Professional Documents
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VLCC TDC501 319 Doc
VLCC TDC501 319 Doc
SPECIFICATION
FOR
DALIAN, CHINA
MARCH, 2003
DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
2003/03/19 -02-
DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
CONTENT
PART 1 GENERAL PROVISIONS.......................................................1
1. GENERAL PROVISIONS.................................................................2
1.1 PREFACE.........................................................................................................................2
1.2 GENERAL DESCRIPTION.............................................................................................3
1.3 MAIN DIMENSIONS AND PARTICULARS.................................................................4
1.3.1 Main Dimensions..............................................................................................................4
1.3.2 Deck Height (moulded).....................................................................................................4
1.3.3 Main engine.......................................................................................................................4
1.3.4 Fuel Oil Consumption.......................................................................................................4
1.3.5 Speed and Endurance........................................................................................................5
1.4 DEADWEIGHT, LIGHT WEIGHT MEASUREMENT AND INCLINING TEST.........5
1.4.1 Deadweight.......................................................................................................................5
1.4.2 Lightweight Measurement.................................................................................................5
1.4.3 Inclining Test.....................................................................................................................6
1.5 CAPACITIES....................................................................................................................6
1.6 COMPLEMENT...............................................................................................................7
1.7 FLAG, CLASS, REGULATIONS AND CERTIFICATES..............................................7
1.7.1 Flag...................................................................................................................................7
1.7.2 Class..................................................................................................................................7
1.7.3 Rules and Regulations.......................................................................................................8
1.7.4 Certificates........................................................................................................................8
1.8 TRIM AND STABILITY................................................................................................10
1.9 FREEBOARD.................................................................................................................11
1.10 DRAWINGS...................................................................................................................11
1.10.1 Approval..........................................................................................................................11
1.10.2 Finished drawing.............................................................................................................11
1.10.3 Ship Model......................................................................................................................12
1.11 MATERIALS AND EQUIPMENT.................................................................................12
1.12 CONSTRUCTION AND WORKMANSHIP..................................................................13
1.13 MODEL TEST................................................................................................................13
1.14 OWNER'S SUPPLIES....................................................................................................13
1.15 TEST, TRIAL AND INSPECTION................................................................................14
1.15.1 General............................................................................................................................14
1.15.2 Inspection........................................................................................................................14
1.15.3 Tests................................................................................................................................15
1.15.4 Shop Tests.......................................................................................................................15
1.15.5 Sea trials..........................................................................................................................15
1.15.6 Overhauling.....................................................................................................................17
1.15.7 Tests for Cargo and Ballast Handling System..................................................................17
1.16 TECHNICAL GUARANTEE.........................................................................................18
1.17 SPARE PARTS AND TOOLS........................................................................................19
1.18 VIBRATION...................................................................................................................19
1.19 NOISE LEVEL...............................................................................................................19
1.20 DELIVERY.....................................................................................................................20
2003/03/19 -03-
DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
PART 2 HULL PART...........................................................................21
1. HULL STRUCTURE........................................................................22
1.1 GENERAL......................................................................................................................22
1.1.1 Scantling..........................................................................................................................22
1.1.2 Steel for the Hull Construction........................................................................................22
1.1.3 Workmanship..................................................................................................................22
1.1.4 Standard of Structural Details..........................................................................................23
1.1.5 Welding...........................................................................................................................23
1.1.6 Slots, Scallops and Holes.................................................................................................23
1.1.7 Structural and Tightness Tests.........................................................................................23
1.2 MAIN HULL..................................................................................................................23
1.2.1 General............................................................................................................................23
1.1.2 Shell Platings...................................................................................................................23
1.2.3 Deck Platings...................................................................................................................24
1.2.4 Main Bulkheads...............................................................................................................24
1.2.5 Frames and Beams...........................................................................................................25
1.2.6 Primary Supporting Members..........................................................................................25
1.2.7 Double Bottom................................................................................................................25
1.2.8 Peak Tanks......................................................................................................................26
1.2.9 Bottom Forward..............................................................................................................26
1.2.10 Stern Frame.....................................................................................................................26
1.2.11 Rudder.............................................................................................................................27
1.3 SUPERSTRUCTURE AND DECK HOUSE..................................................................27
1.3.1 Decks...............................................................................................................................27
1.3.2 Steel Walls.......................................................................................................................27
1.4 MISCELLANEOUS........................................................................................................28
1.4.1 Foundations.....................................................................................................................28
1.4.2 Bulwark...........................................................................................................................28
1.4.3 Sea chests........................................................................................................................28
1.4.4 Bilge Keel........................................................................................................................28
1.4.5 Deck Coaming for Oil Spill Containment........................................................................28
2. OUTFITTINGS.................................................................................30
2.1 NAVIGATION EQUIPMENT........................................................................................30
2.1.1 Steering Gear...................................................................................................................30
2.1.2 Rudder Carrier.................................................................................................................30
2.1.3 Nautical Instruments........................................................................................................31
2.1.4 Flags and Signals.............................................................................................................31
2.1.5 Nautical Books and Charts..............................................................................................31
2.2 ANCHORING AND MOORING...................................................................................32
2.2.1 Anchors, Chain Cables and Mooring Lines.....................................................................32
2.2.2 Windlass and Mooring Winch.........................................................................................33
2.2.3 Fire Wire Reel (air motor driven)....................................................................................34
2.2.4 Hawse Pipes and Chain Pipes..........................................................................................34
2.2.5 Mooring fittings...............................................................................................................34
2.3 AIR-CONDITIONING, HEATING & VENTILATION SYSTEM................................37
2.3.1 Air-conditioning System..................................................................................................37
2.3.2 Local Heating..................................................................................................................39
2003/03/19 -04-
DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
2.3.3 Ventilation System..........................................................................................................39
2.4 LIFE-SAVING APPLIANCES.......................................................................................41
2.4.1 Lifeboats..........................................................................................................................41
2.4.2 Muster and Embarkation Stations....................................................................................41
2.4.3 Liferafts...........................................................................................................................41
2.4.4 Rescue Boat.....................................................................................................................41
2.4.5 Personal Life-saving Appliances.....................................................................................41
2.4.6 Others..............................................................................................................................41
2.5 MASTS AND RIGGING................................................................................................42
2.5.1 Masts, etc.........................................................................................................................42
2.5.2 Cargo Hose Handling Cranes..........................................................................................43
2.5.3 Travelling Crane for Handling Engine Parts and Provisions............................................43
2.6 DECK FITTINGS...........................................................................................................44
2.6.1 Steel Doors......................................................................................................................44
2.6.2 Hatches and Manholes.....................................................................................................44
2.6.3 Handrails and Awnings...................................................................................................46
2.6.4 Miscellaneous Fittings.....................................................................................................46
2.7 LADDERS......................................................................................................................47
2.7.1 Accommodation Ladders.................................................................................................47
2.7.2 Wharf Ladder..................................................................................................................47
2.7.3 Deck Ladders...................................................................................................................48
2.7.4 Pilot Ladder.....................................................................................................................48
2.7.5 Tank Ladders...................................................................................................................48
2.7.6 Ladders for Pump Room, Bos'n Store and Steering Gear Room......................................48
2.7.7 Others..............................................................................................................................49
2.8 PROVISION FOR INSPECTION IN WATER BALLAST TANKS IN WAY OF CARGO
TANK PART AND CARGO OIL TANKS....................................................................49
2.8.1 For Side and Lower Hopper Part of Water Ballast Tank.................................................49
2.8.2 For No.3 W.B.T. (forward and inboard side of tank), Cargo Oil Tanks and Slop Tanks. 49
2.9 COMMUNICATION SYSTEM......................................................................................50
2.10 ENGINEER'S LIFT.........................................................................................................50
2.11 HELICOPTER EQUIPMENT.........................................................................................50
2.12 EQUIPMENT FOR SHIP TO SHIP TRANSFER...........................................................50
2003/03/19 -05-
DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
3.7.2 Drinking water system.....................................................................................................63
3.7.3 Hot washing water system...............................................................................................63
3.8 DRAINAGE SYSTEM...................................................................................................64
3.8.1 EXPOSED DECK SCUPPERS.......................................................................................64
3.8.2 Waste water and soil drainage.........................................................................................64
3.8.3 Drain from the refrigerated provisions chambers.............................................................64
3.9 COMPRESSED AIR SYSTEM......................................................................................65
3.9.1 General............................................................................................................................65
3.9.2 Compressed air for general use........................................................................................65
3.9.3 Compressed air for control and instrumentation..............................................................65
3.10 STEAM, EXHAUST AND DRAIN SYSTEM...............................................................65
3.10.1 General............................................................................................................................65
3.10.2 Piping on upper deck and in pump room.........................................................................65
3.10.3 Piping in accommodation space......................................................................................66
3.11 TANK HEATING SYSTEM FOR FUEL OIL TANKS.................................................66
3.12 FIRE EXTINGUISHING SYSTEM................................................................................67
3.12.1 Fire and wash deck line...................................................................................................67
3.12.2 Fire hydrants....................................................................................................................67
3.12.3 Fixed deck foam/high expansion foam fire extinguishing system for cargo tank part/engine
room & pump room.........................................................................................................68
3.12.4 Fire extinguishing system for paint room........................................................................68
3.12.5 Emergency fire pump......................................................................................................68
3.12.6 Fire control station...........................................................................................................69
3.13 FIRE EXTINGUISHING APPARATUS........................................................................69
3.13.1 Portable fire extinguishers...............................................................................................69
3.13.2 Fireman’s outfits..............................................................................................................69
3.14 REFRIGERATED PROVISIONS CHAMBERS............................................................71
3.15 REFRIGERATING PLANT FOR REF. PROVISIONS CHAMBERS...........................71
3.16 INSULATION PROCESS OF GENERAL PIPES..........................................................72
3.16.1 Steam and Exhaust Pipes and Hot Water Pipes...............................................................72
3.16.2 Refrigerant Pipes.............................................................................................................72
3.16.3 Sweat Proofing................................................................................................................73
3.16.4 Remarks...........................................................................................................................73
3.16 INSULATION PROCESS OF GENERAL PIPES..........................................................74
3.16.1 Thermal insulation (The enclosed space other than engine room)...................................74
3.16.2 Sweat protection..............................................................................................................74
3.17 MISCELLANEOUS FITTINGS.....................................................................................74
3.17.1 Bottom plugs...................................................................................................................74
2003/03/19 -06-
DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
4.4.1 General............................................................................................................................82
4.4.2 Valve control and indication............................................................................................83
4.4.3 Hydraulic power unit for valve control............................................................................84
4.4.4 Tank level and draft indication........................................................................................85
4.4.5 Control and indication.....................................................................................................85
4.5 CARGO OIL TANK VENT SYSTEM.........................................................................102
4.6 ROVISION FOR CARGO VAPOUR EMISSION CONTROL SYSTEM...................102
4.7 TANK HEATING SYSTEM.........................................................................................103
4.8 TANK WASHING SYSTEM.......................................................................................104
4.8.1 General..........................................................................................................................104
4.8.2 Fixed tank washing machines........................................................................................105
4.8.3 Portable tank washing machines and tank washing openings........................................105
4.8.4 Tank washing heater......................................................................................................105
4.8.5 Piping............................................................................................................................105
4.8.6 Hand dipping device......................................................................................................106
4.9 INERT GAS SYSTEM..................................................................................................106
4.9.1 General..........................................................................................................................106
4.9.2 Flue gas treatment plant.................................................................................................107
4.9.3 Inert gas distribution plant.............................................................................................107
4.9.4 Pipes, valves and corrosion protections.........................................................................108
4.9.5 Diagrammatic arrangement...........................................................................................108
4.9.6 Control and indication...................................................................................................108
4.9.7 Spare parts and tools......................................................................................................109
4.9.8 Gas purge pipe...............................................................................................................109
4.9.9 Pressure/vacuum breaker...............................................................................................109
4.9.10 Provisions for inerting and airing of water ballast tanks................................................109
4.10 GAS DETECTION SYSTEM.......................................................................................112
4.10.1 Pump room....................................................................................................................112
4.10.2 Water ballast tanks in way of cargo tank part, fore peak tank ( void)............................112
4.11 PORTABLE MEASURING SYSTEM FOR CARGO TANKS....................................112
5. INTERIOR FITTINGS...................................................................116
