KENR8256-02

November 2012
Component Identifiers (CID¹) Wire Description Component Location
Module Identifier (MID²) Wire Wire Component
Schematic Machine
Component
Schematic Machine
Wire Color Description Description Location Location Location Location
Engine Control Number Number
Power Circuits Control Circuits Alarm - Action F-3 A Sensor - Turbo Outlet Pressure B-11 45
(MID No. 036)
101 RD Battery (+) 763 BU Travel Speed Change Solenoid Alarm - Travel Atch A-5 3 Sensor - Water Separator Level Atch I-7 15
CID Component
103 RD Dome Lamp / Memory 780 PU Quick Coupler Switch To Quick Coupler Sol Alternator F-11 4 Socket - 12V 7A Atch G-4 A
0001 Injector Solenoid 1st Cylinder
105 RD Key Switch 788 YL Engine Speed Sensor Antenna C-4 5 Solenoid - (A) Stem 1 Control Atch A-10 J
0002 Injector Solenoid 2nd Cylinder
108 RD Air Heater Relay A746 PK Boost Pressure Assembly - Block G-8 E Solenoid - (A) Stem 2 Control Atch B-11 J
0003 Injector Solenoid 3rd Cylinder
109 RD Alternator B (+) Terminal A747 GY Atmospheric Pressure Base - Fuse H-10,12 E Solenoid - (A) Stem 3 Control Atch B-11 J
0004 Injector Solenoid 4th Cylinder
110 RD Timer Relay A755 PK Throttle Position 1 Battery H-12 6 Solenoid - (A) Stem 4 Control Atch C-9 J
0005 Injector Solenoid 5th Cylinder
112 PU Main Relay A756 BU Throttle Position 2 Battery - Atch H,I-12 6 Solenoid - (B) Stem 1 Control Atch A-10 J
0006 Injector Solenoid 6th Cylinder

(Dimensions: 48 inches x 35 inches)

113 OR Switch Panel / Radio A757 GY Throttle Position 3 Breaker - Alternator H-12 E Solenoid - (B) Stem 2 Control Atch B-11 J
0041 8V DC Supply
114 RD Horn Relay A758 BR Throttle Position 4 Breaker - Heater G-12 E Solenoid - (B) Stem 3 Control Atch B-11 J
0042 Injection Actuation Control Valve
115 RD Cab Lamp Relay A762 PU Engine Speed Sensor (+) Control - Engine A Thru F-12 H Solenoid - (B) Stem 4 Control Atch C-9 J
0091 Throttle Position Signal
118 GY Wiper Control Accessory A768 BU Backup EPR Valve Sw To Pwrshift Cont Sol Control - Chassis Control D,E-7,8 1 Solenoid - 1 Check Relief Atch B-5 33
0094 Fuel Pressure Sensor
119 PK Cab Fan A769 GY Backup EPR Valve Sw To Pwrshift Cont Sol Control - Valve Atch B,C-7,8 2 Solenoid - 1 Relief Atch B-5 31
0100 Engine Oil Pressure Sensor

KENR8256-02
120 YL 12V 7A Converter 1 A770 PK Backup EPR Valve Sw To Resistor Control - Wiper F-2 A Solenoid - 1 Way/2 Way Control Atch B-5 35
0110 Engine Coolant Temperature Sensor
123 WH Seat Heater Switch E795 YL Oil Temperature Sensor Converter - 12V 7A Atch I-5,6 D Solenoid - 2 Check Relief Atch B-5 34
0164 Injector Actuation Pressure
124 GN Heater / AC Unit E797 WH IAP Control Valve Converter - Atch D-5 A Solenoid - 2 Relief Atch B-5 32
0168 System Voltage
129 BU Cigar Lighter E798 PK IAP Control Valve Diode H-11 E Solenoid - A/C Clutch E-11 50
0172 Intake Manifold Air Temperature
130 RD Engine Control (+) B F716 WH Secondary Shutdown Switch Diode - Main Relay H-9 E Solenoid - Flow Control Pump 1 Atch A-12 F
0175 Engine Oil Temperature Sensor
135 BU 12V 7A Socket F773 OR Backup Governor Switch Terminal (1) Diode - Start Relay H-8 E Solenoid - Flow Control Pump 2 Atch A-12 F
0190 Engine Speed Sensor
147 PU Atch. Solenoid Fuse F774 WH Backup Governor Switch Terminal (3) Heater - Air F-11 H Solenoid - Flow Limit Atch A-7 F
0253 Personality Module
149 RD Boom Lamp Relay H705 BR Fuel Pump Relay Coil Horn C-2 7 Solenoid - Hammer Atch B-10 F
0261 Engine Timing Calibration
150 OR Quick Coupler Switch J702 BK Air Heater Relay Coil Joystick - Atch I-3 C Solenoid - Hydraulic Lock C-9 G
0262 5V Sensor DC Power Supply
0268
0273
Check Programable Parameters
Turbo Outlet Pressure Sensor
151
152
GN
BU
Hyd. Lock Sol. Relay
Lower Wiper / Washer
M734
M736
BR
BU
Travel Mode Switch
Backup Switch
Joystick - Atch
Lamp - Boom Atch
Lamp - Cab
H-1
C-2
G-1
B
8
9
Solenoid - Injector 1
Solenoid - Injector 2
Solenoid - Injector 3
B-10
B-10
B-10
36
37
38
330C Excavator
0274 Atmospheric Pressure Sensor 154 RD Neutral Start Relay M737 WH Flow Limit Solenoid
0286
0342
Oil Lamp
Secondary Engine Speed Sensor
160
168
PU
RD
Chassis Lamp Relay
Refueling Power Relay
M738
M739
OR
YL
Primary NFC Solenoid
PRV Return 2
Lamp - Chassis
Lamp - Dome
C-2
G-2
10
A
Solenoid - Injector 4
Solenoid - Injector 5
B-10
B-10
39
40
Electrical System
169 PK Backup / Monitor Control M740 PK Travel Straight Solenoid Lighter - Cigar F-2 A Solenoid - Injector 6 B-10 41
0617 Air Inlet Heater Relay
1627 Fuel Pump Relay 172 RD Product Link M741 GY Travel Alarm Cancel Switch Meter - Service F-2 A Solenoid - Power Shift Control A-9 F CYA1-UP
175 RD A/C Blower M742 PU AEC Mode Switch Motor - Wiper F-1 A Solenoid - Primary NFC Atch A-7 F
Engine / Pump Control MCA1-UP
179 BU 12V 7A Converter 2 M743 GN Not Used Motor - Fuel Pump I-7 E Solenoid - Quick Coupler Atch A-9 F
(MID No. 105)
CID Component
180 GN Auxiliary Circuit T713 GN Thumb Open Relay Coil Motor - Lower Washer Atch I-7 11 Solenoid - Separate Valve Atch B-9 G
KDD1-UP
184 RD Engine / Pump Control T714 BU Thumb Open Solenoid Motor - Lower Wiper Atch H,I-2 D Solenoid - Swing Brake C-9 G
0091 Throttle Position Signal
188 WH Fuel Pump Relay T715 WH Thumb Close Relay Coil Motor - Starter E-11 12 Solenoid - Thumb Close Atch C-5 55 GKX1-UP
0096 Fuel Level Sensor
189 RD Timer Relay Out T716 PK Thumb Close Solenoid Motor - Washer H-7 13 Solenoid - Thumb Open Atch C-5 55
0110 Engine Coolant Temperature Sensor
191 WH Power Window 892 BR Cat Data Link (-) Panel - A/C Switch D-1 A Solenoid - Travel Speed C-9 G
0167 Alternator
Ground Circuits 893 GN Cat Data Link (+) Panel - Heater Switch Atch D-1 A Solenoid - Travel Straight C-9 G
0168 Voltage Of The Power Supply (Keyswitch)

36 Page,
200 BK Chassis Ground A893 OR Fuel Pump Relay To Fuel Pump Motor Panel - Switch E-1 A Speaker G-4 A
0190 Speed Sensor
201 BK Monitor Ground F889 WH Governor Command Pump - Refueling Atch B-2 21 Strap - Ground G-12 E
0248 Cat Data Link
210 BK Converter 1 Ground G826 BR Oil Pressure Sensor (+5V) Relay - Air Heater F-11 H Strap - Ground D-11 12
0286 Signal For Low Engine Oil Pressure
229 BK Converter 2 Ground G827 BU Oil Pressure Sensor Common Relay - Boom Lamp H-11 E Strap - Ground I-6 47
0374 Swing Brake Solenoid
235 BK Engine / Pump Control Ground G828 WH (+5V) From Eng Cont To Sensors Relay - Cab Lamp H-11 E Switch - Air Cleaner H-7 24
0376 Travel Alarm
A278 BK Fuel Pump G829 GN Sensor Common Relay - Chassis Lamp H-11 E Switch - Auxiliary Hydraulic Pressure Atch I-1 D
0581 Proportional Reducing Valve For The Powershift Pressure
Basic Machine Circuits G833 PK Sensor Common Relay - Fuel Pump G-11 E Switch - Backup EPR Valve G,H-2 B
0586 Engine Speed Dial
304 WH Start Relay To Starter Motor G849 BR Rail Pressure Sensor Relay - Horn H-11 E Switch - Backup Governor H-2 B
0587 Feedback Sensor For The Governor Actuator
306 GN Neutral Start Relay To Start Relay Coil G850 BU Air Heater Relay Coil Relay - Hydraulic Lock Solenoid G-11 E Switch - Coolant Level I-7 25
0590 Engine Controller
307 OR Key Switch To Neutral Start Relay G854 PK Connector HEP Relay - Main H-9 E Switch - Disconnect G-12 E
0598 Travel Speed Solenoid
308 YL Key Switch On G855 PU Connector HEP Common Relay - Neutral Start G-11 E Switch - Engine Oil Level E-11 H
0600 Hydraulic Oil Temperature Sensor
310 PU Not Used G856 WH TDC Probe (+) Relay - Refueling Power Atch B-2 26 Switch - Fine Swing Control Atch D-3 A
1161 Pump Delivery Pressure
320 RD Horn Switch To Horn Relay Coil G857 YL TDC Probe (-) Relay - Refueling Start Atch B-3 29 Switch - Hammer Foot I-4 D
1162 Pump Delivery Pressure
321 BR Travel Alarm K843 GN Joystick Switch 1 (RH) Relay - Refueling Stop Atch B-3 27 Switch - Hammer Pressure Atch B-10 F
1524 Proportional Solenoid Valve For Negative Flow Control
322 GY Horn Relay To Horns K844 GY Joystick Switch 1 (LH) Relay - Start H-8 E Switch - Hammer Pressure Atch C-5 F
1525 Straight Travel Solenoid
323 WH Refueling Power Relay To Refueling Pump K847 PU Joystick Switch 2 (RH) Relay - Thumb Close Atch I-8 2 Switch - Hammer Pressure Atch I-1 D
1590 Proportional Solenoid Valve For Negative Flow Control
325 PK Refueling Switch To Refueling Stop Switch K848 WH Joystick Switch 1 (LH) Relay - Thumb Open Atch I-8 2 Switch - Horn I-3 C
2002 Action Alarm
326 RD Key Switch Off K849 YL Hammer Pressure Switch Resistor I-9 E Switch - Hydraulic Oil Filter A-5 F
Tool Control System Seat - Atch With Seat Heater H-2 14 Switch - Hydraulic Oil Level A-5 F
329 YL Refueling Stop Relay To Refueling Power Rly K850 BR Stem 2
(MID No. 106) 365 YL Refueling Stop Switch To Refueling Relays K851 BU Medium Line Pressure Switch Sender - Hydraulic Oil Temperature A-5 F Switch - Joystick Pressure I-2 D
CID Component Monitoring Circuits K852 GN Auxiliary Hydraulic Pressure Switch Sensor - 1 Pump Discharge Pressure A-9 F Switch - Key H-1 B
0145 12V DC Power Supply Sensor - 2 Pump Discharge Pressure A-9 F Switch - Lower Washer Atch D-2 A
403 GN Alt R Term To Service Meter (+) & E/P Cont K853 GY Pump 1 Flow Cont Solenoid
1522 Solenoid Valve For The Number Two Check Valve Sensor - A/C Photo F-1 A Switch - Medium Line Pressure Atch I-1 D
405 GY Eng Cont Low Oil Press Output K854 OR Pump 2 Flow Cont Solenoid © 2012 Caterpillar, All Rights Reserved Printed in U.S.A.
1523 Solenoid Valve For The Number Two Check Valve Sensor - Atmospheric Pressure C-11 44 Switch - Neutral Start Limit I-3 D
410 WH Fault Alarm K855 PK Separate Valve Solenoid
1593 Extend Solenoid Valve For Auxiliary Stem 1 Sensor - Connector HEP A-11 48 Switch - One Touch Low Idle H-1 B
412 BU Coolant Level Switch K856 PU Stem 1 Cont Solenoid A
1594 Extend Solenoid Valve For Auxiliary Stem 2 Sensor - Dual Cam Speed/Timing (Crank) B-11 H Switch - Quick Coupler Atch D-4 B
430 BU Air Cleaner Switch K857 WH Stem 2 Cont Solenoid A
1595 Extend Solenoid Valve For Auxiliary Stem 3 Sensor - Dual Cam Speed/Timing (Run) B-11 H Switch - Refueling Atch A-4 20
487 OR Hyd Oil Level Switch K858 YL Stem 3 Cont Solenoid A
1596 Retract Solenoid Valve For Auxiliary Stem 1 Sensor - Engine Coolant Temperature B-11 H Switch - Refueling Start (NO) Atch B-3 18
491 PK Hyd Oil Temperature Sender K859 BR Stem 4 Cont Solenoid A
1597 Retract Solenoid Valve For Auxiliary Stem 2 Sensor - Fuel Level A-4 17 Switch - Refueling Stop (NC) Atch B-3 19
495 GN Fuel Level Sensor K860 BU Stem 1 Cont Solenoid B
1598 Retract Solenoid Valve For Auxiliary Stem 3 Sensor - Fuel Pressure B-11 H Switch - Seat Heater Atch D-2 A
496 WH Hyd Oil Level Switch K861 GN Stem 2 Cont Solenoid B
1609 Clench Pressure Sensor Sensor - HEUI Rail Pressure B-11 42 Switch - Secondary Shutdown G-5 47
A499 BU Hyd Tank Pressure Switch K862 GY Stem 3 Cont Solenoid B
1615 Solenoid Valve For One-Way Flow Or Two-Way Flow Sensor - Intake Air Temperature B-11 H Switch - Throttle Position H-1 B
C468 BU Engine Oil Level Switch K863 OR Stem 4 Cont Solenoid B
1657 Left Joystick Slide Control Sensor - Negative Control Pressure 1 Atch A-12 F Switch - Travel Left Pressure I-2 D
E469 YL Tool Pressure Sensor K864 PK Relief Solenoid 1
1658 Right Joystick Slide Control
E470 BR Negative Control Pressure Sensor 1 K865 PU Relief Solenoid 2 Sensor - Negative Control Pressure 2 Atch A-12 F Switch - Travel Right Pressure I-2 D 25 1 47 9
Harness And Wire Electrical Schematic Symbols
1665 Solenoid Valve For The Number One Relief Valve Sensor - Oil Pressure C-11 H Switch - Travel Straight Pressure Atch I-1 D
E471 BU Negative Control Pressure Sensor 2 K866 WH 1 Way / 2 Way Cont Solenoid
1666 Solenoid Valve For The Number Two Relief Valve
E472 GN Valve Control 12V Supply K867 YL PRV Return 1 Sensor - Oil Temperature B-11 49 Switch - Window Limit G-1 A
E 6
24
15
11 2 C Symbols
14
¹ The CID is a diagnostic code that indicates which circuit is faulty. 46 13
E473 GY Valve Control Stem 1 Modulation K868 BR Solenoid Ground 2 Sensor - Oil Temperature B-11 43 Timer - Relay I-12 E
² The MID is a diagnostic code that indicates which electronic control module Sensor - Squeeze Pressure Atch B-5 16 Unit - Indicator H-1 B
E474 OR Valve Control Stem 2 Modulation K869 BU Solenoid Ground 3 28 A D
diagnosed the fault.
E475 PK Valve Control Stem 3 Modulation K870 GN Solenoid Ground 4 Sensor - TDC Probe B-11 H 36 T

