C_GCC_0514 _Bitutape-165 PV TDS_Bituta LEE. BrrutaPe 165 PVC Anti corrosive pipe wrapping tape Bruwe 165 PVC is a high performance anti-corrosive pipe wrapping tape designed for use on buried pipeline, pipe joints, fifings and fie bars where impact or stress is high. CN ty » Easy to apply > Excellent adhesion > High strength > Flexibility > Resistance to Acid & Alkali > Excellent impact resistance NTT re trop hod SEF Surface preparation Remove any din, oll, grease, rust by suitable methods. Remove any metal burrs or weld spatter The minimum requirement for surface preparation of pipe/steel surface is by mechanical/power wire brushing to remove any rust scales. Grit blasting can also be done in heavily contaminated areas. Priming BrrurAPE Priver* (Solvent based bitumen primer) shall be used for priming the steel surface prior to the application of the wrapping tape. Stir the contents of the primer for 1-2 minutes to remove ony sediment. Apply the primer with o brush or roller evenly 10 ensure complete sealing of all small undulations ond imperfections, porticularly coround weld beots. Reseal the containers when not in use. Weappin. Application instructions are for guideline only and core subjecied to alterations for specific project requirements, Wrapping should not commence uniil the primed surface hos become touch dry Apply strips of tape 100mm wide along the weld beads and press firmly. Peel back 150 to 300 mm. of the release film and apply the tape, adhesive side, to the pipe. The angle of the tape must be such os to produce the specified overlap. Apply only sufficient tension 10 ensure good conformation avoiding air pockets and bridging Ensure end lap area of at least 150 mm when splicing the tapes. Backfill with care. Use of on Brusrick R protection membrane is recommended to prevent any damage from backliling. Avoid use of rocky or agglomerated backiil Surface preparation, priming or wrapping should not take place when the substrate is wet. Do not carry ou! work when the surface temperature is less than 5°C. All sources of ignition must be exfinguished or removed before carrying out priming operation. Adequate ventilation must also be ensured. Store the tapes at temperatures not exceeding 30°C and avoid excessive load stacking. During the wrapping application it is important to maintain an even tension whilst controlling the overlap to prevent air entrapment, which could lead to corrosion at a later stage. The tapes are best applied by machine, either hand powered for small runs or mechanically propelled for longer runs. BUTE 165 PVC range of topes is normally supplied in 10 m lengths. For machine wrapping these lengths ore increased to suit the project and reduce the number of roll changes. STORAGE & SHELF LIFE Brute 165 PVC rolls should be stored under cover, out of direct sunlight ond protect from extreme temperatures. Storage area should be cool, dry, well — ventilated and regularly monitored for temperature and major sources of heat, Shelf life is up to 12 month when stored as per recommended storage conditions HEALTH & SAFETY ‘As with all bitumen products caution should olvays be exercised. Protective clothing such as gloves and goggles should be worm. Treat any splashes to the skin or eyes with fresh water immediately. Should any of the product be accidentally swallowed, do not induce vomiting, but call for medical assistance immediately. www.henkelpolybit.comC_GCC_0514 1pe-165 PVE TDS _Bituto Lead Brurare 165PVC——|10mx 50mm, wi 0.825kg* PROPERTIES Test VALUES, 10m x 100mm, wt 1.65kg¢ STANDARD 10m x 150mm, wt 2.475ko4 Loma 225mm, m3 7Tkge Backing color : Black/Blue (Rolls available in 30m & Backing type : WC ‘60m length upon request) Backing thickness, ‘ASTM 1000 | 750 Brruiare Prime 201 pail [microns] BrusicKR 1.6mm [Im x 10m ‘wi Tékg? Compound thickness, | ASTM D 1000 | 0.75-0.9 1m x 20m wt 32kg* — [mm] 2mm |1 