5.1 GENERAL....................................................................................................................116
5.1.1 GENERAL....................................................................................................................116
5.1.2 ROOM RANKING.......................................................................................................116
5.2 BULKHEADS, LININGS AND CEILINGS................................................................116
5.2.1 Steel Walls.....................................................................................................................116
5.2.2 Joiner Bulkheads...........................................................................................................117
5.2.3 Linings...........................................................................................................................117
5.2.4 Ceilings.........................................................................................................................118
5.2.5 Finishing of Visible Surface..........................................................................................118
5.3 DECK COVERINGS....................................................................................................118
5.3.1 Deck Composition.........................................................................................................118
5.3.2 Cement and Tiles...........................................................................................................118
5.3.3 Grating, etc....................................................................................................................119
5.4 HEAT, FIRE AND SOUND INSULATION.................................................................119
5.4.1 Heat Insulation..............................................................................................................119
5.4.2 Fire Insulation................................................................................................................120
5.4.3 Sound Insulation............................................................................................................121
5.5 JOINER DOORS...........................................................................................................121
2003/03/19 -07-
DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
5.6 STAIRWAYS AND PASSAGES IN THE ACCOMMODATION SPACE.................122
5.7 LIGHTING....................................................................................................................122
5.7.1 General..........................................................................................................................122
5.7.2 Side Scuttle....................................................................................................................122
5.7.3 RECTANGULAR WINDOW.......................................................................................123
5.7.4 Skylight.........................................................................................................................123
5.8 FURNITURE AND FITTINGS....................................................................................123
5.8.1 General..........................................................................................................................123
5.8.2 Toilet Cabinets..............................................................................................................124
5.8.3 Mirrors...........................................................................................................................124
5.8.4 Curtains.........................................................................................................................124
5.8.5 Sanitary Fixtures............................................................................................................124
5.8.6 Cold Drinking Water Fountains.....................................................................................125
5.8.7 Electric Lighting System...............................................................................................125
5.8.8 Schedule of Interior Fittings..........................................................................................125
5.9 STOWAGE SPACES....................................................................................................125
5.9.1 General..........................................................................................................................125
5.9.2 Refrigerated Provisions Chambers.................................................................................125
5.9.3 Provisions Store.............................................................................................................125
5.9.4 Boatswain's store...........................................................................................................125
5.9.5 Paint Store.....................................................................................................................126
5.9.6 Deck Work Shop...........................................................................................................126
5.9.7 Battery Room................................................................................................................126
5.9.8 Rope Stowage Space.....................................................................................................126
5.9.9 Linen Locker.................................................................................................................126
5.9.10 Locker/Store in Accommodation...................................................................................126
5.9.11 Bonded Store.................................................................................................................126
5.9.12 Medicine Locker............................................................................................................126
5.9.13 Acetylene Gas Bottle Room and Oxygen Gas Bottle Room..........................................126
5.10 SANITARY SPACES, CATERING SPACES AND OTHER SPACES.......................127
5.10.1 Sanitary Spaces and Catering Spaces.............................................................................127
5.10.2 Electrical Equipment Room...........................................................................................127
5.10.3 Oil Skin Locker.............................................................................................................127
5.10.4 Engine Changing Room.................................................................................................127
5.10.5 Other Spaces..................................................................................................................127
5.11 MISCELLANEOUS......................................................................................................127
5.11.1 Notice Boards and Name Plates.....................................................................................127
5.11.2 Display of Drawings......................................................................................................128
5.11.3 Pictures and Paintings....................................................................................................128
2003/03/19 -08-
DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
6.8.1 Vessel's Identifications..................................................................................................145
6.8.2 Miscellaneous Marks.....................................................................................................145
1. GENERAL DESCRIPTION...........................................................150
1.1 OUTLINE OF MACHINERY PART...........................................................................150
1.2 BASIC DESIGN CONDITION.....................................................................................150
1.2.1 Fuel oil employed..........................................................................................................150
1.2.2 Main engine...................................................................................................................151
1.2.3 Shafting & propeller......................................................................................................151
1.2.4 Steam generating plant..................................................................................................152
1.2.5 Electric power service....................................................................................................153
1.2.6 Pump.............................................................................................................................153
1.2.7 Heat exchanger..............................................................................................................154
1.2.8 Compressed air plant.....................................................................................................155
1.2.9 Oil purification service..................................................................................................156
1.2.10 Cooling water system for machinery plant....................................................................157
1.2.11 Bilge handling, fire fighting pump and energency escape..............................................157
1.2.12 Engine room ventilation service....................................................................................157
1.2.13 Sewage handling service................................................................................................158
1.2.14 Waste oil hadling service...............................................................................................158
1.2.15 Seating of foundation of machinery...............................................................................158
1.2.16 Tank..............................................................................................................................159
1.2.17 Figures on design...........................................................................................................159
1.2.18 Spare and tool................................................................................................................159
1.3 PRINCIPAL PARTICULARS OF MACHINERY.......................................................160
1.3.1 Main engine...................................................................................................................160
1.3.2 Shafting and propeller....................................................................................................160
1.3.3 Electric generating plant................................................................................................161
1.3.4 Steam generating plant..................................................................................................161
1.3.5 Air compressors and air reservoirs.................................................................................162
1.3.6 Centrifugal pumps.........................................................................................................163
1.3.7 Gear pump.....................................................................................................................165
1.3.8 Screw and single rotor pump.........................................................................................166
1.3.9 Forced draft and vent fans.............................................................................................166
1.3.10 Coolers and/or heater.....................................................................................................167
1.3.11 Oil heaters.....................................................................................................................168
1.3.12 Purifiers.........................................................................................................................168
1.3.13 Fresh water generator....................................................................................................169
1.3.14 Work shop machinery....................................................................................................169
1.3.15 Miscellaneous equipment..............................................................................................170
1.3.16 Cargo & ballast handling auxiliary................................................................................171
1.3.17 Tank in engine room......................................................................................................171
2. MAIN ENGINE...............................................................................174
2003/03/19 -09-
DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
2.1 GENERAL OF MAIN ENGINE...................................................................................174
2.1.1 Building practice...........................................................................................................174
2.1.2 Shop test & overhaul inspection....................................................................................174
2.2 CONSTRUCTION AND MATERIAL.........................................................................175
2.2.1 Bedplate and main bearing............................................................................................175
2.2.2 Thrust bearing................................................................................................................175
2.2.3 Frame box......................................................................................................................176
2.2.4 Cylinder frame and stuffing box....................................................................................176
2.2.5 Cylinder liner.................................................................................................................176
2.2.6 Cylinder cover...............................................................................................................177
2.2.7 Crankshaft.....................................................................................................................177
2.2.8 Connecting rod..............................................................................................................177
2.2.9 Crosshead and guide shoe..............................................................................................177
2.2.10 Piston and piston rod.....................................................................................................177
2.2.11 Exhaust valve and valve gear.........................................................................................178
2.2.12 Fuel, starting, safety and indicator valve........................................................................178
2.2.13 Fuel pump and fuel oil high pressure pipe.....................................................................178
2.2.14 Camshaft and cam.........................................................................................................179
2.2.15 Chain drive....................................................................................................................179
2.2.16 Reversing.......................................................................................................................179
2.2.17 Exhaust turbocharger.....................................................................................................179
2.2.18 Air cooler.......................................................................................................................180
2.2.19 Scavenging air system, exhaust gas system and auxiliary blower..................................180
2.2.20 Turning gear and turning wheel.....................................................................................180
2.2.21 Cylinder lubricators.......................................................................................................180
2.2.22 Forced lubrication and oil cooling.................................................................................181
2.2.23 Fuel oil supply system...................................................................................................181
2.2.24 Cooling water system....................................................................................................181
2.2.25 Starting air system.........................................................................................................182
2.2.26 Governor.......................................................................................................................182
2.2.27 Manoeuvring system.....................................................................................................182
2.2.28 Engine grating...............................................................................................................183
2.2.29 Painting of main engine.................................................................................................183
2.3 ACCESSORIES............................................................................................................183
2.4 ENGINE TOOLS AND SPARE PARTS......................................................................186
2.4.1 Engine tools...................................................................................................................186
2.4.2 Spare parts.....................................................................................................................187
2003/03/19 -010-
DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
3.5.1 Spares............................................................................................................................191
3.5.2 Tools..............................................................................................................................191
6. AUXILIARY MACHINERIES......................................................201
6.1 PUMP............................................................................................................................201
6.1.1 GENERAL....................................................................................................................201
6.1.2 Centrifugal pump...........................................................................................................201
6.1.3 Gear pump.....................................................................................................................203
6.1.4 Screw pump...................................................................................................................204
6.1.5 Steam driven reciprocating pump..................................................................................205
6.2 STEAM TURBINE FOR PUMP...................................................................................207
6.2.1 General..........................................................................................................................207
6.2.2 Material.........................................................................................................................207
6.2.3 Accessories....................................................................................................................207
6.2.4 Spares and tools.............................................................................................................208
6.3 HEAT EXCHANGER...................................................................................................209
6.3.1 Shell & tube type heat exchanger..................................................................................209
6.3.2 Plate type heat exchanger..............................................................................................210
6.3.3 Tank washing sea water heater......................................................................................210
6.3.4 Fresh water heater..........................................................................................................211
6.3.5 Oil heater.......................................................................................................................212
6.4 AIR COMPRESSOR AND AIR RESERVOIR............................................................212
6.4.1 Main and topping-up air compressors............................................................................212
6.4.2 Auxiliary air compressor...............................................................................................213
6.4.3 Air reservoir..................................................................................................................213
6.5 PURIFIER.....................................................................................................................214
6.5.1 Fuel oil purifier..............................................................................................................214
2003/03/19 -011-
DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
6.5.2 Lubricating oil purifier..................................................................................................214
6.6 FRESH WATER GENERATOR..................................................................................215
6.6.1 Contruction and material...............................................................................................215
6.6.2 Accessories....................................................................................................................215
6.6.3 Spares and tools.............................................................................................................216
6.7 FAN...............................................................................................................................216
6.7.1 Enging room ventilating fan and purifier space exhaust fan..........................................216
6.7.2 Pump room exhaust fan.................................................................................................216
6.7.3 Forced draft fan.............................................................................................................217
6.8 MAIN ENGINE OVERHAULING CRANE................................................................218
6.8.1 Construction, materials and controls..............................................................................218
6.8.2 Accessories....................................................................................................................218
6.8.3 Spares and tools.............................................................................................................218
6.9 OILY WATER SEPARATOR......................................................................................218
6.9.1 Construction, materials and accessories.........................................................................218
6.9.2 Spares and tools.............................................................................................................218
6.10 ELEVATOR..................................................................................................................218
6.10.1 Construction, materials and accessories.........................................................................219
6.10.2 Spare and tools..............................................................................................................219
6.11 HORN...........................................................................................................................219
6.11.1 Construction, materials, accessories and controls..........................................................219
6.11.2 Spares and tools.............................................................................................................219
6.12 SEWAGE TREATMENT PLANT...............................................................................219
6.12.1 Construction & material................................................................................................220
6.12.2 Accessories....................................................................................................................220
6.12.3 Spare & tools.................................................................................................................220
6.13 WASTE OIL INCINERATOR......................................................................................220
