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Component Location Wire Description Electrical Schematic Symbols And Definitions

Connector Location
Schematic Machine Schematic Machine
Component
Location Location
Component
Location Location Schematic Machine Wire
Wire Color Description
Wire
Wire Color Description
RENR3762
Connector Number
Alarm - Travel G-9 1 Sensor - Engine Speed/Tmg B-8 18 Location Location Number Number May 2000
Alternator D-8 2 Sensor - Fuel Level A-4 20 CONN 1 A-9 16 Power Distribution Circuits Accessory Circuits (cont'd) T
Assembly - Terminal Block F-8 D Sensor - Fuel Temperature A-8 21 CONN 2 B-8 26 101 RD Bat (+) (Not Application Specific) A586 OR Wiper SW To Wiper Cont Circuit Breaker
Pressure Temperature Level Flow
Batteries - 12VDC H-8, I-8 3 Sensor - Intake Manifold Air Temperature A-8 17 CONN 3 C-8 26 103 RD Aux Ckt A588 GN Safety Sol Relay To Sol
Symbol Symbol Symbol
CONN 4 C-8 26 105 RD Key Start Sw C537 GN A/C Photo Sensor + Sig
Symbol Symbol
Breaker - Alternator I-8 D Sensor - Oil Pressure B-8 18
Breaker - Main I-8 D Sensor - Pump Discharge Press B-7 19 CONN 5 C-8 26 108 BU Atch Fan C538 OR A/C Photo Sensor - Sig
Control - Engine A-9, B-9 5 Solenoid - A/C Clutch D-9 22 CONN 6 C-8 26 109 RD Alt Output (+) Term. Lighting Circuits Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
Control - Engine/Pump F-2 C Solenoid - CTWT Removal Cont (ATCH) C-7 31 CONN 7 F-9 D 111 RD Aux Ckt 607 PK Flood Lamps - Front The circle indicates that the component has screw terminals and a wire can be disconnected from it.
Controller - Wiper/Washer E-1 E Solenoid - Eng/Pump Control A-6 4 CONN 8 F-9 D 112 PU Main Power Rly Output 615 YL Cab Flood Lamp/Rops
Converter - Voltage C-5 A Solenoid - Fan Speed Control A-7 35 CONN 9 F-9 D 113 OR Opr Mon Panel B (+) Switched 616 BU Boom Flood Lamp Normally closed switch that will open with an increase of a specific condition.
Diode - Main Relay G-7, H-7 D Solenoid - Fine Swing (ATCH) E-7 14 CONN 10 G-9 D 114 GN Warning Horn (Forward) Control Circuits No circle indicates that the wire cannot be disconnected from the component.
Engine Speed Pickup C-9 26 Solenoid - Hydraulic Lock I-1 G CONN 11 G-9 D 115 PK Cab/Chassis Lamp 763 BU Torque Converter Sw
Fuses I-4, I-5 B Solenoid - Level Finish A-7 4 CONN 12 F-8 D 118 GY Washer/Wiper 786 RD Engine Speed Cont
This indicates that the component has a wire connected to it that is connected to ground.
Ground - Cab B-5 7 Solenoid - Start Aid (ATCH) I-9 23 CONN 13 G-8 D 120 YL Radio 788 YL Engine Speed (+)
Ground - Cab E-1 E Solenoid - Swing Brake E-7 14 CONN 14 G-8 D 123 WH ECM 791 PK Switch Panel / Cab/Chassis Lamp Rly
Ground - Chassis B-3 8 Solenoid - Travel Speed A-7 4 CONN 15 G-8 D 124 GN A/C A701 GY Injector #1
Ground - Chassis C-8 34 Solenoid - Trenching A-6 4 CONN 16 ET & ECAP H-8 D 129 BU Cigar Lighter A702 PU Injector #2 This indicates that the component does not have a wire connected to ground. It is
Ground - Chassis B-7 D Solenoids - Injectors 1-6 A-8 24 CONN 17 D-7 31 133 OR Atch Lamps A703 BR Injector #3 grounded by being fastened to the machine.
Ground - Engine Control B-9 5 Switch - Air Cleaner Flow H-9 25 CONN 18 C-6 10 140 BU Atch Lubricator A704 GN Injector #4
Ground - Platform H-1 G Switch - Aux Hydraulic Pressure H-3 36 CONN 19 A-6 15 147 PU Atch Fine Swing A705 BU Injector #5
Ground - Platform G-2 G Switch - Backup EPR Valve D-5 C CONN 20 C-5 10 149 PU Boom Lamp A706 GY Injector #6 Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
Ground - Relay Panel H-8 D Switch - Backup Governor D-5 C CONN 21 C-5 G 150 RD Bat (+) A746 PK Turbo Outlet Pressure contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Ground Strap - Chassis to Platform I-6 10 Switch - Boom Raise Pressure E-8 14 CONN 22 C-4, C-5 G 151 GN Neut Start Limit Sw to Hyd Lock Sol Rly A747 GY Atmospheric Pressure
Horn A-2, B-2 8 Switch - Coolant Level I-9 37 CONN 23 F-5 C 152 BU Lower Washer/Wiper A751 YL After Cooler Temp
Lamp - Cab G-1 12 Switch - CTWT Removal (ATCH) C-7 31 CONN 24 F-5 C 154 RD Neut Start Limit Sw to Neut Start Rly A755 PK Throttle Sw #1 Sender- A component that is used with a temperature or pressure gauge. The sender
Lamp - Boom (ATCH) A-1, B-1 33 Switch - Disconnect I-8 D CONN 25 F-5 C 168 RD Aux Ckt A756 BU Throttle Sw #2 measures the temperature or pressure. Its resistance changes to give an indication to
T
Lighter E-1 E Switch - Engine Oil Level D-9 26 CONN 26 F-5 C 176 YL Aux Ckt A757 GY Throttle Sw #3 the gauge of the temperature or pressure.
Meter - Service
Monitor
Motor - Lower Wiper
F-1
F-1
H-1
E
E
11
Switch - Fine Swing Cont (ATCH)
Switch - Horn
Switch - Hyd Tank Press
D-4
I-1
A-4
C
B
27
CONN 27
CONN 28
CONN 29
H-5
H-4
H-4
B
B
B
177
179
180
RD
RD
GN
Main Brkr
Aux Ckt
Aux Ckt
A758
A762
A768
BR
PU
BU
Throttle Sw #4
Elec Pump Cont Eng Speed Ground
Pump Control Valve #1 (+)
345B Series II Excavator Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
Motor - Starter
Motor - Upper Wiper
C-8
C-5
9
12
Switch - Hydraulic Control (ATCH)
Switch - Hydraulic Oil Filter
D-4
A-5
C
15
CONN 30
CONN 31
CONN 32
H-4
H-4
F-4
B
B
C
185
189
191
YL
RD
WH
Backup EPR Valve Sw
Timer Relay
Atch Hydraulic Control
A769
A770
A771
GY
PK
PU
Pump Control Valve #2 (-)
Elec Pump Cont Bypass Sw
Float Sw
Electrical System It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Motor - Lower Washer I-9 D Switch - Hydraulic Oil Level A-5 15
Motor - Upper Washer I-9 D Switch - Implement Pressure E-8 14 CONN 33 F-4 C
200 BK
Ground Circuits
Main Chassis
E793
E794
BU
YL
ATA Data Link (-)
ATA Data Link (+)
AGS1-UP Solenoid - A solenoid is an electrical component that is activated by electricity. It has a
Radio - 12VDC C-6 A Switch - Key F-3 C CONN 34 F-4 C
Relay - Boom Lamp I-7 D Switch - Lower Washer D-3 C CONN 35 A-3 6 201 BK Operator Monitor Return E799 BR PWM #1 And #2 Return ALB1-UP coil that makes an electromagnet when current flows through it. The electromagnet
Relay - Cab/Chassis Lamp I-7 D Switch - Lower Wiper D-3 C CONN 36 B-3 6 235 BK Electronic Pump Ctrl Gnd F700 BU PWM #1 Out (3.5A) can open or close a valve or move a piece of metal that can do work.
Relay - Horn I-7 D Switch - Neutral Start Limit I-1 B CONN 37 B-3 30 Basic Machine Circuits F701 BR PWM #2 Out (3.5A)
Relay - Hydraulic Lock Solenoid I-7 D Switch - One Touch Low Idle F-2 C CONN 38 C-3 F 304 WH Starter Relay No. 1 Output F702 GN Throttle (App Specific)
Relay - Main G-7 D Switch - Refrigerant Low Press D-9 22 CONN 39 H-3 B 306 GN Starter Relay Coil To Neut Start SW Or F704 OR RH Turbine Inlet Exh Temp Harness And Wire Symbols
Relay - Neutral Start F-7 D Switch - Start Aid (ATCH) D-5 C CONN 40 Factory Adj D-2 F 307 OR Key Start SW To Neutral Start SW Or F713 OR Left Turbo Inlet Press
308 YL Main Power Relay Coil F714 PK Right Turbo Inlet Press
Component
Relay - Start F-8 D Switch - Start Aid Coolant Temp D-9 18 The connectors shown in this chart are for harness to harness connectors.
Wire, Cable, or Harness Part Number
Relay - Timer E-7, F-7 D Switch - Suction Line Shutoff Limit A-6 15 Connectors that join a harness to a component are generally located at or near the 310 PU Start Aid SW To Start Aid Sol F717 YL Sw 4
component. See the Component Location Chart. 311 WH Start Aid Sol To Temp SW F718 BU Sw 5 Pin Socket Wire Color Assembly Identification
Resistor - Backup I-8 D Switch - Throttle Position E-3 C Fuse
Sender - Hydraulic Oil Temp A-4 15 Switch - Travel Pressure E-8 14 320 RD Horn Relay Coil To Sw J704 WH Hydraulic Lock Solenoid Relay
321 BR Backup Alarm Lamp Travel Alarm 892 BR CAT Data Link (-)
A AA 105-9344
Sensor - Sun Load F-1 E Switch Panel F-2 C
Sensor - ATM Pressure B-8 16 Unit - A/C G-5, H-5 29 322 GY Warning Horn (Forward) 893 GN CAT Data Link (+) 325-PK-14 1
Sensor - Boost Pressure B-8 17 Unit - Heater (ATCH) G-5, H-5 29 386 PK Air Shutoff Solenoid Enable 961 GN Atch Hyd Cont Sw
Sensor - Coolant Temperature B-8 18 Monitoring Circuits 993 BR Analog Sensor Common
