-PU-14 200-BK-14 1 TO BUCKET
G 112-PU L45
403-GN-18 GG 25 522-WH-14 306-GN V C CONN 9 (QTY 14) 537-GN-14 537-GN-14 200-BK 615-YL 23 538-BR 661-GN 11 605-YL-14 1 605-YL-14 605-YL-14 4 POSITION-TURN
L113

E
L112
L114

118-GY

109-RD-4 9 450-YL-18 102-RD-14 112-PU-4 1 G 112-PU 4K-5122 661-GN 661-GN 200-BK E735-PU-18 E702-OR-18 662-YL 15 617-BR-14 3 617-BR 617-BR 2
RD-00 C X L23 39 LAMPS HARN
R 101-RD-4 20 101-RD-4 G939-PK-18 112-PU-4 2 GTERMINAL STUD 9G-8451 662-YL 662-YL 200-BK 499-GY-18 25 614-PU A541-PU-18 12 606-GY-14 5 606-GY-14 606-GY-14 3 LH HI/LO/POSITION
G 112-PU G 10A Z 113-OR-18 MONITOR L50
BK-00

D+ B+ BK-4 ZZ 975-WH 12 975-WH 443-YL-18 310-PU 3 X L22 202-BK-18 202-BK-18 L50 633-BU-18 26 615-YL-14 537-GN-14 36 200-BK-14 2 200-BK-14 TURN LAMP
V G 112-PU G 15A Z 134-YL-14 REAR FLOODS L9 D NEUTRALIZER
E F793-OR-4 2GA 795-YL 23 795-YL 326-RD 130-RD 4 200-BK-14 200-BK-14 605-YL-14 605-YL-14 200-BK G485-BU-18 910-YL-18 720-PU-18 4 200-BK-14 105-4849
301-BU-10

B- 27
200-BK-10

OVERRIDE LAMP
TO ENGINE HH

L9
G 112-PU G 15A Z 127-OR-14 FRONT FLOODS L22 L49 L49

727-GN-18
136-GN-18
102-RD-14
201-BK-18 2 201-BK-18 123-WH 5 614-PU 200-BK-14 200-BK-14 606-GY-14 606-GY-14 910-YL-18 G486-GN-18 28 944-OR-18 130-RD 14 614-PU-14
D HH BLOCK AIR INLET ZZ GG 405-GY-18 10 405-GY-18 201-BK-18 6 G
112-PU
G
10A Z 129-BU CIGAR LIGHTER L60 L60 D
7N-5876
605-YL-14 945-BR-18 604-OR
RH HI/LO/POSITION D

614-PU
614-PU
H716-WH 200-BK-14 200-BK-14

200-BK
29

L47
G L47 TURN LAMP
HEATER 521-YL-14 11 521-YL-14 311-WH 7 112-PU G 10A Z 123-WH AXLE OIL COOLER 200-BK-14 D 606-GY-14 37 K933-GN-18 373-GN 105-4850
200-BK-14 107-9652 TO ENGINE TO ENGINE 522-WH-14 13 304-WH-8 G
112-PU G 10A Z 133-OR-18 WORK LAMPS L50 L50 200-BK BUCKET TURN 538-BR E701-PK-18 633-BU-18
2 522-WH-14 V C DR 38
1 311-WH CYL HEAD BLOCK 450-YL-18 16 450-YL-18 109-RD-4 G
112-PU G Z
146-GY EH IMPL CONT 129-BU 308-YL 633-BU-18 SIGNAL IND LAMP 200-BK 611-PU-14 538-BR
202-BK-18 10A
L11 7N-5876 24
L90 L90 D
BK

G939-PK-18 18 G939-PK-18 101-RD-4 128-PK PILOT CTRL 108-BU-14 201-BK-18 499-GY-18


L109
BK

606-GY-14
D

605-YL-14
443-YL-18 15 443-YL-18 F793-OR-4 L71 L71 FUSE PANEL L99 326-RD C OFF 611-PU-14 910-YL-18 5
L115

START AID L108 L

L5
L58 307-OR-18 D S ON

538-BR
COOLANT SW 326-RD 3 326-RD D 610-OR-14 202-BK-18 1 606-GY-14 611-PU-14 4 BU-18
L58 L57 GND B ST D FLOOD LAMP
3E-6449 720-PU-18 501-GN 4 GN H 105-RD L49 200-BK 202-BK-18 G485-BU-18 3 614-PU 619-GN-14 6 RD-18
T~ L88 L88 L57 L11 L11 MOTOR L44 IND LAMP
A301-WH-18

