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a r t i c l e i n f o a b s t r a c t
Article history: Banana waste has the potential to produce ethanol with a low-cost and sustainable production method.
Received 19 December 2013 The present work seeks to evaluate the separation of ethanol produced from banana waste (rejected fruit)
Accepted 10 April 2014 using pervaporation with different operating conditions. Tests were carried out with model solutions and
Available online 16 May 2014
broth with commercial hollow hydrophobic polydimethylsiloxane membranes. It was observed that
pervaporation performance for ethanol/water binary mixtures was strongly dependent on the feed
Keywords: concentration and operating temperature with ethanol concentrations of 1–10%; that an increase of feed
Banana waste
flow rate can enhance the permeation rate of ethanol with the water remaining at almost the same value;
Bioethanol
Biofuel
that water and ethanol fluxes was increased with the temperature increase; and that the higher effect in
Lignocellulosic residue flux increase was observed when the vapor pressure in the permeate stream was close to the ethanol
Pervaporation vapor pressure. Better results were obtained with fermentation broth than with model solutions,
Polydimethylsiloxane membrane indicated by the permeance and membrane selectivity. This could be attributed to by-products present
in the multicomponent mixtures, facilitating the ethanol permeability. By-products analyses show that
the presence of lactic acid increased the hydrophilicity of the membrane. Based on this, we believe that
pervaporation with hollow membrane of ethanol produced from banana waste is indeed a technology
with the potential to be applied.
Ó 2014 Elsevier Ltd. All rights reserved.
1. Introduction and South America (Hammond et al., 1996). In countries like India,
all kind of banana waste is considered an important urban waste
One of the bases for the economic development of Brazil is because the fruit is used in all religious functions, festivals and in
agriculture, and in certain states, such as Santa Catarina, banana temples (Chanakya and Sreesha, 2011). According to Graefe et al.
is widely cultivated as a commercial crop. Banana is one of the (2011), around 20–40% of the bananas produced do not meet
most consumed fruits in the world and it is commercially grown export standards or even the quality demands of spot markets. In
in about 120 countries. Currently, Brazil is the second largest Brazil, particularly in the southern regions, it is estimated that
producer (preceded by India) and is responsible for 7.5% of world for every 100 kg of harvested fruit, 46 kg are not used (EMBRAPA,
production (about 7.2 million tons per annum, according to the 2006). Further, Souza et al. (2010) indicate that for every ton of
Center of Socioeconomics and Agricultural Planning for the State bananas produced approximately 3 tons of pseudostem, 160 kg
of Santa Catarina). The State of Santa Catarina has approximately of stems, 480 kg of leaves and 440 kg of skins are generated.
six thousand producers, being the fourth largest banana growing Fernandes et al. (2013) found that less than 10% of available bio-
region in Brazil, with 663,892 tonnes of bunches of bananas mass as waste (440 million tons) is designated to some application.
produced per annum (ABIB, 2011). Thus, an established commercial use for such residues, as well as
Commercial banana production generates a large proportion of generating extra remuneration for regional farmers, would help
waste; there are reports of 30% waste in Australia (Clarke et al., to reduce environmental pollution. Alternative uses for these dis-
2008) and Malaysia (Tock et al., 2010), and 25–50% in Central cards have to be explored, and in this regard processing to produce
ethanol is seen to have potential from both an environmental as
⇑ Corresponding author. Address: Rua Pomerode, 710 Salto do Norte, Blumenau, well as an economic point of view.
SC 89065-300, Brazil. Tel.: +55 48 3721-6308. Many countries are investing in the development and use of
E-mail address: ci.marangoni@gmail.com (C. Marangoni). biofuels as a way of reducing environmental impacts and ethanol
http://dx.doi.org/10.1016/j.wasman.2014.04.013
0956-053X/Ó 2014 Elsevier Ltd. All rights reserved.