Machine locations are repeated for components located close together. 403 GN Alternator (R) Term. 994 GY Oil Pressure (Filtered) Single Wire Circuit Number Wire Gauge Receptacle
412 BU Operator Monitor Cool Flow 995 BU Coolant Temperature Connector Identification
A = Located inside of cab. E = Located in monitor area.
B = Located in operator's left console area. F = Located around pilot manifold.
430 BU Operator Monitor Air Filter 996 GN Engine Speed/Timing Sensor Power Plug
439 YL Lamp Indicator 997 OR Analog Sensor Power (+5V) Ground 2
C = Located in operator's right console area. G =Located under platform. Connection 200-BK-14
491 PK Hydraulic Oil Temp Sensor 998 BR Digital Sensor Return
D = Located around relay panel.
492 GY Coolant Sensor 999 WH Primary Camshaft Speed/Timing Pin or Socket
495 GN Fuel Level C912 GN Throttle Position Number
496 WH Operator Monitor Panel Hyd Oil Level C967 BU Inlet Air Temperature
499 GY Operator Monitor Implement Oil Filter K904 GN Pump Discharge - Signal
1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal
A499 BU Operator Monitor Hydraulic Oil Press K905 RD Pump Discharge - +B connector. The plug and receptacle
2 connector. The plug contains all 2
C468 BU Engine oil Level K906 GN Swing Brake Sol - Signal
sockets and the receptacle contains contain both pins and sockets.
E455 BR Hydraulic Oil Filter K907 BU Swing Brake Sol - +B
F400 GY Low Oil Pressure K909 BU Backup SW - +B all pins.
Accessory Circuits K911 PK E/P Controller - RS485 (+)
501 GN Wiper - Front (Low) K912 GN E/P Controller - RS485 (-)
506 PU Washer - Front K915 GN Fine Swing Sw - E/P Controller © 2000 Caterpillar Printed in U.S.A.
508 PU Radio Speaker - Left K997 BU (+) V Sensor All Rights Reserved
509 WH Radio Speaker - Left (Common) L908 OR Controller RS-232C TX
511 BR Radio Speaker - Right L909 BU Controller RS-232C RX
512 GN Radio Speaker - Right (Common) L968 OR Electronic Pump Control Ps Valve (-)
513 OR Refrig Low Press Sw / A/C clutch Sol L969 WH Electronic Pump Control Ps Valve (+)
519 PK A/C Unit/ Refrig Low Press Sw L970 GY Elec Pump Cont To Sw Common Ret Component identifiers (CID¹) for Engine Control Real Time Error Codes
546 BU Aux Hyd - Rotate CW L971 GN Elec Pump Cont To Travel Press Sw Engine Control (MID² No. 036) and Real Time Error Codes
Code Description of Problems
547 OR Aux Hyd - Rotate CCW L972 BU Low Idle SW Code Description of Problems
33 Engine/Pump Control (MID² No. 105) b101 Cylinder 1 open circuit.
1301 Engine oil pressure is too low.
548 GY Aux Hyd - Open L973 GN Fine Swing Cont Relay To Sol Valve
CID Component b102 Cylinder 1 short.
549 PK Aux Hyd - Close L974 GN Elec Pump Ctrl Boom Raise Press SW 1302 Engine coolant temperature is too high.
0001 Cylinder 1 b103 Cylinder 2 open circuit.
576 PK Wiper - Aux L977 YL Trenching Sol 1303 Hydraulic oil temperature is too high.
0002 Cylinder 2 b104 Cylinder 2 short.
578 BU Washer - Aux L978 GY Level Finish Sol 1304 Air filter is clogged.
0003 Cylinder 3 b105 Cylinder 3 open circuit.
586 BR Aux Hydraulic - Close L981 YL Hydraulic Lock Solenoid Relay 1305 Battery voltage is not normal.
22 0004 Cylinder 4 b106 Cylinder 3 short.
590 GY Wiper Sw To Intermittent Module L982 PK Counterweight Removal Cont Solenoid 2201 Governor actuator feedback sensor circuit is open or shorted to battery voltage.
35 0005 Cylinder 5 b107 Cylinder 4 open circuit.
592 BU DC/DC Converter Power Output L983 WH Injector Common 1 & 2 2202 Governor actuator feedback sensor circuit is shorted to body ground.
0006 Cylinder 6 b108 Cylinder 4 short.
14 A513 RD DC/DC Converter Memory Output L984 OR Injector Common 3 & 4 2301 Governor actuator feedback signal is not stable.
36 0091 Throttle Signal Abnormal b109 Cylinder 5 open circuit.
A571 PU Aux Ckt 1 L985 YL Injector Common 5 & 6 2302 Governor actuator feedback signal deviates.
0096 Fuel Level Sensor b10A Cylinder 5 short.
34 A572 PK Aux Ckt 2 T920 YL ADEM II Digital Sensor 5A 2303 Governor actuator does not move.
0100 Oil Pressure Signal b10b Cylinder 6 open circuit.
37 A579 OR Wiper Motor + 2304 Calibration data error.
0110 Coolant Temperature Signal b10C Cylinder 6 short.
31 3201 Monitor RAM is not normal.
4 0167 Alternator Charging Sensor b10d Throttle switch inputs are incorrect.
b10E Oil pressure open/short to + battery. 4101 Electric power supply to the controller is too much (43 volts).
0168 Electrical System Voltage
b10F Oil pressure short to ground. 4102 Over-current in proportional reducing valve.
0172 Inlet Air Temperature Signal
b110 Oil pressure calibration required. 4103 Proportional reducing valve circuit is open.
0174 Fuel Temperature Signal
b111 Coolant temperature open/short to + battery. 4104 Monitor power supply (digital output) over current.
0190 Engine RPM Signal
b112 Coolant temperature short to ground. 4105 Over-current in digital output (trenching solenoid).
0253 Personality Mode
b113 Battery voltage above normal. 4106 Over-current in digital output (fine control solenoid).
0261 Timing Calibration
b114 Battery voltage below normal. 4107 Over-current in digital output (travel speed change solenoid).
0262 Analog Sensor Supply
Resistor, Sender and Solenoid Specifications b115 Loss of engine rpm signal. 4108 Over-current in digital output (travel alarm).
0267 Shutdown Input Signal
Part No. Component Description Resistance (Ohms)¹ b116 Analog sensor supply short to + battery. 4109 Spare solenoid 1 (digital output) over current.
0268 Programmable Parameters
3E-6332 Solenoid: Valve - Start Aid 6.0 b117 Analog sensor supply short to ground. 410A Over-current in digital output (swing brake solenoid).
0273 Boost Pressure Signal
4I-5394 Sender: Hydraulic Oil Temp 6130 to 7500 b118 Digital sensor supply short to + battery. 410b Spare solenoid 2 (digital output) over current.
0274 Atmospheric Pressure Signal
102-8017 Resistor: Backup 52.0 ± 2.6 b119 Digital sensor supply short to ground. 4201 Engine speed is not normal.
0286 Oil Lamp
107-7056 Solenoid: Atch Fine Swing 34.0 ± 0.5 b11A Shutdown inputs are incorrect. 4202 Engine coolant temperature sensor is shorted to body ground.
0374 Swing Brake Solenoid
111-9916 Solenoid: Engine Pump Control 11.7 ± 1.2 b11b Turbo out pressure open/short to + battery. 4203 Hydraulic oil temperature sensor is shorted to body ground.
0376 Travel Alarm
121-1490 Solenoid: Level Finish 32.0 ± 3.2 b11C Turbo out pressure short to ground. 4204 PWM sensor of pump delivery pressure is shorted to body ground.
0581 Proportional Reducing Valve
Trenching b11d Turbo out pressure calibration required. 4205 Spare PWM sensor 1 is shorted to body ground.
0582 Air Filter/Engine Oil Pressure
121-1491 Solenoid: Hydraulic Lock 32.0 ± 3.2 b11E Atmospheric pressure open/short to + battery. 4206 Spare PWM sensor 2 is shorted to body ground.
0583 Boom Raise Solenoid
Swing Brake b11F Atmospheric pressure short to ground. 4207 PWM sensor of pump delivery pressure is open in circuit.
0586 Invalid Engine Speed
Travel Speed b120 Atmospheric pressure calibration. 420A Fuel sensor is shorted to body ground
0587 Calibration Data Error/Governor Actuator Signal
¹ At room temperature. b121 Check programmable parameters. 420B Fuel sensor is open or shorted to battery voltage.
0588 Monitor Communications b122 Timing calibration required. 420C Electric power supply is to low (below 23 volts).
37 0597 PWM Sensor b123 Hydraulic oil temperature open/short to + battery. 420D Electric power supply is to high (above 32 volts).
0598 Travel Speed Solenoid b124 Hydraulic oil temperature signal short to ground. 420E Engine speed dial is not in one of the 10 specified positions.
0600 Hydraulic Oil Temperature Signal b200 ADEM unknown error. 4301 Data mismatch 1 between alternator and speed sensor (alternator is abnormal).
0688 VHP Solenoid
4302 Data mismatch 2 between alternator and speed sensor (speed sensor is abnormal).
0763 Controller Communications
35 4303 Engine stalls.
¹ The CID is a diagnostic code that indicates which component is faulty.
² The MID is a diagnostic code that indicates which electronic control module Failure Mode Identifiers (FMI)¹ A201 Monitor communication is not normal.