D
A300-GN-18

109-RD-4 1 501-GN 615-YL-14 720-PU-18 G486-GN-18 6 619-GN-14 614-PU 3 WH-18


L65

F793-OR-4
L3 L3
397-OR-14

L65
200-BK-14

102-RD-14
398-BU-14

334-BU-18
200-BK-14

T~ KEY START SW D 7N-5876 130-RD


310-PU
310-PU

403-GN-18 G486-GN-18 200-BK 2 BK 118-GY 2 200-BK-14 606-GY-14 1 YL-18


A541-PU-18
112-PU-4
F793-OR-4

L46
410-WH-18
975-WH-18

L67 L24 L46


133-OR-18
L67
124-GN-14

138-GN-18
113-OR-18
136-GN-18
537-GN-14
518-OR-14
727-GN-18

944-OR-18
608-GN-14
647-GN-18

L24
646-OR-18
304-WH-8

945-BR-18

COOLANT TEMP SENSOR


108-BU-14
633-BU-18

728-BU-18
975-WH

201-BK-18

9G-7641
306-GN

615-YL-14

L24
101-RD-4
109-RD-4

200-BK-14 201-BK-18
130-RD

118-GY 6 GY 500-BR 604-OR 4 611-PU-14 200-BK-14 2 BK-18


130-RD
105-RD

114-RD
122-RD

L24
308-YL

131-0427 L64 L64 L5 L8 L8 B+ P D RIGHT TURN


FRONT WIPER
123-WH

L47
311-WH 123-WH 500-BR 3 BR 502-OR 200-BK 619-GN-14 5
167-OR

144-GN
200-BK

E
661-GN

146-GY

118-GY
663-GY
105-RD

L8
129-BU
614-PU

126-PK
128-PK
F KKK

120-YL
662-YL

L63 L63 L62 L62 136-GN-18 147-7973 IND LAMP


+8V OR-18 A K933-GN-18 K933-GN-18 200-BK-18
L86 L86 L61 L61
502-OR 5 OR 201-BK-18 539-BU-18 CONN 32 KKK
GROUND BK-18 B 201-BK-18 201-BK-18 727-GN-18 D 7N-5876

L1
L66 L66 L84 L84 L12 L46 L46
SIGNAL WH-18 C 441-OR-18 441-OR-18
L47
CONN 11 L38 L38
LEFT SIDE ENGINE L110 L110 373-GN L38 L38 FRONT DASH ASSEMBLY/STEERING WHEEL LIGHTING GP-ROADING (COSA)
L111 1 CONN 10
L111 Z
RD-0

L8

L4
L1
24

L11
201-BK-18 RH HEADLINER

L24
L12
L61
L62
IDENT PART NO. CHG LOC NOTE

L38
L115

15

16
26
19
27
39
21
31
37
35
38
17
23
25
36
29
10
40
33
30
24
22
34
32
28
13
11
18
20
14
12
8
3
1
7
4
5

9
6

G486-GN-18 ECPC TRANSMISSION 6 118-GY L100 WLPCS ECM C


REV FWD C L100 RUNNING/WORK/PANEL/TAIL 112-1572 P HARNESS AS.
L86
L88

L90

L100
4TH 3RD 2ND 1ST 19
L63
L64
L65
L66
L67

L112 200-BK XMSN 118-GY L12 PANEL 944-OR-18 11


L112 SOL 1 SOL 2 LAMP SW L71 L71 A 130-5890 02 B-15 A/C CLUTCH ATCH
136-GN-18
167-OR
537-GN-14
518-OR-14

661-GN

615-YL-14
113-OR-18
138-GN-18
124-GN-14
646-OR-18
647-GN-18
133-OR-18
118-GY

662-YL
663-GY

146-GY
105-RD

129-BU
A541-PU-18
123-WH

410-WH-18

2
727-GN-18
944-OR-18
945-BR-18

SOL 3 SOL 4 SOL 5 SOL 6


120-YL
975-WH

126-PK

108-BU-14
728-BU-18

633-BU-18
614-PU

144-GN

G454-PK 202-BK-18 945-BR-18 12


608-GN-14

201-BK-18

118-GY 20 C530-BU-18
200-BK

TRAN LAMP RH DOME LAMP LIFT POSITION SENSOR


17 E909-WH-18 118-GY 7N-5876 ROADING 108-3320 3E-6389 LIFT PRESS-HEAD END 13 C529-GY-18 E923-PK-18 3 B 130-8609 02 I-1 BUCKET POSITION SW (962G)
BACKUP ALARM CONN 3 OUTPUT PARK (SHOWN IN OFF POSITION) B 137-8069 02 I-1 BUCKET POSITION SW (950G)
GN 1 123-WH CLUTCH SPEED 11 E908-BR-18 118-GY WORK1 122-RD C GROUND 2 251-BK-18 E924-YL-18 4
537-GN-14

