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Article history: The author’s provides a review of the literature using a systematic literature review of the lean tool and
Received 26 July 2019 lean construction papers published in the time frame from 2008 to 2018. The papers selected from the
Accepted 26 August 2019 Scopus database by using the following filters: ten top-rated journals selected on the basis of cite score
Available online xxxx
form Scopus, the only article having a key words ‘‘lean construction”, or ‘‘Lean tool” were selected, only
engineering and material science article selected, and the last only journal article was selected. The
Keywords: search result filters the 48 articles out of 944 articles. The findings of the study conclude that only a
Construction management
few tool and techniques were explored a number of times by the researchers. On the other hand, few
Lean construction
Construction industry lean tool
countries were dominating in terms of publication were the UK, and the USA has 15, 14 articles respec-
Literature review tively. There is not a single article from India in the selected papers.
Ó 2019 Production and hosting by Elsevier B.V. on behalf of Ain Shams University. This is an open access
article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
https://doi.org/10.1016/j.asej.2019.08.012
2090-4479/Ó 2019 Production and hosting by Elsevier B.V. on behalf of Ain Shams University.
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
Please cite this article as: S. Singh and K. Kumar, Review of literature of lean construction and lean tools using systematic literature review technique
(2008–2018), Ain Shams Engineering Journal, https://doi.org/10.1016/j.asej.2019.08.012
2 S. Singh, K. Kumar / Ain Shams Engineering Journal xxx (xxxx) xxx
Table 1
Year-wise LC-related papers in selected journals 2000–2018.
I. Waste minimization
II. Just-in-time approach
III. Value based approach
IV. Continuous improvement
V. Quality Management System
VI. Agility towards required change
Please cite this article as: S. Singh and K. Kumar, Review of literature of lean construction and lean tools using systematic literature review technique
(2008–2018), Ain Shams Engineering Journal, https://doi.org/10.1016/j.asej.2019.08.012
S. Singh, K. Kumar / Ain Shams Engineering Journal xxx (xxxx) xxx 3
Please cite this article as: S. Singh and K. Kumar, Review of literature of lean construction and lean tools using systematic literature review technique
(2008–2018), Ain Shams Engineering Journal, https://doi.org/10.1016/j.asej.2019.08.012
4 S. Singh, K. Kumar / Ain Shams Engineering Journal xxx (xxxx) xxx
Table 4 Table 7
Type of documents selected for the study. Lean tools and benefits reviewed from the literature search.
DOCUMENT TYPE No. of publications Sr. Lean tools Benefits of lean construction References
No.
Article 45
Review 3 1 5S, LPS, Poke Yoke, Waste reduction, mistake [16,10,31–27]
VM proofing, inventory
management,
2 Color coding, On-Site Management, [14,7,20,37–
Table 5 standard signboards, Timely Completion of 38]
Top 10 affiliations in publishing LC articles. Visual display boards, Project, and Reduction of
BIM Variations
AFFILIATION No. of publications 3 Collaborative process Minimum Rework, Standard [17,34,48–46]
Loughborough University 5 mapping, Heijunka, Schedule, and Cleanliness of
Nottingham Trent University 4 Andon Work Place
University of Salford 4 4 Big rooms, Value The motivation of [56–
University of California, Berkeley 4 system, Continuous Employees and Labour, 63,16,45,55,56]
Technion - Israel Institute of Technology 3 improvement Timely Completion of
Istanbul Grand Airport 2 Project, and minimum
The University of Hong Kong 2 rework
Hong Kong Polytechnic University 2
Queensland University of Technology QUT 2
San Diego State University 2
impact is more in case of multi-storey buildings. In finishing
activities also, prefab construction reduces time due to the use of
already finished elements from the factory.
Table 6 Recently there has been an increased focus on sustainability
Top 10 countries on the basis of published articles.
and Corporate Responsibility along with the development projects
COUNTRY No. of publications [55]. The environment has posed a greater challenge to the devel-
United Kingdom 15 opers and the society duet to lots of waste generation impacting
United States 13 the ecosystem very badly. In light of such problems, lots of studies
Denmark 4 and experimental works are in process in order to tackle and sup-
Hong Kong 4 port the environment while developing the nation along with it.