E476 PU Valve Control Stem 4 Modulation K871 WH Not Used Machine locations are repeated for components located close together. E = Located around relay panel. 42 50 Pressure Temperature Level Flow Circuit Breaker
H465 GN Alarm Cancel Indicator K872 OR Not Used A = Located inside of cab. F = Located inside of pump compartment. 37 B Symbol Symbol Symbol Symbol Symbol
49 4
B = Located inside of right console. G = Located around control valve. 9
H466 BU Automatic Engine Speed Control Indicator K876 BR Relief Check Solenoid 1 48 5
38
H467 WH Travel Mode Indicator K877 BU Relief Check Solenoid 2 C = Located inside of left console. H = Located behind engine.
43
Symbols and Definitions
H473 BR Straight Travel Pressure Switch K879 GN Not Used 39
31 16 8
44 Fuse: A component in an electrical circuit that will open the circuit if too much current flows
H474 GN Travel Right Pressure Switch K882 BU Oil Temperature Sensor 40 22
Failure Mode Identifiers (FMI)¹ H through it.
H475 BU Travel Left Pressure Switch 954 GN Hammer Foot Switch To Hammer Solenoid 33 7 23
FMI No. Failure Description 41 30
H476 WH Joystick Pressure Switch 994 GY Oil Pressure Sensor G Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
0 Data valid but above normal operational range. 45 7
H477 YL Oil Grade Code 1 995 BU Engine Coolant Temperature Sensor 34 35 circle indicates that the component has screw terminals and a wire can be disconnected from it.
1 Data valid but below normal operational range. 32
H478 BU Oil Grade Code 2 998 BR Backup Governor Switch J
2 Data erratic, intermittent, or incorrect. 8 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
Accessory Circuits C967 BU Intake Air Temperature Sensor
3 Voltage above normal or shorted high. 12 No circle indicates that the wire cannot be disconnected from the component.
501 GN Sw Panel Wiper Low To Wiper Cont Low C987 RD Valve Cont (+B) 17
4 Voltage below normal or shorted low.
506 PU Wiper Cont Washer (+) To Washer Motor C991 PK Fuel Pressure Sensor Connector Location
5 Current below normal or open circuit. 51 52 Ground (Wired): This indicates that the component is connected to a grounded wire. The
508 PU LH Speaker E963 BK Dual Cam Speed Timing (Run) Schematic Machine 3 10
Connector Number grounded wire is fastened to the machine.
6 Current above normal or grounded circuit. Location Location 53 21
509 WH LH Speaker E964 WH Dual Cam Speed Timing (Run)
7 Mechanical system not responding properly. CONN 1 I-12 E 26
511 BR RH Speaker E965 BU Dual Cam Speed Timing (Crank) 20 54 18 Ground (Case): This indicates that the component does not have a wire connected to ground.
8 Abnormal frequency, pulse width, or period. CONN 2 C-11 H 55 27 It is grounded by being fastened to the machine.
512 GN RH Speaker E966 YL Dual Cam Speed Timing (Crank) 19
9 Abnormal update. CONN 3 G-10 E
530 OR Sw Panel Wash To Wiper Cont Wash G976 BU Water Separator Level Sensor F 29
10 Abnormal rate of change. CONN 4 G-10 E Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
535 BU Lower Wiper Motor (+) Terminal K904 GN Pump Discharge Pressure Sensor 1
11 Failure mode not identifiable. CONN 5 G-10 E contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
575 YL Lower Wiper Motor (S) Terminal K906 GN Swing Brake Solenoid
12 Bad device or component. CONN 6 G-10 E
576 PK Lower Wiper Motor (+1) Terminal K907 BU Swing Brake Cancel Solenoid
13 Out of calibration. Sender: A component that is used with a temperature or pressure gauge. The sender
578 BU Atch Lower Washer Motor L968 OR PRV Return 1 CONN 7 I-9 2
measures the temperature or pressure. Its resistance changes to give an indication to
14-31 Reserved CONN 8 G-9 E T
586 BR Not Used L969 WH Pressure Cont PRV the gauge of the temperature or pressure.
¹The FMI is a diagnostic code that indicates what type of failure has occurred. CONN 9 D-9 51
590 GY Sw Panel Wiper Int (3) To Wiper Cont Int (3) L972 BU One Touch Low Idle Switch
592 BU Converter 12V To Radio L973 GN Fine Swing Solenoid CONN 10 D-8 52 Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
A513 RD Converter Memory To Radio L976 GN Refueling Start Switch CONN 11 G-8 E It has a coil that makes an electromagnet when current flows through it. The
CONN 12 G-8 E electromagnet can open or close the switch part of the relay.
A537 PK Seat Heater Switch To Seat Heater M906 BU Stem 1 Squeeze Pressure Sensor
CONN 13 G-7 E 9
A579 OR Wiper Cont Wiper CCW To Wiper Motor T945 GY Not Used
CONN 14 F-6 D
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
A580 BR Wiper Cont Wiper CW To Wiper Motor T946 PU Not Used coil that makes an electromagnet when current flows through it. The electromagnet
CONN 15 H-6 13 5
A581 GN Wiper Cont Wiper REV To Wiper Motor T947 YL Not Used can open or close a valve or move a piece of metal that can do work.
A582 PU Wiper Cont Wiper Stop To Wiper Motor T948 BR Not Used CONN 16 H-6 13

A584 BU Wiper Cont Wiper Cut To Window Limit Sw T949 BU Not Used CONN 17 H-6 13 Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
8
A586 OR Sw Panel Wiper Int (6) To Wiper Cont Int (6) T950 GN Not Used CONN 18 I-5,6 D activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
CONN 19 E,F-5 D that make electromagnet when current flows through them. It also has an internal switch that places
A588 GN Hyd Lock Sol Relay To Hyd Lock Sol T951 YL Injector Solenoid 1 A
CONN 20 A-5 F
the latch coil circuit open at the time the coil latches.
C537 GN A/C Photo Sensor To A/C Sw Panel & Htr T952 BR Injector Solenoid 2 49 48 C
B
CONN 21 D-4 A 20
C538 OR A/C Photo Sensor To A/C Sw Panel & Htr T953 BU Injector Solenoid 3
CONN 22 E-4 A
45 42 36 37
23
Harness and Wire Symbols
C560 OR Not Used T954 GY Injector Solenoid 4 4 24
E 1 2
Wire, Cable, or Harness
C566 PK Not Used T955 GN Injector Solenoid 5 CONN 23 E-4 A 43 38 39 Harness Identification Letter(s):
H G Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
CONN 24 E,F-4 A 31 16 14
C569 YL Converter 2 (12V) Out To (12V) (7A) Socket T956 GY Injector Solenoid 6 44 40 41 Harness Identification Letters and
CONN 25 F-4 A 46 Harness Connector Serialization Code:
E554 PK A/C Clutch Solenoid T957 PU Injector Solenoid 1 Return 12 50 32 34 33 Harness Connector Serialization
17 30 The "C" stands for "Connector" and the
CONN 26 G-4 D 19 Codes (see sample).
Lighting Circuits T958 YL Injector Solenoid 2 Return J F 15 51 18 number indicates which connector in the
35 28 52 harness (C1, C2, C3, ...).
607 PK Chassis Lamp Relay Output T959 BR Injector Solenoid 3 Return CONN 27 H-3,4 /I-3 D 53 7 26 AG-C4 L-C12 L-C12
25 55 10 111-7898 3E-5179
CONN 28 I-3,4 D 47 22 3E-5179
615 YL Cab Lamp Relay T960 BU Injector Solenoid 4 Return 13 54 27
29
616 BU Boom Lamp Relay T961 GN Injector Solenoid 5 Return CONN 29 H-3 D
6 21 D Part Number: for Connector Plug 1
11 Part Number: for Connector Receptacle
CONN 30 H-3 D 3
645 RD Boom Lamp Relay Coil T962 WH Injector Solenoid 6 Return 2
646 RD Switch Panel Chassis Lamp T967 YL Pump Discharge Pressure Sensor 2 CONN 31 G,H-3 D

684 RD Cab Lamp Relay Coil CONN 32 G-3 D Plug Receptacle

A623 BU Chassis Lamp Relay Coil To Diode CONN 33 C-3 53 Pin or Socket Number
5A
CONN 34 C-3 54 Deutsch connector: Typical representation
1 Component
CONN 35 H,I-2 D of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
CONN 36 I-2 D
CONN 37 F-1 A
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
The connectors shown in this chart are for harness to harness connectors. of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
Connectors that join a harness to a component are generally located at or near
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
the component. See the Component Location Chart.
Machine Harness Connector And Component Locations

Event Codes
Engine / Pump Control Off Machine Switch Specification
Part No. Function Actuate Deactuate Contact Position
Event Code Condition
154-0498 Air Cleaner 635mmH2O - Normally Open
017 Coolant Overheat
043 Abnormal Battery Charge (Voltage To Power Supply Low)
Auxiliary Hydraulic Pressure (Atch)
050 Abnormal Battery Charge (Voltage To Power Supply High) Hammer Pressure (Atch)
059 Insufficient Level Of Coolant Joystick Pressure
490 ± 49 kPa 290 kPa MIN
167-3466 Medium Line Pressure (Atch) Normally Open
095 Fuel Filter Is Clogged (71 ± 7 psi) (42 psi MIN)
Travel Left Pressure
100 Engine Oil Pressure Is Low Travel Right Pressure
Travel Straight Pressure (Atch)
119 Fuel Level Is Low
171 Engine Oil Level Is Low
179 Abnormal Battery Charge (Charging Is Abnormal)
232 Water Separator Draining Demand
235 Hydraulic Oil Level Is Low
236 Hydraulic Oil Filter Is Clogged
237 Overload Warning
272 Air Filter Is Clogged
600 Hydraulic Oil Overheat
862 Special Filter Is Clogged
863 Automatic Greasing Failure
Event Codes
Engine Control
Event Code Condition
005 Fuel Filter Restriction Derate
015 High Engine Coolant Temperature Derate
017 High Engine Coolant Temperature Warning
025 High Inlet Air Temperature Derate Resistor, Sender and Solenoid Specifications
027 High Inlet Air Temperature Warning Part No. Component Description Resistance (Ohms)¹
039 Low Engine Oil Pressure Derate 102-8016 Resistor: 47 ± 2.4
096 High Fuel Pressure
(A) Stem 1 Control (Atch)
100 Low Engine Oil Pressure Warning
(A) Stem 2 Control (Atch)
190 Engine Overspeed Warning (A) Stem 3 Control (Atch)
265 User Defined Shutdown (A) Stem 4 Control (Atch)
(B) Stem 1 Control (Atch)
111-9916 Solenoid: 11.5 ± 0.5
(B) Stem 2 Control (Atch)
(B) Stem 3 Control (Atch)
(B) Stem 4 Control (Atch)
Power Shift Control
Separate Valve (Atch)

1 Relief (Atch)
112-0090 Solenoid: 19.5 ± 2
2 Relief (Atch)

Hydraulic Lock
Swing Brake
Travel Speed
121-1491 Solenoid: 32.0 ± 3.2
Travel Straight
Thumb Close (Atch)
Related Electrical Service Manuals Thumb Open (Atch)
Title Form Number
152-8346 Solenoid: Quick Coupler (Atch) 32.6 ± 1.6
Alternator: 9W-3043 SENR3685
Flow Control Pump 1 (Atch)
Electric Starting Motor: 6V-5539 171-0114 Solenoid: Flow Control Pump 2 (Atch) 11.5 ± 0.5
106-8854 SENR3581 Primary NFC (Atch)
Consist: 6V-5582 SENR4975 4I-5394 Sender: Hydraulic Oil Temperature 6134 To 7496
Engine/Pump Control: 157-3165 RENR3814 ¹ At room temperature unless otherwise noted.