123-6449 MMM MMM V 2 G454-PK MODULATING SENSOR 1 15 E905-BU-18 L101 L101 122-RD 122-RD RD-18 CAT DATA LINK + 19 944-OR-18 L6 L6 E925-OR-18 5 C 152-3825 00 D-12 CAB
43 2 1 GN 118-GY OFF WORK2 A
BK-18 975-WH VALVES (6) 12 754-BU-18 WH-18 CAT DATA LINK - 15 945-BR-18 L89 L89 E926-BU-18 6 NOT D 154-6906 00 D-3 DASH
2 2 C

118-GY
RD
RD

RD
RD

RD
RD
RD
RD

RD
RD

RD
RD

BK-18 AB AXLE OIL COOLER CLUTCH AS. 152-5409 121-4298 5 752-YL-18 C C C 1 200-BK LIFT PRESS-ROD END E416-PU-18 E930-BU-18 9 USED E 147-1224 02 D-14 ENGINE
1 321-BR-18 1 B BK-18 16
G454-PK G454-PK 4 751-GN-18 L3 H BB RD 118-GY +BATTERY 24V (IN) 1 138-GN-18 E936-WH 10 F 147-2759 02 G-2 FRONT FRAME (US)
1 1
L112 L11 B1 F 141-3882 03 FRONT FRAME (COSA)
1
2

1
2

1
2

1
2

1
2

1
2

200-BK 2 200-BK 18 755-OR-18 RD 2 118-GY UNUSED 24 167-OR 1

614-PU
200-BK
CONN 2 AC T T T T T T F 149-7267 01 D-1 FRONT FRAME (JAPAN)
20 900-PU-18 3 A219-BK-18 2

200-BK
200-BK
AB AC UNUSED 18
WH-18

2 L14
L111

L63 L14
BK-18

L63 L11 L11 CONN 23 H 126-5612 03 G-10 HVAC

GY-14
LL LL V CONN 14 975-WH-18 21 901-WH-18 WH 4 505-BU UNUSED 12 E927-GN-18 7
L111
2

BR-14
1

614-PU-18 1 614-PU-14 975-WH-18 975-WH-18 22 975-WH YL 5 504-YL UNUSED 5 138-GN-18 E E928-WH-18 8 J 150-1411 00 D-1 FRONT LIGHTS (JAPAN) STD
REAR AXLE TEMP SW. L86 L86 L66 L L37 J 138-0171 01 I-3 FRONT LIGHTS (JAPAN) ATCH
200-BK-18 2 200-BK 155-8499 975-WH-18 9 E904-BR-18 PW BU 6 503-BR PANEL TX A CHANNEL 9 818-BR-18 D CUSTOMER
L5

14 L66 LAMP A K XXX-XXXX 00 REAR TURN LAMPS(COSA) ATCH


L84

LL 975-WH-18 E903-YL-18 BR 7 507-WH UNUSED 3 DATA


C L84 L5 3 C
2
1
BK
BK

COSA G486-GN-18 1 BK 975-WH-18 8 E902-PU-18 REAR 8 7N-5876 A CHAN RECEIVE 4 819-GY-18 C CONNECTION L 124-8356 01 F-8 IMPL CNTRL (4 FUNC/3 FUNC STICK) ATCH
T WIPER SW L 124-8355 01 F-8 IMPL CNTRL (2 LEVER/3 LEVER) STD

OPERATOR STATION
LICENSE 201-BK-18 2 BK 975-WH-18 16 E907-GY-18 GROUND 8 250-BK-18 B

PK-14

416-OR-18

727-GN-18
112-6174 B2

202-BK-18

453-PK-18
E900-WH-18

417-GY-18
484-YL-18
M 147-2765 01 G-1 HYD CNTRL VALVE MANIFOLD
E901-GN-18

PLATE 975-WH-18 975-WH-18 10 E906-OR-18 608-GN-14 UNUSED 10


T~ 13 C C 4 P M 147-2763 01 G-1 RIDE CNTRL VALVE ATCH
LAMP 751-GN-18 E901-GN-18 UNUSED 11
B3 N 114-9493 00 B-3 STOP LAMP/NEUTRALIZER SW

PU-14
7
202-BK-18

125-4439 752-YL-18 E900-WH-18 118-GY 727-GN-18 UNUSED 22

614-PU
200-BK
L12 P 137-3567 01 A-4 PAYLOAD MONITOR ATCH
T~

AXLE OIL COOLER 754-BU-18 23 K977-PK-18 118-GY 728-BU-18 UNUSED 6 CONN 33


TEMP. SW 155-8998 755-OR-18 3 709-OR-18 L25 Q 147-2764 00 G-1 PAYLOAD CONTROL SENSOR ATCH
C529-GY-18 UNUSED 23 V
L114
L113

RIGHT SIDE ENGINE 900-PU-18 975-WH C530-BU-18 UNUSED 17 R 147-2079 02 A-13 RELAY PANEL (CHASSIS)