Off Machine Switch Specification diagnosed the fault. FMI No. Failure Description A202 Monitor takes too much time to respond to controller's signal.
0 Data valid but above normal operational range. A203 Communication is abnormal in controller.
Part No. Function Actuate Deactuate Contact Position
1 Data valid but below normal operational range. A20d ADEM communication disconnect.
3E-6425 Coolant Temperature (Start Aid) 38 ± 3° C 27° C Min. Normally Closed
36 8 2 Data erratic, intermittent, or incorrect.
(100 ± 5° F) (80.6° F)
3 Voltage above normal or shorted high.
33 106-0179 Implement Pressure 1520 ± 98 kPa 1127 kPa MIN Normally Open 4 Voltage below normal or shorted low.
Travel Pressure (224.4 ± 14.21 psi) (163.5 psi MIN) 5 Current below normal or open circuit.
106-0180 Boom Raise Pressure 2646.00 ± 196.00 kPa 2156.00 ± 196.00 kPa Normally Open 6 Current above normal or grounded circuit.
34 (383.77 ± 28.43 psi) (312.70 ± 28.43 psi) 7 Mechanical system not responding properly. Related Electrical Service Manuals
31 106-0181 Aux Hydraulic Pressure 490 ± 49 kPa MAX 290 kPa MIN Normally Open 8 Abnormal frequency, pulse width, or period. Title Form Number
9 Abnormal update.
ATCH Hammer Pressure (71 ± 7 psi MAX) (42 psi MIN) Alternator: 3E-7577 RENR1252
10 Abnormal rate of change.
107-0615 Hydraulic Tank Pressure 48 ± 14 kPa 24 kPa MIN Normally Closed Engine/Pump Control RENR3760
11 Failure mode not identifiable.
Electric Starting Motor: 6V-5539
(7.0 ± 2.0 psi) (3.5 psi MIN) 12 Bad device or component.
Consist: 6V-5540
114-5333 Refrigerant Pressure (A\C) 275 to 1750 kPa¹ -- Normally Open² 13 Out of calibration.
Consist: 6V-5582 SENR4975
(40 to 255 psi) -- 14 Parameter failures.
Consist: 106-8554 SENR3581
¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure 15 Parameter failures.
(Optional Replacement) 6V-0890 SENR3860
the closed position can be maintained down to 170 kPa (25 psi). 16 Parameter not available.
Engine Control RENR1235
² Contact position at the contacts of the harness connector. 17 Module not responding.
Starting and Charging RENR3761
18 Sensor supply fault.
Machine Harness Connector And Component Locations 19 Condition not met.
20 Parameter failures.
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
9 8 7 6 5 4 3 2 1
OPERATOR STATION
L15 L15 L15 L15

LOWER WASHER 154-RD-18 A


L17 L17
7T-8890 RELAY PANEL 151-GN-18 B
ALT BREAKER MAIN BREAKER BACKUP CAB/CHASSIS LAMP RELAY HORN RELAY 150-RD-18 C
200-BK-18 MOTOR 578-BU-18 9S-4693 9S-4693 RESISTOR 111-4871 111-4871 ANTENNA CABLE NEUTRAL START
A A DISCONNECT SW. 102-8017 791-PK-18 320-OR-18 134-4430 320-OR-18 LIMIT SW
YY ZZ AD VV
7N-0719 115-PK-18 114-RD-18 200-BK-18 111-4799
UPPER WASHER 80A 80A
7T-8890 115-PK-18 114-RD-18
GG AD 111-RD-14
115-PK-14 114-RD 508-PU-18 2 LH SPKR (+) 112-PU-14 J
(NOTE C) 189-RD-14
200-BK-18 MOTOR 506-PU-18 L39 509-WH-18 1 LH SPKR (-) 112-PU-14 HORN SW
112-PU-14

177-RD-4
101-RD-4
101-RD-4
A A L24 511-BR-18 8 RH SPKR (+) 112-PU-14 128-2134
112-PU-14 12 VDC RADIO

K909-BU-18
K909-BU-18
322-GY

A770-PK-18
615-YL 512-GN-18 7 RH SPKR (-) 103-8525 112-PU-14
DD CC 607-PK FUSE BASE A513-RD-18 5 CONV (MEM) 112-PU-14
I BOOM LAMP RELAY ECM 111-4812 592-BU-18 6 CONV (OUT) 112-PU-14 112-PU-4 112-PU-4 I

320-OR-18
HYD LOCK SOL RELAY 111-4871 15A 123-WH-14 4
200-BK-18 AUX CKT 615-YL

114-RD
322-GY
111-4871 10A 180-GN 113-OR-18
HYD OIL FILTER SW
3
200-BK-18 786-GN-18 ATCH FAN 200-BK-18 GND 133-OR-14
BUS GROUND STRAP 10A 108-BU 114-RD HORN SWITCH PANEL
200-BK 200-BK-18 149-PU-18