6.13.1 Construction and material..............................................................................................220
6.13.2 Accessories....................................................................................................................220
6.13.3 Spares and tools.............................................................................................................220
6.14 MARINE GROWTH PREVENTION SYSTEM..........................................................221
6.14.1 Configuration.................................................................................................................221
6.14.2 Spare & tools.................................................................................................................221
6.15 MISCELLANEOUS......................................................................................................221
2003/03/19 -012-
DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
7.8.3 Auxiliary cooling fresh water system............................................................................226
7.9 COOLING SEA WATER SYSTEM.............................................................................226
7.9.1 Main cooling sea water system......................................................................................226
7.9.2 Vacuum condenser circulating water system.................................................................227
7.9.3 Sea water scrvice system...............................................................................................227
7.9.4 Scrubber cooling system etc..........................................................................................227
7.10 LUBRICATING OIL SYSTEM....................................................................................227
7.10.1 Lubricating oil transfer & storage system......................................................................227
7.10.2 Lubricating oil sytem for main engine...........................................................................227
7.10.3 Lubricating oil system for turo charger of main engine.................................................228
7.10.4 Cylinder oil feed system................................................................................................228
7.10.5 Lubricating oil system for auxiliary machineries...........................................................228
7.10.6 Stern tube lubrication oil system....................................................................................228
7.10.7 Lubricating oil purifying................................................................................................228
7.10.8 Main engine scavenging box drain system....................................................................229
7.10.9 L.o. drain and l.o. sludge system....................................................................................229
7.11 FUEL OIL SYSTEM.....................................................................................................229
7.11.1 Fuel oil transferring system...........................................................................................229
7.11.2 Fuel oil supply system to main engine and generator engine.........................................230
7.11.3 Diesel oil supply system to generator engines...............................................................230
7.11.4 Fuel oil burning system to auxiliary boiler....................................................................230
7.11.5 Fuel oil purification.......................................................................................................231
7.11.6 Fuel oil drain and sludge system....................................................................................231
7.12 BILGE SYSTEM..........................................................................................................231
7.13 BALLAST & FIRE SYSTEM.......................................................................................232
7.14 FRESH WATER SERVICE SYSTEM.........................................................................232
7.15 DISTILLED WATER SYSTEM...................................................................................232
7.16 SEWAGE SYSTEM......................................................................................................233
7.17 COMPRESSED AIR SYSTEM....................................................................................233
7.18 EXHAUST GAS SYSTEM...........................................................................................233
1. GENERAL.......................................................................................258
1.1 GENERAL....................................................................................................................258
1.2 SUPPLY SYSTEM.......................................................................................................258
1.2.1 Standard voltage, number of phase and frequency.........................................................258
1.2.2 Applied voltage and number of phase for equipment.....................................................258
1.3 EQUIPMENT AND MATERIAL.................................................................................259
1.3.1 Fuse...............................................................................................................................259
1.3.2 Terminal........................................................................................................................259
1.3.3 Lamp.............................................................................................................................259
1.3.4 Name plate.....................................................................................................................259
1.4 COLOUR OF ELECTRICAL EQUIPMENT...............................................................260
2. ELECTRIC SOURCE....................................................................261
2.1 GENERAL....................................................................................................................261
2.2 DIESEL GENERATOR................................................................................................261
2.2.1 General..........................................................................................................................261
2.2.2 Particulars......................................................................................................................262
2.3 EMERGENCY GENERATOR.....................................................................................262
2.3.1 General..........................................................................................................................262
2.3.2 Particulars......................................................................................................................263
2.4 TRANSFORMER.........................................................................................................263
2.5 STORAGE BATTERY.................................................................................................264
3. DISTRIBUTION.............................................................................265
3.1 GENERAL....................................................................................................................265
3.2 MAIN SWITCHBOARD..............................................................................................268
3.2.1 General..........................................................................................................................268
3.2.2 Construction..................................................................................................................268
3.2.3 Device and instrument...................................................................................................268
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3.2.4 Panel arrangement.........................................................................................................269
3.2.5 Inter-lock.......................................................................................................................271
3.3 EMERGENCY SWITCHBOARD................................................................................271
3.3.1 General..........................................................................................................................271
3.3.2 Device and instrument...................................................................................................271
3.3.3 Panel arrangement.........................................................................................................272
3.3.4 Inter-lock.......................................................................................................................273
3.4 BATTERY SWITCHBOARD......................................................................................273
3.5 SECTION AND DISTRIBUTION BOARD.................................................................273
5. LIGHTING SYSTEM.....................................................................280
5.1 GENERAL....................................................................................................................280
5.1.1 General..........................................................................................................................280
5.1.2 Lighting fixtures............................................................................................................280
5.1.3 Illumination...................................................................................................................280
5.2 GENERAL LIGHT.......................................................................................................282
5.3 DECKLIGHT................................................................................................................284
5.3.1 Mercury arc floodlight...................................................................................................284
5.3.2 Incandescent floodlight..................................................................................................284
5.3.3 Boat launching light (incandescent light).......................................................................284
5.3.4 Ship’s name board light.................................................................................................285
5.4 PORTABLE LIGHT.....................................................................................................285
5.4.1 Portable light.................................................................................................................285
5.4.2 Receptacle.....................................................................................................................285
5.5 EMERGENCY LIGHT.................................................................................................285
5.6 TEMPORARY BATTERY LIGHT..............................................................................286
5.7 SWITCH AND RECEPTACLE....................................................................................286
5.7.1 Switch............................................................................................................................286
5.7.2 Receptacle.....................................................................................................................287
5.8 SPECIAL LIGHT..........................................................................................................288
5.8.1 Instrument light.............................................................................................................288
5.8.2 Chart light (60W)..........................................................................................................288
5.8.3 Work shop light (100W)................................................................................................288
5.8.4 Sight glass light.............................................................................................................288
5.8.5 Signal light for ref. chamber’s lights (5W)....................................................................288
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6. NAVIGATION LIGHT AND SIGNAL LIGHT...........................289
6.1 GENERAL....................................................................................................................289
6.2 NAVIGATION LIGHT.................................................................................................289
6.3 SIGNAL LIGHT...........................................................................................................289
6.3.1 Signal light....................................................................................................................289
6.3.2 Manoeuvring signal light...............................................................................................289
6.3.3 Daylght signal light.......................................................................................................290
6.3.4 Steering light.................................................................................................................290
6.4 SUEZ CANAL LIGHT.................................................................................................290
6.4.1 Signal light....................................................................................................................290
6.4.2 Search light....................................................................................................................290
6.5 CONTROL....................................................................................................................290
8. NAUTICAL INSTRUMENT..........................................................303
8.1 GYRO COMPASS AND AUTO PILOT (AC 220V)....................................................303
8.1.1 Gyro compass................................................................................................................303
8.1.2 Auto pilot.......................................................................................................................303
8.2 ECHO SOUNDER (AC220V)......................................................................................303
8.3 DOPPLER SONAR (AC220V).....................................................................................304
8.4 RATE OF TURN INDICATOR....................................................................................304
8.5 RADAR AND ARPA (AC220V)..................................................................................304
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8.6 DGPS NAVIGATOR (DC24V)....................................................................................305
8.6.1 No.1 DGPS navigator....................................................................................................305
8.6.2 No.2 DGPS navigator....................................................................................................305
8.7 WEATHER FACSIMILE (AC220V)............................................................................305
8.8 ANEMOMETER...........................................................................................................305
8.9 AUTOMATIC IDENTIFICATION SYSTEM/VOYAGE DATA RECORDER..........306
9. RADIO EQUIPMENT....................................................................307
9.1 GENERAL....................................................................................................................307
9.2 MF/HF RADIO STATION...........................................................................................307
9.2.1 Main unit.......................................................................................................................307
9.2.2 Ancillary equipment for MF/HF radio station...............................................................307
9.2.3 Antennas........................................................................................................................308
9.3 NAVTEX RECEIVER (DC24V)..................................................................................308
9.4 TWO-WAY VHF RADIOTELEPHONE......................................................................308
9.5 SATELLITE EMERGENCY POSITION INDICATING RADIO BEACON..............308
9.6 RADAR TRANSPONDER...........................................................................................308
9.7 INTERNATIONAL VHF RADIO TELEPHONE........................................................308
9.7.1 No.1 VHF radiotelephone (AC220V, DC24V)..............................................................308
9.7.2 No.2 VHF radio telephone (AC 220V, DC24V)............................................................309
9.8 STANDARD“B”INMARSAT COMMUNICATION SYSTEM (AC220V).................309
9.9 STANDARD “C” INMARSAT COMMUNICATION SYSTEM (AC220V, DC24V) 310
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
PART 1
GENERAL PROVISIONS
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
1. GENERAL PROVISIONS
1.1 PREFACE
The Specification and the accompanying plans are intended to describe the details of
technical matters in the Contract, i.e. design, performance, capacities, construction,
equipment and materials required for the construction of a Crude Oil Tanker (hereinafter
called as "the Vessel").
The accompanying plan listed below shall form an integral part of the Specification, upon
which the detailed design of the Vessel will be developed.
Details in design, fabrication, installation, inspection, test and workmanship etc. not
covered by this Specification, or not covered by the approved plans, shall be performed
under the Builder's standards and practices.
If there should be any inconsistencies or contradictions between the Contract and this
Specification, the Contract is to have the preference.
If there should be any inconsistencies or contradictions between the General Provisions and
the Hull, Machinery or Electrical & Automation part, the Part 1 - General Provisions is to
have the preference.
If there should be any inconsistencies or contradictions between this Specification and the
associated plans, this Specification is to have the preference.
Any alteration of the Specification and the accompanying plan(s) shall be modified under
memorandum countersigned by both parties and the latest memorandum shall govern.
When words such as "or", "and/or", "similar", "necessary", "if any", "may", etc., are used,
the opinion of Builder shall be respected.
If any item(s) is repeated twice or more in the Specification, it is understood that these
item(s) shall be supplied and/or applied only once.
Any items which are not called for in the Specification shall not be furnished or applied by
the Builder. However, items which are omitted in the Specification but required by the Rules
and/or Regulations specified in "1.7.2 Class & 1.7.3 Rules and Regulations" shall be
furnished and installed by the Builder according to the Shipbuilding practice for the Vessel
except those items described as the Owner's supply in the Specification.
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Any requirement of the Owner, which is in excess of the requirement of the Rules and
Regulations as specified in "1.7.2 Class & 1.7.3 Rules and Regulations" or the contents of
the Specification shall be subject to the adjustment of the contract price, deadweight, speed,
scheduled delivery date and any other applicable items which may be affected.
Any changes to the Specification or any amendment of Rules and Regulations as specified
in the Specification coming into effect after signing contract shall be in effect subject to the
mutual agreement in writings as to any alteration in price, delivery, guarantee figures and
other terms in accordance with the Contract.
The Builder may make changes and improvements to the Specification, if found necessary
for introduction of the improved production methods, and subject to the Owner's approval,
but which shall not be unreasonably withheld.
Spare parts, tools and accessories shall be supplied by the Builder according to the
Specification which meets the requirements of the specified Classification Society,
Regulatory bodies or the normal standards of the Builder and manufacturers, whichever is
greater.
The international system of units (SI) shall be adopted for design and construction of Hull,
Machinery and Equipment unless where explicitly stated otherwise or in case the material
originates from countries using other units.
All plans, booklets, name plates, caution/identification plates and whatever documents
required for implementation of the Specification to be in English and/or Chinese.
If any other language than English and Chinese is required by any reason whatsoever, the
text of translation to be provided by the Owner.
The vessel shall be an ocean going single screw diesel engine driven crude oil tanker
suitable for carrying crude oil having a flash point below 60°C.
The vessel shall have a raked stem with a protruded bulbous bow, a transom stern with
open stern bulb, a semi-balanced hanging type rudder with rudder horn and one(1)
continuous upper deck without forecastle. The cargo area is constructed with double
bottom, double side and two plane type longitudinal bulkheads.
The vessel shall have fore peak tank (void), cargo oil tanks, water ballast tanks, pump
room, fuel oil tanks, engine room and aft peak tank as shown on the General
Arrangement Plan (hereinafter called as the "G.A.").
The cargo area shall consist of five (5) center cargo oil tanks, five (5) pairs of wing cargo
oil tanks, two (2) slop tanks and five (5) pairs of water ballast tanks. Cargo oil tanks to be
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
segregated into three(3) groups.
No.4 center cargo oil tank is to be used as a ballast tank for heavy weather emergency
condition.
The specific fuel oil consumption of the main engine shall be 167 g/kW-hr at a test result
measured at manufacturer's shop trial, with burning of marine diesel oil having the lower
calorific value of 42,700kJ/kg (10,200kcal/kg), at MCR of the main engine under the ISO
standard reference condition.
The actual fuel oil consumption at manufacturer's shop test shall be allowed to have the
tolerance margin of 5%.
Designed daily F.O. consumption shall be approx. 91t/d at CSR of main engine on the
condition of fuel oil of lower calorific value of 10,200kcal/kg.
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
The service speed of the Vessel at design draft of 19.20m (moulded) shall be approx. 15.8
knots with the main engine running at CSR (90% MCR) with 15% sea margin.
The sea trial speed of the Vessel at design draft of 19.20m (moulded) shall be 16.7 knots
with the main engine running at MCR (25,480kW) without sea margin.
The above speed shall be based on the Vessel with clean hull in deep and calm (no wind,
no wave) water with no currents.
Endurance shall be approx. 26,700 nautical miles on the basis of service speed of 15.8kn
at design draft of 19.20m and above mentioned F.O. consumption at CSR of main engine.
1.4.1 Deadweight
The deadweight of the Vessel at the scantling draft of 21.50m (moulded), without trim,
with the Vessel afloat in sea water with specific gravity of 1.025 t/m 3 shall be approx.
298,000 metric tons.
Deadweight at design draft of 19.20m (moulded) shall be approx. 257,500 metric tons.
(a) Cargo
(b) Fuel oil
(c) Lubricating oil, hydraulic oil and the lubricant
(d) Domestic fresh water and sanitary water
(e) Water which are not mentioned in the "lightweight"
(f) Ship's crew and their effects
(g) Provisions, stores, spares, equipment and inventories over and above the
Classification rules' requirements
(h) Others not mentioned in the "lightweight"
The "deadweight" is the difference between the displacement in sea water with specific
gravity of 1.025 t/m3 (incl. shell and appendages) and the lightweight of the Vessel.
The lightweight and its centroid shall be determined by the lightweight measurement
and/or inclining test.
The light weight measurement shall be carried out by reading the draught of the vessel,
measuring specific gravity of sea water and investigating added or deducted weight.
The draft readings shall be read at both sides of fore, amidship and aft draft marks.