REG00843
Starting and Charging:
SENR2143

Tool Control: RENR5389

Engine Control: SENR9506
 12 11 10 9 8 7 6 5 4 3 2 1
OPERATOR STATION
D 893-GN-18 L59 L59 AV A
E 892-BR-18 ATCH WTR COOLANT T713-GN-18 1 V H H H473-BR-18 H473-BR-18 1 ATCH
SEPARATOR LEVEL SW FUEL PUMP STRAIGHT TRAVEL
A 308-YL 308-YL 308-YL 308-YL 190-8970 120-YL 120-YL 120-YL 120-YL 2 1 E472-GN-18 1 +12V ATCH K849-YL-18 235-BK-18 2 PRESS. SW
LEVEL SNSR 245-9206 JOYSTICK
BATTERY B 235-BK-18 235-BK-18 235-BK-18 174-9570 120-YL 120-YL 3 CONN 28 L17 2 E474-OR-18 3 PWM+ K852-GN-18 167-3466
3T-5760 177-7712 L12
ET CONN C 24V MEMORY 1 120-YL W 24V MEMORY 1 120-YL L A 4 3 K844-GY-18 5 SWITCH 1 K851-BU-18
F MOTOR 24V IN 2 120-YL 1 24V IN 2 120-YL 1 120-YL 235-BK-18 5 4 K848-WH-18 6 SWITCH 2 H476-WH-18 A
CA CC CONN 1 G L68 L68 308-YL 308-YL 308-YL ATCH 12V 7A GND 3 200-BK 2 GND 3 200-BK 2 200-BK 6 5 235-BK-18 4 COMMON H475-BU-18 H476-WH-18 1 JOYSTICK
CONVERTER PRESS. SW A ATCH
H 200-BK 200-BK 200-BK 167-3467 12V OUT 5 135-BU 5 12V OUT 5 135-BU 5 135-BU 6 235-BK-18 2 GND H474-GN-18 235-BK-18 2 167-3466
POS NEG E L17 HAMMER
J 172-RD-18 172-RD-18 200-BK-18 GND 6 210-BK 6 GND 6 210-BK 6 210-BK 235-BK-18 K849-YL-18 1

RD-00
PRESS. SW

GROUND
SIGNAL
SIGNAL
TIMER L72 L72
130-RD-14 130-RD-14 200-BK-18 12V MEMORY 4 3 12V MEMORY 4 3 179-BU 235-BK-18 235-BK-18 235-BK-18 2 167-3466
RELAY W L L15 L15 HORN SW (NOTE H)
163-6703 L67 L67 184-RD 229-BK-18 235-BK-14 4 4 200-BK 235-BK-18

+B
ATCH 12V 7A L14 L14 A H H 128-2134

1
2

1
2
C987-RD-14 200-BK 200-BK 7 7 C569-YL 235-BK-18
E CONVERTER
RD-00 151-GN 151-GN 179-BU 179-BU 8 167-3467 8 229-BK 200-BK 200-BK-18 2 200-BK-18 235-BK-18
IN 4 308-YL 616-BU C C 179-BU 9 9 200-BK-18 1 320-RD-18 235-BK-18
CE L58 A TRAVEL A ATCH
GND 2 200-BK 607-PK RELAY PANEL 24V MEMORY 1 179-BU 10 10

412-BU-18
235-BK-18

235-BK-18
L58 CONN 18 LEFT AUX HYD
I CC I

A893-OR
A278-BK

C569-YL
OUT 3 189-RD 322-GY 24V IN 2 179-BU 11 11 CONSOLE(LH) H475-BU-18 1 K852-GN-18 1

179-BU
120-YL
229-BK

210-BK
135-BU
PRESS. SW PRESS. SW

200-BK-18
POS NEG L63 ATCH 12V 7A
+B 1 110-RD A588-GN GND 3 200-BK 12 12 235-BK-18 235-BK-18 2 167-3466 235-BK-18 2 167-3466

BK-00
CONVERTER

1
2
3
4
E A893-OR ATCH ATCH 12V OUT 5 C569-YL 12V 5A L41 T713-GN-18 NEUTRAL START 235-BK-18 (NOTE B)
167-3467
(Dimensions: 48 inches x 35 inches)

THUMB(OPEN) RELAY THUMB(CLOSE) RELAY LIMIT SW

105-RD 169-PK-18 GND 6 229-BK T715-WH-18 CONN 36

616-BU

607-PK
149-5050 149-5050 163-6785
147-PU 169-PK-18 (NOTE K) (NOTE K) C 12V MEMORY 4 320-RD-18 A V
147-PU W L13 154-RD A RD-18 ATCH LEFT 4
AW AW FOOT PEDAL A TRAVEL A ATCH

L37
147-PU A770-PK-18 12V 7A X2 (NOTE D) 151-GN B WH-18 5

G976-BU-18
(NOTE B)

235-BK-18
ATCH BATTERY E RIGHT MEDIUM LINE
200-BK 200-BK 189-RD C BK-18 6 H474-GN-18 1 K851-BU-18 1

147-PU
3T-5760 PRESS. SW PRESS. SW
105-RD 105-RD L71 ATCH LOWER 200-BK 200-BK AL E472-GN-18 1 235-BK-18 2 167-3466 235-BK-18 2 167-3466
(NOTE A) WASHER ATCH
684-RD-18 684-RD-18 RESISTOR A 200-BK 200-BK L39 308-YL 1 HAMMER FOOT SW 235-BK-18 2 (NOTE B)
CF CG 7T-8890 L15 L15
102-8016 138-4653
KENR8256-02

200-BK-18 200-BK-18 954-GN 2 E475-PK-18 3

308-YL
308-YL

200-BK
T714-BU-18
T713-GN-18

T716-PK-18
T715-WH-18
L66 MOTOR (NOTE G)
L66 103-RD 578-BU 200-BK-14 200-BK-14 1

147-PU

308-YL

308-YL
FUSE BASE CONN 7 C GROUND STRAP V

L13
POS NEG 5A 175-RD-14 506-PU-18 200-BK-14 200-BK-14 2 235-BK-18
RD-00

183-1000 E 7G-1060 CONN 27

10A 189-RD 200-BK-18 200-BK-14 3 E472-GN-18 1 235-BK-18
L65 L65 ATCH LOWER
10A H705-BR-18 200-BK B 235-BK-18 235-BK-18 M743-GN-18 4 235-BK-18 2 235-BK-18 235-BK-18
FUSE AV V WIPER MOTOR
(NOTE A) 15A 154-RD 308-YL C 200-BK-18 200-BK-18 E476-PU-18 3 167-7079 235-BK-18 235-BK-18
5A 141-2759 L70 L70 CHASSIS AY L41 L12 L12 CONN 35
RD-00 15A 10A 113-8490 149-RD 645-RD-18 645-RD-18 L71 105-RD A 200-BK-18 4
PLATFORM L39 ATCH RIGHT A +
30A 15A 113-8491 149-RD 607-PK 235-BK-18 235-BK-18 5 235-BK-18
CH 30A 124-3548 WASHER L17 FOOT PEDAL
149-RD 616-BU L64 615-YL 684-RD-18 1 684-RD-18 235-BK-18 235-BK-18 (NOTE B) 6 576-PK-18 3 S +1
CG E 7T-8890 L15 MOTOR
320-RD-18 646-RD-18 2 235-BK-18 235-BK-18 L11 535-BU 1
E WG L14 -
POS NEG BOOM LAMP RELAY A588-GN MOTOR CONN 17 C A 575-YL-18 4
BK-00

172-RD-18
E 161-3128 C
PRODUCT LINK
A588-GN 4 179-BU 200-BK-18 CONN 27 200-BK-18 2
5A 172-RD-18 160-PU 160-PU 118-GY 1 120-YL 576-PK-18 L11 AV
ENG CONT
15A 130-RD-14 188-WH 200-BK 191-WH-14 3 320-RD-18 L36 535-BU 4 M743-GN-18 4 K847-PU-18 E472-GN-18 1 +12V
HORN AIR CLEANER SW
10A 114-RD 5A 150-OR-18 2 154-RD L13 575-YL-18 1 E472-GN-18 1 E472-GN-18 E473-GY-18 3 PWM+
TIMER RELAY E DIODE 154-0498 L14
10A 110-RD 5A 308-YL C A 151-GN 307-OR T715-WH-18 2 E473-GY-18 2 E473-GY-18 J K843-GN-18 5 SWITCH 1
CAB LAMP 121-1022 J ATCH
10A 115-RD 684-RD-18 10A 430-BU-18 307-OR 5 189-RD 169-PK-18 235-BK-18 3 K843-GN-18 3 K843-GN-18 200-BK-18 L. CHASSIS K847-PU-18 6 SWITCH 2
KEY SW E C V J SEAT WITH
10A 105-RD 684-RD-18 10A 175-RD-14 1 169-PK-18 169-PK-18 235-BK-18 CONN 27 A537-PK-18 1 SEAT HEATER 607-PK +B 235-BK-18 4 COMMON
BOOM LAMP FUEL PUMP CONN 29
10A 149-RD 160-PU A623-BU-18 10A 188-WH 103-RD 8 A770-PK-18 235-BK-18 200-BK-18 2 164-0505 235-BK-18 2 GND
E/P CONT WIPER/WASHER L12 INDICATOR UNIT
10A 184-RD L67 160-PU 10A 118-GY 306-GN 235-BK-18 607-PK 7 307-OR L42 200-BK-18 11 200-BK-18
ATCH VALVE CONT CHASSIS LAMP C 163-6702 J ATCH JOYSTICK
15A C987-RD-14 160-PU 607-PK 10A 160-PU 12 105-RD 169-PK-18 169-PK-18 8 607-PK

684-RD-18
DOME LAMP/MEMORY BACKUP/MONITOR CONT 177-7711

L64
103-RD E 607-PK 169-PK-18 124-GN-14 3 150-OR-18 607-PK 607-PK L972-BU-18 200-BK-18 200-BK-18
115-RD
114-RD
189-RD
151-GN
10A L66 5A 5

235-BK-14
A/C BLOWER SEAT HEATER DIODE
15A 175-RD-14 5A 123-WH-18 179-BU 4 A588-GN A770-PK-18 A770-PK-18 1 A755-PK-18 200-BK-18 607-PK

169-PK-18

200-BK-14
200-BK-14
REFUELING PUMP CHASSIS LAMP RELAY LOWER WIPER/WASHER 121-1022
30A 168-RD-10 10A 152-BU 120-YL 2 191-WH-14 L42 150-OR-18 150-OR-18 2 A756-BU-18 L972-BU-18

A770-PK-18
L42

169-PK-18

646-RD-18
161-3128 CIGAR LIGHTER DIODE
129-BU 147-PU 6 123-WH-18 105-RD 105-RD A757-GY-18 235-BK-18 A755-PK-18 2 S1

306-GN
H 10A 3 H

G976-BU-18
320-RD-18

235-BK-18

235-BK-18
412-BU-18

200-BK-18

506-PU-18
430-BU-18

235-BK-18
SW PANEL/RADIO 121-1022

A588-GN

A893-OR
A278-BK

L40
113-OR-18 200-BK 113-OR-18 10 615-YL 307-OR 307-OR 307-OR A758-BR-18 F773-OR-18 A756-BU-18 3 S2

607-PK
615-YL

147-PU

578-BU
5A 4
ATT SOL

L37
10A 147-PU 306-GN 169-PK-18 9 118-GY 307-OR 308-YL 308-YL 12 235-BK-18 F774-WH-18 A757-GY-18 4 S3
12V 7A CONVERTER 1 E L35 BACKUP GOV SW
10A 120-YL 306-GN 646-RD-18 11 646-RD-18 L972-BU-18 7 F773-OR-18 A758-BR-18 5 S4
CJ CL 12V 7A CONVERTER 2 E 163-6711 J
115-RD 684-RD-18 179-BU CONN 16 113-OR-18 A755-PK-18 F774-WH-18 235-BK-18 1 COM