L15
BACKUP 10A 10A 113-OR-18 J704-WH-18
BAR 7G-1060 10A 185-YL-18 DOME LAMP CIGAR LIGHTER 123-WH-14 J
151-GN-18 149-PU-18 133-OR-14 10A 103-RD-18 10A 129-BU 189-RD
15A AUX CKT A/C /HEATER 133-OR-14
149-PU 176-YL AUX CKT 10A 179-RD 15A 124-GN-14 320-OR-18
10A KEY SW WASHER/WIPER 546-BU-18
COOLANT ATCH START A DD 150-RD-18 HYD LOCK SOL L40 10A 105-RD 10A 118-GY 113-OR-18 154-RD-18 J704-WH-18
10A 150-RD-18 AUX CKT LOWER WASHER/WIPER 189-RD 546-BU-18
LEVEL SW AID SOL 150-RD-18 HYD LOCK SW 10A 168-RD 10A 152-BU 151-GN-18 L52
CHASSIS 15A ATCH FINE SWING RADIO 320-OR-18 J704-WH-18 J
096-0744 3E-6332 616-BU J J E/P CONT 10A 147-PU-18 10A 120-YL 150-RD-18

BK-00
K905-RD-14 BOOM LAMP CAB/CHASSIS LAMP 154-RD-18
A588-GN-18 10A 149-PU 15A 115-PK-14 114-RD 547-OR-18 J704-WH-18
ATCH LUBRICATOR ATCH HYD CTL
AA BB J704-WH-18 10A 140-BU 15A 191-WH-14 151-GN-18 113-OR-18 547-OR-18
RD-00 RD-00 CHASSIS PLATFORM J J J J 150-RD-18 115-PK-14
CC 123-WH-14 114-RD 149-PU
FUSE 133-OR-14 308-YL-18 140-BU
BATTERY 10A 9W-1442 L37
POS NEG POS NEG K905-RD-14 177-RD-14 115-PK-14 123-WH-14

L40
3T-5760 15A 9W-1441 108-BU 177-RD-14 149-PU 177-RD-14
185-YL18 L38 L39 140-BU 177-RD-14

191-WH-14

123-WH-14
HYD

124-GN-14

113-OR-18
113-OR-18
147-PU-18
L37

103-RD-18
2

115-PK-14
1

REMOVAL TOOL 150-RD-18 J704-WH-18 111-RD-14

179-RD
105-RD

118-GY
168-RD

149-PU
140-BU

152-BU
114-RD

129-BU
B B LOCK SOL

120-YL
BK-00
7Y-5493 L38 L22

1
2
180-GN 177-RD-14 519-PK-18 121-1491
A

L17
311-WH-18
310-PU-18
412-BU-18
200-BK-18

EE (NOTE C) FF (NOTE C) 176-YL 177-RD-14 147-PU-18


RD-00 RD-00 150-RD-18 111-RD-14 147-PU-18
GG 150-RD-18 519-PK-18 308-YL-18 A588-GN-18 200-BK-18
200-BK-18 147-PU-18 L14
L17 576-PK B
ATCH POS NEG POS NEG 320-OR-18 152-BU C
BATTERY 154-RD-18 200-BK A
3T-5760

L39

L38

L37
151-GN-18 L52 200-BK-14 A +
(NOTE C) L24 +1
200-BK-14 LOWER
152-BU L19 MOTOR
WIPER MOTOR

J704-WH-18
L21 -

A513-RD-18

547-OR-18
509-WH-18
105-RD 506-PU-18

K905-RD-14

546-BU-18
512-GN-18
123-WH-14
133-OR-14

191-WH-14

508-PU-18

511-BR-18

592-BU-18
131-0398

200-BK-18
320-OR-18

150-RD-18
151-GN-18

113-OR-18

124-GN-14
112-PU-14
112-PU-14
112-PU-14

113-OR-18
154-RD-18

111-RD-14
189-RD-14

177-RD-14
177-RD-14

103-RD-18
200-BK-18

112-PU-14
112-PU-14

147-PU-18
308-YL-18

115-PK-14
185-YL-18
112-PU-14

114-RD
185-YL-18 403-GN-18

108-BU

105-RD

118-GY
140-BU

149-PU

152-BU
129-BU

120-YL
180-GN
168-RD
179-RD
176-YL
CONN 113-OR-18
506-PU-18

A588-GN-18
J704-WH-18
L970-GY-18 A499-BU-18

K909-BU-18
K909-BU-18
A770-PK-18
39

151-GN-18

320-OR-18

786-GN-18
150-RD-18
791-PK-18
115-PK-14

200-BK-18

177-RD-14
177-RD-14
L8

308-YL-18
200-BK-18
578-BU-18

114-RD
322-GY
K905-RD-14 A771-PU-18

149-PU
616-BU
L15

607-PK
615-YL
J J J J
J J J 103-RD-18 L978-GY-18
200-BK
H AIR CLEANER SW CONN 16 508-PU-18 L974-GN-18 H

12
11
10

200-BK-18
6
4
9
8
7
2
5

10
12

11
8
7
1
5
4
3
2
6
10
12

11
1

1
177-RD-14

2
1
4
3
3
1
509-WH-18 L977-YL-18

3
4
5
2
1
8
6

7
9
3

8
6
2
6
4

4
5

7
8

6
2
4
3
1
5
7
9

2
5
3
1
109-9330

200-BK
177-RD-14 A 123-WH-18 A A 511-BR-18 615-YL
A770-PK-18 A A A A A A L20

961-GN-18
J704-WH-18
J704-WH-18

547-OR-18

J704-WH-18

191-WH-14
L970-GY-18
549-PK-18

200-BK-14
546-BU-18
512-GN-18 788-YL-18

548-GY-18
547-OR-18
B 200-BK-18

546-BU-18
189-RD

L970-GY-18
C CONN 27 CONN 28 CONN 29 CONN 30 CONN 31 118-GY A762-PU-18

200-BK-18
114-RD D 893-GN-18 129-BU 763-BU-18
320-OR-18 E 892-BR-18 108-BU 412-BU-18
149-PU 120-YL C468-BU-18 L15
F DIODE
786-GN-18 G 592-BU-18 321-BR-18 A PLATFORM
B B

L20
154-RD-18 121-1022 L3 F400-GY-18
H E793-BU-18 200-BK-18 A513-RD-18
615-YL
430-BU-18
200-BK-18

J E794-YL-18 892-BR-18 C537-GN-18 492-GY-18


791-PK-18 200-BK-18 893-GN-18 C538-OR-18 491-PK-18

200-BK
115-PK-14 200-BK-18 E794-BU-18 200-BK-18 495-GN-18
307-OR-18 200-BK-18 E793-BU-18 200-BK-18 430-BU-18

200-BK-18
177-RD-14
177-RD-14

308-YL-18
308-YL-18 200-BK-18 123-WH-18 A/C 200-BK-14 496-WH-18
111-RD-14 200-BK-18 177-RD-14 191-WH-14 K904-GN-18

200-BK-18
308-YL-18
UNIT

L8
615-YL

COMP
200-BK-18 177-RD-14 892-BR-18

SUN+
126-3376

SUN-
GND
L34
177-RD-14 1 RELAY PANEL K909-BU-18 191-WH-14 893-GN-18

+B
150-RD-18 320-OR-18 2 A770-PK-18 ATCH 200-BK-18 200-BK-14 C912-GN-18
J704-WH-18 HEATER UNIT M

J704-WH-18
200-BK-14

C538-OR-18

124-GN-14
124-GN-14

A513-RD-18
A770-PK-18 177-RD-14 791-PK-18 200-BK-18

C537-GN-18

K905-RD-14
3 499-GY-18

123-WH-14

191-WH-14

509-WH-18

L970-GY-18
113-OR-18

133-OR-14
113-OR-18

151-GN-18

320-OR-18

512-GN-18
103-RD-18
111-RD-14
177-RD-14
177-RD-14

150-RD-18

154-RD-18
147-PU-18

112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14

508-PU-18
511-BR-18
592-BU-18
200-BK-14

519-PK-18

200-BK-18

115-PK-14

200-BK-18
185-YL-18
311-WH-18

A588-GN-18 128-9726 N (NOTE D)

308-Yl-18
321-BR-18

310-PU-18
430-BU-18
412-BU-18

105-RD

118-GY

189-RD
114-RD
200-BK-18

189-RD 177-RD-14 200-BK-18 L971-GN-18

149-PU
152-BU

140-BU
615-YL

129-BU

108-BU
4 F M

1
4
2
5
6
3

120-YL
K909-BU-18

L10
114-RD 5 CONN 15 A770-PK-18 615-YL 200-BK-14 K997-BU-18 N 615-YL LAMP
133-OR-14 177-RD-14 VV A 615-YL
6 189-RD 607-PK 200-BK-14 235-BK-14 200-BK 126-7487

