Machinery's Handbook 27th Edition

TABLE OF CONTENTS
MANUFACTURING PROCESSES

PUNCHES, DIES, AND PRESS IRON AND STEEL CASTINGS

(Continued)
WORK
1364 Corrosion-Resistant Steel
1329 Punches and Dies Castings
1329 Clearance 1365 Casting of Metals
1330 Lubricants for Press Work 1367 Removal of Gates and Risers
1330 Annealing Drawn Shells 1368 Blast Cleaning of Castings
1330 Drawing Rectangular Shapes 1368 Heat Treatment of Steel Castings
1330 Speeds and Pressures for Presses 1368 Estimating Casting Weight
1331 Pressure Required for Punching 1368 Woods for Patterns
1331 Shut Height of Press 1369 Selection of Wood
1331 Drawn Shells 1369 Pattern Varnish
1331 Diameters of Shell Blanks 1369 Shrinkage Allowances
1333 Drawn Cylindrical Shells 1369 Metal Patterns
1334 Depth and Diameter Reductions 1370 Weight of Casting
1335 Sheet Metal 1370 Die Casting
1335 Lengths of Straight Stock 1371 Porosity
1339 Other Bending Allowance 1371 Designing Die Castings
Formulas 1371 Alloys Used for Die Casting
1339 Joining and Edging 1372 Aluminum-Base Alloys
1344 Fine Blanking 1372 Zinc-Base Alloys
1346 Steel Rule Dies 1372 Copper-Base Alloys
1347 Making Steel Rule Dies 1372 Magnesium-Base Alloys
1373 Tin-Base Alloys
ELECTRICAL DISCHARGE 1373 Lead-Base Alloys
MACHINING 1373 Dies for Die-Casting Machines
1373 Die-Casting Bearing Metal
1349 EDM Terms
1374 Injection Molding of Metal
1351 EDM Process
1374 Precision Investment Casting
1354 Electrical Control Adjustments
1374 Casting Materials
1355 Workpiece Materials
1375 Master Mold
1355 Characteristics of Materials
1375 Shrinkage Allowances
1355 Electrode Materials
1375 Casting Dimensions
1356 Types of Electrodes
1375 Investment Materials
1357 Making Electrodes
1376 Casting Operations
1359 Wire EDM
1376 Investment Removal
IRON AND STEEL CASTINGS 1376 Investment Castings
1376 Casting Weights and Sizes
1360 Material Properties 1376 Design for Investment Casting
1360 Gray Cast Iron 1377 Casting Milling Cutters
1360 White Cast Iron 1377 Extrusion of Metals
1360 Chilled Cast Iron 1377 Basic Process
1360 Alloy Cast Iron 1379 Powder Metallurgy
1361 Malleable-iron Castings 1379 Advantages of Powder Metallurgy
1361 Ductile Cast Iron 1379 Limiting Factors
1362 Steel Castings 1379 Design of Briquetting Tools
1362 Carbon Steel Castings
1363 Mechanical Properties
1363 Alloy Steel Castings
1364 Heat-Resistant Steel Castings