308-YL
200-BK
10A 6
A/C E START RELAY 2 1
115-RD 15A 124-GN-14 129-BU 8 129-BU A756-BU-18 10 169-PK-18 998-BR-18 F774-WH-18 6 L972-BU-18
QUICK COUPLER 125-1302

L63
115-RD 615-YL 5A 150-OR-18 308-YL 152-BU 6 152-BU A757-GY-18 9 M736-BU-18 F773-OR-18 J THROTTLE 235-BK-18
POWER WINDOW 3J POS SW
101-RD-4
101-RD-4

E 191-WH-14 308-YL 123-WH-18 9 103-RD A758-BR-18 A J CONN 30 J

147-PU
15A 106-0107
CAB LAMP RELAY CAB FAN ONE TOUCH

L69
5A 119-PK-18 308-YL 200-BK 2 200-BK A770-PK-18 2 645-RD-18 235-BK-18 1 998-BR-18
161-3128 AUX CKT LOW IDLE SW

L72
180-GN 308-YL 200-BK 1 306-GN 645-RD-18 3 147-PU F773-OR-18 2 F889-WH-18
114-RD
189-RD
151-GN

10A 128-2134
E L41 A J

A588-GN
A893-OR
308-YL 200-BK 615-YL 4 308-YL 308-YL F774-WH-18 169-PK-18

322-GY

188-WH
CL CK WE 1 2
320-RD-18 1 124-GN-14 308-YL L10 M736-BU-18 5 A537-PK-18 K906-GN-18
36 Page,

WC L39 3 R
80A 109-RD-4 114-RD 320-RD-18 112-PU-6 112-PU-6 109-RD-8 304-WH-8 151-GN 12 175-RD-14 K907-BU-18 6 K907-BU-18 K907-BU-18 K906-GN-18
L72 WC WE WF
L65

114-RD 109-RD-6 154-RD 10 607-PK 607-PK L969-WH-18 11 A770-PK-18 A770-PK-18 308-YL

ALT BREAKER WA 4 5 C OFF
114-RD 322-GY 306-GN 189-RD 5 607-PK 607-PK L968-OR-18 8 L969-WH-18 A768-BU-18 326-RD
171-2210 L69 L10 6 S ON

L14
E

L15
MAIN RELAY 308-YL 11 A769-GY-18 9 L968-OR-18 L969-WH-18 307-OR
HORN RELAY L62 213-0772 105-RD 7 A768-BU-18 3 A769-GY-18 M736-BU-18
7
105-RD B ST

235-BK-18

235-BK-18
235-BK-18
161-3128 C A 8
168-RD-10 168-RD-10 K906-GN-18 2 A768-BU-18 F889-WH-18 235-BK-18

308-YL
200-BK-14
175-RD-14
124-GN-14
CM CN 108-RD-4 108-RD-4
CONN 15 L36
780-PU-18 1 K906-GN-18
9 J K KEY SW

607-PK
H705-BR-18
168-RD-10

9G-7641
101-RD-4 108-RD-4 101-RD-4 101-RD-4 326-RD 10 308-YL 235-BK-18 235-BK-18
154-RD
189-RD

E475-PK-18
E472-GN-18

E476-PU-18
E472-GN-18

E472-GN-18
E473-GY-18
K843-GN-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18

200-BK-18
120A 10 11
101-RD-4 101-RD-4 998-BR-18 7 326-RD A769-GY-18 235-BK-18 235-BK-18
HEATER BREAKER SECONDARY 12
151-GN 200-BK-18 109-RD-4 109-RD-4 F889-WH-18 12 307-OR L968-OR-18 235-BK-18
216-4970 SHUTDOWN SW

L69

L62

L70

L58
L59
189-RD A537-PK-18 A537-PK-18 4 105-RD J J
CONN 5 CONN 6 4D-1836
A J
BACKUP
189-RD A588-GN CONN 4 EPR VALVE SW 235-BK-18

200-BK-18
229-BK-18
E AX E E E AM CONN 31 163-6710

L34

L35
A588-GN 235-BK-18 235-BK-18

306-GN

T713-GN-18
T714-BU-18
T715-WH-18
T716-PK-18
CONN 8 AM AU A 235-BK-18

308-YL
308-YL
308-YL
308-YL
C987-RD-14

G976-BU-18
168-RD-10

235-BK-14
893-GN-18
892-BR-18

130-RD-14

200-BK-18

412-BU-18
430-BU-18

506-PU-18
235-BK-18
235-BK-18
235-BK-18
10

11
12

12

10

11
L38

304-WH-8

109-RD-4
109-RD-6

101-RD-4
101-RD-4
108-RD-4
5
3

2
3
4
1
1

9
8
7

4
2

5
8

7
9
2
3

1
HYD LOCK SOL RELAY

A588-GN

A893-OR

A893-OR

A278-BK
2
1
150-OR-18 1 150-OR-18 150-OR-18 A769-GY-18

184-RD
616-BU

607-PK
105-RD
322-GY

147-PU

151-GN

308-YL

147-PU

578-BU
161-3128 AY C C C 780-PU-18 2 780-PU-18 780-PU-18 A768-BU-18

L17
235-BK-18
168-RD-10

J
101-RD-4
108-RD-4
101-RD-4
109-RD-4

CONN 26 PLUG AS. 1 150-OR-18

A770-PK-18

H705-BR-18
119-PK-18

169-PK-18
646-RD-18

191-WH-14
150-OR-18
124-GN-14

113-OR-18

123-WH-18
172-RD-18

320-RD-18

645-RD-18

175-RD-14
186-4574 (NOTE B)

A588-GN
154-RD 200-BK-18 2 780-PU-18

151-GN

307-OR

179-BU
120-YL

129-BU
152-BU

147-PU

118-GY

607-PK

615-YL

103-RD
154-RD

189-RD
308-YL
WF CM CN E
BLOCK AS. E E CONN 12 AW AW J J

F716-WH-18
CK WA

235-BK-18
307-OR 306-GN
121-1023 CJ CONN 32 CONSOLE(RH)

E474-OR-18
K844-GY-18
K848-WH-18

E472-GN-18
E475-PK-18
E472-GN-18
E476-PU-18
E472-GN-18
E472-GN-18
E472-GN-18
E472-GN-18

E473-GY-18
K843-GN-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18
10
11
12

1
2
3
4
3
4
5
9
2
1
6
7
8
E

C
A

A
B
C

L52

L54

L30
C

A
CE NEUTRAL START RELAY AV AF AF
BK-00 CAB CAB
G CH(NOTE A)
BK-00
161-3128 C C C C C V AL T713-GN-18 L41 F F N N G
307-OR CONN 11 T715-WH-18 ATCH SPEAKER (R) 511-BR-18 615-YL 615-YL 615-YL ATCH

C987-RD-14
L62 L62 7Y-5505 CAB LAMP
DISCONNECT SW 151-GN CONN 3 T714-BU-18 L57 512-GN-18 200-BK 200-BK

151-GN

308-YL

308-YL
167-3441
168-RD-10
7N-0718

108-RD-4
101-RD-4
101-RD-4
109-RD-4
7N-0719(NOTE A) H705-BR-18 229-BK-18 1 172-RD-18 CONN 13 T716-PK-18 AM
L33
2 235-BK-18 F

A770-PK-18

H705-BR-18
403-GN-18
893-GN-18
892-BR-18

172-RD-18

172-RD-18
169-PK-18
646-RD-18

191-WH-14
150-OR-18
124-GN-14

113-OR-18

123-WH-18

320-RD-18

645-RD-18

175-RD-14

168-RD-10

130-RD-14

235-BK-14

893-GN-18
892-BR-18
304-WH-8

109-RD-4

101-RD-4

108-RD-4
F DOME LAMP

A588-GN

A588-GN

A893-OR

1
2
188-WH A893-OR 3 308-YL 103-RD

308-YL

151-GN
307-OR

179-BU
120-YL

129-BU
152-BU

147-PU
118-GY

607-PK

615-YL

103-RD
154-RD
189-RD
308-YL
308-YL
308-YL
308-YL
308-YL

616-BU

607-PK
322-GY

147-PU

184-RD
105-RD

105-RD
235-BK-18
E A 176-1986 AF AF
4 403-GN-18 508-PU-18 200-BK
ATCH SPEAKER (L) F N N
5 893-GN-18 509-WH-18 200-BK
7Y-5505 ATCH
FUEL PUMP RELAY 6 892-BR-18 200-BK 615-YL 615-YL
161-3128 L44 L44 CAB LAMP

L24
C 200-BK-14 200-BK 200-BK 200-BK 167-3441

200-BK-18
GROUND STRAP 188-WH ATCH 200-BK
132-1806 PRODUCT LINK BA
168-RD-10 105-RD ATCH 201-BK-18 200-BK-18
L40 L40 L40

L32
108-RD-4 119-PK-18 1 CAB FAN

615-YL
103-RD
L16
101-RD-4 235-BK-14 308-YL L39 L39 200-BK-18 2 180-5316 CAB F F
101-RD-4 954-GN 954-GN 954-GN 200-BK-18 WINDOW
LIMIT SW

L55
109-RD-4 A584-BU-18 117-6306
CHASSIS

L31

L52
L7

L54

L35

L38
ATCH 135-BU-14
AG 12V 7A SOCKET 210-BK-14 201-BK-18 201-BK-18
L32 L32 121-0987 F
J702-BK-18 1
954-GN

L61 MONITOR

F716-WH-18

A537-PK-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18

169-PK-18

200-BK-14

200-BK-14
L24 L16 157-3198 G G F
G850-BU-18 2 403-GN-18 200-BK-18 200-BK

308-YL

607-PK

A584-BU-18
119-PK-18 119-PK-18 119-PK-18 119-PK-18 119-PK-18 ATCH C569-YL-14 200-BK-14 GND 2 201-BK-18 2 201-BK-18
235-BK-18 235-BK-18 AY BA 12V 7A SOCKET 229-BK-14 F ACC 3 169-PK-18 3 169-PK-18 L7

L7
WIRE AS. C 121-0987 (NOTE D) F CIGAR
183-4878 235-BK-18 235-BK-18 129-BU LIGHT 7 607-PK-18 7 607-PK

200-BK-14
200-BK-14
A F CONN 25 F LIGHTER
108-RD-4 235-BK-18 235-BK-18 CDL + 5 893-GN-18 5 893-GN-18

103-RD

615-YL
200-BK 9W-0335

200-BK-14
L16
2 229-BK-14 2 235-BK-18 CDL - 6 892-BR-18 6 892-BR-18

200-BK
L55
L37 F L8
1 C569-YL-14 1 410-WH-18 +B 1 103-RD-18 1 103-RD

235-BK-18

235-BK-14
AIR HEATER L31 L31 SERVICE
147-PU 21 210-BK-14 403-GN-18 + - +12V 4 4 152-BU

169-PK-18
RELAY
147-PU 147-PU CONN 19 20 135-BU-14 ACTION ALARM METER
8 8 535-BU

607-PK
209-5582 132-1829 6T-7337 CONN 37
C A 200-BK-14 14 200-BK-14
37 200-BK-14 12 200-BK-14 200-BK-18

410-WH-18
235-BK-18

403-GN-18
200-BK-18
L52 L52 L30 C L30 578-BU 18 8 535-BU 152-BU

129-BU
F L56 L56
506-PU-18 45 308-YL 7 F F F
A K871-WH 33 K851-BU-18 9
(NOTE B) C K879-GN 31 H473-BR-18 18 147-PU ATCH UNDER
AIR HEATER WIPER CONT WINDOW LIMIT SW F
235-BK-14 235-BK-14 CONN 14 B K872-OR 5 K849-YL-18 4 K871-WH 129-6466 MOTOR
L12 155-7042 F
E554-PK-18 6 K852-GN-18 A537-PK-18 5 K872-OR
F773-OR-18 4 H476-WH-18 576-PK-18 6 K879-GN WIPER CUT 3 A584-BU-18 A579-OR
L29 L29 L6 L6
F774-WH-18 3 H475-BU-18 535-BU 15 307-OR W. CCW 1 A579-OR A580-BR
109-RD-4 A769-GY-18 2 H474-GN-18 L36 575-YL-18 16 310-PU W. CW 2 A580-BR A581-GN
C L28 L28 L29
A768-BU-18 32 235-BK-18 307-OR 3 L973-GN REV 13 A581-GN A582-PU
ENGINE CONTROL B+ K906-GN-18 23 235-BK-18 169-PK-18 19 123-WH-18 STOP 12 A582-PU 200-BK
240-5313 C ALTERNATOR R L53 L53
403-GN-18 998-BR-18 24 235-BK-18 607-PK 17 576-PK-18 INT(6) 4 A586-OR-18
235-BK-18
235-BK-18
235-BK-18
235-BK-14