x 10m m4 21kg* —Toial thickness, [mm] _ | ASTM D 1000 [ 1.5 - 1.65 Brrutare Purty-K 20kg pail Tensile strength (film), | ASTMD 638 | >18 * Refer to website for TDS. [N/mm] * Approximate weights Elongation (film), (|_| BS 2782 270 Tear resisionce (film), IN| ASTM D 1004 | >45 Adhesion 10 ‘ASTM 1000 | >2.75 primed steel [N/mm] ‘Adhesion to self, ‘ASTM D 1000 | >2.75 [N/emm) Impoct resistance, | DIN30672__| >15 [Nm DiEleciic sirength, | BS 2762 35 ky) Insulation resistance, | ASTMD 257 | 3.2 {giga ohms/m'} Cathodic disbondment |ASTMG 8 | <10 resistonce (mm) Water vapor trons. |ASTIME96 | < 0.4 mission, [g/m?/24hrs] Water absorption (ilm), Bs] asta 570 _| <0.2 Resistance to ASTMG 21 _ | Excellent bacterial attack Application temp, FCI | - 51055 Service temp, [*C] : “1010 75 All values given are subject to 5-10% tolerance 3am he mata gen rt hangars srs ror gd endo os purer ond td onto nah ‘fanaa sane Ys glomeroned creo tna panis eo eropglsirg roa prope opr hy panes uber ie ou" writer coremon Al dle er wos card fon mart 2 SSF Ga rane av hy os eked torn Pe nto s unde ober care condo horse carbo Neeson" sere ere ona hei toiled cacioaes eta aed las Coca a Seeaaion iy rates Hol de eit tes enemas Se SiS aie mcg Nee or vc pe Monacwad a GCC. Henk Plybit Industries Ud. Henkal Ply Industries Ui. 20 Box 294, Un Al Goin, UAE FO Box 2280, lotr 31952, KSA Sat $991 67670077, Fw 9971 6 7570197 “ab 966 13 808 4081762, Fx+966 13.812 1164 fenkalpchbi@henkelzeyo com dovnan@hentelpehbcon wor henkelpolybit.com-Primer_GCC_0514 lope: Lec. BITUTAPE PRIMER Solvent based bitumen primer Brute PRIMER is 0 premium quality, quick drying, solvented bituminious primer conforming to ASTM D 41, used for priming pipes prior to application of BITUTaFe* Pipe Wrapping Tape Systems. FIELDS OF APPLICATION BrruTAPE PRIMER provides an effective primer coot prior to application of Anti-Corrosive Pipe Wrapping Tapes. BITUTAPE PRIMER is resistant to concentrations of alkalis and acids and can withstand prolonged oxidation. SPECIFICATION COMPLIANCE BITUTAPE PRIMER conforms to the requirements of ASTM D 41 APPLICATION INSTRUCTIONS Surface preparation Surtaces must be structurally sound, clean, dry and free from dirt, dust, oil, grease, curing compounds, laitance and loose debris. Steel surfaces should be free from scale and rus! and preferably cleaned by grit blasting or rotary wire brush. Application BITUTAPE PRIMER is ready to apply and only require slight manual stirring prior to application. Bitutape primer is usually applied straight from the pail/ drum with standard brush, squeegee or airless spray equipment at an average coverage rate of 6-8 m?/L Allow primer to dry before application of Bitutape Moulding Poste or Bitutape Pipe Wrapping Tapes. STORAGE & SHELF LIFE Store in o dry and shaded area. Keep away from direct sunlight and protect from extreme temperatures, The shel life is 12 months in unopened conditions if stored as per recommendation. NG eyes BUTE PRIMER contains flammable solvents. Keep away from open flames or direct heat. Always provide adequate ventilation especially on confined areas. Any skin contamination can be removed with water and soap. www.henkelpolybit.comPrimer _GCC_0514 pe TDS _Bituta TECHNICAL SPECIFICATION ETS PROPERTIES _| VALUES Brrumre Pre | 201 pail Flash Point, PC] 38 * Reler to website for TDS Tock Free Time @30°C, [mins] | 30 Color Black i Application temp, FC] 51055 All values given are subject to 5-10% tolerance Agia oie a alpen arsine caro ag tet ieee ha tes oleae ete Soateereen rimens derma erie cameo erence reared ected eit ata aes teat are ose aa yn ote ld ‘lee eed ly re rene heey lg ro door reclon a eget ammeter race ices nes ondveted chee he Sub of our prod or fase use, Lol bily coro be ocetied on fe best ot te conten ol hs dts set oO ve late per arte ene enamored eee pecan aa Manche in GCC Heel Pop! Industries id Henkel Fobbit