EXHAUST ADAPTER (90 HP Up to SN 029194, 115 HP Up to SN 032266)

5
EPC3488
Ref P/N Name of Part Qty
1 5036610 HOLDER, ENGINE 1
2 5030442 *WASHER (18.5X28X2.6mm) 1
10
A
3 5036699 *PLUG A 1
4
5
5033841
5034757
UNION, WATER RETURN
GASKET, ENGINE HOLDER
1
1
11
6 5033587 BOLT (8X70mm) 4
7 5035665 BOLT (8X40mm) 4 13 4
8 5030515 PIN 2
31 15
9 5030541 O RING 1
14 9
10 5033611 SEAL, OIL A 2
1
16
11 5033613 SEAL, OIL A 1
12 5030990 BOLT 1
13 5034127 BOLT 1 12
14 5033591 WASHER (8.5X19X2.3mm) 1

6
15 5033596 WASHER 1
16
17
5033288
5036553
PIN
BOLT, UPPER MOUNT
3
2
7
18 5033561 MOUNT, UPPER 2
18 30 8
19
20
5030419
5036612
NUT
WASHER (12.5X24X2.5mm)
2
2 22 28 23
21 5036480 WASHER (12X22X3.0mm) 2
21 19 29
22 5033842 MOUNT, UPPER THRUST REVERSE 2
23 5033562 COVER, UPPER MOUNT 2
24 5034787 BOLT (10X45mm) 4
25 5031221 NUT 2 20
27
28
5033597
5034630
WASHER (12.5X22X2.5mm)
BEARING, Clutch shaft A
2
1
27 17
29 5034631 SEAL, Clutch shaft A 1
30 5035662 CIRCLIP 1
23
31 5034601 PLUG, Clutch shaft 1
25

90–115 4-STROKE
A Included in P/N 5036610 24

21
EXHAUST ADAPTER (90 HP SN 029195 & Later, 115 HP SN 032267 & Later)
EPC4244
21
Ref P/N Name of Part Qty
19 1 5037204 HOLDER, ENGINE 1
2 5030442 *WASHER (18.5X28X2.6mm) A 1
3 5036699 *PLUG A 1
20 4 5033841 UNION, WATER RETURN 1
5
5 5037205 GASKET, ENGINE HOLDER 1
6 5033587 BOLT (8X70mm) 4
7 5035665 BOLT (8X40mm) 4
10 4 8 5030515 PIN 2
13 9 5030541 O RING 1
11 10 5033611 SEAL, OIL A 2
14 9
1 18 11 5033613 SEAL, OIL A 1
12 5030990 BOLT 1
12 13 5030043 BOLT 1
14 5036539 WASHER 1
15 15 5033288 PIN 3
6 16 5034630 BEARING, Clutch shaft A 1
17 5034631 SEAL, Clutch shaft A 1
7 32 18 5034601 PLUG, Clutch shaft 1
16 8 19 5037206 COVER, Mount case 1
17 20 5037207 GASKET, Mount case cover 1
2 3 21 5037208 BOLT 4
22 5037209 PLATE, Upper mount 1
23 5037210 BOLT, UPPER MOUNT 2
24 5037211 MOUNT, UPPER 2
27 25 5031221 NUT 2
29 24 26 25 26 5036613 WASHER 2
22 27 5037212 MOUNT, UPPER THRUST 1
28 28 5037213 COVER, UPPER MOUNT 2
23 29 5034787 BOLT 4
30 31 30 5031221 NUT 2
31 5036480 WASHER (12.5X22X3.0mm) 2
32 5035662 CIRCLIP 1
A Included in P/N 5037204

EXHAUST HOUSING
EPC3491
Ref P/N Name of Part Qty

2 1 1 5037214 HOUSING - 20 in. New 1

3 1
2
5035962
5035792
HOUSING - 25 in.
BOLT, (10X45mm)
1
8
12 3 5030511 PIN 2
11 4 5033625 CIRCLIP - 25 in. Models 1
98 5
6
5033850
5030409
BUSHING, DRIVESHAFT - 25 in. Models
SCREW, (6X10mm)
1
2
15 14 7 5033157 LEAD, Bracket to housing A 1
7 5030822 LEAD, Bracket to housing B 1
8 5030885 DAMPER, Reverse stop 2
9 5033844 MOUNT, LOWER 2
18 17
10 5033583 BOLT, (12X231mm) 2
16 11 5031221 NUT 2