200-BK-18

200-BK-14
9W-3043 ALT C WIPER
1 235-BK-18 34 235-BK-18 235-BK-18 11 607-PK-18 INT(3) 9 590-GY-18

200-BK

200-BK
B- A/C PHOTO MOTOR
ANALOG SENSOR POWER 2 F716-WH-18 35 235-BK-18 A588-GN 10 607-PK-18 607-PK LOW 8 501-GN-18 161-3667
L33 SENSOR
ANALOG SENSOR RETURN 3 200-BK-4 780-PU-18 780-PU-18 22 F889-WH-18 191-WH-14 13 607-PK 607-PK WASH 7 530-OR-18 Y/G 167-7083
CONN 24

L56

L57

L54
THROTTLE POWER 4 F889-WH-18 F889-WH-18 7 L972-BU-18 123-WH-18 ACC 6 118-GY
6 M736-BU-18 L973-GN 11 A755-PK-18 615-YL 9 615-YL 235-BK-18 RISE. S 11 F
L27 L9

L35
7 L973-GN M736-BU-18 12 A756-BU-18 118-GY 13 169-PK-18 410-WH-18 GND 10 200-BK C538-OR-18
10 403-GN-18 403-GN-18 13 A757-GY-18 646-RD-18 15 L3 129-BU WA+ 5 506-PU-18 Y/W C537-GN-18
11 K907-BU-18 K907-BU-18 14 A758-BR-18 113-OR-18 16 403-GN-18
L27 L27 L969-WH-18 F
12 L969-WH-18 10 F773-OR-18 129-BU 12 118-GY 506-PU-18

L32

L28

L31
13 L968-OR-18 L968-OR-18 9 F774-WH-18 152-BU 7 H466-BU-18 645-RD-18 A586-OR-18 4 W. INT(6)
235-BK-14
235-BK-14
235-BK-18

A/C CLUTCH C L10

14 H466-BU-18 H466-BU-18 8 M736-BU-18 103-RD 1 H465-GN-18 590-GY-18 5 W. INT(3)

T714-BU-18
T716-PK-18
200-BK-18
235-BK-18
SOL
15 113-3499 1 E554-PK-18 H465-GN-18 H465-GN-18 46 K907-BU-18 645-RD-18 14 M741-GY-18 501-GN-18 14 W. LOW
NOT AVAILABLE-USED ON J2 16 (NOTE C) 2 200-BK-18 H467-WH-18 H467-WH-18 47 L969-WH-18 147-PU 2 M742-PU-18 L5 200-BK 530-OR-18 17 WASH

F889-WH-18
F889-WH-18
M736-BU-18
780-PU-18
780-PU-18

403-GN-18
403-GN-18
403-GN-18

892-BR-18
893-GN-18

892-BR-18
893-GN-18

892-BR-18
893-GN-18
L973-GN
L973-GN
17 410-WH-18 410-WH-18 48 L968-OR-18 11 M734-BR-18 200-BK 645-RD-18 2 L. BOOM
147-PU

184-RD
18 892-BR-18 44 A769-GY-18 H466-BU-18 10 646-RD-18 200-BK 200-BK-18 200-BK-18 20 GND
20 893-GN-18 43 A768-BU-18 H465-GN-18 8 H467-WH-18 200-BK-18 3

200-BK-18

200-BK-14
21 C K849-YL-18 42 K906-GN-18 M741-GY-18 5 575-YL-18 12

200-BK

200-BK
200-BK
200-BK
SHARED WITH TDC CAL 24 ENG OIL 1 C468-BU-18 K851-BU-18 30 326-RD M742-PU-18 4 113-OR-18 113-OR-18 13
LEVEL SW

L49
SHARED WITH TDC CAL 25 2 235-BK-18 CHASSIS CONTROL K852-GN-18 29 780-PU-18 M734-BR-18 17 113-OR-18 15
111-4759 157-3165 L49
J2 J1
L61

26 H473-BR-18 36 998-BR-18 H467-WH-18 18 16

235-BK-14

L4
NOT AVAILABLE-USED ON J2 27 17 OPTION V SW(2) 49 H476-WH-18 20 H466-BU-18 410-WH-18 3 586-BR 118-GY 11 TRAVEL MODE IND 2
29 K907-BU-18 4 SWING BK CANCEL SOL SW RETURN 6 H475-BU-18 19 H465-GN-18 893-GN-18 6 A537-PK-18 H466-BU-18 19 AEC MODE IND
30 L969-WH-18 7 PS CONT PRV 44 H474-GN-18 15 M741-GY-18 892-BR-18 A F F H465-GN-18 18 ALARM CANCEL IND

F889-WH-18
780-PU-18

403-GN-18
L973-GN
E 31
32 C
L968-OR-18 19
14
PRV RETURN(1) 34
35
L25
L972-BU-18
A755-PK-18
16 M742-PU-18 310-PU
578-BU
2
7
410-WH-18 CAB M741-GY-18 8 ALARM CANCEL SW
AEC MODE SW
E
H466-BU-18 AEC MODE IND 17 M734-BR-18 129-BU L5 L5 M742-PU-18 7

L4

L6
ENG SPEED L3
33 WH-18 1 788-YL-18 H465-GN-18 24 TRAVEL ALM CANCEL IND 15 A756-BU-18 21 H467-WH-18 506-PU-18 1 403-GN-18 M734-BR-18 6 TRAVEL MODE SW
SENSOR L2
34 4P-5820 BK-18 2 A762-PU-18 H467-WH-18 15 TRAVEL MODE IND 3 A757-GY-18 49 410-WH-18 403-GN-18 3 506-PU-18 646-RD-18 1 L. CHASSIS
L52
35 410-WH-18 23 ACTION ALARM 25 A758-BR-18 41 893-GN-18 K871-WH 8 645-RD-18 H467-WH-18 10 TRAVEL MODE IND 1
36 403-GN-18 35 ALT R TERM 24 M741-GY-18 40 892-BR-18 K872-OR 12 235-BK-18 113-OR-18 9 +B

K849-YL-18

K851-BU-18

K852-GN-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
893-GN-18
893-GN-18
893-GN-18
893-GN-18
37 L973-GN 6 FREE SWING CREEPER TRAVEL FUNCTION SW 17 AV M742-PU-18 53 310-PU K879-GN 10 893-GN-18 575-YL-18

A537-PK-18
SWITCH PANEL

607-PK-18

123-WH-18
576-PK-18
STARTER

K871-WH
K879-GN
K872-OR

L973-GN
38 M736-BU-18 47 16 M734-BR-18 51 578-BU L973-GN 9 892-BR-18

147-PU
147-PU
147-PU
147-PU
147-PU

147-PU

307-OR
310-PU
163-6701

586-BR
BKUP SW OVER LOAD ALM CANCEL SW
MOTOR L2
39 6V-5539 F889-WH-18 44 GOV COMMAND 37 308-YL 50 506-PU-18 586-BR 6 152-BU

3
4

6
2

5
40 780-PU-18 26 OPTION V SW(1) 36 52 403-GN-18 5 535-BU
235-BK-18

235-BK-14

L44

L24
41 304-WH-8 763-BU-18 2 27 28 L973-GN 4 578-BU

184-RD
TRAVEL SP CHG SOL
G S C L23
42 788-YL-18 16 SP SNSR(-) 26 25 K871-WH 11 103-RD 103-RD 893-GN-18
43
MTR BAT
101-RD-4
CA
A762-PU-18 25 SP SNSR(+) F PRIM FLTR PLUGGED 38 26 K872-OR CONN 23 A F 103-RD 103-RD
L2
892-BR-18
L8
44 RD-00 M740-PK-18 1 TRAVEL STRAIGHT SOL OPTION SW 8 27 K879-GN L2 103-RD
CF(NOTE A) AU AT
45 RD-00 M737-WH-18 8 FLOW LIMIT PRESS PRV AUTO LUB FAILURE 5 54 586-BR 152-BU
A762-PU-18

C468-BU-18
E554-PK-18
788-YL-18

403-GN-18
101-RD-4
304-WH-8

109-RD-4
108-RD-4

AL

L53
46 M738-OR-18 9 PRIM NFC PRESS PRV SPL FLTR PLUGGED 52 1 E554-PK-18 L38 1 150-OR-18 535-BU 535-BU
MOTOR
L29

L55

L28

L53
L56

L52

47 321-BR-18 13 TRAVEL ALM F SEC FLTR PLUGGED 51 V 38 2 780-PU-18 578-BU 535-BU

49 M739-YL-18 20 PRV RETURN(2) HYD TANK PRESS SW 7 A499-BU-18 39

3
4

6
CONN 22

5
3

1
6

2
50 495-GN-18 30 FUEL LEVEL CAPSULE FLTR PLUGGED 42 487-OR-18
L34
51 K904-GN-18 37 PUMP DISCH (1) PRESS SNSR HYD. OIL LEVEL SW 32 496-WH-18
F774-WH-18
F773-OR-18
E554-PK-18
K906-GN-18
A768-BU-18
A769-GY-18

F716-WH-18

H705-BR-18

A499-BU-18

C468-BU-18

F889-WH-18

A762-PU-18
M740-PK-18
M737-WH-18
M738-OR-18

M739-YL-18

K904-GN-18

T967-YL-18
229-BK-14

200-BK-18
235-BK-18
235-BK-18
235-BK-14
235-BK-14
235-BK-18
235-BK-18
200-BK-18
229-BK-14
235-BK-18
200-BK-18

200-BK-18
235-BK-18
235-BK-18
235-BK-14

200-BK-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18

235-BK-18

998-BR-18

892-BR-18
893-GN-18

487-OR-18
496-WH-18
405-GY-18
168-RD-10

130-RD-14

403-GN-18

780-PU-18
763-BU-18
788-YL-18

321-BR-18

495-GN-18

491-PK-18
200-BK-4

101-RD-4
108-RD-4
109-RD-4

304-WH-8

C
A278-BK

A588-GN

L973-GN

54 491-PK-18 39 41 405-GY-18 578-BU

954-GN

616-BU

607-PK
322-GY

308-YL
147-PU

HYD OIL TEMP SNSR ENG OIL PRESS SW

L33
L51

55 GROUND STRAP T967-YL-18 45 PUMP DISCH (2) PRESS SNSR ENG OIL LEVEL SW 40 C468-BU-18 CAB L33 535-BU

K849-YL-18

K849-YL-18

K850-BR-18
K852-GN-18
K851-BU-18
K849-YL-18

K849-YL-18
K849-YL-18
K851-BU-18
K851-BU-18
K852-GN-18
K852-GN-18
893-GN-18
892-BR-18
892-BR-18
892-BR-18
893-GN-18
893-GN-18
140-0860
56 36 48 430-BU-18

235-BK
235-BK
184-RD
184-RD
GOV FDBK ACL PLUGGED
L54

L9
57 3 WTR SEPARATOR LEVEL SNSR 47 G976-BU-18
58 18 COOL. LEVEL SW 31 412-BU-18

C560-OR-18
C566-PK-18
113-OR-18

509-WH-18
512-GN-18
508-PU-18
511-BR-18

200-BK-18
L34
60 11 50

103-RD

607-PK
OPTION CONT PRV(1)
L60

L47

62 CHASSIS 12 OPTION CONT PRV(2) 54 AT

A537-PK-18
607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

123-WH-18
200-BK-18
200-BK-18

607-PK-18
607-PK-18

535-BU-18

200-BK-18
200-BK-18

607-PK-18
535-BU-18
575-YL-18
576-PK-18
200-BK-18
200-BK-18
AL V C AV

K871-WH

K879-GN
K872-OR

L973-GN
64 21 14 235-BK

147-PU

147-PU

307-OR

310-PU

586-BR

147-PU

147-PU

578-BU
PRV RETURN(3) GND

C537-GN-18
C538-OR-18
67 10 FAN MOT CONT PRV GND 2 235-BK

E554-PK-18
CHASSIS

124-GN-14

200-BK-14
200-BK-14

103-RD-18
175-RD-14

113-OR-18
509-WH-18
512-GN-18
508-PU-18
511-BR-18
200-BK-18
+B 48 130-RD-14 22 13 184-RD AS

607-PK
PRV RETURN(4) +B
+B 52 130-RD-14 40 SNSR RETURN +B 1 184-RD F
+B 53 130-RD-14 5 HEATER RLY/STARTER RLY AIR HEATER CONTROLLER 4
E554-PK-18
C468-BU-18

A762-PU-18

H705-BR-18

F774-WH-18
F773-OR-18

F889-WH-18

F716-WH-18
M740-PK-18
K906-GN-18

A499-BU-18

T967-YL-18
K904-GN-18

A768-BU-18
A769-GY-18
M737-WH-18
M738-OR-18
M739-YL-18
235-BK-18
235-BK-18

403-GN-18

788-YL-18

130-RD-14

998-BR-18
892-BR-18
893-GN-18

405-GY-18

763-BU-18

235-BK-18

235-BK-18

495-GN-18
496-WH-18

487-OR-18
491-PK-18

780-PU-18

321-BR-18
325-PK-18

325-PK-18

168-RD-10

150-OR-18
780-PU-18
CONN 21
101-RD-4
109-RD-4

304-WH-8
108-RD-4

10
F F F F F F F F

9
A588-GN

L973-GN

7
1
6
3
5
8

4
2
68 28 18 K850-BR-18
308-YL

147-PU

616-BU
322-GY
607-PK

ATCH STEM 2 SWING CANCEL HARNESS AS.