At the light weight measurement, temporary loaded items and unfinished items shall be
accounted.
The displacement of the Vessel at the lightweight measurement shall be determined from
the hydrostatic tables based on the measured draughts with due corrections for trim, heel,
deflection of the Vessel and specific gravity of sea water in accordance with Builder's
normal practice.
The light weight measurement shall be carried out in the presence of the Owner's
representative and the Class surveyor.
The calculation of the light weight and deadweight to be performed by the Builder and
verified by the Owner's representative.
The inclining test shall be conducted by shifting ballast water in wing tanks and by
measuring the vessel's heel. Free surface effects to be minimised. The measurement
method shall be in accordance with the Builder's practice. The position of the centroid of
the vessel in light weight condition shall be determined by the calculation based on the
data measured.
When the first vessel is substantially completed, the inclining test shall be carried out in
the presence of Owner's representative and the Class surveyor.
In case more than one (sister) ship to be built with this Specification, the lightweight
measurement shall be carried out in the presence of the Owner's representative and the
Class surveyor when the second vessel or the further vessels are substantially completed.
The inclining test shall not be performed for sister vessel.
1.5 CAPACITIES
The vessel is to have the following indicative capacities of cargo tanks, ballast tanks, fuel
oil tanks, diesel oil tanks and fresh water tanks.
1.6 COMPLEMENT
1.7.1 Flag
1.7.2 Class
The Vessel, including its hull, machinery, equipment and outfitting, shall be constructed in
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
accordance with the Rules and Regulations (edition and amendments thereto being in
effect as of the signing date of the Contract) of the Classification Society and under survey
of the Classification Society of American Bureau of Shipping (hereinafter called as "the
Class") and shall be distinguished in register by symbol of:
The Vessel shall comply with the requirements of the following Rules and Regulations
which are in force as of the date of the Contract signing:
If any amendments or changes to the Rules and Regulations coming into effect after the
Contract being signed, the Builder shall inform the Owner in writing, and the Owner's final
decision in writing shall be returned soon. The price, time of delivery and guarantee figures
of the vessel will be adjusted after discussion between both parties if necessary due to
amendments or changes to the Rules and Regulations.
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
1.7.4 Certificates
However, if formal certificates cannot be obtained at the ship's delivery, the Builder shall
furnish provisional certificate(s) to the Owner which substitutes for the formal
certificate(s).
(i) Cargo gear certificate for the cargo hose handling cranes and the travelling crane for
handling engine parts and provisions
The following statement of compliance pertaining to the U.S.C.G. for foreign flag vessels
to be issued by the Classification Society.
Notes:
Exhaust emission control requirements of IMO MARPOL 73/78 ANNEX VI are to
be considered and followings are to be issued by Classification Society.
(1) EIAPP interim certificate of statement for main and generator engines
(2) IAPP interim certificate or statement for vessel based on the parameter check
method on board
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
The intact stability and damage stability of the Vessel shall comply with requirements of
concerning Rules and Regulations.
The Vessel shall be designed to have sufficient stability and suitable trim in usual service
conditions.
The Trim and Stability Booklet shall include the values of bending moments and shearing
forces that are presented for each condition.
The preliminary Trim and stability Booklet and Damage Stability booklet should be
submitted to Owner and the Class for approval.
The following loading conditions to be included in the Trim and Stability Booklet:
Except for Lightship and Dry docking conditions, the conditions listed above to be
calculated for departure and arrival.
"Departure condition" shall be based on the full supplies of bunkers and other
consumables, and "Arrival condition" on approx. 10% supplies of departure condition.
For the adjustment of trim, stability, bending moment and shear force at above loading
conditions, ballast water may be introduced as necessary.
Final Trim and Stability calculations for various loading conditions shall be based on the
results obtained from the lightweight measurement and/or inclining test.
If the Final Trim and Stability Booklet is in the process of approval by the Class and/or
Authorities concerned, the Builder shall provide the provisional Trim and Stability
Booklet upon the delivery of the Vessel. The Builder shall deliver the final booklet to the
Owner before the expiry of provisional one.
Specific gravities of water and oil for the trim and stability calculation shall be as
follows:
1.9 FREEBOARD
Freeboard of the vessel shall be designed not less than the requirements of the
International Convention on Load Line 1966 for type "A" ship.
The summer draft of freeboard mark to be positioned at the level corresponding to the
scantling draft after approved by the Class.
1.10 DRAWINGS
1.10.1 Approval
Prior to starting work, the Builder shall submit major plans to the Owner and/or the Class
for approval in due time of design and construction schedules. The "Drawing List for
Owner's Approval" shall be prepared by the Builder and forwarded to the Owner for
review.
Three(3) copies of each of the drawings for approval shall be submitted to the Owner for
approval in accordance with the "Drawing List for Owner's Approval".
Owner shall, within fifteen (15) working days (not including the day of arrival and the
day of dispatch) after receiving the drawings, return to Builder one (1) copy of such
approved drawings with or without comments, if any, written thereon and vice verse.
After arrival of Owner's representative at the Shipyard, all such drawings shall be
submitted by Builder to the Representative for approval, and same shall be returned by
the Representative to Builder with approval or remarks, if any, within seven(7) days after
receipt thereof by the Representative and vice verse.
The drawings and documents which should be approved by the Class and Owner are to
be submitted to the Class and Owner directly by the Builder. However, the drawings and
documents of the marine equipment which should be approved by the Class and Owner
shall be submitted to the Class and Owner directly by the subcontractor. In the event of
any discrepancy between Owner and Class or relevant Authorities for approval drawing,
the Class' or Authorities' approval shall have the preference and be adopted.
The Builder is not to submit, in principle, the detailed working plans which are not
described in the above mentioned list of drawings.
The Builder shall furnish total three(3) sets of the finished drawings and instruction
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
books of equipment to the Owner in accordance with the "List of Finished Drawings"
before delivery of the Vessel, one(1) copy to Owner's head office and two(2) copies to the
vessel.
The following finished drawings, one (1) copy each, mounted in the frames shall be
installed on board at such locations as designated by the Owner's representative:
- General arrangement
- Safety plan (also one in the water tight container at each side on upper deck, outside
accommodation)
- Capacity plan with draft-deadweight scale
- Cargo piping diagram
- Ballast piping diagram
- Fuel oil transfer system diagram
- Docking plan
- Maneuvering characteristic
One (1) exhibition ship model for two vessels (scale 1:200), outfitted as per Builder's
standard, with deck and equipment, mounted in a glass case shall be supplied.
Materials supplied and used for the construction of the vessel shall be of such quality as
approved by the Classification Society where required.
Equipment and fittings are to be purchased according to the "Makers List for Equipment"
at Builder's option as per Makers list Notes, unless otherwise laid down in this
Specification or other agreement between Owner and Builder.
Material and equipment not specified in this Specification and/or Makers List for
Equipment to be chosen at the Builder's option.
Maker's standard type, size and material of machinery, equipment, and fittings to be
adopted in a way satisfying the requirements of these Specifications in principle.
Wherever the Builder's Specifications states differently from the specification of selected
and agreed maker, such part of the Specifications shall be changed accordingly to follow
that of maker provided such a Specification is not the items to be readily changeable by
the request of the Builder but firm and fixed maker's special standard design.
If any materials, apparatus and equipment described in this Specification can not be
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
obtained under certain circumstances, the Builder shall substitute the suitable equivalents
subject to the Owner's acceptance.
The vessel to be built in accordance with CSQS (Chinese Shipbuilding Quality Standard)
as well as shipyards standards and practices.
The Builder may employ sub-contractors for execution of a part of the building work of
the Vessel under the responsibility of the Builder.
The object of the ship's model tests is to define a suitable hull form to obtain satisfactory
characteristics of the vessel in every respect such as speed, propulsion, etc..
Following items shall be supplied by Owner and shall be delivered to the Builder's yard
on the Owner's account at the time designated by the Builder to meet the Builder's
construction schedule.
The Builder shall be responsible for storing and handling of Owner's supply items after
delivery to the Builder's yard and shall install and/or store those items in the Vessel.
Owner shall furnish the plans, instruction books, test reports and test certificates, etc., if
any and required, to the Builder in time for necessary installation works.
The supervision fees related to final adjustment, inspection and certifications of Owner's
supply items shall be paid by the Owner.
1.15.1 General
Tests and trials shall be carried out in accordance with the requirements of Class and
other Regulatory Bodies under the Builder's practice.
Correction works of the non-conformity to the Specification and the plans found by
Owner's representatives, Surveyors of the Class and Regulatory Bodies concerned to be
carried out by Builder at due time before delivery.
In any difference of opinion on inspections or tests between the Owner's supervisor and the
Builder's inspector relating to an interpretation of the Class rule items, the matters shall be
referred to the opinion of the Class' surveyor for the settlement.
1.15.2 Inspection
Owner's representative to be allowed to inspect the vessel, parts of it and the equipment
at yard or at subcontractors at any time in the Contract period.
The inspection shall be carried out according to the mutually agreed list of items for
inspection between Owner's representative and Builder. Application for inspection to be
delivered to the inspector minimum 24 hours prior to inspection time on working day and
minimum 48 hours prior to inspection time on normally considered not-working days.
However, the application for painting inspection to be delivered to the inspector in the
morning of the inspection day. Inspections at sub-contractors outside of Dalian area
should be informed 10 days prior to inspection.
Failure of the Owner's representative to be present, without proper cause after due notice as
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
above, shall be deemed to be the waiver of the right to be present, and in such case the
Owner's representative shall be obliged to accept the results of such test and on the basis
of the Builder's and the Class' reports on the said results.
1.15.3 Tests
The Builder shall submit to Owner the schedule for the test items in due time prior to
those tests.
The test report to be prepared, covering all tests. Each test to be signed by responsible
representatives from Builder, Owner and Class, as appropriate. On completion of the
vessel, three (3) copies of the test reports to be delivered to Owner together with
drawings and instructions.
Main engine, auxiliary and equipment shall be tested or inspected according to the
manufacturer's practices by using available facilities in the manufacturer's shop.
The Owner and the Builder shall, on the basis of the detailed schedule, determine the scope
of tests or inspections to be attended by the Owner's representative with his expenses.
The tests except for those which are agreed between Owner and Builder to be attended by
the Owner's representative shall be carried out by the manufacturers on their responsibility
without attendance of the Owner's representative and/or the Builder's inspector.
When the Vessel is nearly completed, leaving minor items of unfinished work agreed by
the Owner's representative and to be completed after the official sea trial but before the
delivery of the Vessel, the following trials and tests shall be carried out at sea near the
shipyard according to the Builder's standard and mutually agreed programme in the
presence of the Owner's representative and the Class' surveyor.
The sea trial shall consist of the following tests at the design draft of 19.20m with
suitable trim.
The main engine is to be operated using heavy oil, in principal, during the sea trial.
Heavy oil used for the sea trial is to be ordinary kind and easily obtainable for the
Builder.
Speed trial for the assessment of the guaranteed speed performance shall be conducted.
Results of speed trial shall be corrected to the deep and calm water (no wind, no wave),
and the corrections of wind, wave and shallow water are to be made in accordance with
the Builder's normal practice.
The progressive speed trial shall be carried out under the following main engine load:
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
- 50% of MCR
- CSR
- MCR
Trial running on each main engine load shall consist of one (1) run in a direction on the
course and one (1) run in the opposite direction.
The measuring of main engine power shall be done by the Builder's torsion meter.
The endurance test including unmanned engine room operation test shall be carried out
under the following condition:
Fuel consumption of main engine shall be measured for one(1) hour at CSR during the
endurance test for reference.
The following tests shall be carried out to check maneuverability of the Vessel:
The following tests shall be conducted at a proper time during the official sea trial
according to the Rule requirements and the Builder's practice:
For the subsequent Vessel (s) of this series, only following official sea trial shall be
carried out at the design draft.
1.15.6 Overhauling
After the trial trip, the major working parts of the main engine and the generator engines
are to be overhauled and inspected according to the Builder's practice and refitted in
working order.
The following tests for cargo and ballast handling system are to be carried out after
installation on board in accordance with the Builder's standard test procedure.
Each of the cargo oil pumps is to be tested by sucking the sea water from a properly
ballasted center tank of its relevant group.
The measurement such as the water level in the tank, the pressure of the pump etc. are to
be carried out during about half an hour.
Each of self-stripping units for cargo oil pumps is also to be tested by sucking the sea
water from a center tank of its relevant group together with the cargo pump from the sea
water level of about 2 m to the almost empty condition.
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
(b) Ballast pump test
Each of the ballast pumps is to be tested by sucking of sea water from a pair of properly
ballasted water ballast tanks.
The measurements, such as the water level in the tank, the pressure of the pump, etc are
to be carried out during about half an hour.
Fixed tank washing machine operation test is to be carried out by using sea water.