Industries Ud, P80 294, Umm Al Qin, UAE 0. Box 2230, Al Krobor 31982, KSA Tat 4971 6767077, fax #9716 7670197 Ta 969 19808 4061762, Fox +968 19 812 1164 ankelpol hen con dormam@tenklpoi www henkelpolybit.com-K_GCC_0514 pe-Putty TDS _Bituta LETH. BitutaPe Puttry-K Moulding putty Brut#Pe PUTTY-K is a chemical resistant oil bosed mastic pully used for smoothening of tough & intricate profiles ond filling of voids and crevices for enhancing the waterproofing efficiency of BITUIAPE onti- corrosive pipe wrapping tape systems. CHARACTERISTICS » Provides a smooth and workable profile on pipe fitings such as flanges, valves, spigot and socket type joints, bolted couplings and any intricate contours > Used for hand moulding, thereby making the application simple and fast to use > Provides excellent adhesion keeping the putty in place without slumping or sagging APPLICATION INSTRUCTIONS Surface preparation Surfaces should be completely devoid of dust, oil, grease, rust, mill scale, weld spatter or ony other loose debris, which would affect adhesion Surface primed with BITUTAPE PRIMER” should be completely touch-dry before application of poste. Wrapping Neaily pack the paste into the joints and crevices to provide the desired profile and contour to facilitate wrapping. Wrap with specified grade ond width of Bitutope Pipe Wrapping Tape. CLIMATIC CONDITIONS Designed to cater for application in tropical and temperate climatic conditions. STORAGE & SHELF LIFE Store in a dry and shaded area. Keep away from direct sunlight and protect from extreme temperatures. The shelf life is 24 months in unopened conditions if stored in AC environment in tropical climates. PT ea Brute PUTTY+K is solvent free therefore non hazardous in use. Any skin contamination can be removed with water & soap. whenkelpolybit.comspe-Putly-K_GCC_0514 TDS _Bituta Peas aod bin PROPERTIES VALUES Brutare PUTY+K | 20kg pails Color Noturol/Tan/Grey "Refer to website for TDS Solvent None Flash Point No! Applicable Sp. Gravity, @/ec 1.90.05 Solids, (%) 100 Dy Time, Not Applicable All valves given are subject to 5-10% tolerance Agana lain qn ico pci sore oct uses ener ofc aor oesieoert oat rom he orate Gr enrvoninod cemcardic oe tod on poco ntence od apiediesng, arored gropries ond pope vot which See re sete he orton Segoe er crus, Mam ven vou umd none ora aul ee” arene a wa ud os oped ober, Peon of hander fer nok cordon ordering canbe occld “The efomotion conned ba, pera ecormendotns he honing ond we ofa pod, band on ov pfesona epmiene: As nail Te efomotin corned fe, pea sn Sef aay sapere fee n sop ecornerd hn oe ese fice! oe soon oy at Sto Sk ee rend reget nica oe ecaiod on Ean cnet is deel oT re [Sess pon wb com Sobor won saeco ot sie ome ros edars ror > Monvocued in CC Hankel Polit Industries Ud. Henkel Poly Indus i. 0. fox 29, Un Al Govan, UAE 2G, Box 280, Alnobor 31952, SA SR$991 67670777, fax #971 6 7670197 a $66 13 808 4061762, Fox 9966 19 812 1164 trenklpht@heneli.com onman@henilpasco www.henkelpolybit.comTr APPLICATION 1. General Surface shall be cleaned using propelled abrasive to remove all rust, mill scale, weld spatter, dirt, dust, grease and other loose or deleterious matter to provide a surface finish equivalent to SA 21/2, SIS 05 5900. Where applicable, factory-coating ends shall be wire-brushed for a minimum distance of 150mm and solar protective coating shall be removed. Coating ends shall be beveled using a hot knife or similar approved process. Primer shall be applied immediately following completion of surface preparation in accordance with AWA C209 ~ 76 section 3.3 and the manufactures recommendation. All surfaces to be wrapped shall be primed and allowed to dry. Primer application shall be limited to the area that can be wrapped during the working day, after which repriming or stripping and repriming shall be required. ‘Tape shall be applied in a spiral