69 130-RD-14 29 COOL TEMP SNSR CAT DATA LINK(-) 43 892-BR-18 892-BR-18 A M M F
IDENT PART NO LOC
FUEL PUMP RELAY COIL 19 H705-BR-18 31 ANLG SNSR RETURN CAT DATA LINK(+) 33 893-GN-18 893-GN-18 24V 103-RD-18 (NOTE B) (NOTE B) (NOTE B) (NOTE B)
D A 204-1812 F-5 D

5
2
6
4
L26 L26

1
THROTTLE RETURN 5 998-BR-18 46 O.L.W.D PRESS SNSR ATCH STEM 1 SWING CANCEL 28 K849-YL-18 K849-YL-18 IGN 113-OR-18
C 251-0140 F-5
CAT DATA LINK + 8 893-GN-18 52 +12V SPLY ATCH STEM 3 SWING CANCEL 45 K851-BU-18 K851-BU-18 12V 592-BU-18
E 231-1677 G-9

R/L
C C

BR
CAT DATA LINK - 9 892-BR-18 54 ATCH STEM 4 SWING CANCEL 46 K852-GN-18 K852-GN-18 MEM A513-RD-18

B
B
L50
L51

L43
L50

THROTTLE BACKUP (ACCEL) 22 F773-OR-18 48 OPTION PWM IN(1) TRAVEL STR PRESS SW 53 H473-BR-18 GND 200-BK-18 F 163-6787 F-4

200-BK-18

200-BK-18
10
11
12

L25
5
1
2
3
4
6

1
2
3
4
5
6
7
8
9

THROTTLE BACKUP (DECEL) 23 F774-WH-18 34 JOYSTICK PRESS SW 29 H476-WH-18 G 163-6810 F-1

A513-RD-18
592-BU-18
LOW OIL PRESSURE OUTPUT 28 405-GN-18 CONN 9 33 TRAVEL LEFT PRESS SW 30 H475-BU-18 ATCH AS H 170-6959 I-3
AJ AJ CONVERTER AS
USER DEFINED SHUTDOWN 59 F716-WH-18 43 TRAVEL RIGHT PRESS SW 39 H474-GN-18 134-1346 J 186-4624 H-3
THROTTLE 66 F889-WH-18 49 ONE TOUCH LO IDEL SW 11 L972-BU-18 ATCH QUICK
CONN 10 K 170-6828 H-1
L18

COUPLER SW
IGNITION KEY SW 70 308-YL 50 THROTTLE POS 1 9 A755-PK-18
M740-PK-18
K906-GN-18

7N-2353 L 167-3457 I-5

235-BK-18

763-BU-18

L50 L25 M A/C SW PANEL

A588-GN

-B 61 229-BK-14 51 THROTTLE POS 2 10 A756-BU-18

K849-YL-18

K849-YL-18
L47 ATCH ATCH FINE ATCH SEAT ATCH LOWER ATCH LOWER 157-3210 M 167-3527 D-5
-B 63 229-BK-14 32 THROTTLE POS 3 19 A757-GY-18

8
5

1
6

7
2
HEATER UNIT SWING CONT SW HEATER SW WASHER SW WIPER SW

3
-B 65 229-BK-14 41 THROTTLE POS 4 20 A758-BR-18 ATCH HEATER N 167-3456 G-1
164-0490 163-6722 163-6721 163-6719 163-6718 SW PANEL
42 TRAVEL ALM CANCEL SW 22 M741-GY-18 P 163-6750 C-3
176-2005
229-BK-14 229-BK-14 53 AEC MODE SW 12 M742-PU-18 TO RADIO R 204-1809 C-2
38 TRAVEL MODE SW 21 M734-BR-18 A/C UNIT V 193-3394 C-7 (NOTE J)
161-3779
L48

L24
ENG CONT GND STRAP 27 KEY SW ON 23 308-YL CAB CAB W 167-3473 I-6 (NOTE D)
C C OPERATOR STATION X 193-3392 C-4
ENG BLOCK
Y 204-1686 B-2
CONN 2 L60 L43 L43 L43 ANTENNA AA 116-0096 B-3
AIR HEATER RELAY 9 J702-BK-18 L61
AG AH 167-3492 AN AN AC 116-0098 B-3
AIR HEATER RELAY 12 G850-BU-18
L18 L18 L18 C R R AE 183-0998 A-7 (NOTE F)
INJECTOR RETURN 6 68 T962-WH-18 T962-WH-18 13 T962-WH-18
INJECTOR BRAKE 6 55 T956-GY-18 T956-GY-18 6 T956-GY-18 616-BU 616-BU 1 616-BU ATCH AF 170-9295 G-1 (NOTE E)
BOOM LAMP
AG 201-1283 C-11
L60

INJECTOR RETURN 5 67 T961-GN-18 T961-GN-18 14 T961-GN-18 200-BK-18 322-GY 200-BK 2 200-BK 153-2521
C ATCH L1
INJECTOR BRAKE 5 54 T955-GN-18 T955-GN-18 5 T955-GN-18 616-BU 607-PK AH 188-9865 C-10
TRAVEL V VALVE CONT V
INJECTOR RETURN 4 47 T960-BU-18 T960-BU-18 15 T960-BU-18 1 M740-PK-18 M740-PK-18 322-GY 168-RD-10 AJ 197-4411 D-8
STRAIGHT SOL L1
INJECTOR BRAKE 4 39 T954-GY-18 T954-GY-18 4 T954-GY-18 2 235-BK-18 235-BK-18 4 +B 1 C987-RD-14 L43 607-PK 325-PK-18

K849-YL-18

K849-YL-18
121-1491 L48 AL 193-3402 G-8 (NOTE G)
INJECTOR RETURN 3 46 T959-BR-18 T959-BR-18 16 T959-BR-18 K906-GN-18 5 +B 13 C987-RD-14 C987-RD-14 168-RD-10 200-BK AM 204-1816 G-5
C L44 C X X AN
INJECTOR BRAKE 3 38 T953-BU-18 T953-BU-18 3 T953-BU-18 763-BU-18 6 INTER LOCK 53 151-GN 151-GN 325-PK-18 200-BK
K849-YL-18

K849-YL-18
235-BK-18
200-BK-18

SWING ATCH R AN 193-3388 C-2 (NOTE L)

INJECTOR RETURN 2 45 T958-YL-18 T958-YL-18 17 T958-YL-18 235-BK-18 A588-GN 11 KEY SW 23 308-YL 308-YL L973-GN L973-GN 1 L973-GN 1 200-BK
954-GN

2 FINE SWING SOL

BRAKE SOL ATCH AS 204-1919 D-4
INJECTOR BRAKE 2 37 T952-BR-18 T952-BR-18 2 T952-BR-18 121-1491 1 K906-GN-18 200-BK-18 15 4 308-YL 200-BK-18 200-BK 2 200-BK 2 107-7056 200-BK-10 616-BU
BOOM LAMP AT 204-1920 D-4
INJECTOR RETURN 1 44 T957-PU-18 T957-PU-18 18 T957-PU-18 17 9 308-YL 200-BK 153-2521
INJECTOR BRAKE 1 36 T951-YL-18 T951-YL-18 1 T951-YL-18 C 20 10 308-YL AU 204-1923 D-4

200-BK
200-BK
200-BK
607-PK
322-GY
P
BRAKE RETURN 6 66 T950-GN-18 T950-GN-18 7 TRAVEL 2 235-BK-18 21 19 AV ATCH 200-BK 200-BK HORN AV 213-0604 G-7 (NOTE K)
C BRAKE RETURN 5 65 T949-BU-18 T949-BU-18 8
SPEED SOL
121-1491 1 763-BU-18 24 20 K849-YL-18 1
HAMMER
PRESS. SW 200-BK 322-GY
7Y-3919
AW 204-1954 G-7 (NOTE K) C
BRAKE RETURN 4 29 T948-BR-18 T948-BR-18 9 32 5 235-BK-18 2 167-3466 200-BK
T951-YL-18
T957-PU-18

T952-BR-18
T958-YL-18

T953-BU-18
T959-BR-18

T954-GY-18
T960-BU-18

T955-GN-18
T961-GN-18

T956-GY-18
T962-WH-18

AX 204-1629 G-10
BRAKE RETURN 3 28 T947-YL-18 T947-YL-18 10 C K858-YL-18 9 ATCH STEM3 CONT PRV(A) 6 (NOTE K) 200-BK 200-BK-10 C P 200-BK
HYD LOCK HORN AY 204-1634 G-10
BRAKE RETURN 2 21 T946-PU-18 T946-PU-18 11 1 A588-GN K857-WH-18 18 ATCH STEM2 CONT PRV(A) 7 200-BK-18 2 200-BK
SOL C 7Y-3920 BA 197-4420 G-4
BRAKE RETURN 1 20 T945-GY-18 T945-GY-18 12 121-1491 2 200-BK-18 K856-PU-18 28 ATCH STEM1 CONT PRV(A) 8 K849-YL-18 1 322-GY
1 K868-BR-18 SOL GND2 16 T714-BU-18 AV CHASSIS 322-GY
WIRE AS.
39 ATCH

325-PK-18

168-RD-10
200-BK-10
L46 L46 P WA 167-3618 G-8
OIL PRESSURE 24 994-GY-18 994-GY-18 C WH SENSOR SIGNAL OIL K862-GY-18 19 ATCH STEM3 CONT PRV(B) 51 L49 T716-PK-18 T716-PK-18 1 THUMB(CLOSE) SOL
OIL PRESSURE 42 G827-BU-18 G827-BU-18 B BK SENSOR COMMON PRESSURE K869-BU-18 K869-BU-18 K861-GN-18 29 ATCH STEM2 CONT PRV(B) 52 200-BK-18 200-BK-18 2 121-1491 WC 224-2859 H-9
197-8394 AH AH AH AH AH AH ATCH STEM 4 V (NOTE K)
OIL PRESSURE 41 G826-BR-18 G826-BR-18 A OR +5V K869-BU-18 K860-BU-18 8 ATCH STEM1 CONT PRV(B) 17 235-BK-18 WE 167-3619 H-8
CONT SOL(A) C
L23

4 G829-GN-18 111-9916 2 K869-BU-18 K869-BU-18 40 SOL GND3 18 WF 111-4829 G-8

1
2

1
2

1
2

1
2

1
2

1
2

6 G829-GN-18 (NOTE B) 1 K859-BR-18 K859-BR-18 30 ATCH STEM4 CONT PRV(A) 26 AV 607-PK CHASSIS WG 163-6758 H-8
ATCH LAMP
7 G829-GN-18 27 27 T714-BU-18 1 THUMB(OPEN) SOL C C 200-BK 153-2523 WH 132-1827 A-4
BOOST PRESS 3 G829-GN-18 G829-GN-18 B YL SENSOR COMMON V 31 RS422 RX+ 3 200-BK-18 2 121-1491
ATMOSPHERIC ATCH STEM 4 CONN 33 CONN 34 CABLE AS.

2
1
ATMOSPHERIC PRESSURE (NOTE K)
14 A747-GY-18 A747-GY-18 C GN SENSOR SIGNAL PRESSURE CONT SOL(B) 1 K863-OR-18 K863-OR-18 10 ATCH STEM4 CONT PRV(B) RS422 RX- 15
BOOST PRESS 2 G828-WH-18 G828-WH-18 A OR 197-8393 111-9916 RS422 TX+ 200-BK-18 Y Y CA 186-4708 I-12
+5V INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR 2 K869-BU-18 42 24
(NOTE B) CC 170-6929 I-12
8 G828-WH-18 SOL 1 SOL 2 SOL 3 SOL 4 SOL 5 SOL 6 43 RS422 TX- 25 200-BK-18

325-PK-18

168-RD-10
200-BK-10
10 G828-WH-18 34 SNSR GND 28 CE 204-1601 I-12
11 44 ATCH STEM1 NEUTRAL 31 V CF 193-3377 I-12 (NOTE A)
ATCH
13 G829-GN-18 B YL SENSOR COMMON AL V 49 ATCH STEM2 NEUTRAL 32 K864-PK-18 1 RELIEF SOL 1 CG 170-6929 I-12 (NOTE A)
FUEL ATCH HAMMER ATCH SEPARATE 112-0090
15 G828-WH-18 A OR +5V PRESSURE 1 K849-YL-18 1 K855-PK-18 K855-PK-18 7 SEPARATE VALVE PRV RS232 RX 34 K870-GN-18 2 CH 193-3515 I-12 (NOTE A)
197-8394 PRESS. SW VALVE SOL L22 (NOTE J)
FUEL PRESSURE 16 C991-PK-18 C991-PK-18 C GN SENSOR SIGNAL 2 235-BK-18 2 K867-YL-18 52 RS232 TX 35
308-YL
308-YL
308-YL

167-3466 111-9916 CJ 197-4353 G-8

17 (NOTE G) (NOTE B) 53 ATCH STEM3 NEUTRAL 41 CK 213-0562 G-8
19 51 ATCH STEM4 NEUTRAL 42 V 200-BK-10 200-BK-10
ATCH RELIEF CL 197-4304 H-12
25 G829-GN-18 B BK SENSOR COMMON K867-YL-18 50 RS232 GND 44 K876-BR-18 1 CHECK SOL 1 200-BK-18
HEUI RAIL ATCH HAMMER SOL AL 201-9367 CM 213-0561 G-8
L46