YL-14
T C
L8

L115 L8 S 154-4563 00 E-8 TURN SIGNAL SW ATCH

1
2
3
5
4
6
START L115
E 901-WH-18 E416-PU-18 200-BK GROUND 21 251-BK-18 SS
L26 L37 L37 5 T 148-8805 01 C-12 TRANSMISSION

BU-14
301-BU-10 326-RD E900-WH-18 944-OR-18 KEYPAD SUPPLY +12V 7 188-WH-18 CONN 27
200-BK-10 795-YL 795-YL E901-GN-18 E416-PU-18 L26 945-BR-18 KEYPAD DATA 14 E955-OR-18 V 149-4059 02 D-12 REAR FRAME (JAPAN)

OR-14
L64
L63

L66
L90

L65
L86
L88

V 145-9302 04 D-12 REAR FRAME (US & COSA)

200-BK
200-BK
SHUTDOWN GND 975-WH 975-WH E906-OR-18 505-BU 138-GN-18 138-GN-18 C DD
E W 160-2636 00 G-4 STEERING WHEEL

200-BK
SOLENOID BK-18 BK-18 A 201-BK-18 201-BK-18 E907-GY-18 503-BR 251-BK-18 251-BK-18 HVAC OPERATOR CONTROLS GN-14 RH HEADLINER +V DISPLAY OR-18 A 188-WH-18 619-GN-14 B
E

200-BK-14
8C-3663 RD-18 B 405-GY-18 405-GY-18 L111 E904-BR-18 504-YL 118-GY L99 L99 LAMP GROUND BK-18 251-BK-18 611-PU-14 C Y 146-9542 01 A-3 HYDRAULIC TANK
E L99 B
TEMPERATURE SELECTOR SELECTOR SW BLOWER SW L100 L100 7N-5876 Z 154-4566 00 D-11 FUSE PANEL (CAB)
1
2

E906-OR-18

326-RD BU-18 C 521-YL-14 E905-BU-18 A525-GN-18 120-YL L100 DATA WH-18 C E955-OR-18 610-OR-14 A 200-BK-14
E907-GY-18

416-OR-18
POTENTIOMETER (LOW,MED,HI)

202-BK-18

453-PK-18
202-BK-18
417-GY-18
200-BK C (A/C,OFF,HTR) DD 121-8038 02 C-3 DIMMER SWITCH JUMPER STD

484-YL-18
STOP DUAL HP 522-WH-14 E902-PU-18 A524-BR-18 133-OR-18

L100
ENGINE E L12 L12 127-4540 B 3E-7155 3E-7156 ATT AUTO RIDE CTRL SW OPERATION P DD 121-8039 01 B-3 DIMMER SWITCH ATCH
GN
GN

L34
RD-18 SOLENOID OIL SW E903-YL-18 A523-PU-18 200-BK BACKLIGHT WLPCS
C L3
129-7707 3E-6455 WH-18 2 450-YL-18 K977-PK-18 517-BU-14 614-PU C 1 C 200-BK KEYPAD
LL 125-6239 02 C-15 LICENSE PLATE LAMP (COSA) ATCH
202-BK-18
202-BK-18
202-BK-18

L25 L25 B
A/C REFRIG SW (962G ONLY) BK-18 1 G939-PK-18 202-BK-18 516-GN-14 202-BK-18 614-PU C A INPUTS (1=SW CLSD, 0=SW OPEN)
129-0419 DD 619-GN-14 SS 141-2811 00 B-2 SECONDARY STEERING SYSTEM ATCH
L67 L24 L24 2 WW 125-4439 00 I-4 BCKT POS/WARN LAMPS (COSA) ATCH

1
2
3
7
5
6
4
8
114-5333 709-OR-18 515-GY-14 P910-BR-18 L24 611-PU-14

118-GY
B

118-GY
L7

727-GN-18
NOTE A ENGINE SPEED 443-YL-18 E908-BR-18
T
124-GN-14 202-BK-18 3 C A 1 C C SW POS G766-GN G767-WH P P
200-BK SS SS KKK 141-3883 01 E-1 RH FRONT LIGHTS (COSA) STD
CONN 1 C 2 C DD
4

C
L7

B
A

B
A
SENSOR T SPEED SENSORS (5) KKK 141-3885 01 D-1 RH FRONT LIGHTS (COSA) ATCH

102-RD-14
133-OR-18

647-GN-18
610-OR-14
646-OR-18
1
2

122-RD
BK-18 610-OR-14

617-BR

614-PU
1 513-OR-14 E909-WH-18 A

158-BR-14
2 3 124-GN-14 C 5 3 614-PU
L66 DD
C

A 6V-2455 3E-8848 ON 0 1 LLL 141-3884 01 E-1 LH FRONT LIGHTS (COSA) STD


A
B

BK-18 2 521-YL-14 E 133-OR-18 (UP)