1502 R.H. Bello et al. / Waste Management 34 (2014) 1501–1509
is one of the fuels that can be produced from various raw materials based separation technologies normally fulfill the criteria for sus-
(España-Gamboa et al., 2011). The use of agricultural or agro- tainability and energy efficiency (Korelskiy et al., 2013). In addition
industrial waste is an interesting option in this context. Biofuel to reducing the inhibition of ethanol in the production stage due to
has been produced on a large scale in Brazil for three decades using the possibility of its simultaneous use with fermentation
sugarcane as feedstock (Soccol et al., 2010), however there are (Lewandowska and Kujawski, 2007), this procedure could replace
many criticisms of the practice and an ongoing debate about the a concentration step that is required for recovery because of the
ethical issue of using food (or land available for the cultivation of presence of alcohol in small quantities in the broth (Nomura
food) as an energy source (Sarkar et al., 2012; Swana et al., et al., 2002). As shown by Chovau et al. (2011), the composition
2011). Lignocellulosic material does not play an intrinsic role in of the fermentation broth influences the separation, and the use
the food chain and this is a fundamental aspect that makes it an of different substrates leads to the need to reevaluate the process,
attractive alternative for ethanol production. Besides, the cost even if it is already well established. Also, in multicomponent
and availability of the feedstock are crucial and can contribute systems, the diffusivity of one component is influenced by the
65–70% to the total ethanol production costs (Kazi et al., 2010). presence of others. The use of lignocellulosic biomass will not only
In this sense, the substitution of biomass wastes for raw materials affect feedstock pretreatment and fermentation process of the
such as cane sugar, starch and corn for ethanol production is an ethanol production but also the downstream processing
alternative that has shown promising results (Dermibas, 2011; (Gaykawad et al., 2013).
Mabee et al., 2011). Examples of this residual biomass include In pervaporation, a liquid mixture is fed through a membrane.
bagasse sugar cane, corn straw and fiber, wheat and rice straw, The mixture components permeate selectively through the mem-
eucalyptus wood and crop wastes from commercial cultivation of brane and vaporize on the other side of the membrane where
fruits such as bananas, grapes and apples (Rivas-Cantu et al., 2013). low pressure is maintained. By this means, there is a selective
Technologies for the conversion of biomass to ethanol are removal of organic compounds from dilute aqueous solutions.
also under various stages of development. The use of these There are several studies regarding ethanol pervaporation and they
lignocellulosic residues requires some separation of cellulose and relate mainly to the use of different membranes. Specifically the
hemicellulose from lignin, followed by hydrolysis of sugars, and pervaporation of ethanol from lignocellulosic residues is reported
this bioconversion has been extensively studied using the different by Gaykawad et al. (2013) with barley straw and willow wood
types of wastes. The potential yield of ethanol from lignocellulosics using commercial polydimethylsiloxane (PDMS) membranes.
varies significantly between feedstocks, so many applications in Zhang et al. (2012) studied the membrane fouling in pervaporation
alcoholic fermentation are reported in the literature with different of ethanol from food waste after a flocculation–filtration pretreat-
wastes. Specifically in the case of ethanol from bananas, the few ment. Aroujalian and Raisi (2009) study the effects of various oper-
studies that have been published involve the use of the fruit, leaves ating parameters such as feed temperature, permeate side
and other waste such as the pseudostem. Tewari et al. (1986) pressure, and Reynolds number (volumetric flow rate) on the total
reported the suitability of banana peel for alcohol fermentation. flux, and ethanol selectivity of a porous membrane-based pervap-
Hammond et al. (1996) presented ethanol yield (on a dry weight oration process with 2% aqueous ethanol solutions, simulating an
basis) from ripe bananas as higher than from most other agricul- ethanol content from lignocellulosic residues. O’Brien et al.
tural commodities. Velásquez-Arredondo et al. (2010) investigated (2004) related an efficient system of coupled fermentation and
the acid hydrolysis of banana pulp and fruit and the enzymatic pervaporation for ethanol from corn fiber hydrolisates.
hydrolysis of flower stalk and banana skin, and the results obtained Studies of pervaporation in ethanol production hitherto have
demonstrated a positive energy balance for the four production not used banana waste as a substrate for ethanol production. Thus
routes evaluated. The study by Graefe et al. (2011) presents results the aim of this research is to evaluate if pervaporation can be used
of a case study in Costa Rica and Ecuador which found that consid- in the production of ethanol from banana and to investigate the
erable amounts of ethanol could be produced from banana effects of operating variables and of lignocellulosic biomass fer-
bunches that do not meet quality standards, as well as from which mentation by-products on membrane performance for the recov-
are partly left to rot in the fields. Oberoi et al. (2011) also demon- ery of ethanol by using pervaporation.
strated that banana peel could serve as an ideal substrate for the
production of ethanol through simultaneous saccharification and
2. Materials and methods
fermentation. Hossain et al. (2011) evaluated bioethanol from
rotten banana and concluded that this can be used in motor
To investigate the membrane behavior, first model solutions of
vehicle engines, producing low emissions, and thus it can be used
ethanol/water were separated in pervaporation experiments to
as an environmental recycling process for waste management.
characterize ethanol transfer across the hollow polydimethylsilox-
Arumugam and Manikandan (2011) explore the potential applica-
ane (PDMS) membrane and these results provided the reference for
tion of pulp and banana peel wastes in bioethanol production using
the broth experiments.
dilute acid pretreatment followed by enzymatic hydrolysis.