26 G828-WH-18 A OR +5V PRESSURE K867-YL-18 K867-YL-18 38 PRV RETURN(1) MASK ENABLE 54 235-BK-18 2
121-6303 (NOTE J)

L18
HEUI RAIL PRESSURE 27 G849-BR-18 G849-BR-18 C WH SENSOR SIGNAL (NOTE G) 1 954-GN K853-GY-18 E470-BR-18 35 NEG CONT PRESS SNSR1 29
L47

30 2 200-BK-18 K854-OR-18 E471-BU-18 45 NEG CONT PRESS SNSR2 30

L45 V SYMBOL DESCRIPTION
31 G828-WH-18 A OR +5V TURBO E470-BR-18 K853-GY-18 47 PUMP1 F1 F CONT PRV GND 2 235-BK-14 COLOR ABBREVIATIONS
K858-YL-18
K869-BU-18
K862-GY-18
K861-GN-18
K857-WH-18
K856-PU-18
K868-BR-18
K860-BU-18
K869-BU-18
K869-BU-18

OUTLET ATCH STEM 3 ATCH STEM 3 ATCH SQUEEZE

L45

BOOST PRESSURE 40 A746-PK-18 A746-PK-18 C GN SENSOR SIGNAL E471-BU-18 K854-OR-18 48 PUMP2 F1 F CONT PRV GND 14 235-BK-14 308-YL A YL-18 +B
PRESSURE CONT SOL(B) CONT SOL(A) PRESS. SENSOR CIRCUIT CONNECTED
43 G829-GN-18 B YL SENSOR COMMON 308-YL E469-YL-18 25 TOOL PRESS SNSR 36 235-BK-14 M906-BU-18 C BR-18 SIGNAL
51
210-1747 111-9916
(NOTE J)
111-9916
(NOTE J) V K866-WH-18 1 1WAY/2WAY CONT SOL 37 235-BK-14 235-BK-18 B BK-18 GROUND
157-3128
(NOTE J)
ABBREV COLOR

A768-BU-18
A769-GY-18
K904-GN-18

T967-YL-18

M738-OR-18
M737-WH-18
M739-YL-18
A499-BU-18
780-PU-18
491-PK-18
487-OR-18

496-WH-18
321-BR-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
495-GN-18
325-PK-18

L976-GN-18
CIRCUIT NOT CONNECTED
OIL TEMP 33 K882-BU-18 K882-BU-18 2 YL SENSOR SIGNAL SIGNAL BR-18 C E469-YL-18 K876-BR-18 2 RELIEF CHECK V1 38 235-BK-18 DIODE RD RED

200-BK

147-PU
OIL TEMP

325-PK-18
365-YL-18

168-RD-18
235-BK-18
235-BK-14

52 G833-PK-18 1 GN SENSOR COMMON 204-0320 V V +B YL-18 A 308-YL K877-BU-18 3 RELIEF CHECK V2 39 197-4385 ELECTRICAL CONNECTION TO
53 K862-GY-18 1 1 K858-YL-18 GROUND BK-18 B 235-BK-18 K864-PK-18 12 ATCH1 RLF PRV 40 V
ATCH MACHINE STRUCTURE WH WHITE
B OIL TEMP 34 E795-YL-18 E795-YL-18 2 YL SENSOR SIGNAL OIL TEMP K869-BU-18 2 2 K869-BU-18 M906-BU-18 16 STEM1(SQUEEZE) PRESS SNSR RIGHT JOYSTICK 12 235-BK-18 K865-PU-18 1 RELIEF SOL 2
112-0090 Y INTERNAL ELECTRICAL CONNECTION OR ORANGE B
56 G833-PK-18 1 GN SENSOR COMMON 204-0320 ATCH TOOL K865-PU-18 22 ATCH2 RELIEF PRV RIGHT JOYSTICK 11 K843-GN-18 K843-GN-18 L21 K870-GN-18 2 TO SURFACE OF COMPONENT
PRESS. SENSOR (NOTE J) Y Y
OIL TEMP 18 G833-PK-18 G833-PK-18 K869-BU-18 157-3182 K870-GN-18 41 SOL GND4 LEFT JOYSTICK 21 K844-GY-18 K844-GY-18 YL YELLOW

323-WH-10
200-BK-10
AJ CONNECTOR
69 G833-PK-18 (NOTE B) E474-OR-18 26 ATCH STEM2 MODULATION LEFT JOYSTICK 22 K848-WH-18 K848-WH-18
PK PINK

2
1
L24

1
2
70 G833-PK-18 2 YL SENSOR COMMON ENGINE E473-GY-18 36 ATCH STEM1 MODULATION 45 E474-OR-18 V
COOLANT TEMP ATCH RELIEF

L976-GN-18
L976-GN-18
L976-GN-18

L976-GN-18
ATCH STEM 2 ATCH STEM 2 CHASSIS AC AA L# CIRCUIT GROUPING DESIGNATION
COOLANT TEMP 32 995-BU-18 995-BU-18 1 GN SENSOR SIGNAL 274-7396 E476-PU-18 37 ATCH STEM4 MODULATION 46 E473-GY-18 K877-BU-18 1 CHECK SOL 2 BK BLACK

168-RD-18

365-YL-18

200-BK-18

365-YL-18

329-YL-18

329-YL-18
329-YL-18
168-RD-18
168-RD-18

168-RD-18
168-RD-18
168-RD-10
CONT SOL(B) CONT SOL(A) 201-9367
E475-PK-18 46 ATCH STEM3 MODULATION 47 E476-PU-18 235-BK-18 2

L976-GN-18
111-9916 111-9916

325-PK-18
365-YL-18

168-RD-18
(NOTE J) ATCH WIRE, CABLE, COMPONENT GY GRAY
57 G833-PK-18 2 YL SENSOR COMMON INTAKE AIR TEMP (NOTE J) (NOTE J) E472-GN-18 54 12V SPLY 48 E475-PK-18
INTAKE AIR TEMP 35 C967-BU-18 C967-BU-18 1 GN SENSOR SIGNAL 274-7395 K849-YL-18 13 ATCH STEM1 49 E472-GN-18 Y
K867-YL-18
K867-YL-18

K849-YL-18

PU PURPLE
235-BK-18
235-BK-18
235-BK-18
235-BK-14

V V V CIRCUIT CONNECTED
K852-GN-18 14 ATCH STEM4 50
RUN 49 E963-BK-18 E963-BK-18 1 GN S/T - DUAL CAM K861-GN-18 1 1 K857-WH-18 K851-BU-18 23 ATCH STEM3 CDL(+) 33 893-GN-18 K866-WH-18 1 ATCH 1WAY/2WAY BR BROWN
SPEED/TIMING CONT SOL BLADE, SPADE, RING OR SCREW
RUN 48 E964-WH-18 E964-WH-18 2 YL S/T + (RUN) 236-6221 K868-BR-18 2 2 K868-BR-18 K850-BR-18 33 ATCH STEM2 CDL(-) 43 892-BR-18 235-BK-18 2 201-9367 A768-BU-18 TERMINAL
CRANK 59 E965-BU-18 K849-YL-18 L23 (NOTE J) A769-GY-18 Y GN GREEN
CRANK 58 E966-YL-18 E965-BU-18 1 GN S/T - DUAL CAM K852-GN-18 235-BK-18 K904-GN-18 SPLICE
SPEED/TIMING ATCH STEM 1 ATCH STEM 1 Y Y
BU BLUE
TDC PROBE 22 G856-WH-18 E966-YL-18 2 YL S/T + K851-BU-18 A768-BU-18 147-PU
K868-BR-18
K860-BU-18

(CRANK) 236-6221 CONT SOL(B) CONT SOL(A)

TDC PROBE 23 G857-YL-18 111-9916 111-9916 K850-BR-18 A769-GY-18 235-BK-18 T967-YL-18 323-WH-10 + -
CONN HEP 61 G854-PK-18 G856-WH-18 1 GN TDC + (NOTE J) (NOTE J) 308-YL K904-GN-18 780-PU-18 AC AC AA AA WIRE GROUP COLOR DESCRIPTIONS
TDC PROBE L20
CONN HEP 62 G855-PU-18 G857-YL-18 2 YL TDC - 235-BK-14 M906-BU-18 147-PU 200-BK
K849-YL-18

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
235-BK-18
235-BK-18

235-BK-18
235-BK-18

1 APC 63 E798-PK-18 V V 235-BK-18 K864-PK-18 T967-YL-18 491-PK-18 ATCH ATCH ATCH ATCH ATCH
L22 REFUELING REFUELING REFUELING REFUELING REFUELING ATCH WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
1 APC 64 E797-WH-18 G854-PK-18 1 GN IAPCV CONNECTOR K860-BU-18 1 1 K856-PU-18 K876-BR-18 780-PU-18 235-BK-18 487-OR-18 STOP SW(NC) START SW(NO) START RELAY STOP RELAY POWER RELAY REFUELING PUMP VOLTAGE CONVERTER OUTPUT CIRCUIT.
DIGITAL RETURN 5 998-BR-18 G855-PU-18 2 YL COMMON HEP K868-BR-18 2 2 K868-BR-18 308-YL 308-YL K870-GN-18 200-BK M738-OR-18 9X-4184 6T-9442 149-5050 149-5050 165-4026 123-3929
OIL GRADE CODE 1 50 H477-YL-18 308-YL 308-YL K870-GN-18 491-PK-18 M737-WH-18 STARTING CIRCUIT.
OIL GRADE CODE 2 60 H478-BU-18 K868-BR-18 K870-GN-18 487-OR-18 235-BK-18 M739-YL-18 GROUND CIRCUIT.
AG E798-PK-18 1 IAP CONT K868-BR-18 K870-GN-18 M738-OR-18 235-BK-18
VALVE L21 AJ STARTING AID CIRCUIT.
E797-WH-18 2 K868-BR-18 235-BK-18 235-BK-18 K865-PU-18 M737-WH-18 235-BK-18
BK-18 A K860-BU-18 235-BK-18 K877-BU-18 M739-YL-18 HYD TANK 2 235-BK-18 235-BK-18 235-BK-18 CAT DATA LINK.
PRESS. SW
998-BR-18 C BK-18 B 235-BK-18 K866-WH-18 235-BK-18 (NOTE B) 1 A499-BU-18 A499-BU-18 235-BK-18 UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAGE. ENGINE CONTROL CIRCUIT.
H477-YL-18 A C 496-WH-18 235-BK-18 ENGINE PUMP CONTROL CIRCUIT.
H478-BU-18 B 235-BK-18 235-BK-18 321-BR-18 235-BK-18 WIRE PAIRS OF 892-BR & 893-GN, G856-WH & G857-YL,
V 235-BK-18 235-BK-18 235-BK-18 235-BK-18 E965-BU & E966-YL, E963-BK & E964-WH MUST BE VALVE CONTROL CIRCUIT.
ATCH NEGATIVE +B YL-18 A 308-YL E470-BR-18 E470-BR-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 AJ 235-BK-18 TWISTED AT LEAST 1 TURN PER 25mm. HEATER AND AIR CONDITIONER CIRCUIT.
CONT PRESS. HYD OIL
SENSOR 1 GROUND BK-18 B 235-BK-18 308-YL 308-YL 235-BK-18 235-BK-18 235-BK-18 235-BK-18 2 235-BK-18 A499-BU-18 WIPER/WASHER CIRCUIT.
LEVEL SW
157-3128 SIGNAL BR-18 C E470-BR-18 235-BK-18 308-YL 170-9376 1 496-WH-18 496-WH-18
(NOTE B) 235-BK-18 308-YL 308-YL K849-YL-18 K849-YL-18 321-BR-18 NOTE A: USE WITH COLD WEATHER.
A V
235-BK-18
235-BK-18
308-YL
E471-BU-18
E470-BR-18
E471-BU-18
L45 AJ AJ NOTE B: NOT USED ON THIS VEHICLE. A
POWER SHIFT NOTE C: NOT USED WITH HEATER UNIT.
ATCH NEGATIVE +B YL-18 A 308-YL 308-YL K853-GY-18 K853-GY-18 CONT SOL 1 A768-BU-18 ATCH 1 321-BR-18 FUEL LEVEL
CONT PRESS. 111-9916 TRAVEL ALARM SENSOR NOTE D: USE WITH 12V 7A X 2 CONVERTER.
SENSOR 2 GROUND BK-18 B 235-BK-18 E471-BU-18 K854-OR-18 K854-OR-18 2 A769-GY-18 3E-7738 2 235-BK-18 163-6700 NOTE E: USE WITH CAB GUARD.
157-3128 SIGNAL BR-18 C E471-BU-18 K853-GY-18 235-BK-18 235-BK-18 A768-BU-18 NOTE F: USE WITH CONFIG. 3,14.
(NOTE B) K867-YL-18 K867-YL-18 K867-YL-18 147-PU A769-GY-18 AJ AJ
AJ HYD OIL NOTE G: USE WITH CONFIG. 3.
K854-OR-18 K867-YL-18 K867-YL-18 K904-GN-18 487-OR-18 487-OR-18 2 SIGNAL
FILTER SW
YL 1 495-GN-18 NOTE H: USE WITH CONFIG. 5.
V K867-YL-18 SIGNAL BR-18 C K904-GN-18 +B YL-18 A 147-PU 147-PU 491-PK-18 235-BK-18 1 GROUND BK 2 235-BK-18
L20 L20 173-3518 NOTE J: USE WITH CONFIG. 14.
ATCH PUMP 1 1 K853-GY-18 K867-YL-18 +B YL-18 A 147-PU SIGNAL BR-18 C T967-YL-18 T967-YL-18 235-BK-18
FLOW CONT SOL
171-0114 2 K867-YL-18 K867-YL-18 GROUND BK-18 B 235-BK-18 GROUND BK-18 B 235-BK-18 235-BK-18 AE AJ AE NOTE
NOTE
K:
L:
USE
USE
WITH
WITH
CONFIG. 15.
SHORT BOOM.
THIS SCHEMATIC IS FOR THE 330C EXCAVATOR ELECTRICAL SYSTEM
(NOTE B) K867-YL-18 AJ 780-PU-18 1 M738-OR-18 M738-OR-18 M738-OR-18 B 235-BK-18
K867-YL-18 PUMP DISCHARGE
PRESS. SENSOR 1
235-BK-18 200-BK 2 M739-YL-18 M739-YL-18
L19
M737-WH-18 A
L19 HYD OIL
TEMP SENDER
WH WH AJ MEDIA NUMBER: KENR8256-02
PUMP DISCHARGE M737-WH-18 M739-YL-18 C 491-PK-18 325-PK-18 1
157-3182 4I-5394
V PRESS. SENSOR 2
157-3182
ATCH
PRIMARY CONN 20
AJ
T
AJ 2 SCHEMATIC PART NUMBER: 204-1859, CHANGE: 02, VERSION: HE
ATCH PUMP 2 1 K854-OR-18 AJ ATCH AE ATCH
FLOW CONT SOL ATCH QUICK
NFC SOL FLOW LIMIT SOL REFUELING SW Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
171-0114 2 K867-YL-18
COUPLER SOL
1 780-PU-18 171-0114 171-0188 2 M739-YL-18 235-BK-18 5C-6108 in neutral and with parking brake set.
(NOTE B) 2 200-BK (NOTE B) (NOTE F) 1 M737-WH-18
152-8346
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