1 6 C C

L8
E T T 4 C DD LLL 141-3886 01 D-1 LH FRONT LIGHTS (COSA) ATCH
WH-18

C DIMMER SW
BK-18

L62

158-BR-14
1 521-YL-14 120-YL 299-BK-18 D C 5
WH-18

TORQUE CONVERTER T~ L62


OR-18

A OFF 1 1 MMM 158-4220 00 C-15 BACKUP ALARM

RD

RD
102-RD-14

BU

BU
2H-1855

BK

BK
1
2

BK-18

2 522-WH-14 BK-18 1 144-GN H708-OR-18 (CENTER)


C 6 C
RD-14

ARC
BR-14

OIL TEMP SENDER VVV 147-8345 00 G-3 CAB FLOOD LAMPS


BK-14

2 522-WH-14 WH-18 2 646-OR-18 H709-BU-18 C 118-GY 1 RD-14 B+ NOTE: FOR ROADING


SUPPRESSOR 4W-9972 D AUTO 1 0 WWW 139-3396 00 G-3 BEACON LAMP ATCH
WH-18
BK-18

(DOWN)

158-BR-14
1 513-OR-14 TRAN INTERMEDIATE 373-GN 138-GN-18 124-GN-14 C 118-GY 2 RD-18 B+
106-8704 L61 L61 200-BK C B ZZZ 155-2243 00 E-8 SEAT
SPEED SENSOR 1 615-YL-14 647-GN-18 521-YL-14 200-BK-14 3 BK-18 GROUND
124-GN-14

C
SIGNAL
GROUND

AB 156-1107 00 C-14 REAR AXLE TEMP SWITCHES


+8V

608-GN-14 647-GN-18 C 502-OR 4 WH-14 HIGH ATCH


124-GN-14
SPEED SENSOR 2

B
A

PRIMARY SECONDARY
C

614-PU NEUTRALIZER SW AC 156-1108 00 C-14 AXLE COOLER CLUTCH TEMP SW


614-PU

202-BK-18 646-OR-18 202-BK-18 501-GN 5 YL-14 LOW ATCH


200-BK

200-BK
200-BK
614-PU
614-PU
3 C L10

516-GN-14
517-BU-14
C A

515-GY-14
A/C A T AUTO RIDE 105-6118 STEERING STEERING
TRAN OUTPUT

537-GN-14 A525-GN-18 L101 C2 500-BR 6 BU-14 PARK


L9

118-GY
CLUTCH L9 CONTROL SW CONN 26 PRESS SW PRESS SW
A525-GN-18

A524-BR-18 WIRE AS.


A524-BR-18
A523-PU-18

GN-14 1 513-OR-14 MOTOR 1 BK-18 615-YL-14 615-YL-14 122-RD 200-BK C 506-PU 7 BR-18 WASH
COIL AS. L27 L27 N 3E-6450 3E-6450

521-YL-14
103-6333 C G 116-2247 01 D-11 TERMINAL STUD TO FUSES (CAB)
L37

GN-14 2 522-WH-14 2 WH-18 661-GN 608-GN-14 A523-PU-18 L27 122-RD 200-BK C C 8 N ND


106-5122 TRANS 662-YL 102-RD-14 L37 614-PU AUTO/MANUAL SWITCH 200-BK C 6 C 202-BK-18 202-BK-18 U 147-2080 02 A-14 TERM BLK TO FUSE(CHASSIS RELAY)
L28 L37 5 C FRONT INTERMITTANT 1
B INPUT OIL TEMP TRAN INTERMEDIATE 663-GY 144-GN L38 L38 123-6383 B 720-PU-18 720-PU-18 ARC SUPPRESSOR X 116-2246 01 D-11 TERM STUD TO BREAKERS (CAB) B

647-GN-18
646-OR-18
BK-18 L38 C 200-BK WIPER SW 4 N

102-RD-14
SPEED SENSOR 2

610-OR-14
RD-18 PRIMING PUMP GP 151-6351 SPEED SENSOR 113-OR-18 L86 E416-PU-18 A219-BK-18 (SHOWN IN MANUAL POSITION) 614-PU C 130-RD 2 130-GN-18 108-8704 QQ 147-2090 00 B-14 MAIN BREAKER TO START RELAY

614-PU

614-PU
L28 C AUTO A 1 C 110-7886

122-RD
SENSOR 100-3055 NOT UU 147-2087 00 B-14 START RELAY TO TERM BLOCK

617-BR
RIGHT SIDE ENGINE 410-WH-18 506-PU 727-GN-18 L28 614-PU C 2 604-OR 3 604-OR-18 N
L25 4 3

720-PU-18
USED

910-YL-18
ECPC TRANSMISSION 507-WH C530-BU-18 500-BR C MAN 2 C 202-BK-18 TRANSMISSION N AAA 155-9000 00 H-13 MON CODE PLUG - 950G
2 3 C