Australia 3
China 3
Banawi and Bilec, 2014 [8], proposed a framework that would
Germany 3 improve the construction process by integrating six sigma, green
Israel 3 and lean construction al-together in construction projects. The
Canada 2 authors highlighted the fact that the construction industry con-
Finland 2
sumes the maximum amount of energy, gnerates a large amount
Note: the link for the Scopus website after applying all the conditions of SLR is of waste, having significant over the environment, and sound and
mentioned below: air pollution. But still, the construction industry was the engine of
https://www.scopus.com/results/results.uri?sort = plf-f&src = s&st1 = Lean + con-
growth by contributing approx. 8–9% annually to the GDP of the
struction&st2 = Lean
+ tool&nlo=&nlr=&nls=&sid = 53f87f5f305e3dea23427ee420f2fea9&sot = b&sdt = c- world on an average in the last decade, it provides employment to
l&cluster = scosubtype%2c%22ar%22%2ct%2c%22re%22%2ct%2bscosubjabbr%2c% masses and makes the world a better place to live. The authors pro-
22ENGI%22%2ct%2c%22MATE%22%2ct%2bscopubyr%2c%222018%22%2ct%2c% posed a framework model using six sigma, green, lean construction
222017%22%2ct%2c%222016%22%2ct%2c%222015%22%2ct%2c%222014%22%2ct%2c to improve the construction process and to reduce the waste, avoid-
%222013%22%2ct%2c%222012%22%2ct%2c%222011%22%2ct%2c%222010%22%2ct%
ing the delays in completion, and making the world a better place to
2c%222009%22%2ct%2c%222008%22%2ct%2bscoexactsrctitle%2c%22Lean + Con-
struction + Journal%22%2ct%2c%22Construction + Innovation%22%2ct%2c%22Engi- work and live by adopting the green and sustainable construction
neering + Construction + And + Architectural + Management%22%2ct%2c%22Jour- practices. The authors conclude in their finding that the framework
nal + Of + Construction + Engineering + And + Management%22%2ct%2c% could avoid the changes in design, which creates approx. 60% of the
22Automation + In + Construction%22%2ct%2c%22Construction + Management
waste at construction sites. The proposed framework shall be used
+ And + Economics%22%2ct%2c%22International + Journal + Of + Construction
+ Management%22%2ct%2c%22Journal + Of + Cleaner + Production%22%2ct%2c%
as a guideline while working on construction projects.
22Journal + Of + Management + In + Engineering%22%2ct%2c%22Built + Environ- According to [57], two factors are important to consider while
ment + Project + And + Asset + Management%22%2ct&sessionSearchId = implementing lean into construction industry i. e, Performance
53f87f5f305e3dea23427ee420f2fea9&origin = result- Improvement and space for Interpretation. The implication of Lean
slist&zone = leftSideBar&editSaveSearch=
in the construction industry may have various other challenges
&txGid = 2b79701ffa78753965da26bf29af6b5a
which in manufacturing didn’t encounter. So, interpretation of
the lean application should be open to considering.
The construction work has been attempted to be visualized as
18 software. The author’s findings suggested that the topmost bar- manufacturing work like in case of a house. House construction
riers in the implementation of lean construction in KSA were tradi- has been recently taken as Offsite manufacturing kind of activity
tional practices, performance and knowledge, and the client’s so that it can be better managed and controlled to reduce the was-
interest in the project internal functioning. tages [58]. Such kind of off-site construction helps in reducing the
According to a study Dineshkumar and Kathirval, 2015 [22], an time period of construction as erection or installation is done at
analysis is done between Prefab construction and conventional the site only.
construction of a G + 1 building. The analysis is done in terms of
cost & time and a massive variance is found out between the two 3. Discussion and conclusion
types of construction in the output. Following table represents
the effect on completion time for various phases of the building Lean construction is the practical application of lean manufac-
project in both scenarios separately. Prefab construction allows a turing principles, or lean thinking, to the building environment
considerable amount of time-saving in the superstructure and its Advantages of the new production philosophy in terms of
Please cite this article as: S. Singh and K. Kumar, Review of literature of lean construction and lean tools using systematic literature review technique
(2008–2018), Ain Shams Engineering Journal, https://doi.org/10.1016/j.asej.2019.08.012
S. Singh, K. Kumar / Ain Shams Engineering Journal xxx (xxxx) xxx 5
productivity, quality, and indicators were solid enough in practice in three correlative routes, in particular as (1) Transformation; (2)
order to enhance the rapid diffusion of the new principles” [17,59– Flow; and (3) Value era (TFV) hypothesis of generation. This tripar-
62]. ‘‘Lean development is an ‘‘approach to outline creation frame- tite perspective of generation has prompted the introduction of
works to limit misuse of materials, time, and exertion with a specific lean development as a train that subsumes the change ruled con-
end goal to produce the most extreme conceivable measure of sig- temporary development administration 32–36,41,42]. Overseeing
nificant worth,” [63–67]. Outlining a generic framework to accom- development under lean is not quite the same as average contem-
plish the expressed closures is just conceivable through the porary practice since it (1) has an unmistakable arrangement of
coordinated effort of all venture members (Owner, An/E, Contrac- goals for the conveyance procedure; (2) is gone for boosting execu-
tors, Facility Managers, and End-client) at early phases of the ven- tion for the client at the venture level; (3) outlines simultaneously
ture [22,23,68,69]. This goes past the legally binding course of item and process; and (4) applies creation control for the duration
action of configuration/assemble or constructability audits where of the life of the venture [36,37,43,44,48,50,52–54,72–76]. The pri-
contractual workers, and now and then office directors, just respond mary objective of lean development must be to completely com-
to outlines as opposed to educating and impacting the plan” [22– prehend the material science of creation, the impacts of reliance
24,56,68,69]. and variety along supply and gathering chains. In lean develop-
The different lean tool and techniques having its own impact ment as in a lot of assembling, (1) Planning: characterizing criteria
and applicability. Some of the most frequent used lean tool and for achievement and delivering procedures for accomplishing and
techniques were: BIM (Lean Design), A3, handle configuration (2) Control: making occasions comply with the plan, and activating
(Lean Design), offsite manufacture and JIT (Lean Supply), esteem learning and re-arranging are two sides of a coin that continues
chain mapping (Lean Assembly), visual site (Lean Assembly); 5S spinning all through a venture. In this exploration, standards tech-
(Lean Assembly), day by day team groups (Lean Assembly) niques, and the execution periods of lean development will be
[14–16,22–29,55–57,68–71].The normal soul streams from shared examined demonstrating the waste in the development and how
standards: it could be limited. The Last Planner System (LPS) strategy, which
is an essential use of the lean development ideas and procedures
Whole System Optimization through Collaboration and efficient and is more common, demonstrated that it could upgrade the
learning development administration hones in different perspectives and
Continual change/quest for flawlessness including everybody in bring various favourable circumstances, so that the development
the framework tasks will be more steady and less distressing for every single
Concentrate on conveying the esteem fancied by the proprietor/ included partner by lessening conditions and varieties to distin-
customer/end-client guish and dispose of waste (non-esteem including exercises)
allowing incentive to stream by efficiently disposing of snags to [45–47,49,51,77–79].