12 11 10 9 8 7 6 5 4 3 2 1
 RENR5437-04
March 2017
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

4 MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT

10
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
Component Location COMPENSATED)

Part Machine Schematic VALVE ENVELOPES VALVES VALVE PORTS

Description
Number Location Location
Accumulator Gp 145-5106 29 B-5
Cooler As - Oil 204-0971 47 A-6

12 21 27 8 Cylinder Gp - Boom
Cylinder Gp - Bucket
191-5548
177-2465
8
7
E-3
E-3
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES CHECK VALVES

Cylinder Gp - Stick 191-5551 4 E-7
47 Filter Gp - Drain
Filter Gp - Pilot
126-2075
158-8987
38
40
A-4
A-3
AB A B

P T P T
BASIC SPRING SHUTTLE PILOT
Filter Gp - Return 188-4140 48 A-5 NORMAL POSITION SHIFTED POSITION INFINITE POSITION

7 Manifold Gp - Pilot Oil 215-5037 37 A-5

SYMBOL LOADED CONTROLLED

38 Motor Gp - Fan (Hydraulic Oil Cooler)

Motor Gp - Swing
191-5611
200-3373
52
1
A-6
E-6
FLUID STORAGE RESERVOIRS

Motor Gp - Travel (Left) 271-6376 2 E-5

Motor Gp - Travel (Right) 271-6376 3 E-4
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Pump Gp 250-2564 53 A-2

14
Pump Gp - Drive (View from Shaft End)
Pump Gp - Gear (Fan Motor)
191-5612
194-8384
35
50
A-3
B-3 330C Excavator MEASUREMENT ROTATING SHAFTS

35 Switch As - Pressure 1
Switch As - Pressure 2
167-3466
167-3466
14
28
C-7
B-7
Hydraulic System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Swivel Gp 159-7841 9 D-4
Tank Gp - Hydraulic 192-6944 49 A-4 COMBINATION CONTROLS
Valve Gp - Attachment Control
Valve Gp - Boom Drift Reduction
259-7378
264-9963
21
13
C-3
D-2
CYA1-UP
28 Valve Gp - Bypass Check
Valve Gp - Main Control
190-7745
258-0290
44
12
A-6
C-4
HAA1-UP
53 Valve Gp - Main Relief 173-3536 27 C-4
MCA1-UP SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT

Valve Gp - Pilot Control (Boom and Bucket) 206-3303 26 C-7 JAB1-UP MANUAL CONTROL SYMBOLS
Valve Gp - Pilot Control (Swing and Stick) 206-3304 25 C-7
Valve Gp - Pilot Control (Travel) 158-8250 10 D-7 KDD1-UP
Valve Gp - Pilot Relief
Valve Gp - Reducing (Boom/Swing Priority Mode)
105-1321
232-4102
39
30
A-4
B-4
GAG1-UP PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

GKX1-UP
5 49 Valve Gp - Relief (Fan Pump)
Valve Gp - Solenoid (Hydraulic Activation)
200-3312
121-1491
51
34
B-3
A-5
DKY1-UP
RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

Valve Gp - Stick Drift Reduction 264-9962 11 D-5

Valve Gp - Swing Parking Brake Solenoid 121-1491 32 A-5
Valve Gp - Travel Brake (Left) 204-2819 5 E-5
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

9 Valve Gp - Travel Brake (Right)

Valve Gp - Travel Speed Solenoid
204-2819
121-1491
6
36
D-4
A-5
SUPPLY PRESSURE

2 Always check component part numbers with Parts Manual for your specific machine.
ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

29 1
37 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

48 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

40 FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
INFINITE
POSITIONING 3 POSITION 2 POSITION

6 3 UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

MACHINE COMPONENT LOCATIONS © 2017 Caterpillar, All Rights Reserved Printed in U.S.A.

ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)
27
G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

(Dimensions: 39 inches x 28 inches)

RENR5437-04
ATTACHMENT RIGHT TRAVEL PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH
CONTROL VALVE CONTROL LEFT TRAVEL
36 BUCKET CONTROL VALVE CONTROL VALVE SWING CONTROL
VALVE VALVE ELECTRICAL SYMBOLS (ELECTRICAL)

BOOM I CONTROL STICK I CONTROL

VALVE VALVE
T
STICK II CONTROL BOOM II CONTROL
32 VALVE VALVE PRESSURE
SWITCH
TEMPERATURE
SWITCH
LEVEL
SWITCH
FLOW
SWITCH

WIRE NUMBER IDENTIFICATION CODES

44 ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

34 CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS “AG”
WIRE

30 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE

IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)

IDENTIFICATION

PILOT OIL MANIFOLD MAIN CONTROL VALVE

 7 6 5 4 3 2 1

(2) MOTOR GP
(1) MOTOR GP (3) MOTOR GP
TRAVEL (LEFT)
SWING TRAVEL (RIGHT)
271-6376 X X
200-3373 271-6376
T2 T2

T1 T1

E E
(4) CYLINDER GP
PR
STICK D
191-5551
(7) CYLINDER GP
(8) CYLINDER GP
(5) VALVE GP BUCKET
C BOOM
TRAVEL BRAKE 177-2465 191-5548
(LEFT)
204-2819

A B

A B B A (6) VALVE GP
TRAVEL BRAKE
(RIGHT)
204-2819
(9) SWIVEL GP (13) VALVE GP
159-7841 BOOM DRIFT REDUCTION
D 264-9963 D

(10) VALVE GP
PILOT CONTROL (21) VALVE GP
(22) VALVE GP
(TRAVEL) ATTACHMENT CONTROL BP2 BPi
VALVE GP SPi SP2 (11) VALVE GP BUCKET
TP
158-8250 259-7378
TT
BOOM II STICK DRIFT CONTROL
TRAVEL(L) TRAVEL(R) CONTROL REDUCTION (12) VALVE GP BP3
SDr
264-9962 MAIN CONTROL BDr
SP3
SP1 ST aL3 BL2 AL2 BL1 aL1 Di4 Pi4
258-0290 aR1 BR1 AR1 aR2 BR2 AR2 aR3 BR3 AR3 aR4 Pi1 AR4 BP1 BT AR5 aR5 R3
T AL4 aL4 BL3 R2 AL3 aL2 AL1 BR4 R1 BR5
(LOWER)
(REV)
(RAISE) (IN) VALVE GP (L) (REV) VALVE GP
SWING LEFT TRAVEL (CLOSE) VALVE GP
BACK FWD FWD BACK
CONTROL CONTROL BOOM I
T1 T5 T2 T4 T6 T3
CONTROL
VALVE GP (IN) VALVE GP
(14) SWITCH AS RIGHT TRAVEL STICK II
PRESSURE 1 CONTROL CONTROL
167-3466

C C

(27) VALVE GP
MAIN
(Dimensions: 39 inches x 28 inches)

JLP JRP RELIEF

JLT JRT 173-3536
VALVE GP
RENR5437-04

STICK I
CONTROL
OUT IN R L CLOSE DOWN UP
JL1 JL3 JL2 JL4 JR2 OPEN JR3 JR1 (OUT) (R) (FWD) (FWD) (OPEN) (RAISE) (OUT) HR
JR4
HL bL4 Di2 Pi2 bL3 Pi3Di3 bL2 bL1 DST PL PR bR1 bR2 bR3 bR4 Di1 bR5

A1 A2 A3 A4 A5 A6 A7 A8

B1 B2 B3 B4 C B5 B6 B7 B8

B B
A2 B1 A1 A4 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
(50) PUMP GP
30 Page,

S4 PILOT PUMP OUTPUT

(32) VALVE GP (51) VALVE GP GEAR (FAN DRIVE PUMP OUTPUT
HEAVY LIFT CONTROL CIRCUIT
SWING PARKING RELIEF (FAN MOTOR) SHUTTLE VALVE CONTROL CIRCUIT
B2
BRAKE SOLENOID PUMP) 194-8384
LEFT & RIGHT MAIN PUMP POWER SHIFT CIRCUIT
NEGATIVE FLOW CONTROL CIRCUIT

121-1491 P2 P1 200-3312 SUPPLY LINE

STICK CYLINDER CONTROL CIRCUIT
LEFT TRAVEL MOTOR CONTROL CIRCUIT
(28) SWITCH AS (36) VALVE GP PUMP GP ATTACHMENT CONTROL CIRCUIT

(25) VALVE GP PRESSURE 2 (26) VALVE GP M4 VALVE GP SWING MOTOR CONTROL CIRCUIT

TRAVEL SPEED R3 PILOT R1 A3 DRAIN / RETURN LINE

PILOT CONTROL 167-3466 P1 P2 Pi1 Pi2 PSA1 PSA2 (30) VALVE GP POWER SHIFT SWING BRAKE CONTROL CIRCUIT

PILOT CONTROL SOLENOID PAC (35) PUMP GP PROPORTIONAL

IDLER PUMP OUTPUT

(SWING AND STICK) (BOOM AND BUCKET) REDUCING (BOOM/ DRIVE

TRAVEL SPEED CONTROL CIRCUIT
121-1491 REDUCING
BUCKET CYLINDER CONTROL CIRCUIT
206-3304 206-3303 SWING PRIORITY MODE 191-5612 X2
RIGHT TRAVEL MOTOR CONTROL CIRCUIT
BOOM CYLINDER CONTROL CIRCUIT
(37) MANIFOLD GP
232-4102
PILOT OIL (29) ACCUMULATOR GP X3
SENSOR AS
215-5037 145-5106 (40) FILTER GP PRESSURE
M2 LINE PATTERNS
(44) VALVE GP B A (39) VALVE GP PILOT A2 (DRIVE PUMP)
S Pressure Line
BYPASS CHECK C PILOT RELIEF 158-8987 J2
Pilot / Load Sensing Pressure
190-7745 G 105-1321 (53) PUMP GP
Drain / Return Lines
D 250-2564
DR1 DR2 DR3 DR4 DR5 DR6 TOUT PIN
Component Group
(47) COOLER AS R4
M1
OIL F E CALLOUTS
VALVE GP IN
A1
SENSOR AS
A 204-0971 SLOW RETURN OUT 41
J1 PRESSURE YY Taps (Pressure, Sampling, Sensor - by letter) A
T
CHECK PUMP GP
M3
(IDLER PUMP) Callout Number
(Machine Location from (52) VALVE GP - CONTROL
Component
Name
Component LocationsTable)
138-1234 Part Number

IDLER
(34) VALVE GP X1
(48) FILTER GP SOLENOID
(52) MOTOR GP R2
RETURN THIS SCHEMATIC IS FOR THE 330C EXCAVATOR HYDRAULIC SYSTEM
FAN (HYDRAULIC (HYDRAULIC ACTIVATION)
188-4140 121-1491 MEDIA NUMBER: RENR5437-04
OIL COOLER)
191-5611 (49) TANK GP (38) FILTER GP SCHEMATIC PART NUMBER: 190-7786, CHANGE: 10, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
HYDRAULIC DRAIN in neutral and with parking brake set.
192-6944 126-2075 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

7 6 5 4 3 2 1