During inert gas operation test, inert gas is to be discharged into atmosphere from vent
riser.
The Builder is to guarantee the technical particulars and data stipulated below.
If any amendments or modifications, which affect the guaranteed figure, should be made
by the Owner, the guaranteed figure is to be adjusted accordingly.
The Builder is to guarantee the sea running speed of 16.7 knots on the designed load draft
of 19.20 m (moulded) at MCR of the main engine without sea margin in calm and deep
open sea.
In case the sea trial is not carried out in calm and deep sea condition, the results are to be
corrected by removing the effects of wind, wave and shallow water according to the
Builder's practice.
(2) Deadweight
The Builder is to guarantee the deadweight of 298,000 metric tons at the scantling draft
of 21.50m (moulded) in the sea water of 1.025 specific gravity in accordance with the
definition described in 1.4.1 Deadweight.
The Builder is to guarantee the fuel oil consumption rate of the main engine at the shop
test on MCR of 25,480kW shall not exceed 167 g/kW-hr.
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The above fuel oil consumption rate is based on using diesel oil having a lower calorific
value of 42.7MJ/kg, and also on ISO reference condition, i.e. air temperature of 25°C,
charge air coolant temperature of 25°C an barometric pressure of 100 kPa.
The fuel oil consumption rate is to be allowed to have tolerance margin 5%.
The fuel oil having a different lower calorific value is used and/or the surrounding shop
test condition is different from the above mentioned condition, the fuel oil consumption
rate is to be adjusted based on the conversion formula issued by the B&W Diesel A/S in
Denmark.
Spare parts and tools to be furnished in accordance with the Rules requirements of the
Class and the Builder's or manufacturer's standard. These spare parts and tools to be
properly protected from corrosion and mechanical damage and to be stowed in boxes, on
shelves or racks in designated places on board, foundations to be arranged as deemed
necessary.
Spare parts and tools in excess of the Classification Society recommendation are to be to
the Owner's account or supplied by the Owner.
1.18 VIBRATION
Special attention is to be paid in design and construction of the vessel to prevent undue
vibration.
The design target of vibration level in the accommodation space including wheel house is
to be the lower line of the "COMMONLY ACCEPTED ZONE" (shaded zone) of ISO
6954 "Guidance for the Overall Evaluation of Vibration in Merchant Ships".
The vibration measurement is to be carried out in accordance with the Builder's practice
when the vessel is running ahead steadily at the CSR of the main engine on the sea trial.
The Builder is to take proper countermeasures mutually agreed by both the Owner and
Builder if the measured vibration level exceeds the upper line of the "COMMONLY
ACCEPTED ZONE".
The Builder is to make effort to keep the noise level in the accommodation space and
engine room within the following values which are based upon IMO Resolution A.468
(XII) "Code on Noise Levels on Board Ships". (tolerance margin of 3dB(A) is to be
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allowed in addition to the following values.)
Noise level measurement is to be carried out on the sea trial when running ahead steadily
at the CSR of the main engine with aux. machineries at normal operating condition.
Noise level is to be measured for one (1) point per room at the near center and 1.2 meters
above floor in general.
If the measured noise level exceeds the above values, the necessary countermeasure is to
be made to a practical extent mutually agreed between the Owner and the Builder.
1.20 DELIVERY
At the delivery, the vessel is to be completed in every respect, ready for service as
specified, with the exception of the fuel oil, lubrication oil, water, store, provisions, crew
and their effects, and the outfitting or equipment which are excluded in the Specification.
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PART 2
HULL PART
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1. HULL STRUCTURE
1.1 GENERAL
1.1.1 Scantling
The scantlings of the structural hull members shall be based on the scantling draft of
21.50m (moulded) and shall be in accordance with the requirements of the Classification
Society's Rules and Regulations (hereafter referred to as the "Rule requirements").
Scantlings not specifically provided in the Rule requirements are to be determined based
on the Builder's practices.
Any special reinforcement work or use of special quality material for the hull structure
which is not included in the drawings approved by the Classification Society is to be
subject to extra charge.
The hull is to be of mild steel or higher tensile steel approved by the Classification
Society, and the quality of the steel materials including castings and forgings is to comply
with the Rule requirements.
Steel materials for the hull structure which are not specifically provided in the Rule
requirements are to be in compliance with the Builder's practices.
Higher tensile steel of 315 N/mm2 minimum yield stress (HT32) is to be limited in
general to longitudinal members in way of upper deck part and bottom part.
It is to be understood that steel plates and rolled sections with the Classification Society's
certificates have the sizes, thicknesses and quality as stated in the mill sheets attached to
the certificates.
Tolerance in thickness of plates, wide flats and sections is to be in accordance with the
Rule requirements.
1.1.3 Workmanship
All the hull construction work is to be carried out in accordance with the Builder's
practices and subject to the survey of the Classification Society.
Temporary access and ventilation openings are to be provided in the shell, bulkheads,
decks, inner bottom and others as necessary for the convenience of construction work,
and they are to be covered after the work by welding subject to the approval of the
Classification Society.
Eye plates, staging pieces and similar small pieces fitted to the hull structure considered
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not inconvenient for the future service may remain according to the Builder's practice.
The structural details are to be in accordance with the Builder's standard approved by the
Classification Society.
1.1.5 Welding
Welding is to be carried out based on the Builder's practices and in accordance with the
Rule requirements.
Radiographic inspection is to be carried out on the junctures of seam and butt of the
bottom shell and upper deck under witness of the Surveyor to the Classification Society.
The extent and locations of the radiographic inspection are to be in accordance with the
Rule requirements.
Slots, scallops, air holes and drain holes are to be provided in accordance with the
Builder's practices.
Structural and tightness tests are to be carried out in accordance with the Builder's
practices, which are essentially the same as the Rule requirements.
1.2.1 General
Main hull girder is to consist of the upper deck, side shell, inner bottom, bottom shell,
side longitudinal bulkheads and inner longitudinal bulkheads, and to be longitudinally
framed except aft peak tank and double bottom in the machinery space which are
transversely framed.
The thickness of shell plating is to be gradually tapered from the midship to the ends
according to the Rule requirements.
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Shell platings adjacent to anchor bellmouths and in way of anchor chain rubbing area
below the bellmouths are to be increased by 2 mm above the rule required shell
thicknesses for respective parts.
The shell plating with a large opening such as hawse pipe, sea chest, etc. is to be
reinforced with thicker plates according to the Rule requirements and/or Builder's
practices, but in case thicker plates are not applicable, the reinforcement is to be done by
doubling plates.
Five (5) places on the shell above full load water line and normal ballast water line on
each side of the vessel are to be reinforced locally for tug boat pushing.
Half round bars having the size of 60mm x 30mm are to be fitted at the shell edge in way
of mooring rope rubbing area.
The stem is to be fairly formed construction of steel plates with a bulbous bow form and
the forward face.
The thickness of deck plating is to be gradually tapered from the midship to the end
according to the Rule requirements.
The thickness of deck plating and deck longitudinal stiffeners in cargo holds are to be
increased by 1 mm from those in accordance with the Rule requirements, instead of the
painting for inside surfaces of cargo oil tanks around deck structure.
The upper deck plating of the midship part is to be connected to the side shell plating
through the round gunwale.
Deck openings for center cargo tank, wing cargo tank and slop tank hatch are to be
provided.
A reinforcement is to be provided in the vicinity of each opening and under the deck
machineries if necessary in accordance with the Builder's practices.
The numbers and the size of the necessary hatches and holes not mentioned above are
specified in "2. OUTFITTINGS".
The oiltight and/or watertight bulkheads and swash bulkheads are to be arranged as
shown in the G.A.
The longitudinal oiltight bulkheads are to be of plane type with longitudinal stiffeners.
Lower part of side longitudinal bulkhead is to be inclined and connected with inner
bottom.
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The transverse oiltight bulkheads in cargo tank space are to be of plane type with vertical
stiffeners which are supported by horizontal girders.
The transverse swash bulkheads are to be provided in the No.1, No.2 and No.4 wing
cargo oil tanks as shown in the G.A, which are to be of plane type with a large opening
and are stiffened by vertical stiffeners supported by horizontal girder.
Other bulkheads are to be of plane type with vertical stiffeners supported by horizontal
girders.
Generally these stiffeners and girders are to be fitted to the fore side of each transverse
bulkhead.
Web frames or stringers are to be suitably provided for the reinforcement of the
machinery space.
All longitudinals in way of cargo oil tanks are to be continuous through the transverse
bulkheads.
Slots are to be cut in the transverse oiltight bulkheads and watertight bulkheads where
longitudinals pass through, and they are to be fitted up by welding or covered by collar
plates to keep tightness.
Deck transverses and bottom corner brackets are to be arranged in wing cargo oil tanks.
Transverse rings consist of deck and vertical webs on inner longitudinal bulkhead are to
be arranged in center cargo oil tanks.
The vertical webs on each inner longitudinal bulkhead are to be connected to each other
by a strut.
The struts is not to be provided for the vertical webs just forward of oiltight transverse
bulkheads, which are to be supported by horizontal girders on the oiltight transverse
bulkheads.
The strut is not to be provided for the vertical webs, which are arranged in line with the
transverse oil tight bulkhead or transverse swash bulkhead in the wing cargo oil tank.
Web frames, pillars and girders are to be arranged in the machinery space.
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A double bottom is to be provided in the cargo oil tank space.
A double bottom is to be provided in the machinery space, extending from the aft peak
bulkhead to the forward bulkhead of the machinery space.
Fore and aft peak tanks are to be stiffened by frames, web frames, stringers, etc. and
longitudinal swash bulkhead is to be fitted.
The rudder trunk is to be of steel plate with its thickness being equal to the Rule-required
shell plate thickness at the same location.
The rudder trunk is to be square form in section with its both ends welded to the shell and
the steering gear flat, and a transom floor is to be constructed to form a part of the
forward wall of the rudder trunk.
The walls of chain lockers are to be coated as mentioned in "6. PAINTNG AND
CATHODIC PROTECTION", however, lining is not to be provided.
An access trunk way is to be provided from the boatswain store to the bottom, and a
watertight access manhole is to be fitted in the boatswain store.
A removable steel grating is to be laid about 1.3 meter above the bottom and supported to
bear the weight of chains.
Scantlings in bottom forward are to be determined based on the fore draft in heavy
ballast conditions attained with no ballasting in cargo tanks.
The stern frame is to be of the "Open" type, embodying the propeller arch, shaft bossing,
lower post (forward extended into keel) and rudder horn part.
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The stern frame is to be of cast steel and welded heavy steel plates.
Rudder horn shall be fabricated with steel plates and/or weldable cast steel.
The castings of the stern frame are to be inspected by the ultra-sonic test or magna flux
test.
Preheating is to be carried out to the castings where heavy steel plates are attached by
welding.
1.2.11 Rudder
The rudder is to be of welded steel plates with two (2) pieces of castings for securing the
upper and lower pintles.
The rudder stock is to be of forged steel with a keyless fit to tiller at the top for taking the
connection to the steering gear and with a horizontal plam at the bottom for bolting to the
rudder.
The upper and lower pintles of forged steel with sleeve of stainless steel are to be
provided in gudgeons. Each pintle is to be attached to rudder castings and conical part of
pintle is to be tapered downward. A synthetic resin bush with mild steel bush cage is to
be fitted to each gudgeon.
1.3.1 Decks
Decks of the aft deck houses are to be stiffened by longitudinal beams, deep beams and
girders. The thickness of the deck plating of the aft deck house is to be not less than 6
mm. The exposed deck plates of the aft deck house are to be more than 8 mm in
thickness.
Boundary walls of the aft deck houses are to be of a plane type with suitably spaced
vertical stiffeners and watertight construction.
Machinery casing walls are to be of a plane type with suitably spaced vertical stiffeners.
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Division walls of the sanitary spaces, refrigerated space, etc. are to be of steel stiffened
by suitably spaced corrugations or stiffeners and generally to be 6mm in thickness.
Boundary walls of the midship deck store are to be of a plane type and watertight
construction.
The edge of deck plating of aft deck houses is to be extruded from the out side boundary
walls by about 15mm.
1.4 MISCELLANEOUS
1.4.1 Foundations
Substantial foundations of the welded steel construction are to be fitted for the propulsive
unit, boiler and auxiliary machineries.
1.4.2 Bulwark
Steel bulwarks of 1.050 meters high with top rails and stays are to be fitted to the extent
as indicated in the G.A.
Steel bulwarks of 1.35 meters high forming wind deflectors are to be fitted in front of the
dodgers on the navigation bridge deck.
Sea chests and overboard discharge fittings for the salt water service system are to be of
steel plate.
The thickness of the plating forming the sea chests is to be equal to the Rule-required
shell plate thickness at the same location.