202-BK-18

202-BK-18
RD-00 RELAY PANEL A541-PU-18 617-BR C529-GY-18 501-GN L27 L33 A219-BK-18 C BK 2 973-BR-18 202-BK-18 NEUTRALIZER SERVICE BRAKE BBB 155-9001 00 H-13 MON CODE PLUG - 962G
1 3 C

200-BK-14
200-BK-14
200-BK-14
L65 L10 L10 L27 4 PEDAL AS. NC SECONDARY

1
2
BK-00 304-WH-8 BK-18 306-GN 633-BU-18 727-GN-18 728-BU-18 502-OR A219-BK-18 BK 3 977-YL-18 OVERRIDE SW DDD 152-6432 00 G-4 XMSN SHIFTER SWITCH ASSY GND

614-PU
200-BK
1 4 5 L7
112-PU-4 START MAG SW BK-18 2 975-WH K933-GN-18 C529-GY-18 122-RD 506-PU BK 4 H728-GN-18 C 112-6156 614-PU 110-8029 STOP LAMP SW STEERING PPP 125-3556 01 I-6 OPTIONS CODE PLUG - IMPL 2 FCN
JJ 125-1302 5 6 7
R 443-YL-18 C530-BU-18 500-BR E928-WH-18 A219-BK-18 BK 5 H729-WH-18 C 200-BK 2 L7 NOTE C 3E-5520 RELAY QQQ 127-3003 01 I-5 OPT CODE PLUG - IMPL 2 FCN STICK
PP RR L14
304-WH-8 177-RD-8 447-PK-18 521-YL-14 E701-PK-18 A219-BK-18 614-PU L35 E928-WH-18 BK 1 202-BK-18 C 944-OR-18 8 139-2599 RRR 127-3011 01 I-6 OPT CODE PLUG-IMPL 3 FCN STICK W/SW
SS

G767-WH-18
G766-GN-18
MAIN RELAY

L98
E702-OR-18
UU QQ E927-GN-18 6 945-BR-18 9 727-GN-18 SSS 125-8811 00 I-6 OPT CODE PLUG - IMPL 3 FCN W/3RD LVR

E701-PK-18
496-WH-18 G767-WH-18 E927-GN-18 BK
L33 L33

202-BK-18

L14
101-7740 R V 441-OR-18 728-BU-18 G766-GN-18 A219-BK-18 H728-GN-18 H728-GN-18 C530-BU-18 6 TTT 125-8812 00 I-5 OPT CODE PLUG-IMPL 3 FCN W/SW
KK BK HOOD UP POWER OR-14 397-OR-14 442-GY-18 944-OR-18 E702-OR-18 E701-PK-18 H729-WH-18 973-BR-18 C529-GY-18 5 L4 L4 TTT XXX-XXXX XX G-4 HORN SWITCH STD
DISCONNECT 2 308-YL 1 L8 L6 L6 XX VV
BK 1 200-BK-14 HOOD UP SW GN-18 2 A300-GN-18 432-PK-18 945-BR-18 A219-BK-18 G766-GN-18 973-BR-18 977-YL-18 251-BK-18 3 RD-0 RD-0 CABLE AS. ATCH
SWITCH L26 L31 L1 L1 AA 116-0080 01 F-15 +BATTERY TO -BATTERY
7N-0718 BK-00 177-RD-4 177-RD-8 GROUND BK-14 3 200-BK-14 403-GN-18 973-BR-18 944-OR-18 G767-WH-18 977-YL-18 H729-WH-18 138-GN-18 1 SECONDARY
JJJ HOOD DOWN POWER BU-14 4 398-BU-14 405-GY-18 L88 977-YL-18 945-BR-18 L26 E702-OR-18 200-BK C L31 L31 E701-PK-18 E701-PK-18 E416-PU-18 4 STEERING BK BB 147-3687 01 F-14 + BATTERY TO MOTOR
L90

+ BATTERY RD-14 5 175-RD-14 615-YL-14 L9 D BEACON SW 10 MOTOR/PUMP BB 131-1450 01 F-14 +BATTERY TO +B TERM BLOCK
AUX START
RD-00 KK YY NN TT L4 322-GY H708-OR-18
608-GN-14 L9
H728-GN-18 200-BK-14
9X-9639
G766-GN-18 G767-WH-18
154-2563 CC 109-3591 01 D-14 +B TERM BLOCK TO MOTOR
BK-00 101-RD-4 F793-OR-4 HOOD DOWN SW WH-18 6 A301-WH-18 326-RD H709-BU-18 537-GN-14 910-YL-18 614-PU 614-PU G767-WH-18 G766-GN-18 11
STRAP 7V-7295