In the first case, feed conditions (flow rate, temperature, ethanol
Gonçalves Filho et al. (2013) evaluate the same techniques with
composition) and permeate pressure were modified. Also, the time
banana tree pseudostem.
necessary to reach steady state was determined. Then, tests were
Although the lignocellulosic material shows positive results, it
performed with the fermentation broth produced using banana
still requires more research to be exploited on an industrial scale.
fruit waste as a substrate varying the ethanol feed mass fraction
Great efforts are being undertaken to improve ethanol productivity
and feed flow rate. The presence of some byproducts was also
and reduce the overall production costs. According to Gaykawad
studied.
et al. (2013), one of the ways to achieve these goals is to modify
the configuration of the process and perform process integration.
Traditionally, the recovery of ethanol by distillation is a challenge 2.1. Membrane
because of the high costs and energy expenditure required (Vane,
2008). Toward this end, membrane separation processes such as The pervaporation unit used consisted of a removable perme-
pervaporation have been used. The great interest in these pro- ation module made of polyvinyl chloride (PVC) of 0.2 m internal
cesses is mainly because of features such as cost-effectiveness, diameter containing 50 dense hollow polydimethylsiloxane
high energy efficiency and environmental friendliness. Membrane (PDMS) membranes (di = 0.6 mm and de = 1 mm), 0.25 m in length,
R.H. Bello et al. / Waste Management 34 (2014) 1501–1509 1503
activity coefficient for each component, Poi is the vapor pressure and
Pp is the total pressure in the permeate side.
Reynolds number was calculated according to Schnabel et al.
(1998). It was considered an aqueous solution, and because of this,
viscosity and density used was the values described by the authors
with temperature of 298 K (25 °C).
Table 3
Results obtained for pervaporation experiments with model solutions (10 wt% ethanol) and flow rates of 5.5 and 22.2 106 m3 s1.
Flow rate (m3 s1) Total flux (g m2 h1) Ethanol flux (g m2 h1) Separation factor Enrichment factor PSI
6
5.5 10 8.07 3.34 6.32 4.13 43.07
22.2 106 8.22 3.92 8.26 4.72 61.05
The improvement in ethanol content in permeate, which occurs temperature increased. These results are in agreement with the
because of the effect of reduced concentration polarization at study by Shepherd et al. (2002) that used the same membrane to
higher flow rates that reduces the transport resistance in the liquid separate aroma compounds. Thus the separation factor increases
boundary layer, results in a mass fraction of ethanol in permeate of with the increase of temperature. Similar results are presented
41.27 wt% with 5.55 106 m3 s1 and 47.24 wt% with 22.2 by Dobrak et al. (2010).
106 m3 s1. This is an interesting result when compared with
the conventional ethanol recovery method, which is distillation. 3.1.4. Effect of permeate pressure
Standard purification involves a first distillation column, the ‘beer Three variations of permeate pressure were investigated in the
column’, where the top product consists of 37–40 wt% of ethanol pervaporation system: 6000, 2600 and less than 600 Pa. The results
(Chovau et al., 2013). The ethanol content observed was similar, obtained for the mass flow of permeate with respect to the differ-
indicating the potential of pervaporation as a concentration ent applied pressures in the process of pervaporation are shown in
method for further distillation. Table 5. Pereira et al. (2006) describe how when the permeate
pressure grows, the chemical potential gradient across the mem-
3.1.3. Effect of feed temperature brane is reduced and, as a consequence, a reduction in transmem-
The effect of the temperature on the total and partial fluxes for brane flux is observed. The same result was obtained in this work,
3 wt% ethanol/water mixture is presented in Fig. 3. with the higher effect observed when the vapor pressure in the
As related in other works (Li et al., 2004; Mohammadi et al., permeate stream was close to the ethanol vapor pressure.
2005; Dobrak et al., 2010; Luis et al., 2013) increasing temperature The results presented in Table 5 show a decrease of 64% at a
causes an increase in the total permeate flux due to the increase of pressure of 2660 Pa and 95% at 6000 Pa in relation to a maximum
diffusion rate of individual permeating molecules by the free of 5.85 g m2 h1 were obtained for the permeate flux at the sys-
volumes produced because of the thermal motions of polymer tem operating with a permeate pressure less than 600 Pa.
chains. As related by Pereira et al. (2006), a higher temperature Jiraratananon et al. (2002) found that in ethanol–water mixtures,
stimulates the driving force due to an increase in vapor pressure as permeate pressure increases, the driving force for permeation
and the activity coefficient of the permeating species (and their of the ethanol molecules decreases, which results in a decrease
chemical potentials) as temperature grows. Fig. 3 illustrates that in the mass flow of the permeate.