A bilge keel of the discontinuous type is to be fitted on each side of the vessel to the
extent of about a quarter length of the vessel amidships.
The bilge keel is to be of a flat bar type and one edge is to be stiffened by a flat bar and
the other edge welded to a flat pad plate attached onto the bilge strake by welding. The
bilge keel is to be 469 mm in total depth with gradually tapered ends.
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1.4.5 Deck Coaming for Oil Spill Containment
An deck coaming for oil spill containments is to be provided along the each side of the
vessel in way of cargo oil tank part and the side part of the aft deck house front.
The height of the deck coaming for oil spill containment is to be 300 mm for the 3/4
forward length of cargo tank, and 450 mm for the after 1/4 length.
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2. OUTFITTINGS
The steering gear room is to be arranged at the stern as shown in the G.A.
The steering gear is to be of a single loop system electro-hydraulic, two (2) ram four (4)
cylinder rapson slide type and to have construction and control system which meet the
requirements of Classification Society.
The steering gear is to be capable of putting the rudder over from 35 degrees on one side
to 30 degrees on the other side within 28 seconds with the vessel running ahead at the
scantling draught with the maximum service speed according to the requirements of the
Rule/Regulations.
Two (2) pump units, which act simultaneously, are to enable the steering gear to operate
the rudder so as to meet the above-mentioned design conditions.
The maximum rudder angle is to be limited to 37 degrees on either side by means of the
stoppers fitted on the steering gear.
The steering gear is also to be controlled in the steering gear room by a local control
device in an emergency.
A hydraulic lock alarm system is to be provided for the steering gear in accordance with
the requirement of the Classification Society. The alarm is to be indicated in the wheel
house.
The construction, material, accessories, spare parts and tools are to be in accordance with
manufacturer's standard.
The rudder carrier is to be of the type split into two (2) halves.
An automatic lubricating system driven by one (1) electric motor is to be provided for the
lubrication of rudder carrier by grease together with the manual device for emergency.
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2.1.3 Nautical Instruments
Electric nautical instruments, radio equipment and navigation & signal lights are
described in the Electrical & Automation Part, and signal horns are described in the
Machinery Part.
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The following anchors, chain cables and mooring ropes are to be provided.
(1) Anchors
2 - Bower anchors (stockless high holding power type (AC-14)) 15,000 kg each
The chain cables for the bower anchors are to be of extra high strength flush butt-welded
steel with stud (Grade 3), and a Kenter joining shackle is to be fitted every 110 m while a
white painted link is to be fitted every 27.5 m as a mark of cable length.
The cable end is to be fastened to a quick releasing device fixed to chain locker at an
accessible position.
Rollered bar type chain cable stoppers of fabricated steel are to be provided to hold the
anchor chains.
Anchor stoppers of flexible steel wire rope each with a turnbuckle are to be supplied.
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6 - 275 m long 42 mm diameter 6 x WS(36)IWRC
(Each of them is to be fitted with nylon tail rope at its free end)
Each nylon tail rope is to have 11 m in length, minimum breaking strength 137% of the
breaking strength of the wire to which it is attached, and to be connected to the wire with
a Mandel or Tonsberg shackle or equivalent.
Mooring ropes other than the above are to be supplied by the Owner.
The drum is to be of split type and capable of stowing a 275 m long 42 mm diameter
wire rope.
The maximum winding speed is to be about 60 m/min. with a reduced rope pull.
Each drum and gypsy wheel is to be provided with a clutch and a brake.
One (1) mooring drum fitted on each windlass/mooring winch is to be used in common
for handling pick-up rope for single point mooring, after unwinding the mooring ropes.
- 42 mm diameter steel rope (I.W.R.C) of 275 m length with 11 m long nylon tail rope
- 80 mm diameter fiber rope of 150m length
The hydraulic power unit, which is installed in the steering gear room, is to consist of
hydraulic pumps, oil tank, cooler, filters, valves and other necessary accessories and
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fittings.
The hydraulic power unit is to have a capacity of supplying hydraulic oil at a required
pressure for either of the following operating conditions, whichever is larger:
- To operate one (1) windlass at its rated pull load and speed
- To operate two (2) mooring winches on upper deck forward and two (2) mooring
winches on upper deck aft simultaneously at their rated pull load and speed.
Cooling water for hydraulic power unit is to be supplied from the central fresh water
cooling system in the engine room.
The construction, material, accessories, spares and tools are to be in accordance with the
manufacturer's standard.
A hawse pipe is to be provided at each side of the bow. Each hawse pipe is to be fitted
with a cast steel bolster at the lower end and a steel deck flange at the top.
Clearance between anchor flukes and ship side shell is to be at least 300 mm at upright
condition.
Nozzles branched from the fire and wash deck line are to be fitted to the hawse pipes for
washing the chain cables.
Guard rails are to be provided around the hawse pipes on the upper deck. No steel cover
is to be provided at the top of each hawse pipe.
A chain pipe cover of steel plate is to be provided on the top of each chain pipe.
Bollards, fairleaders, closed chock and stand rollers are to be of fabricated steel.
Fairleaders, closed chocks, stand rollers of cast steel make may be applied by the
Builder's discretion in lieu of those of fabricated steel.
All rollers for mooring fittings are to have grease nipples for lubrication.
(1) Bollards
A hose support of curved plate is to be provided at each side of the vessel near cargo
manifolds.
Deck fittings for cargo hose handling including hose supports are to be in accordance
with "Recommendations for Oil Tanker Manifolds and Associated Equipment" (4th
edition, 1991) of OCIMF.
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(6) Deck fittings for emergency towing
The deck fittings for the bow towing is also to be used as one (1) set of the deck fittings
for the single point mooring mentioned in (4).
1) Strong point
2) Fairlead
3) Pedestal roller fairlead
4) Chafing chain
The chain is to be of extra high strength flush butt welded steel with stud (Grade3), and
to be stowed on the upper deck.
For stern towing, an emergency stern towing equipment of the manufacturer's standard is
to be provided in accordance with the requirements by the Classification Society.
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2.3 AIR-CONDITIONING, HEATING & VENTILATION SYSTEM
(1) General
All living rooms, public rooms, electric equipment room, galley and pantries are to be
air-conditioned.
Other spaces such as sanitary spaces, laundries, lavatories, battery room, lockers, stores,
passages, etc. are to be excluded from the air-conditioned spaces.
Summer Winter
Outdoor temperature 35°C -10°C
Outdoor humidity 70% R.H. -
Indoor temperature 30°C 20°C
Indoor humidity 50%R.H. -
Heating medium - Steam
Proportion of fresh air to the
30% 30%
supply air
Fresh water temperature 36°C -
The number of air changes in living room is to be about 6 times per hour and that in
public rooms is to be about 8 times per hour.
Wheel house with chart space and radio space, electric equipment room,
gymnasium/Suez crew's room, pantries, galley, changing rooms and oil skin locker are to
be cooled/heated in spots with air changes of about 5 times per hour, but the above
design conditions are not to be applied to these spaces.
It is assumed that all doors are closed, to meet the above design condition.
All air conditioned spaces are to be ventilated by the system with 100% fresh air in non-
air-conditioning seasons.
Passages are to be ventilated by the return air through vent holes on cabin doors, and to
serve as air passages for recirculating and exhausting purposes.
(2) Equipment
The central unit is to consist of a refrigerating machine and a fan unit, and is to be
located in the air conditioning unit room.
Refrigerating machine
The driving method of the compressor, the materials and construction of the compressor,
condenser/receiver are to be in accordance with manufacturer's standard.
Fan unit
The fan unit is to consist of an electric motor driven single speed ventilating fan, a fiber
filter, an air cooler cooled by R-22, an air heater heated by steam and steam spray
nozzles for humidity control.
Cooling water is to be supplied from the central fresh water cooling system.
(iii) Ducts
Supply ducts are to be arranged from the central unit to the air-conditioned spaces.
Return ducts for recirculation are to be led to the fan unit from the passages.
Fresh air is to be led into the fan unit through an air intake.
Ducts are to be made of galvanized steel. Supply ducts are to be insulated with glass
wool blanket 20 mm in thickness.
Air outlets are to be pan type ceiling diffusers except punkah-louvers for the spaces
cooled/heated in spots.
Spare parts and tools are to be supplied in accordance with manufacturer's standard.
(3) Control
When cooling, the system is to be controlled by thermostatic expansion valves each with
a sensing element on refrigerant return line and a magnet valve with a thermostat on the
recirculation air duct, while the fan and compressor are to be started or stopped manually.
The proportion of fresh air and recirculation air is to be adjusted manually by hand
operated dampers.
Two (2) electric heaters (1.5 kW each) are to be provided in the wheel house.
The following spaces are to be mechanically ventilated based upon the specified
ventilation type and number of air changes.
For the spaces applied with mechanical ventilation, air is to be exhausted or supplied
through vent holes on doors to passages or slits under doors for toilets and bath rooms in
living room where such vent holes and slits are applicable by the rules.
Type of Number of
Space
ventilation air changes per hour
Galley supply 5*
exhaust 40
Pantries supply 5*
exhaust 10
Toilets & lavatories exhaust 10
Bath room exhaust 10
Laundries exhaust 10
Provisions store exhaust 10
Steering gear room (incl.E.F.pump recess) exhaust 5
Electric equipment room supply 5*
exhaust 10
Changing rooms supply 5*
exhaust 10
Oil skin locker supply 5*
exhaust 10
Pump room exhaust 20
Foam tank room and fire control station exhaust 5
Hyd. pump unit room exhaust 5
Boatswains store supply 5
Duct, damper, etc. for the galley and fire control station are to be in accordance with the
rule requirements.
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(3) Ventilators
The ventilators are to have rat proof galvanized steel wire nets.
The ventilators for the accommodation space are to have stainless steel (SUS 304) insect
screens and those for the pump room to have flame screen type stainless steel (SUS 304)
wire nets.
The wire nets and insect screens for ventilators are to be of stainless steel (SUS 304)
bolt-fit type.
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Life-saving appliances are to be provided and arranged in accordance with the rule
requirements.
2.4.1 Lifeboats
A pair of gravity hinged davits are to be provided for handling each of the lifeboats. Each
pair of davits is to be provided with a winch and a fixed electric motor.
A space on the upper deck near each of the lifeboats is to be allocated to a muster station,
and a platform with a ladder is to be provided adjacent to each of the lifeboats and to be
allocated for an embarkation station.
2.4.3 Liferafts
Two (2) 14-person inflatable liferafts are to be provided on each side of the
accommodation house on the upper deck.
The portside one of the above lifeboats is also to be used as a rescue boat.
Two (2) life-jackets are to be provided in each of the wheel house and engine control
room. Additional life-jackets are also to be provided in accordance with the requirements
by the Administration.
Three (3) immersion suits are to be provided for the crew of the rescue boat and to be
located in the rescue boat.
2.4.6 Others
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A line-throwing appliance is to be provided.
A welded steel round type fore mast with stay is to be arranged on the upper deck fore.
A welded steel round type radar mast with steel wire rope stays is to be arranged on the
compass flat.
The mast is to be fitted with navigation lights, a Christmas tree for Suez Canal signal
lights, radar platforms, antenna seat for standard "C" inmarsat communication system,
antenna seat for standard "B" inmarsat communication system, etc.
A 0.98 kN Suez searchlight davit is to be provided on the upper deck fore. Hoisting/
lowering operations are to be done by the chain block.
A portable air motor is to be supplied both for Bo'sn store davit and pump room davit.
A jack staff of steel pipe is to be fitted on the top of the Suez searchlight davit post.
One (1) 1,470 N portable davit is to be supplied for lifting an injured person and/or
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handling sludge. The davit is to be operated by an air motor.
Two (2) sets of 196 kN S.W.L. cargo hose handling cranes are to be arranged on the
upper deck amidships as shown in the G.A.
The cranes are to be electro-hydraulic jib crane without cabin and to be designed for
cargo hose handling service. The cranes are to be in accordance with the manufacturer's
standards, and to have the following particulars:
The hydraulic power for the cranes is to be supplied from the hydraulic power unit for
deck machinery.
Each crane is to be controlled at the control stand without canopy fitted on the crane.
The design, material, spare parts and tools for cargo hose handling cranes are to be
provided in accordance with manufacturer's standard.
One (1) set of electric motor driven travelling crane is to be provided for handling engine
parts and provisions as shown in the G.A.
The travelling crane is to consist of a trolley with hoisting and travelling devices, a gate
frame on each side of the vessel and a fixed main rail.
Fixed main rail is to be so extended outboard that outreach of the travelling crane is to be
3.0 m from the deck side line at the hoisting position.
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The weathertight steel door and the semi-weathertight steel door are to have steel clips
and rubber gaskets.