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 Machinery's Handbook 27th Edition
TABLE OF CONTENTS
MANUFACTURING PROCESSES
SOLDERING AND BRAZING
1380 Soldering
1380 Forms Available
1380 Fluxes for Soldering
1380 Methods of Application
1382 Ultrasonic Fluxless Soldering
1382 Brazing
1382 Filler Metals
1382 Brazing Filler Metals
1382 Brazing Filler Metals
1382 Selection of Filler Metals
1386 Fluxes for Brazing
1387 Steadying Work
1387 Supplying Heat
1387 Symbol Application
WELDING
1389 Welding Electrodes and Fluxes
1389 Processes
1390 Gas Metal Arc Welding (GMAW)
1390 Electrode Diameters
1391 Maximum Deposition Rates
1391 GMAW Welding of Sheet Steel
1391 Application of Shielding Gases
1393 Welding Controls
1395 GMAW Spray Transfer
1395 Deposition Rates of Electrodes
1397 Optimum Settings for GMAW
1397 Spray Transfer Voltage
1398 Flux-Cored Arc Welding
1398 Flux-Cored Welding Electrodes
1398 Gas-Shielded Electrodes
1399 Settings for FCAW Electrodes
1399 Weld Requirements
1399 Selecting an FCAW Electrode
1400 FCAW Electrodes
1401 Contact Tip Recess
1401 Porosity and Worm Tracks
1401 Welding with Various Diameter
1402 High-Deposition Electrodes
1403 Deposition Rates for Vertical Up
Welding
1403 Deposition Rates of Flat and
Horizontal Welds
1403 Electrode Diameters and
Deposition Rates
1404 Shielding Gases and FCAW
Electrodes
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Copyright 2004, Industrial Press, Inc., New York, NY
WELDING
(Continued)
1405 Shielded Metal Arc Welding
1406 ANSI/AWS Standard
1406 AWS E60XX Electrodes
1408 AWS E70XX Electrodes
1409 Gas Tungsten Arc Welding
1409 GTAW Welding Current
1411 Tungsten Electrode Type
1412 Selection of GTAW
1412 Tungsten Electrode Compositions
1412 Electrode and Current Selection
1413 Current Ranges for GTAW
Electrodes
1413 Current Ranges for EWP and
EWZ and GTAW Electrodes
1414 Filler Metals
1414 Shielding Gases
1414 Plasma Arc Welding (PAW)
1414 Gases for Plasma Arc Welding
1415 Shielding Gases
1415 PAW Welding Equipment
1416 Applications
1416 Welding Aluminum
1417 Plasma Arc Surface Coating
1418 Plasma Arc Cutting of Metals
1418 Precision Plasma Arc Cutting
1418 Flame Cutting of Metals
1418 Arc Cutting
1419 The Cutting Torch
1419 Adjustment of Cutting Torch
1419 Metals That Can Be Cut
1419 Cutting Stainless Steel
1419 Cutting Cast Iron
1419 Mechanically Guided Torches
1419 Cutting Steel Castings
1420 Thickness of Metal
1420 Hard Facing
1420 Hard-Facing Materials
1420 High-Speed Steels
1421 Austenitic Manganese Steels
1421 Austenitic High-Chromium Irons
1421 Cobalt-Base Alloys
1422 Copper-Base Alloys
1423 Nickel-Chromium-Boron Alloys
1424 Chromium Plating
1424 Electron-Beam (EB) Welding
1425 Pipe Welding
1428 Use of Flux-cored Electrodes
1428 Complete Weld Fusion
1429 Other Methods
 Machinery's Handbook 27th Edition

TABLE OF CONTENTS
MANUFACTURING PROCESSES

WELDING LASERS
(Continued) (Continued)
1429 Pipe Welding Procedure 1454 Heat Treatment with Lasers
1429 Thick-Walled, Carbon-Steel 1454 Materials Applicability
Pipes, Root Welding 1454 Hardening Rates
1430 Thick-Walled, Carbon-Steel 1454 Cladding with Lasers
Pipes, Fill and Cover Welds 1455 Marking with Lasers
1431 Thin-Walled Carbon Steel Pipes, 1455 Mask Marking
Root, Fill and Cover Pass 1455 Scanned-Beam Marking
1432 Weld and Welding Symbols
1432 ANSI Weld and Welding Symbols FINISHING OPERATIONS
1433 Basic Weld Symbols 1456 Power Brush Finishing
1434 Supplementary Weld Symbols 1456 Description of Brushes
1434 Welding Codes, Rules, 1456 Use of Brushes
Regulations, and Specifications 1456 Deburring and Producing a Radius
1435 Letter Designations for Welding 1457 Eliminating Undesirable
1436 ANSI Welding Symbols Conditions
1441 Nondestructive Testing 1457 Characteristics in Power Brush
1441 Symbols 1457 Polishing and Buffing
LASERS 1457 Polishing Wheels
1460 Polishing Operations and
1443 Introduction Abrasives
1443 Laser Light 1460 Buffing Wheels
1443 Laser Beams 1460 Speed of Polishing Wheels
1444 Beam Focusing 1461 Grain Numbers of Emery
1445 Types of Industrial Lasers 1461 Grades of Emery Cloth
1445 Industrial Laser Systems 1461 Etching and Etching Fluids
1446 Safety 1461 Etching Fluids
1446 Laser Beam/Material Interaction 1462 Conversion Coatings and the
1447 Thermal Properties of Workpieces Coloring of Metals
1447 Cutting Metal with Lasers 1462 Passivation of Copper
1448 Beam Assistance Techniques 1462 Coloring of Copper Alloys
1448 Cut Edge Roughness 1463 Coloring of Iron and Steel
1449 Heat-Affected Zones 1463 Anodizing Aluminum Alloys
1450 Cutting of Nonmetals 1464 Magnesium Alloys
1451 Welding with Lasers 1464 Titanium Alloys
1451 Laser Welding Theory 1464 Plating
1452 Welded Joint Design 1464 Surface Coatings
1452 Welding Rates 1472 Flame Spraying Process
1452 Processing Gas
1453 Drilling with Lasers
1453 Laser Drilling Theory
1453 Direct Drilling
1453 Percussive Drilling
1454 Trepanning
1454 Drilling Rates

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Copyright 2004, Industrial Press, Inc., New York, NY