13 4 12 5036602 WASHER, (12.2X40X3mm) 2

7 13 5036613 WASHER, (12.5X22X2.5mm) 2
5 14
15
5033843
5033563
MOUNT, LOWER THRUST
BRACKET
1
1

10 6 16 5033564 COVER, LOWER MOUNT 2

17 5035792 BOLT, (10X45mm) 6
18 5036603 WASHER, (12.5X30X2.5mm) 2
A 90 HP, Up to SN 029194 – 115 HP, Up to SN 032267
B 90 HP, SN 029195 & Up – 115 HP, SN 032267 & Up

22
 STERN BRACKET
EPC3489
21
Ref P/N Name of Part Qty
1 5034519 BRACKET, CLAMP STBD A 1 23
1 5037197 BRACKET, CLAMP STBD B 1 16
2 5035803 BRACKET, CLAMP PORT 1 9 12
12A 19
3 5036608 SHAFT, CLAMP BRACKET A 1 1
3 5037198 SHAFT, CLAMP BRACKET B 1 20
4 5030839 CAP, TRANSOM BOLT 4 15
5 5030907 ZINC, PROTECTION 1
14
14
6 5030391 *BOLT (6X25mm) 2 15 2
7 5036599 BOLT (12X115mm) 4
8 5031221 NUT 4
9 5032820 NUT 1 7
10 5030436 WASHER (12.5X35X3.2mm) 4
11 5036480 WASHER (12.5X22X2.5mm) 4
12 5031846 WASHER (22.5X38X1.0mm) 1
12A 5033928 WASHER, Shaft B 1
13 5030462 WASHER, LOCK 4
14 5030388 BOLT (10X20mm) 2
15 5030057 WASHER (10.5X19X2.0mm) 2
16 5030409 SCREW (6X10mm) 1 11
17 5033839 PIN, TILT LOCK
3
Opt. 1
18 5030426 NUT Opt. 2
19 5034523 CAM, Tilt limit 1 10
20 5034524 HOLDER, Tilt limit 1
13 17
21 5036600 BOLT 2 48
22 5034522 ANODE Opt. 1 18
23 5036645 COVER, Tilt limit switch 1
A 90 HP, Up to SN 029194 – 115 HP, Up to SN 032266 5
B 90 HP, SN 029195 & Up – 115 HP, SN 032267 & Up 6
22

90–115 4-STROKE

23
SWIVEL BRACKET
EPC3490
Ref P/N Name of Part Qty
1 5030207 FITTING, GREASE 5
12 2 5030821 LEAD (CLAMP TO SWIVEL) 1
3 5033836 LEAD (SWIVEL TO MOUNT BRKT) 1
6 4 5034527 BRACKET, SWIVEL 20 in. A 1
13
4 5037199 BRACKET, SWIVEL 20 in. B 1
7 4 5034625 BRACKET, SWIVEL 25 in. A 1
17 4 5037200 BRACKET, SWIVEL 25 in. B 1
5 5032634 BUSHING, CLAMP SHAFT SWIVEL A 2
19 4 5 5037201 BUSHING, CLAMP SHAFT SWIVEL B 2
19 6 5030852 BUSHING, STEERING 2
7 5033554 BRACKET, STEERING 20 in. A 1
28 22 26 27 7 5037202 BRACKET, STEERING 20 in. B 1
11 5 7 5034153 BRACKET, STEERING 25 in. A 1
18
1 7 5037203 BRACKET, STEERING 25 in. B 1
21 25 8 5030407 SCREW (5X8mm) 3
9 24 20
9 5030409 SCREW (6X10mm) 2
10 5030456 WASHER (39.5X64X1.0mm) 2
23 8 11 5032635 WASHER 2
16 12 5030477 SHIM (39.5X64X0.3mm) 4
8 13 5033605 PLUG 2
6 14 5030548 SEAL, OIL 1
3 15 5030572 CIRCLIP 1
2 16 5030135 CLAMP 2
14 17 5032917 LEVER, TILT LOCK 1
10 18 5030842 LEVER, TILT LOCK PORT 1
12 5 19 5030843 BUSHING, TILT STOP ROD 2
15 20 5030844 RUBBER, TILT LOCK LEVER 1
11 21 5032918 SPRING, TILT LOCK LEVER 1
22 5030846 LINK, TILT LOCK LEVER 1
23 5030847 BRACKET, TILT LOCK SPRING 1
24 5030409 SCREW (6X10mm) 1
25 5030417 NUT 1
26 5030429 WASHER (6.5X13X1.0mm) 1
27 5030512 PIN, COTTER 1
28 5030597 SPRING 1
A 90 HP, Up to SN 029194 – 115 HP, Up to SN 032266
B 90 HP, SN 029195 & Up – 115 HP, SN 032267 & Up