The height of the door top is to be about 1,900 mm above the surface of the deck or deck
covering, and the clear width is to be about 700 mm, in general.
An access way, consisting of two (2) self closing doors and an air lock chamber between
them, is to be provided between the engine room and the steering gear room.
An oiltight hatch 1,220 mm in diameter is to be provided for each of center cargo oil
tanks as shown in the G.A.
An oiltight hatch 910 mm in diameter is to be provided for each of wing cargo oil tanks
and slop tanks as shown in the G.A.
Each oiltight hatch is to have a coaming 600 mm high and to be fitted with a horizontal
swing convex steel cover, tightened by gaskets and a manually operated handwheel.
No tank hatch is to be provided for water ballast tanks, aft peak tank, fresh water tank,
drinking water tank, distilled water tank, fuel oil tanks and diesel oil tank.
(2) Hatches
One (1) hinged hatch about 1,200 mm square with counter weight is to be provided on
the upper deck forward for handling stores in the boatswain's store.
One (1) bolted hatch about 2,400 mm square is to be fitted on the upper deck aft for
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handling machinery parts.
One (1) hinged hatch about 800 mm square is to be provided on the upper deck aft for
handling stores in the steering gear room.
One (1) bolted hatch about 1,200 mm by 2,400 mm is to be provided on the upper deck
aft for working of the steering gear.
One (1) bolted hatch about 2,000 mm square is to be fitted on the upper deck for
handling machinery parts of pump room.
Bolts and nuts for the above mentioned hatches are to be of stainless steel (SUS 304) and
brass respectively.
(3) Manholes
One (1) manhole is to be provided for each of the cargo oil tanks, aft peak tank, fore peak
tank (void space), fresh water tank, drinking water tank, distilled water tank, fuel oil
tanks, diesel oil tank, access to the bilge space in the chain locker and access to the chain
locker.
The manholes for the fresh water tank, drinking water tank and distilled water tank are to
be fitted on the tank walls.
Two (2) manholes are to be provided for each of Nos. 1, 2 and 4 water ballast tanks, and
three (3) manholes are to be provided for Nos. 3 and 5 water ballast tanks. The manholes
are to be of the following size in oval shape.
800X600 800X600
Two (2) manholes are to be provided for each of double bottom compartment in the
engine room.
Each manhole except on the double bottom tank top in the engine room is to be fitted
with a bolted cover without coaming.
Each manhole on the double bottom tank top in the engine room including that for echo
sounder recess is to be fitted with a bolted cover with 100 mm high coaming.
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Manholes located on the weathered decks are to have stainless steel (SUS 304) stud bolts
and brass nuts, while the others are to have steel stud bolts and nuts.
The manholes are to be oval in shape, and the size of them is to be 600 mm by 400 mm,
except those specially specified in the specification.
Handrails are to be provided as shown in the G.A. and also to be provided for pump
room platform, steering gear room platform and in tanks.
Height of
Location Top rail Mid. rail Stanchion
top rail
Exposed upper deck 32 A SGP 19mm R.B.x 2 65mm x 16mm F.B 1.0 m
Exposed decks other 25 A SGP 19mm R.B.x 2 65mm x 16mm F.B
1.0 m
than above
Compass flat 25 A SGP 19mm R.B.x 1 65mm x 16mm F.B 0.9 m
Fore mast and radar 22 mm R.B. 22mm R.B.x 1 22mm R.B.
0.9 m
mast platform
Platforms in pump 20 A SGP 16mm R.B.x 1 20 A SGP
room, bos'n store and 1.0 m
steering gear room
In tanks 22mm R.B. 22mm R.B.x 1 50mm x 12mm F.B. 0.9 m
Storm rails of steel pipe 25 mm in nominal diameter are to be fitted on the outside wall of
the accommodation house where necessary.
A steel handrail is to be provided in front of the wheel house at Navigation Bridge Deck
level for washing wheel house windows, as shown in the G.A.
A walkway for safe access to the bow is to be arranged from the accommodation house to
the bow area on the upper deck in accordance with MSC Resolution 62 (67).
No awning is to be provided.
(1) One (1) canvas cover of vinyl is to be provided for each of exposed compass, exposed
gyro repeater, exposed loud speakers, drums of mooring winches, drums of fire wire
reels, pilot ladder reels, chain pipes, accommodation ladder winches, lifeboat winches
and davit winches.
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(2) Deck pipe supports are to be so raised as to keep 1.6 m clear height from lower surface of
pipes to the upper deck at ship's center line.
No crossover way is to be provided on the upper deck.
(3) Two (2) handcarts are to be supplied for transporting portable gas free blowers, portable
tank cleaning machines, etc.
(4) Eye plates are to be provided for lifting the propeller and rudder.
(5) A vent hole 317mm in diameter with steel bolted cover is to be provided on upper deck
for each of fuel oil tanks and diesel oil tank.
The vent holes are to be fitted with stainless steel (SUS 304) stud bolts and brass nuts.
2.7 LADDERS
One (1) accommodation ladder of galvanized steel frames with galvanized steel curved
steps is to be provided at each side of the upper deck.
Each ladder is to be 600 mm in width and to have the length to reach 1 m above the water
level with an inclination of 55 degrees to the horizontal when the vessel is at light ballast
condition.
Each ladder is to be stowed horizontally at the ship's side as shown in the G.A.
Each ladder is to be designed to be capable of being raised, lowered and stowed by one
man.
A davit, a hoisting winch and a stowage winch are to be provided on each side of the
upper deck.
A top rail and an intermediate rail of galvanized steel pipe are to be provided on both
sides of the ladder.
Steel inclined ladders 600 mm in width are to be provided on exposed decks as shown in
the G.A.
Two (2) rope ladders are to be supplied and to be used as a pilot ladder in combination
with the accommodation ladder.
One (1) fixed air motors for hoisting is to be provided for each pilot ladder reel, shifting
by manual.
The width of ladders is to be 400 mm for inclined ladders and 300 mm for vertical
ladders.
The slope of the ladders to the horizontal is to be about 65° for the inclined ladders, in
general.
The inclined ladders are to consist of a ladder frame of 100 x 75 x 10 steel section and a
hand rail of 22 mm steel round bar on each side of the ladder frame and steps of two
19mm steel square bars.
The vertical ladders are to consist of a ladder frame of 65 x 9 steel flat bar on each side
and steps of one 19 mm steel square bar and not to be provided with guard hoop.
A rest platform for the vertical ladder is to be provided every about 6 m pitch.
2.7.6 Ladders for Pump Room, Bos'n Store and Steering Gear Room
An inclined ladder 450 mm in width is to be provided in the pump room and emergency
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fire pump recess.
An inclined ladder 600 mm in width is to be provided in the bos'n store and steering gear
room.
The ladder for pump room is to consist of a ladder frame of 125 x 50 x 20 x 3.2 lip type
steel channel, a hand rail of steel pipe 20 mm in nominal diameter on each side of the
ladder frame and steps of steel grating.
The ladder for bos'n store and steering gear room is to consist of a ladder frame of 125 x
50 x 20 x 3.2 lip type steel channel, a hand rail of steel pipe 20 mm in nominal diameter
on each side of the ladder frame and steps of checkered steel plate 4.5 mm in thickness.
Operation floors of steel grating are to be arranged for operation and maintenance of the
valves, fans and heater in the pump room.
2.7.7 Others
Adequate vertical steel ladders or steps of square bar are to be provided for the radar
mast, foremast, tanks and void space.
Hand grips and foot rungs are to be arranged in way of access openings in water ballast
tanks where necessary according to the Builder's practice.
2.8.1 For Side and Lower Hopper Part of Water Ballast Tank
Hull structural members such as wide longitudinals, side stringers, horizontal girders etc.
are to be employed as inspection stage.
Where they are not employed as inspection stage, hand grips, steps, vertical ladders,
walking stages, and/or steel climbing bars are to be provided.
The design, construction, arrangement etc. of the above fittings are to be in accordance
with the Builder's practice.
Safety lattices of steel square bars or handrails are to be arranged for horizontal openings
100 mm and above in diameter to prevent a person from falling down, in accordance with
the Builder's standard.
2.8.2 For No.3 W.B.T. (forward and inboard side of tank), Cargo Oil Tanks and Slop Tanks
Inspection of tanks is assumed to be carried out by means of the rubber boat and the
operation of ballast filling/discharge.
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2.9 COMMUNICATION SYSTEM
In regard to telephone, call bell, loud speaking systems, engine telegraph and alarm bell,
refer to the Electrical & Automation Part.
The lift is to be designed based on a safe load of 350 kg at the speed of 30 meters per
minute.
The lift is to have seven (7) landing positions in total, i.e. on the 3 rd and 2nd deck in the
engine room and upper, A, B, C and D decks in the accommodation.
An alarm push button is to be provided for the cage, and an alarm bell is to be provided
in the wheel house and engine control room.
A helicopter landing area is to be provided on the upper deck portside in accordance with
"Guide to Helicopter/Ship Operations" (3rd edition, 1989) of ICS, where helicopter
operations are to be carried out on an occasional or emergency basis on the vessel.
The vessel is assumed as "Ship to be lightered" which, for operational or other reasons,
requires to decrease or increase its draft by the transfer of petroleum to of from another
vessel.
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(1) Closed chock
Two (2) sets of closed chocks with clear openings of 500 x 400 mm is to be provided on
the starboard side of the vessel around amidships, as shown in the G.A.
(2) Bollard
Two (2) sets of bollards 560 mm in diameter are to be provided inboard of the above
closed chocks, as shown in the G.A.
No special equipment for ship-to-ship transfer operation, such as fenders, fender davits
and cradles, transfer hoses, gangways, etc. are to be provided, since they are to be
prepared by the dedicated service ships which undertake the lightering operation
involving the transfer of petroleum to or from the "Ship to be lightered".
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3.1 GENERAL
Pipe dimensions are shown in the Pipe List and the applications of pipes are described in
the Schedule of General Hull Piping System.
(1) Pipes
However, if electric-resistance welding pipe is not available for larger size, electric arc
welding pipe is to be applied.
Seamless steel pipes are to be applied only to such piping required by the Classification
Society and where specially noted.
(2) Valves
Valve bodies of 50 mm and above in nominal diameter are generally to be of cast iron
and those of 40 mm and below in nominal diameter are to be of cast bronze or stainless
steel.
Discs for angle and globe valves are generally to be of bronze, those for sluice valves are
to be of cast iron and those for butterfly valves are to be in accordance with the
manufacturer’s standard.
Stem are to be of brass, bronze and/or stainless steel (SUS 304 or equivalent).
Butterfly valves are to be of wafer type except ship side valves which are to be of flange
type, and to have replaceable rubber seat ring.
Sluice valves are to be of a non-rising stem type and to have solid wedge discs.
Cast steel valves are to be applied to such locations as required by the Classification
Society.
Removable pipe joints are to be applied to valves, equipment, machinery and locations
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where considered necessary by the Builder’s practice.
The following types of expansion joints are to be applied to the lines running fore and aft
direction to relax expansion and contraction stresses in pipes due to temperature changes
of deformation of the hull.
Dresser coupling joints are to be applied to the cargo oil line, ballast line in ballast tanks,
tank washing line, inert gas line, deck foam line, fire/wash deck line, electric cable pipes,
and fuel oil line.
Offset expansion bends dare to be applied to hydraulic oil line, steam line, drain line,
small piping and where required by the Classification Society.
In general, penetration pieces are to be made of steel. Penetration pieces for steel pipe
through watertight bulkheads or exposed decks are to be of Sch.80 steel pipes described
in the Pipe List, or the same thickness as the pipes connected to the pieces, whichever is
greater.
For small pipes of copper and copper alloy, sleeve type penetrating pieces are to be
applied and welded directly to the bulkheads or decks.
Pipe support for main line in longitudinal direction with nominal diameter of 125 mm
and above on upper deck and in tank except electric cable protection pipe to be fitted
with PTFE sliding pad to allow free sliding pipe movement.
Suction bellmouths in cargo oil tanks, slop tanks, water ballast tanks in way of cargo tank
part and fuel oil tanks are to be of fabricated steel.
Reach rods are to be composed of hand wheels, solid steel transmission shafts, fork
pieces, universal joints and/or bevel gears where necessary.
In general, reach rod is to be of carbon steel for machine structural use equivalent with
paint coating.
Galvanizing and aluminizing of pipes and pieces is to be carried out after the fabrication
of piping as far as practicable.
Where welding or gas cutting is applied to galvanized or aluminized pipes for sleeve
joints of adjusting pieces, the damaged portion of the outside surfaces are to be finished
with zinc or aluminum solution paint, respectively.
Bolts and nuts for piping are to be of mild steel except specially noted in the
Specification.
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
3.1.3 Pipe list
Remark: If the GB pipe material used, GB outside diameter and wall thickness in the above
tables will be applied.