C538-OR-18
C537-GN-18
149-PU 7 114-RD 200-BK-18 UU 235-BK-14

124-GN-14
WW

519-PK-18
200-BK-14
308-YL-18
151-GN-18

112-PU-4
115-PK-14
200-BK-18

200-BK-18

8 320-OR-18 200-BK-18

177-RD-14
177-RD-4

177-RD-8
CONN 11 154-RD-18 9 149-PU 151-GN-18 MAIN RELAY A 200-BK-18 CAB
L50 151-GN-18 A 615-YL 10 786-GN-18 150-RD-18 165-4026 200-BK-18
791-PK-18 11 154-RD-18 A588-GN-18 L22 PLATFORM 308-YL-18
151-GN-18 B ANTENNA
147-PU-18 C 786-GN-18 12 615-YL J704-WH-18 786-GN-18
A D CABLE L22 L22
791-PK-18 115-PK-14 791-PK-18
115-PK-14 320-OR-18 8R-6111 L34 308-YL-18
200-BK-18 M
307-OR-18 1 307-OR-18 114-RD 998-BR-18 N (NOTE D)
200-BK-18 F M
308-YL-18 2 308-YL-18 322-GY 307-OR-18
TRAVEL ALARM 111-RD-14 3 111-RD-14 786-GN-18 578-BU-18 615-YL N 615-YL LAMP
3E-7738 4 151-GN-18 149-PU L973-GN-18 200-BK 126-7487
G B 5 150-RD-18 616-BU K906-GN-18 G
147-PU-18 1 6 A588-GN-18 308-YL-18 308-YL-18 L18 A768-BU-18
2 200-BK-18 L45 CAB
L973-GN-18 2 151-GN-18 7 CONN 14 J704-WH-18 K909-BU-18 177-RD-14 A769-GY-18
1 321-BR-18 A P 150-RD-18 8 615-YL K909-BU-18 A770-PK-18
112-PU-4 A588-GN-18 9 K909-BU-18 200-BK-18 F717-YL-18
L47 L10
K997-BU-18 A 1 B J704-WH-18 10 200-BK-18 F718-BU-18
763-BU-18 2 11 607-PK 200-BK-18 K909-BU-18
L977-YL-18 3 615-YL 12 386-PK-18 L20 L20 L20 L20 310-PU-18
L48 322-GY
L978-GY-18 4 A D 154-RD-18 L21 L21 L21 A588-GN-18
616-BU
L974-GN-18 5 386-PK-18 307-OR-18 A588-GN-18
CONN 10

A771-PU-18 6 200-BK 2 200-BK 189-RD L19 L19 L19 L19 152-BU L14
892-BR-18
K906-GN-18 7 K909-BU-18 1 K909-BU-18 893-GN-18 111-RD-14 L3 L3 L3
L15 576-PK
430-BU-18 8 3 E794-YL-18 L18 L18
L8 L8 L8 615-YL L7
K904-GN-18 9 6 CONN 13 E793-BU-18 615-YL

L21

L18
10 4 123-WH-18
L45

11 133-0R-14 5
113-OR-18 12 A D
L48

L47
123-WH-14 1 548-GY-18
UU
C912-GN-18 2 112-PU-4 548-GY-18 J704-WH-18
F717-YL-18 3 A H
ZZ J704-WH-18
F718-BU-18 4 109-RD-4

L20
L19
998-BR-18 B 549-PK-18 J704-WH-18

L3
L8
5 YY 549-PK-18
CONN 9

893-GN-18 6
892-BR-18 7 101-RD-4 H
B L47 ONE TOUCH
A499-BU-18 8 LOW IDLE SW
140-BU 9 SUN LOAD
H 128-2134 SENSOR
10 200-BK-18
K909-BU-18

307-OR-18
177-RD-14
111-RD-14

154-RD-18

128-2162
200-BK-18

200-BK-18

200-BK-18
386-PK-18

XX
308-YL-18
177-RD-8

L972-BU-18
189-RD

L971-GN-18 11 304-WH-8 615-YL-18 615-YL


B

200-BK-18
200-BK-18
12 615-YL 615-YL-18 L10 H
A B L51 BLOCK A586-OR-18
121-1023 NEUTRAL L25 590-GY-18 W. INT SWITCH PANEL
519-PK-18 1 501-GN-18 501-GN-19 W. LOW 128-8909 ENG/PUMP CONT E
START RELAY

J704-WH-18
306-GN-18

306-GN-18
200-BK-18

200-BK-18

492-GY-18 2 590-GY-18 C537-GN-18


177-RD-8

310-PU-18

549-PK-18
548-GY-18
177-7644

961-GN-18
111-4871 A586-OR-18 WASH
430-BU-18 F400-GY-18 3 B D C537-GN-18
F L50
412-BU-18 C468-BU-18 4
L49
892-BR-18 9
L4 L21 L18 439-YL-18 HYD TK IND
A F
A762-PU-18 5 607-PK 2 1 OPTION SENSOR (PWM) E MONITOR

L25
321-BR-18 786-GN-18 L. BOOM

L4
788-YL-18 6 322-GY 3 154-RD-18 200-BK-18 17 OPTION SW 151-9385
311-WH-18 791-PK-18 L. CHASSIS
403-GN-18 7 616-BU 4 A A A A A A A K911-PK-18
CONN 8

200-BK-18 L48 CONN 113-OR-18 B+ 16 RS485+


200-BK-18 412-BU-18 8 5 CONN 200-BK-18 GND 19 K997-BU-18 MAIN

3
2
34

10
11
12
3
4
5
6
7
8
2

9
10
11
12
1

2
1
3
4
5
6
7
8

4
2
3
495-GN-18 9 6 307-OR-18 386-PK-18 103-RD-18 +B

4
11

1
1
2
3
4
5
6
7
8
9
23

3
1
2

1
2
3
4
2
8
6
7
4
5
3
311-WH-18
519-PK-18 496-WH-18 10 386-PK-18 10 H H H H H H H H 39 K912-GN-18 RS485-

200-BK-18
123-WH-14 491-PK-18 11 893-GN-18 11 308-YL-18 H 32 DIGITAL OUT (-) 615-YL-18 LIGHT

L969-WH-18

K915-GN-18

A586-OR-18

K906-GN-18
A769-GY-18 12 E794-YL-18 7 201-BK-18 GND

L968-OR-18

A758-BR-18

L973-GN-18
K907-BU-18

A756-BU-18

A768-BU-18

K909-BU-18

J704-WH-18
A755-PK-18

A770-PK-18
33 DIGITAL OUT (-)

F718-BU-18
A757-GY-18

A769-GY-18
L972-BU-18
109-RD-4 308-YL-18

F717-YL-18

549-PK-18
501-GN-18

113-OR-18

786-GN-18

307-OR-18

548-GY-18
961-GN-18

310-PU-18
998-BR-18

578-BU-18
791-PK-18

200-BK-18
590-GY-18

308-YL-18
439-YL-18
308-YL-18

615-YL-18

185-YL-18

308-YL-18
A B R

105-RD
E793-BU-18 8

152-BU
403-GN 308-YL-18 5

576-PK

A571-PU
A572-PK
L44 310-PU-18 1 304-WH-8

180-GN
304-WH-8 306-GN-18 1 306-GN-18 308-YL-18 28 JOY STICK +B OUT
499-GY-18 2 WW XX TIMER RELAY C OFF
101-RD-4 123-WH-18 12 14 OPTION SENSOR (PWM)
A768-BU-18 3 START RELAY 111-4870 S ON K997-BU-18 38 MONITOR +B OUT 403-GN-18 200-BK-18
C468-BU-18 307-OR-18 + -
L51 321-BR-18 4 CONN 125-1302 B ST KEY SW A771-PU-18
A762-PU-18
200-BK 6
105-RD 7 IMPLEMENT SW SERVICE E E
788-YL-18 12 308-YL-18 2 IN 1 9G-7641 L978-GY-18 12 TRENCHING SOL METER

200-BK-18
200-BK-18
200-BK-18
F400-GY-18 5 200-BK-18 4 GND CONN 24 CONN 25 CONN 26 CONN 32 CONN 33 L974-GN-18 8 BOOM RAISE PRESS SW 6T-7337
C912-GN-18 CONN 7 K909-BU-18 1 IN 2 A755-PK-18 2 S1 L977-YL-18 21 LEVEL FINISH SOL
F717-YL-18 189-RD 3 OUT 2 A756-BU-18 3 S2 23 ENG POWER CHANGE SOL E LIGHTER
L51
L45