RECEPTACLE JJJ PP L61 L61 CC L98 VV


RELAY PANEL

JJJ AIH MAGNETIC SW 308-YL G767-WH-18 538-BR 538-BR 720-PU-18 614-PU E702-OR-18 E702-OR-18 12 BK-0 MOTOR RD-0 EE 147-2085 00 A-14 TERM BLOCK TO ALTERNATOR BREAKER
RIGHT REAR 3E-0075 R HOOD RAISE/LOWER RELAY L64 2 CONN 24 YY FF 7Y-8298 02 E-14 CRANKING MOTOR TO FRAME GND
L110

310-PU G766-GN-18 505-BU 518-OR-14 973-BR-18 144-GN 910-YL-18


L28

80A QQ 149-2612 L37 L37 L28 C C P


BK-0

FRAME GND L98


720-PU-18

BK-18 2 975-WH 605-YL-14 299-BK-18 503-BR 977-YL-18 102-RD-14 C 144-GN 720-PU-18 614-PU GG 8Y-9603 01 D-14 MOTOR TO ENGINE BLOCK GND
L113 L113 MAIN BK-18 1 334-BU-18 F793-OR-4 606-GY-14 A219-BK-18 504-YL H729-WH-18 122-RD 3 200-BK-14 614-PU L99 HH 148-8298 00 D-15 -B ALTERNATOR TO ENG BLOCK GND
L114 BREAKER TERMINAL 304-WH-8 611-PU-14 507-WH 617-BR L35 603-PK 200-BK JJ 131-1451 00 F-15 -BATTERY TO DISCONNECT SW
251-BK-18 614-PU
9S-4693 BLOCK 112-PU-4 619-GN-14 P910-BR-18 501-GN 614-PU L13 610-OR-14 200-BK-14 614-PU KK 131-1449 00 B-15 DISCONNECT SW TO FRAME GND
121-1023 L33 ABBREV COLOR SYMBOL DESCRIPTION
109-RD-4 130-RD 614-PU 502-OR C 200-BK MM 147-2083 00 A-14 ATL BKR TO TERM BLK(TO FUSES & BKRS)
L114 10A FUSE L33 L33 L1 BLADE, SPADE, RING, NN 147-2084 00 A-14 ALT BREAKER TO AIH RELAY
TT V CONN 5 101-RD-4 604-OR 614-PU 506-PU CAB
F793-OR-4 F793-OR-4 3K-8782 R V 499-GY-18 521-YL-14 L13 L13 GROUND RD RED OR SCREW TERMINAL PP 147-2089 00 B-15 MAIN BREAKER TO MAIN RELAY
ALT R H728-GN-18
UU 101-RD
U
122-RD TAIL/DOME LAMPS 306-GN 306-GN G485-BU-18 H729-WH-18
L33 L35 L35 RH HEADLINER WH WHITE CIRCUIT CONNECTED RR 147-2086 01 B-15 MAIN RELAY TO TERM BLK (TO CAB FUSES)
7 517-BU-14
RD-0

BREAKER 10A

496-WH-18
V
BK-0

OR ORANGE ATCH

201-BK-18
U R 130-RD

499-GY-18

442-GY-18
9S-4693 304-WH-8 304-WH-8 101-RD 10A STOPLAMP/HOOD SW 975-WH 6 975-WH G486-GN-18 610-OR-14 515-GY-14 RH HEADLINER TT 147-2088 00 A-14 AIH RELAY TO TERM BLOCK
608-GN-14

CIRCUIT NOT CONNECTED VV


614-PU-14
200-BK-14
606-GY-14

FUSE U R L8 L8 YL YELLOW B-2 SEC STER RELAY TO SEC STER MTR ATCH

507-WH
RR 101-RD 105-RD KEY 200-BK-14 5 200-BK-14 118-GY 720-PU-18 516-GN-14 L8 148-6677 00

506-PU
10A

200-BK
NN V ELECTRICAL CONNECTION VV
604-OR

112-PU-4 112-PU-4 HOLDER U R 8 308-YL E702-OR-18 PK PINK 140-6094 00 ATCH


101-RD 10A 114-RD FORWARD HORNS 308-YL 610-OR-14 610-OR-14 L38 202-BK-18
EE 80A V
109-RD-4 4K-5122 4 334-BU-18 720-PU-18 122-RD 617-BR L13 L10 L10 BK BLACK TO MACHINE STRUCTURE XX 141-2812 00 D-14 MOTOR TO SEC STER RELAY
MM EE 334-BU-18 L10 L10 L10 CONN 25
109-RD-4 V
101-RD-4 RUNNING LAMP BREAKER 175-RD-14 12 175-RD-14 E702-OR-18 502-OR 910-YL-18 L31 L31 L31 GY GRAY INTERNAL ELECTRICAL YY 8R-1460 01 A-2 SEC STER MOTOR TO FRAME GND
101-RD-4 MM U
101-RD 3T-2662 1 500-BR 501-GN 720-PU-18 OPERATOR STATION V HYD OIL PU PURPLE CONNECTION TO SURFACE JJJ 133-5091 01 B-15 AUXILIARY JUMP-START RECEPT
U R OPERATOR STATION OPERATOR STATION