fashion by hand or hand operated machines to provide a 55% overlap (or as specified) and with sufficient tension to give constant adherence without voids or wrinkles, Interleaving shall be removed and discarded as wrapping proceeds. ‘The tape wrapping shall commence and finish to give a minimum of 150mm overlap to factory applied coating. On completion of the wrap, the surface of the tape shall be smoothened gloves hands to ensure completely sealed overlap and absence of air pockets under the tape. 2, BURIED VALVES AND FITTINGS, etc Buried valves and fitting etc shall be coated and protected to achieve the same standard of protection as to the pipe. After surface preparation and priming, all protrusion and indentation shall be fully profiled with the Bitutape Moulding paste / Mastic to a smooth continuous shape before tape wrapping. Valves shall be wrapped up to stem level. ‘Wrapping of irregular shapes shall be to the approval of the Engineer. 3. CABLE / PIPE CONNECTIONS Welded stud and soldered cable / pipe connection shall be coated to the same standards as the pipe to which it is attached. After completion of cable connection, the cable tail shall be secured to the pipe with a lap of tape. The cable connection shall be cleaned, primed and profiled with mastic before tape wrapping. Cleaning and priming shall be as detailed above. The tape wrap shall have a minimum of three and a half circumferential overlap. 4. BONDING / OVERLAP OF BACKING Where required the tape shall be capable of being cigarette wrapped around the pipe and with the adhesive removed, the PVC backing shall be bonded over its full overlap to PVC layer beneath with suitable PVC adhesive INSPECTION Inspection of coated pipe joints, fitting etc. shall be visual for satisfactory adhesion and 100% holiday inspection by a holiday detector set at the working voltage The applied tape shall be inspected to confirm that effective bond of formed between the pipe surfaces and the tape. This inspection shall be carried out not less than 24 hours after application. The working voltage shall be set at least twice per working day. 3 ogi ‘completion of works may be required by certain project specification.POINT TO NOTE Wrapping by hand or machine must be undertaken by experienced personnel under proper supervision. Unsatisfactory workmanship shall be rejected especially where overlaps are not consistent and where rocking is evident. » Rucking, especially at in-situ joints are to be avoided. Awkward and abrupt changes in shape shall be Subject of special attention and care during wrapping, ensuring elimination of entry paths for ground salts. > Handling after wrapping must not allow any slings etc. to bear on wrapped areas. Write or rope slings shall not be used. » Wrapped pipes must be supported on unwrapped ends of pipe and not laid on the ground except as necessary in the trench for final laying. Wrapped pipes shall be protected from direct sunlight at all times, . oS E Above method statement subject to alteration to specific project recommendation as necessary. Please read in conjunction with relevant product technical data sheet. Rl ENT ‘A T > BITUTAPE ~ Refer data sheet of specific grade > BITUTAPE PRIMER ~ Primer for substrate prior to wrapping > BITUTAPE MOULDING PASTE = Moulding paste for moulding around pipe fitting such as flanges, valves, spigot and socket type Joints, etc. STORAGE ‘The membranes have to be stored in shaded areas with an ambient temperature lesser than 35° C or on wooden pallets neatly covered properly by any thick fabric like tarpaulin to avoid exposure to sunlight, HEALTH & SAFETY The membranes contains a very tacky bitumen compound which while handling can adhere to human skin. Such stains can be removed by using a cloth dipped in very light solvents, Refer product Material Safety Data Sheets for further details. SEES EE www. henkelpolybit.com