L49

109-RD-4 L6
F718-BU-18 A757-GY-18 4 S3 788-YL-18 24 ENG SPEED SENSOR (+) 129-BU 9W-0335

200-BK-18
101-RD-4

L969-WH-18

K906-GN-18

K915-GN-18

A586-OR-18
111-RD-14 OUT 1 A758-BR-18 200-BK

L968-OR-18

L973-GN-18

A758-BR-18
S4

K907-BU-18
K909-BU-18

A768-BU-18

A756-BU-18
5

F718-BU-18

A770-PK-18

A755-PK-18
A762-PU-18 25 ENG SPEED SENSOR (-)

A769-GY-18

A757-GY-18

L972-BU-18
998-BR-18

F717-YL-18

961-GN-18

307-OR-18

113-OR-18

786-GN-18

501-GN-18
998-BR-18

310-PU-18

578-BU-18

791-PK-18

200-BK-18
590-GY-18
439-YL-18
185-YL-18

615-YL-18

308-YL-18
308-YL-18
304-WH-8

576-PK

105-RD
177-RD-14 +B 200-BK-18

152-BU
1 COM 763-BU-18 22 TRAVEL SPEED SOL

A571-PU
A572-PK
893-GN-18

180-GN
892-BR-18 607-PK 6 412-BU-18 15 COOLANT LEVEL SW
322-GY THROTTLE
123-WH-18 308-YL-18 POS SW C468-BU-18 36 ENG OIL LEVEL SW A579-OR WIPER
E793-BU-18 616-BU 321-BR-18 31 TRAVEL ALARM 590-GY-18 W INT
L49 106-0107
E794-YL-18 306-GN-18 F400-GY-18 26 ENG OIL PRESS SW 501-GN-18 W LOW
893-GN-18 386-PK-18 RELAY PANEL 200-BK-18 492-GY-18 13 COOLANT SENSOR 506-PU-18 PUMP
892-BR-18 L33 L31 L9 L11 L12 L13 200-BK-18 491-PK-18 30 HYD OIL TEMP SENSOR 118-GY +B
892-BR-18
K997-BU-18 893-GN-18 200-BK-18 495-GN-18 29 FUEL LEVEL SENSOR A586-OR-18 WASH
L42 E793-BU-18 P ATCH
K904-GN-18 200-BK-18 430-BU-18 35 AIR CLEANER SENSOR
E794-YL-18 L45 147-PU-18 1 FINE SWING
A769-GY-18 SOL 496-WH-18 40 HYD OIL LEVEL SW 200-BK-18 GND
123-WH L973-GN-18 2 K904-GN-18 2 FRONT PUMP PRESS SENSOR 200-BK GND
A768-BU-18 107-7056

200-BK-14
L41 9 GOV ACTR FDBK
L978-GY-18 L13 E WIPER/WASHER
763-BU-18 L970-GY-18 6 OPTION PRESS SW CONTROLLER
B L12 37 OPTION SW
L977-YL-18 SWING L1 127-9838
L11
E 113-OR-18
K906-GN-18
L974-GN-18
K906-GN-18
200-BK-18
1
2
BRAKE SOL L971-GN-18 18 TRAVEL SW E
A499-BU-18 121-1491 403-GN-18 34 ALTERNATOR (R TERM)
L29 L971-GN-18 L9 L969-WH-18 3 EPR VALVE (+)
496-WH-18
499-GY-18 A771-PU-18 L968-OR-18 4 EPR VALVE (-)
B L33
491-PK-18 BOOM RAISE K907-BU-18 27 SWING BRAKE SOL
L974-GN-18 1 L31
306-GN-18 PRESS SW 20 GOV ACTR (B) 200-BK 200-BK
200-BK-18 2 10 ECM THRT 200-BK-18 200-BK-18
386-PK-18 106-0180
607-PK 200-BK-14 200-BK-18
L30
322-GY B E
616-BU TRAVEL 499-GY-18 39 HYD OIL FILTER INDICATOR
L971-GN-18 1 4 KEY SW START L7 CAB
495-GN-18 PRESS SW
607-PK 200-BK-18 2 BACKUP 21 AIR INDICATOR
106-0179
EPR VALVE SW 37 HAMMER PRESS. SW
K906-GN-18
114-0421 K915-GN-18 22 FINE SWING SW
L974-GN-18 B
A771-PU-18 IMPLEMENT K909-BU-18 K905-RD-18 11 +B
A771-PU-18

L31
L971-GN-18 1 PRESS SW 185-YL-18 K905-RD-18 1 +B
200-BK-18 2 WIRES THAT HAVE BATTERY VOLTAGE
106-0179 185-YL-18 235-BK-18 2 GND WHEN THE KEY SWITCH IS OFF.
235-BK-18 12 GND

K915-GN-18

961-GN-18
185-YL-18

L973-GN-18
K911-PK-18 15 RS485 + (MONITOR)

578-BU-18
152-BU-18

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18

200-BK-18
200-BK-18
615-YL-18
615-YL-18
200-BK-18
200-BK-18

200-BK-18
200-BK-18
200-BK-18

615-YL-18
615-YL-18
WIRES THAT HAVE BATTERY VOLTAGE

615-YL-18
615-YL-18
310-PU-18
200-BK-18

A571-PU
615-YL-18
615-YL-18
308-YL-18

615-YL-18
615-YL-18

615-YL-18
A572-PK
200-BK-18

180-GN
K906-GN-18

576-PK
K912-GN-18 16 RS485 - (MONITOR)

152-BU
200-BK-18 200-BK-18 WHEN THE KEY SWITCH IS ON.
K907-BU-18 A755-PK-18 13 THROTTLE DIAL S1
200-BK-18 A770-PK-18 A756-BU-18 14 THROTTLE DIAL S2 STARTING CIRCUIT.
L30 L30 A768-BU-18 A757-GY-18 23 THROTTLE DIAL S3
200-BK-18
200-BK-18

L29 L29 L969-WH-18 A758-BR-18 24 THROTTLE DIAL S4 GAUGE CIRCUIT.


L41 L41 200-BK-18
L33

308-YL-18 3 KEY SW ON
L42 L42 A769-GY-18 H H H H H H L972-BU-18 34 LOW IDLE SW MONITOR CIRCUIT.
L44 L44 L968-OR-18 893-GN-18 19 CAT DATA LINK (+)
H H 892-BR-18 20 CAT DATA LINK (-) WIPER/WASHER CIRCUIT.
439-YL-18 35 HYD TANK INDICATOR
L52

A499-BU-18 36 HYD TANK PRESS. SW HEATER AND AIR CONDITIONER CIRCUIT.

200-BK-18
C PK REFRIGERANT SS B C912-GN-18 30 ELEC GOV THROTTLE DIAL
L33 7 RS485 + (LH JOYSTICK) GROUND CIRCUIT.
519-PK-18 1 LOW PRESS SW 147-PU-18 F717-YL-18
C ALTERNATOR 3 F718-BU-18 8 RS485 - (LH JOYSTICK)
513-OR-18 2 OR 114-5333 (NOTE A) 2 151-GN-18 ENGINE CONTROL CIRCUIT.
(NOTE E) B+ 3E-7577 5 RS485 + (RH JOYSTICK)
151-GN-18 1 151-GN-18
D C R
ALT 4 200-BK-18
H
BACKUP
H 6
9
RS485 - (RH JOYSTICK)
RS485 + (PEDAL)
START AID CIRCUIT. D
E ANTENNA
C CONN 17 8E-1118 GOV SW 10 RS485 - (PEDAL) ENGINE/PUMP CONTROL CIRCUIT.
C 110-7884 ATCH START ATCH FINE LOWER LOWER 17 RS485 + (RADIO CONT)
513-OR-18 1 A/C CLUTCH SOL L33 AID SW SWING CONT SW WASHER SW WIPER SW
(NOTE E) 18 RS485 - (RADIO CONT)
200-BK-18 2 111-4785
L19

L25

111-4784 111-4788 111-4786 25 RS485 + (VALVE CONT)


200-BK-4

ALL DASHED LINES ARE ATTACHMENTS.