11
1
7
6
8
3
2
4
5
12
10
9
U
101-RD 101-RD-14 102-RD-14 122-RD 2 122-RD 910-YL-18 500-BR 973-BR-18 LEVEL SW BR BROWN OF COMPONENT XXX 124-4884 00 H-3 ANTENNA (ENTERTAINMENT RADIO)
RIGHT TURN LAMP U U 15A L71 L71 Y 123-2993 GN GREEN ATCH
A A
E925-OR-18

CONNECTOR STRAP AS.


E926-BU-18
E930-BU-18

101-RD 9 130-RD E701-PK-18 Y


E923-PK-18

130-RD 502-OR 977-YL-18 L71


E924-YL-18

507-WH
3E-6466 U L4 L4 BU BLUE

506-PU
ZZ 108-5747 00 D-14 AIH HEATER TO GND(AT ENG CYL HEAD)

200-BK

499-GY-18
101-RD 114-RD 10 114-RD 501-GN 102-RD-14 614-PU L4 L4 L4 L4 L4 201-BK-18 BK-18
E936-WH

U U R L14 L14 1 ATCH WIRE, CABLE &


V EEE 7X-6315 O3 I-10 XMSN CONTROLLER GROUND
167-OR

101-RD-14 101-RD-14 175-RD-14 102-RD-14 11 102-RD-14 E701-PK-18 910-YL-18 614-PU 496-WH-18 2 BK-18 COMPONENT
20A L89 L89 FFF 7X-6315 O3 I-9 IMPLEMENT CONTROLLER GROUND
RD-18 2 606-GY-14 101-RD-14 105-RD 3 105-RD 538-BR 538-BR H728-GN-18
BK-18 1 200-BK-14 V HOOD H729-WH-18 BK-0 BK-0 BK-0 L# CIRCUIT GROUPING YYY 8X-5804 01 G-12 CAB TO FRAME GROUND
BREAKER DESIGNATION
130-RD B RD-18 102-RD-14 118-GY RD-0 RD-0 RD-0 THIS DIAGRAM IS FOR THE 950G/962G WITH ASSIST
STOP/TAIL/PARK LAMP A301-WH-18 A BK-18 9H-1958 122-RD 167-OR Y
L63 L63 HYD TEMP STEERING (152-6174 CHG00)
107-4401 A300-GN-18 C WH-18 RELAY PANEL 122-RD 537-GN-14 442-GY-18
105-RD L90 518-OR-14 SENDER
V V L89 T~ 4W-9972 TRANSMISSION SPEED SENSOR WIRE PAIRS (E900-WH & COMPONENTS ARE SHOWN INSTALLED ON A FULLY
L113

S RD-18 A 604-OR 397-OR-14 RD 102-RD-14 Y MOTOR


HOOD 1 3 HOOD L4 L4 Y MOTOR E901-GN, E907-GY & E906-OR, E902-PU & E903-YL, OPERABLE MACHINE WITH THE KEY START SW AND ENGINE OFF
T WH-18 C 614-PU-14
L71

G BK-18 B 200-BK-14 398-BU-14 ACTUATOR ACTUATOR L71 Y Y E904-BR & E905-BU, E908-BR & E909-WH ) MUST BE AND XMSN SHIFTER IN NEUTRAL
HYD FILTER
V MOTOR AS. 2
SW REAR
Y BYPASS SW
TWISTED PAIRS, AT LEAST ONE TURN PER 25.4mm
124-4236 146-0240 WASHER FRONT UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
FLOOD V MOTOR AS. 7T-8890 WASHER 7X-8549 NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
608-GN-14
LAMP 200-BK-14 BK 117-1557 7T-8890 NOTE B: PROVIDES 3RD FUNCTION WITH JOYSTICK CONTROL DATA LINK WIRES (944-OR & 945-BR) AND ENGINE SPEED
9X-1439 V BK-0 NOTE C: SWITCHES ACTUATED WHEN PEDALS ARE FULLY SIGNAL WIRES (450-YL & G939-PK) MUST BE TWISTED
RD-0 UP, DE-ACTUATED UPON DEPRESSING PEDALS PAIRS, AT LEAST 1 TURN PER 25.4 MM.
E42757
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

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