24
 SHIFT LINKAGE (90 HP Up to SN 029194, 115 HP Up to SN 032266)
EPC3496
Ref P/N Name of Part Qty
1 5033546 LEVER, CLUTCH 1 10
2 5033547 HOLDER, CLUTCH LEVER 1
3 5034599 SHAFT, CLUTCH 1
12 3
5 5033787 ARM, CLUTCH SHAFT 1
7 5030207 FITTING, GREASE 1 17 13
8 5033789 ROD, CLUTCH - 20 in. 1 9
8 5033790 ROD, CLUTCH - 25 in. 1 1 14
9
10
5034600
5033792
LINK, CLUTCH LEVER
RING, CLUTCH ROD
1
1 15 12
12 5031147 WASHER (6.5X15X1.5mm) 2 7 13
13 5030512 PIN, CLUTCH LEVER LINK 2
14 5033615 BUSHING, CLUTCH LEVER LINK 2
15 5030553 BUSHING, CLUTCH LEVER 2
17 5033624 E RING 1 2
18 5030001 BOLT 2 18
5 8

SHIFT LINKAGE (90 HP SN 029195 & Later, 115 HP SN 032267 & Later)

90–115 4-STROKE
EPC4241
Ref P/N Name of Part Qty 13
1 5037179 LEVER, CLUTCH 1 1
2 5037180 HOLDER, CLUTCH LEVER 1 21
3 5037181 SHAFT, CLUTCH 1 5 12 14 19
16
4 5037182 ARM, CLUTCH SHAFT 1
5 5030207 FITTING, GREASE 1 8
6 5033789 ROD, CLUTCH - 20 in. 1
6 5033790 ROD, CLUTCH - 25 in. 1
3
2
7 5037183 LINK, CLUTCH LEVER 1 18 11
8 5033792 RING, CLUTCH ROD 1 12 9
17 20
9 5031147 WASHER (6.5X15X1.5mm) 2 15 10 7
10 5030512 PIN, CLUTCH LEVER LINK 2 11
11 5033615 BUSHING, CLUTCH LEVER LINK 2 4 9
12 5030553 BUSHING, CLUTCH LEVER 2 10
13 5033624 E RING 1
14 5030001 BOLT 2
15 5037184 PLUG, NOTCH SPRING 1
16 5035067 BUSH, CLUTCH LEVER 1
17 5030091 PIN, CLUTCH NOTCH SPRING 1
18 5030096 BALL, CLUTCH NOTCH 1 6
19 5031902 CLAMP, HOSE 1
20 5031282 SPRING, CLUTCH NOTCH 1
21 5030989 BOLT, HOSE CLAMP 1

25
SHIFT ROD (90 HP Up to SN 029194, 115 HP Up to SN 032266)
EPC3495
Ref P/N Name of Part Qty
3 1
2
5033548
5034602
YOKE, SHIFTER
HOUSING, SHIFT ROD GUIDE
1
1

7 12 3
4
5033793
5033794
COVER, SHIFT GUIDE HSG OIL SEAL
MAGNET, GEAR CASE
1
1
5 5033795 SLIDER, SHIFT HORIZONTAL 1
6 5033796 ROD, SHIFT ASSIST- 20 in. MODELS 1
6 5033797 ROD, SHIFT ASSIST- 25 in. MODELS 1
2 7
8
5030396
5033595
BOLT (6X20mm)
WASHER (30X38X1.9mm)
3
1
10 6 9 5033601 PIN 1
13 10 5030096 BALL 1
4 11 5030544 O RING 1
12 5033517 SEAL, DUST 1

9
13 5030596 SPRING 1
11 1 14 5034141 CIRCLIP 1

8
14 5

SHIFT ROD (90 HP SN 029195 & Later, 115 HP SN 032267 & Later)
EPC4242
Ref P/N Name of Part Qty
3 1 5037185 YOKE, SHIFTER 1
2 5037186 HOUSING, SHIFT ROD GUIDE 1
3 5037187 COVER, OIL SEAL 1
10 4 5033794 MAGNET, GEAR CASE 1
7
5 5037188 SLIDER, SHIFT HORIZONTAL 1
6 5037189 ROD, SHIFT ASSIST- 20 in. MODELS 1
6 6 5037190 ROD, SHIFT ASSIST- 25 in. MODELS 1
7 5030037 BOLT (6X20mm) 2
2 8 5033601 PIN 2
9 5030544 O RING 1
10 5033517 SEAL, DUST 1
4