L3
L8
L4
109-RD-4

NN
403-GN

(NOTE H) CONN 40 26 RS485 - (VALVE CONT)


27 RS485 + (SEMI AUTO)
C 3 A 28 RS485 - (SEMI AUTO)
311-WH-18 BK ATCH 2 ABBREV COLOR
1 A L908-OR-18 31 RS232C (TX)
200-BK-18 BK START AID 1 L4 L4
2 B L909-BU-18 32 RS232C (RX) RD RED
T COOLANT TEMP SW 4 L25 L25
3E-6449 C 235-BK-18 33 RS232C (GND) WH WHITE
L8 L8 29 RS485(+) OR ORANGE
147-PU-18

L3 L3
151-GN-18

STARTER
200-BK-18
L981-YL-18

C FACTORY 38 RS232C (RX) YL YELLOW


MOTOR L19 L19
C468-BU-18 1 L20 ADJ CONN 40 DIGITAL OUT (-1) PK PINK
ENG OIL 6V-5539 A
200-BK-18 2 LEVEL SW C BK BLACK
304-WH-8 GY GRAY
111-4759 G S C
101-RD-4 PU PURPLE
MTR BAT AA BR BROWN
C RD-00
ENG SPEED EE(NOTE C) L27 GN GREEN
788-YL-18 2 WH-18 RD-00 ATCH 592-BU-18 200-BK-14 200-BK-14 BU BLUE
PICKUP 615-YL 200-BK-14 200-BK-14
A762-PU-18 1 BK-18 MOTOR NN CTWT REMOVAL L19
6V-2455 508-PU-18 103-RD-18
(NOTE H) CONT SOL L27 L26 L1
NN 123-2514 509-WH-18 103-RD-18 506-PU-18
SYMBOL DESCRIPTION
CONV (MEM)
C468-BU-18

A762-PU-18

511-BR-18 103-RD-18 403-GN-18


311-WH-18

RH SPKR (+)

CONV (OUT)

A A
LH SPKR (+)

L20

L25
RH SPKR (-)

(NOTE H)
519-PK-18

788-YL-18

LH SPKR (-)

A513-RD-18
509-WH-18

A579-OR

L8
L3
L4
103-RD-18

L969-WH-18

C912-GN-18
CONN

K915-GN-18

K904-GN-18

K912-GN-18
512-GN-18

BLADE, SPADE, RING,

K905-RD-18
K905-RD-18
512-GN-18 103-RD-18
200-BK-14

C468-BU-18
508-PU-18
511-BR-18

592-BU-18

A758-BR-18

L968-OR-18

A771-PU-18

L974-GN-18

A762-PU-18

L971-GN-18
A756-BU-18

K907-BU-18

A499-BU-18
K997-BU-18

K997-BU-18
A755-PK-18

K911-PK-18
A757-GY-18

496-WH-18
L972-BU-18

F400-GY-18
118-GY

L978-GY-18

893-GN-18

L970-GY-18
NN

495-GN-18

403-GN-18
L977-YL-18

892-BR-18
321-BR-18
763-BU-18
412-BU-18

430-BU-18

499-GY-18
304-WH-8

491-PK-18

235-BK-18
235-BK-18
108-BU

492-GY-18
12 VDC RADIO
120-YL

308-YL-18

439-YL-18

788-YL-18
10
11
12

L982-PK-18
615-YL
615-YL

1
2
3
4
109-RD-4

101-RD-4

1
200-BK-4
403-GN

21 103-RD-18 C537-GN-18 OR SCREW TERMINAL

K997-BU-18
1
2
3
4
5
6
7
8
9

(NOTE H) 200-BK-18 2 3E-7140 E E 120-YL 129-BU

615-YL
615-YL
(NOTE F) CIRCUIT CONNECTED
GND

200-BK-14 118-GY
GROUND STRAP
C537-GN-18
C538-OR-18

K912-GN-18
K997-BU-18
A586-OR-18

118-GY
K911-PK-18

615-YL CIRCUIT NOT CONNECTED


501-GN-18

403-GN-18
103-RD-18
506-PU-18
200-BK-14

590-GY-18

615-YL-18
A579-OR

128-8886
118-GY

A513-RD-18 C538-OR-18
129-BU

C A CONN A CONN 108-BU A513-RD-18 ELECTRICAL CONNECTION


L20
4
3
6
5
2
1

1
2
7
8
3
4
5
6

18 20 118-GY 512-GN-18 TO MACHINE STRUCTURE


7
8
1
2
4
3
5
6

CONN 38
109-RD-4 F F F A579-OR 511-BR-18 A L2
ATCH CTWT INTERNAL ELECTRICAL

235-BK-14
K905-RD-14
CHASSIS 403-GN A579-OR 509-WH-18
C CONN C

4
3
2
1
REMOVAL SW CONNECTION TO SURFACE
ENG CONT 304-WH-8 403-GN-18 120-YL A
A513-RD-18
A513-RD-18

114-0421
509-WH-18

103-RD-18
509-WH-18

A579-OR

6
512-GN-18
512-GN-18

592-BU-18

508-PU-18
511-BR-18

592-BU-18

200-BK-14

OF COMPONENT
511-BR-18

508-PU-18

L6
200-BK-18

118-GY

101-RD-4 1 101-RD-4 CONN 22 506-PU-18 108-BU


120-YL

115-3055
615-YL
615-YL

C B E793-BU-18 615-YL-18 592-BU-18


GND 5 CONN CONNECTOR
109-RD-4 1 E794-YL-18 129-BU 508-PU-18
ECM GND STRAP

+B 6 5 CONVERTER
C B 788-YL-18 134-1346 (2.5A) 118-GY A586-OR-18 ATCH WIRE, CABLE,
ACCEL 15 L26
L42
L41
L29
L30
L52

304-WH-8 1 CONN A762-PU-18 L 103-RD-18 501-GN-18 L4 L3 COMPONENT


DECEL 24 F L25
C B 4 519-PK-18 GND 200-BK-14 590-GY-18
THROTTLE 37 OUT MEM GND IGN IN A579-OR 4 GN H L3
CAT DATA LINK (+) 9 403-GN 7 311-WH-18 F MOTOR K997-BU-18 615-YL L# CIRCUIT GROUPING
A762-PU-18 6 1 501-GN-18 615-YL-18 L8 K905-RD-14 DESIGNATION
CAT DATA LINK (-) 3 200-BK 2 BK T
SENSOR COM 29 788-YL-18 5 F400-GY-18 590-GY-18 506-PU-18 L970-GY-18
A579-OR 6 GY
4 L54
519-PK-18 1 CONN 123-WH-14 F
118-GY BR B+ P A586-OR-18 403-GN-18
311-WH-18 2 + 3 K912-GN-18 403-GN-18
ENG OIL PRESS 21 3 508-PU-18 5 OR IDENT PART NO. LOC
ATA DATA LINK (-) 1 C468-BU-18 3 123-WH-18 K911-PK-18 403-GN-18
L44 509-WH-18 UPPER WIPER
ATA DATA LINK (+) 7 200-BK-14 4 C912-GN-18 - C537-GN-18 403-GN-18
MOTOR C538-OR-18 HARNESS AS.
2 200-BK-18 8 F717-YL-18 403-GN-18
C B F718-BU-18 147-7982 K911-PK-18
USER DEFN SHUTDOWN 8 SPEAKER (L) L2 L2 L2 A 141-8659 C-2
200-BK-18
200-BK-18
200-BK-18
200-BK-14
200-BK-18
200-BK-14

10 7 998-BR-18 K912-GN-18 B 176-1397 A-3


6T-7695
11 123-WH-14 1 893-GN-18 K997-BU-18 C 143-3676 A-9
F
200-BK

12 F717-YL-18 6 F 615-YL D 141-2135 F-8


+
L52

F718-BU-18 5 893-GN-18 103-RD-18


13 511-BR-18 200-BK-18 E 128-7336 E-1
14 C912-GN-18 3 892-BR-18 512-GN-18 F 128-7337 G-1
16 893-GN-18 10 CONN - H 141-9161 D-3
892-BR-18 11 2 892-BR-18 DOME LAMP
17 J 141-9160 H-3
200-BK-18
200-BK-18

998-BR-18 4 C468-BU-18 156-9426


18 SPEAKER (R) K 125-4848 B-2
ENGINE 19 12 200-BK-18 6T-7695 M 130-2211 G-1
20 F400-GY-18 2 200-BK-18 200-BK-18 615-YL N 129-8144 G-1
22 E793-BU-18 9 200-BK-14 200-BK-14 615-YL P 132-1857 E-7
23 E794-YL-18 8 200-BK-14
C B 200-BK-14
25
26 PUMP DISCHARGE AF 145-0176 A-9
L7

27 996-GN OR SENSOR AG 170-6985 A-7


200-BK-14

A +V ENG SP/TMG
200-BK-18

200-BK-18

PRESS SENSOR
200-BK

200-BK

28 998-BR B BK ENG SP/TMG COMMON SPEED/TIMING 106-0178 NN 128-8912 C-7 (N0TE H)


30 999-WH C WH ENG SP/TMG 129-6628 SS 132-1845
31 CHASSIS
B 32 A746-PK C GN BOOST PRESSURE SENSOR B
GROUND

33 993-BR B YL SENSOR COMMON BOOST PRESSURE L6 L6 WIRE AS.