esteem creation and those parts of the procedure that make no In this paper, the evolution of Lean Toyota Production System to
esteem the production industry and its adoption in the construction indus-
creating pull generation try is been discussed. The lean rationality is about: Getting work to
stream dependably and typically on a development site requires
Since the 1950s, lean generation or Toyota creation framework the immaculate arrangement of the whole inventory network in
standards have advanced and were effectively actualized by Toy- charge of built offices with the end goal that esteem is expanded
ota Motor Company. Toyota creation framework had two column and waste is limited. With such an expansive degree, any reason-
ideas: (1) Just In Time stream (JIT) and (2) Autonomation (shrewd able person would agree that devices found in Lean Manufacturing
computerization) as appeared in more subtle elements in Fig The and Lean Production, as polished by Toyota and others, have been
term ‘‘lean” was begat by the exploration group dealing with glo- adjusted to be utilized as a part of the satisfaction of Lean develop-
bal auto-generation to reflect both the waste lessening nature of ment standards. TQM, SPC, six-sigma, have all discovered their
the Toyota creation framework and to balance it with art and way into lean development. So also, apparatuses and strategies
mass types of creation. Beginning from endeavors to lessen found in different zones, for example, in sociology and business,
machine setup time and affected by TQM, a basic arrangement are utilized where they are material. The instruments and strate-
of goals was created for the plan of the generation framework gies in development administration, for example, CPM and work
including to (1) Identify and convey an incentive to the client breakdown structure, and so forth, are additionally used in lean
esteem: kill anything that does not include esteem; (2) Organize development executions. The three remarkable instruments and
creation as a consistent stream; (3) Perfect the item and make techniques that were particularly considered for lean development
dependable move through dispersing data and basic leadership; are the Last Planner System, Target Value Design, and the Lean
and (4) Pursue flawlessness: Deliver on request an item meeting [29,76,80].
client necessities with nothing in stock. The lean creation means
to plan and make things separated from mass and art types of
4. Future scope of the study
generation by the destinations and strategy and to upgrade exe-
cution of the creation framework against a standard of flawless-
The future scope of the work is to apply visual management one
ness to meet remarkable client prerequisites [20,30,31,34,39,40].
of the most frequently used lean tool to improve the efficiency of
In the start of the 1990s, the new generation rationality, which
construction projects and to validate its applicability in the Indian
is known by a few distinct names, is as per the following: (1)
construction industry.
world-class fabricating; (2) lean creation; and (3) new generation
framework. This theory is the rising standard approach. It is
honed, in any event in part, by real assembling organizations in 5. Limitations of the study
America and Europe. The new approach has additionally diffused
to new fields, as modified creation, administrations, organization, The study is conducted using an SLR of 48 selected papers from
and item improvement. the identified top-rated journals as per their impact factor/cite
Since 1992, Koskela has revealed the adjustment of lean cre- score, which might be considered a small number. A much more
ation ideas in the development business and displayed a creation detailed comprehensive study may be proposed by some other
administration worldview where creation was conceptualized in author to further discuss the findings of this study.
Please cite this article as: S. Singh and K. Kumar, Review of literature of lean construction and lean tools using systematic literature review technique
(2008–2018), Ain Shams Engineering Journal, https://doi.org/10.1016/j.asej.2019.08.012
6 S. Singh, K. Kumar / Ain Shams Engineering Journal xxx (xxxx) xxx
Please cite this article as: S. Singh and K. Kumar, Review of literature of lean construction and lean tools using systematic literature review technique
(2008–2018), Ain Shams Engineering Journal, https://doi.org/10.1016/j.asej.2019.08.012
S. Singh, K. Kumar / Ain Shams Engineering Journal xxx (xxxx) xxx 7
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Please cite this article as: S. Singh and K. Kumar, Review of literature of lean construction and lean tools using systematic literature review technique
(2008–2018), Ain Shams Engineering Journal, https://doi.org/10.1016/j.asej.2019.08.012