when temperature feed was tested from 295 to 300 K, total flux
was increased by a factor of 1.18, water flux by 1.14 and ethanol 3.2. Experiments with fermentation broth
flux by 1.5. This can also be observed from Fig. 4 which illustrates
the effect of feed temperature in separation factor. Different effects 3.2.1. Effect of feed flow rate
were related in the literature, with some studies demonstrating Tests were performed with the fermentation broth that con-
that the separation factor increases when temperature is increas- tained about 3 wt% ethanol by weight in the feed mixture, and
ing and others showing the contrary. According to Zereshki et al. the results were compared with those obtained using the standard
(2011), the main reason for the separation factor to be affected solution at the same ethanol weight fraction. The results are sum-
by temperature is because the diffusion and solubility of penetrat- marized in Table 6.
ing components changes significantly with temperature, but also It was observed that all of the parameters increased for the per-
depends on many factors such as different organics, different vaporation of the broth at low flow rates compared with the model
membrane-preparation method, and different supports of compos- solutions. For the specific case of the ethanol produced from the
ite membranes and so on.
The total and partial permeation flux is plotted in logarithmic
scale as a function of the reciprocal temperature in Fig. 5 and
results show that an Arrhenius type relationship exists between
the fluxes and feed temperature, i.e. fluxes decrease with decreas-
ing temperature. These results are in agreement with the literature
(Zhou et al., 2011; Lai et al., 2012; Lee et al., 2012).
The apparent activation energy could be calculated from the
slope of the corresponding curve and Eq. (6) and the value is
summarized in Table 4.
The higher apparent activation energy value for ethanol flux
indicates that it was more affected than water flux as the
Table 4
Apparent activation energy for ethanol and water per-
meation estimated from experiments with ethanol
(3 wt%) and water mixtures.
Table 6
Comparison of the pervaporation carried out at different feed flow rates with ethanol/water model solutions and fermentation broth with 3 wt% of ethanol.
Experiment Total flux (g m2 h1) Ethanol flux (g m2 h1) Enrichment factor Separation factor PSI
6 3 1
Flow rate 5.5 10 m s
Ethanol/water 3.58 0.37 7.56 8.31 29.71
Broth 5.85 1.06 8.88 10.63 62.18
Fig. 6. Comparison of the effect of ethanol content in feed on total flux for model
solutions (j) and fermentation broth (h). Fig. 8. Comparison of the effect of ethanol content in feed in pervaporation index
(PSI) for model solutions (j) and fermentation broth (h).
Fig. 7. Comparison of the effect of ethanol content in feed on separation (j) and Fig. 9. Comparison of the effect of ethanol content in feed on permeance of ethanol
enrichment (d) factors for model solutions (closed symbols) and fermentation (d) and water (N) for model solutions (closed symbols) and fermentation broth
broth (open symbols). (open symbols).
centrations does not significantly affect the permeate flux param- observed for the pervaporation index than for the standard mix-
eter or the coefficient of enrichment. In addition, the effect of car- ture. We believe that the observed increase in the pervaporation
boxylic acids on the process of pervaporation was studied, and the index was due to the presence of lactic acid in the broth. As a result
presence of lactic acid at a concentration of 10.9 mmol L1 was of the low concentration of this acid observed in the fermentation
observed to increase both permeate and water flux; however, the broth at 0.75 mmol L1, a decrease was not observed in the enrich-
coefficient of enrichment was reduced to 12.2%. ment factor of ethanol, as reported in the work of Chovau et al.
As previously discussed, in tests where a flow rate of (2011). Thus, because the polydimethylsiloxane membrane is
5.5 106 m3 s1 was used, a comparison of the pervaporation of hydrophobic, the presence of lactic acid increased the hydrophilic-
the fermentation broth and that of the standard mixture of ethanol ity of the membrane, which increased the flow of water, whereas
and water indicates that the best results are achieved with the the increase in the flow of ethanol can be attributed to the effect
fermentation broth. Furthermore, in the specific case of ethanol of membrane fouling. Bowen et al. (2007) have confirmed these
produced from lignocellulosic banana waste, greater values were statements in their studies.
1508 R.H. Bello et al. / Waste Management 34 (2014) 1501–1509
Fig. 10. Comparison of the effect of ethanol content in feed on selectivity for model
Acknowledgements
solutions (j) and fermentation broth (h).
The authors acknowledge the support received from the Uni-
versidade da Região de Joinville – Univille as well as all of the
Table 7 resources that allowed for the preparation of this work, and
By-products of the fermentation broth that may affect the process of pervaporation. acknowledge the financial support that was received in the form
Byproduct Average concentration (g L1)
of research grants.
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