SIGNAL

34 997-OR A OR +5V 161-9927 L7 L7


35 F CAB WW 128-8938 F-8
XX 111-4829 F-8
+B

36 A747-GY C GN ATM PRESSURE SENSOR


38 993-BR B YL SENSOR COMMON ATM PRESSURE OPERATOR STATION AD 167-3479 I-8
39 997-OR A OR +5V 161-9925 VV 176-3962 G-7
BR-18
BK-18
YL-18

40 B K
994-GY C GN OIL PRESSURE SENSOR 616-BU 1 616-BU
993-BR B YL SENSOR COMMON OIL PRESSURE 200-BK 2 200-BK CABLE AS.
607-PK 616-BU 616-BU ATCH
997-OR A OR +5V 161-9930 607-PK BOOM LAMP AA 128-8884 A-8
607-PK 322-GY
L30
C
A

L30 607-PK L5 200-BK BB 116-0080 I-8


B 322-GY 322-GY 607-PK 322-GY 1 322-GY 153-2521
+V ENG SP/TMG 1 996-GN 995-BU C WH COOLANT TEMP SENSOR KK CC 125-4727 I-8
ENG SP/TMG COMMON 29 998-BR 993-BR B BK SENSOR COMMON COOLANT TEMP 616-BU 616-BU 607-PK 200-BK 2 200-BK AC
B DD 132-1805 I-8
K904-GN-18

200-BK-18 495-GN-18 200-BK-18 200-BK-18 200-BK-18 322-GY


K997-BU-18

ENG SP/TMG 37 999-WH 997-OR A OR +5V 102-2240 B AC HORN EE 128-8898 A-8


200-BK-18

BOOST PRESSURE 23 A746-PK L28 200-BK-18 200-BK-18 200-BK 200-BK 7T-0970


SENSOR FF 116-0080 H-8
ATM PRESSURE 20 A747-GY C967-BU C WH INTAKE MANF AIR TEMP 200-BK-18 495-GN-18 200-BK
INTAKE MANF L28 L28 GG 116-0242 H-8
OIL PRESSURE 8 994-GY 993-BR B BK SENSOR COMMON 200-BK-18 322-GY ATCH
AIR TEMP HH 128-8886 A-9
COOLANT TEMP 15 995-BU 997-OR A OR +5V FUEL LEVEL 322-GY HORN 616-BU BOOM LAMP
107-8618 AE UU 167-3477 G-7
INTAKE MANF AIR TEMP 9 C967-BU CHASSIS SENSOR YL 1 495-GN-18 200-BK 7T-0969 200-BK 153-2521
200-BK-18 105-9911 200-BK 1 200-BK 200-BK YY 150-6966 F-8
FUEL TEMP 3 A751-YL A751-YL C WH FUEL TEMP SENSOR BK 2 200-BK-18 AC ZZ 150-6967 F-8
200-BK-18
200-BK-18
200-BK-18
L42
L41
L29
L42

SENSOR COMMON 30 993-BR 993-BR B BK SENSOR COMMON FUEL TEMP 200-BK-18 113-OR-18 113-OR-18 B 607-PK 3 607-PK
+5V 36 997-OR 997-OR A OR +5V 102-2240 200-BK-18 113-OR-18 607-PK 4
INJECTOR 6 34 A706-GY 6 200-BK-18 A499-BU-18 200-BK 2
L28 496-WH-18
INJECTOR 5 28 A705-BU 5 L29 B HYD TANK THIS SCHEMATIC IS FOR THE 345B SERIES II HYD EXCAVATOR
INJECTOR 4 22 A704-GN 4 499-GY-18 167-3625 00
491-PK-18 200-BK-18 2 PRESS SW
INJECTOR 3 18 A703-BR 3 148-8893 CHASSIS
INJECTOR 2 A702-PU 2 306-GN-18 A499-BU-18 1 COMPONENTS ARE SHOWN INSTALLED ON A FULLY
12 LAMP
INJECTOR 1 6 A701-GY 1 386-PK-18 OPERABLE MACHINE WITH THE KEY AND ENGINE OFF.
A769-GY-18 153-2523
INJECTOR COM 5&6 27 L985-YL 8 AE
L41

INJECTOR COM 3&4 L984-OR 10 A768-BU-18 HYD OIL UNLESS OTHERWISE SPECIFIED, ALL WIRE IS 16 GAUGE.
17 B
INJECTOR COM 1&2 5 L983-WH 12 L978-GY-18 200-BK-18 2 LEVEL SW 200-BK
4 11 763-BU-18 496-WH-18 1 111-4760 607-PK WIRES K911-PK & K912-GN TO BE TWISTED AROUND
10 9 L977-YL-18 EACH OTHER AT LEAST 1 TURN PER 25 mm.
L983-WH

L983-WH

A704-GN

A FAN SPEED A
A701-GY

A706-GY
A702-PU

A703-BR

A705-BU
L984-OR

L984-OR

L985-YL

L985-YL

11 7
CONTROL SOL
A768-BU-18
A769-GY-18

WIRES E793-BU & E794-YL TO BE TWISTED AROUND


L978-GY-18

B
L977-YL-18

14
763-BU-18

16 CONN 1 113-OR-18 1 +B EACH OTHER AT LEAST 1 TURN PER 25 mm.


HYD OIL
1
2

21 499-GY-18 3 SIGNAL
AG WH-18 E455-BR-18 4 FILTER SW
25 SIGNAL WIRES 892-BR & 893-GN TO BE TWISTED AROUND
143-8037
E799-BR
F700-BU

33 WH-18 200-BK-18 2 GROUND EACH OTHER AT LEAST 1 TURN PER 25 mm.


B B B B 1 ATCH
38 SUCTION LINE B NOTE A : NORMALLY OPEN REFRIGERANT CHANGE.
1
2

1
2

1
2

1
2

1
2

1
2

39 1 1 1 2 4
2 2 2 1 4 3 WH-18 SHUTOFF LIMIT SW E455-BR-18 3 SIGNAL
40 3 HYD OIL NOTE C : USE WITH COLD WEATHER.
FAN CONT SOL 1 2 WH-18 3E-5181 113-OR-18 1 +B
F700-BU F700-BU 1 2
200-BK-18

13 FILTER SW
200-BK-18

200-BK-18

SOLENOID COMMON LEVEL FINISH TRAVEL SPEED TRENCHING SOL ENG/PUMP CONT 200-BK-18 4 SIGNAL NOTE D : USE WITH FALLING OBJECT GUARD.
7 E799-BR E799-BR 2 SOL SOL 121-1490 SOL 200-BK-18 2 GROUND 143-8037
SPARE F713-0R 3 CONN 19 NOTE E : REM'D WITH ATCH HEATER OPTION.
32 INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR F713-OR 121-1490 121-1491 111-9916
SPARE 31 F702-GN F702-GN 4 1 386-PK-18
161-1785 161-1785 161-1785 161-1785 161-1785 161-1785 NOTE F : HORIZONTAL MTG LOCATION FOR CASSETTE
SPARE 24 F704-OR F704-OR 5 4
SOL 1 SOL 2 SOL 3 SOL 4 SOL 5 SOL 6 200-BK-18 200-BK-18
SPARE 2 F714-PK F714-PK 6 3 HYD OIL NOTE G : NOT USED WITH FINE SWING CONTROL
SPARE 26 T920-YL T920-YL 7 200-BK-18 306-GN-18 2 306-GN-18 TEMP SENDER
SPARE 200-BK-18 AB B 491-PK-18 NOTE H : USE WITH CTWT REMOVAL
19 F701-BR F701-BR 8 4I-5394 E98098
AF AF AG B T B

9 8 7 6 5 4 3 2 1

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