8
1

26
 WATER PUMP (90 HP Up to SN 029194, 115 HP Up to SN 032266)
EPC3493
Ref P/N Name of Part Qty 6
1 5033716 WATER PUMP HOUSING 1
2 5033542 IMPELLER A 1
3 5030724 PANEL A 1
4 5030725 GASKET A 1 14
5
5
5033543
5033544
TUBE, WATER - 20 in. Models
TUBE, WATER - 25 in. Models
1
1 8 5
6 5033717 BUSHING, WATER TUBE 1
7 5030728 BUSHING 1
8 5030729 BUSHING 1 12
9 5032594 FILTER, WATER-Port 1
11A
10 5032595 FILTER, WATER-Stbd 1 1
11 5030739 FILTER, WATER SUB 1
15 7
11A
12
5034509
5030398
PLUG, Water (Not Shown)
BOLT, (8X25mm)
1
4 16 18 11
13 5030406 SCREW, (5X12mm) 2
14
15
5030461
5030508
WASHER
PIN
1
2 2 13
16 5034842 KEY 1
17 5034510 SCREW 2
19
18
19
5033719
5033541
SPACER, Water tube - 25in. Models
WATER PUMP REPAIR KIT
1
1
3
A Included in "WATER PUMP REPAIR KIT"
17
4 10 17
9
WATER PUMP (90 HP SN 029195 & Later, 115 HP SN 032267 & Later)

90–115 4-STROKE
EPC4240
Ref P/N Name of Part Qty 14 6
1 5037169 WATER PUMP HOUSING 1
2 5033542 IMPELLER A 1 8
3 5037170 PANEL A 1
4 5030725 GASKET A 1
5 5037171 TUBE, WATER - 20 in. Models 1
12
5 5037172 TUBE, WATER - 25 in. Models 1 5
6 5033717 BUSHING, WATER TUBE 1 1
7 5030728 BUSHING 1
8 5030729 BUSHING 1 15
9 5032594 FILTER, WATER-Port 1 16
10 5032595 FILTER, WATER-Stbd 1 20
11 5034509 PLUG, Sub water tube 1 18 11
12 5036712 BOLT, (8X45mm) 4 7
13 5030406 SCREW, (5X12mm) 2 19
14 5030461 WASHER 1 21
15 5030508 PIN 2
16 5034842 KEY 1
17 5034510 SCREW 2 2 22 13
18 5037173 SLEEVE, Water pump case 1
19 5037174 SEAL, Water pump case no. 1 1
20 5037175 SEAL, Water pump case no. 2 1
21 5033719 SPACER, Water tube - 25in. Models 1
3
22 5037176 WATER PUMP REPAIR KIT 1
A Included in "WATER PUMP REPAIR KIT"
17
4 10 17
9

27
GEARCASE
EPC3492
14 6 Ref P/N Name of Part Qty
10
- 5034495 GEARCASE Assy, Complete-20 in. 1
- 5036136 GEARCASE Assy, Complete-25 in. 1
18 21 16 1 5036614 CASE SET, GEAR (WHITE) 1
1 2 5032541 *BEARING, PINION 1
5 15 3 5032882 *BEARING 1
8
19 2 7 4 5032929 TAB, TRIM 1
5 5030906 UNION, SPEEDOMETER HOSE 1
6 5032930 ANODE, GEAR CASE 1
20 24 7 5037215 RUBBER, EXHAUST SEAL 1
Seal Kit 8 5032545 PLATE, EXHAUST SEAL 1
9 5033847 HOUSING, SHIFT CAM A 1
13 9 5037216 HOUSING, SHIFT CAM B 1
4 10 5030338 BOLT (6X12mm) 1
12 11 5034400 BOLT, TRIM TAB (8X22mm) 1
12 5034788 BOLT (10X55mm) 6
11 13 5030401 BOLT (10X80mm) 1
14 5030430 WASHER (6.5X15X1.0mm) 1
15 3 15 5030071 GASKET, DRAIN PLUG 2
16 5030511 PIN 2
17 5032549 PIN 2
18 5030094 PLUG, DRAIN 2
18 19 5033622 HOSE (L:940 mm) 20 in. models C AR
19 5033622 HOSE (L:1100 mm) 25 in. models C AR
20 5030568 FITTING 1
21 5031118 CLAMP 3
22 5030990 BOLT 3
23 23 5032685 PLUG 1
9 24 5033798 SEALING KIT, GEAR CASE 1
A 90 HP, Up to SN 029194 – 115 HP, Up to SN 032266
B 90 HP, SN 029195 & Up – 115 HP, SN 032267 & Up
C Cut to length from bulk roll
17 22

28