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(2) Copper pipe (GB standard)
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(4) PVC (Polyvinyl Chloride) pipe (for reference only)
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3.1.4 Schedule of general hull piping system
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Note:
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
3.2 BALLAST SYSTEM
The aft peak tank is to be ballasted/deballasted by the fire & bilge, ballast pump in
engine room.
Valves for the above ballast handling are to be locally manually operated.
Suction pipe for the aft peak tank is to be provided with rose box.
As for the water ballast tanks arranged in way of cargo tank part, ballasting/deballasting
is to be carried out by the ballast pumps in the pump room. Details are described in
subsection 3 in SECTION 4.
Bilge in the pump room is to be pumped out to slop tank by the cargo oil stripping pump.
Bilge in the chain lockers and boatswain’s store is to be discharged overboard by water
eductors.
Bilge in the steering gear room and emergency fire pump recess is to be led to the bilge
well in the engine room by gravity.
A water eductor is to be provided in fore peak tank (void) and to be supplied with sea
water from fire/wash deck line.
A fuel oil filling line 200 mm in nominal diameter is to be provided from the midship
shore connection to the fuel oil tanks
A fuel oil filling connection with a valve and a blank flange is to be provided at each side
of the vessel fore and aft part of the midship cargo oil shore manifolds on the upper deck,
and to be branched from the fuel oil filling line.
The fuel oil filling connection is also to be used as diesel oil filling connection.
A diesel oil filling line 100 mm in nominal diameter is to be branched from the fuel oil
filling line at the accommodation house front and led to the diesel oil tank.
A lubricating oil filling connection 65 mm in nominal diameter with a valve and a blank
flange is to be provided at each side of the accommodation house.
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A main engine cylinder oil filling connection 65 mm in nominal diameter with a valve
and a blank flange is to be provided at each side of the accommodation house.
Filling valves for fuel oil tanks, diesel oil tank, lubricating oil tank and cylinder oil tank
are to be locally manually operated.
A thermowell with a plug at its open end is to be provided for each of port & starboard
fuel oil/diesel oil filling connection for temperature gauge.
A screw-down stop valve with a plug at its open end is to be provided for each of port &
starboard fuel oil/diesel oil filling connection for pressure gauge
A fresh water filling connection with thread hose coupling 65 mm in nominal diameter
and a bronze cap is to be provided at each fresh water tank, drinking water tank and
distilled water tank.
A sounding head piece with pipe in tank is to be provided for each of water ballast tanks
in way of cargo tank part, aft peak tank, fore peak tank (void), fuel oil tanks, diesel oil
tank and chain lockers.
Sounding head pieces for the above mentioned tanks and chain lockers are to be fitted on
the following location.
Sounding head pieces are to have brass screw caps, while that for aft peak tank is to have
a self-closing valve for sounding pipe head of 40 mm in nominal diameter.
Sounding pipes for oil tanks are to be 65 mm in nominal diameter and those for the other
tanks are to be 40mm in nominal diameter.
All sounding pipes are to be fitted with striking plates underneath the pipes.
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3.6.2 Local reading type level gauge
A local reading dial type level gauge is to be provided for each of fresh water tank,
drinking water tank, distilled water tank and stern tube cooling water tank.
Air pipes are to be fitted to fresh water tank, drinking water tank, distilled water tank,
fuel oil tanks, diesel oil tank, water ballast tanks in way of cargo tank part, aft peak tank,
stern tube cooling water tank, void spaced and the rudder trunk.
Each air pipe from tank is to have a head piece on the top ,and those for oil tanks, water
ballast tanks in way of cargo tank part, fore peak tank (void), fresh water tank, drinking
water tank and distilled water tank are to be fitted with a removable stainless steel wire
net screen.
Bolts and nuts for wire net screen are to be of stainless steel (SUS 304) and brass
respectively.
The top of the air pipe from the rudder trunk is to have an open end with return bend
without head piece on the exposed upper deck.
Fixed coamings are to be fitted on the upper deck around the air pipes for oil tanks and
oil filling connections in accordance with the regulations of U.S.C.G. Pollution
Prevention.
The fresh water system is to consist of the following pumps and pressure tank, which are
to be installed in the engine room
The pressure tank is to be fitted with a gauge glass, a pressure gauge, a relief valve, a
drain connection and a compressed air charging connection. A quick motion relay is to be
fitted for the automatic control of the pump
Cold washing and sanitary water is to be supplied to the wash basins, showers, bath tub,
laundry equipment, galley, pantries, spray pipes for washing the wheel house front
windows, fresh water heater, water closets, inert gas blower cleaning and general use
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fresh water deck line.
A fresh water line 25 mm in nominal diameter is to be branched from cold washing and
sanitary water service line, and is to be provided on the upper deck for general use, and
hose valves 15 mm in nominal diameter are to be arranged on the line in accordance with
the Builder’s practice.
The drinking water system is to consist of the following pumps and pressure tank, which
are to be installed in the engine room.
The pressure tank is to be fitted with a gauge glass, a pressure gauge, a relief valve, a
drain connection and a compressed air charging connection. A quick motion relay is to
be fitted for the automatic control of the pump.
The drinking water piping system is to be fitted with an ultra violet sterilizer after the
pressure tank.
Drinking water is to be supplied to the catering equipment in the galley and pantries,
drinking water fountains and sink in wheel house.
The hot washing water system is to consist of the following pump and a fresh water
heater, which are to be installed in the engine room.
The fresh water heater is to be designed to heat up water from10℃ to 60℃ at the rate of
3m3/h, by steam.
Hot washing water is to be circulated continuously through circulation main line, and is
to be supplied to the wash basins, bath tub, showers, sinks in the galley and pantry and
wheel house.
Details of the fresh water heater are described in the Machinery Part.
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3.8 DRAINAGE SYSTEM
Drain openings are to be provided at the oil fence on the upper deck in way of cargo tank
space round gunwale part.
Rose plates are to be fitted on the top of the scupper pipes on the A-deck and above.
Scupper plugs of rubber seal type are to be supplied for openings on the upper deck as a
deck scupper closing device.
Separate main lines for waste water drainage and soil drainage are to be provided in the
engine room.
Soil drains from water closets except those from the hospital are to be led to the soil
drainage mains.
Waste water drains from wash basins, sinks various utensils and scuppers except those
from the hospital are to be led to the waste water drainage mains.
Discharge outlets of the waste water and soil drainage mains are to be located below the
light ballast water line level.
Each of these drainage mains is to be fitted with a closing device in accordance with the
rule requirement.
A sewage treatment plant is to be installed in the engine room and is to have a capacity
for 28 persons.
The soil drains are also to be isolated collected to the sewage treatment plant.
The soil drains are to be treated by the sewage treatment plant and to be discharged
overboard through a by-pass line connected to the soil drainage overboard outlet.
Each of the drainage mains and sewage treatment plant is to be properly vented to the
open air and to have a sea water connection for washing.
An independent line for waste and soil drains from the hospital is to be led to the sewage
treatment plant and an overboard discharge outlet.
Water sealed scuppers are to be provided for the refrigerated provisions chambers and the
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drainage pipe is to be led to the bilge well in the engine room.
3.9.1 General
Deck compressed air lines are to consist of the following two(2) systems.
Compressed air lines are also to be led to the pump room, emergency generator room,
steering gear room and accommodation house, and branch lines are to be arranged for the
unit and ref. mach. room and on exposed deck of accommodation house for general use
such as deck cleaning and chipping.
Dehydrated compressed air lines to be led to the pressure transmitters for the level
gauges, draft gauges and pressure gauges, and the control lines for the inert gas plant and
cargo oil stripping pump.
3.10.1 General
Deck steam piping are to consist of the following three (3) systems.
0.98MPa pressure system tank washing heater, slop tank heating and heating of
deck water seal tank of inert gas distribution plant
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
A deck steam line and a drain line for slop tank heating, heating of deck water seal tank
of inert gas distribution plant and tank washing heater are to be led on the upper deck
from the engine room.
A steam line and an exhaust line are to be led diredtly from the engine room to the cargo
oil stripping pump.
Each steam line from steam manifold is to be provided with a stop valve.
Each drain line from drain manifold is to be provided with a strainer, a steam trap and a
stop valve.
Steam lines are to be led to the air conditioning fan unit and cooking apparatus in the
galley.
Drain lines are also to be provided for the above heating equipment and to be led to the
engine room.
A steam tank heating system is to be provided for the fuel oil tanks.
Each fuel oil tank is to be divided into upper and lower space by a horizontal perforated
plate in order to preclude active heat convection between the spaces.
Heating pipe with fin is to be provided for each space of the fuel oil tank.
The system is to be so designed as to maintain fuel oil at the following temperature under
the following conditions.
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
° °
20 C 20 C
° °
33 C 33 C
A fire and wash deck line is to be led fore and aft on the upper deck and is to be served
by the following fire pumps in the engine room and by the emergency fire pump.
A main line to the accommodation space is to be branched from the fire and wash deck
line.
Branch lines are to be led to washing nozzles of the hawse pipes for chain washing.
Driving water for the water eductor to handle bilges in chain lockers, fore peak tank
(void) and boatswain’s store is also to be supplied from the fire and wash deck line.
Fire hydrants and provision of hoses and nozzles are to be arranged in accordance with
the rule requirements.
All fire hydrants are to be 65 mm in nominal diameter and hose valves are to be of cast
iron with bronze hose coupling.
The hose nozzles are to be of a dual purpose type (i.e. spray/jet type) incorporating a
shut-off.
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For deck washing, four 15 m long synthetic fiber hoses of 40 mm in nominal diameter,
lined inside with rubber, each with 65 mm in diameter hose coupling and a nozzle are to
be supplied.
3.12.3 Fixed deck foam/high expansion foam fire extinguishing system for cargo tank
part/engine room & pump room
The system is to consist of a foam solution plant, a deck foam line, high expansion foam
lines, deck foam monitors, foam applicators and high expansion foam generators.
The foam solution plant is to consist of a foam liquid storage tank, a deck foam liquid
pump, a high expansion foam liquid pump, proportioning eductor, motor operated
delivery valves, etc. The plant is to be located in the foam tank room and fire control
station.
For the use as the deck foam system, sea water is supplied from the fire pumps in the
engine room, and the foam solution is to be 3% foam liquid with 6 times expansion ratio.
The system is to utilize the foam solution plant, deck foam line, deck foam monitors and
foam applicators, and the foam solution is to be sent to the cargo deck area.
For the use as the high expansion foam system, sea water is to be supplied using the
emergency fire pump located in the recess of the steering gear room, and the foam
expansion ratio is to be about 600 times, The system is to utilize the foam solution plant,
high expansion foam lines and high expansion foam generators distributed in the engine
room and pump room, and the high expansion foam solution is to be sent to the following
spaces independently.
-Engine room
-Pump room
-Purifier room
A sea water spray fire extinguishing system is to be provided in accordance with the rule
requirement.
The electric motor driven emergency fire pump of self-priming type is to be provided and
located in the emergency fire pump recess in the steering gear room
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
Electric source is to be supplied from the main and emergency generator.
The emergency fire pump is to be started/stopped from the fire control station as well as
at pump side.
The sea chest for the emergency fire pump is to be provided in engine room and to be
independent of other services.
A fire control station is to be arranged in the accommodation space on the upper deck,
and the following is to be provided.
Release of high expansion foam for the engine room and the pump room.
Start/stop of the fire & general service pump
Start/stop of the emergency fire pump
Stopping the fuel oil pumps and forced draft fans
Stopping engine room ventilation fans
Closing of associated fuel oil, diesel oil, lubricating oil valves in accordance with the
rule requirement.
Portable fire extinguishers of 9-liter foam type are to be fitted as required by the rule.
One (1) set of CO2 gas fire extinguisher is to be furnished in each of wheel house (radio
space) and galley.
Portable fire extinguishers for helicopter landing area are to be provided in accordance
with ICS.
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
3.14 REFRIGERATED PROVISIONS CHAMBERS
Meat room 23 m3
Fish room 7 m3
Vegetable room 28 m3
Lobby 12 m3
Total 70 m3
Prefabricated panels of the following construction are to be applied to the floors, ceilings
and walls of each refrigerated provisions chambers.
Panel surface : Steel plate covered with finishing material of manufacturer's standard
to be applied to both inside and outside. Stainless steel sheets (SUS
304) of 0.6 mm in thickness are to be used for the floor.
Each panel is to be connected with mechanical lock fastener and silicone sealing is to be
applied to the meeting part of each panel.
Insulated stainless steel (SUS 304) doors with galvanized steel fittings are to be fitted to
all compartments. The doors of the meat room, fish room and vegetable room are to be
opened to the lobby.
As to alarm switch in the refrigerated provisions chambers, refer to the Electrical &
Automation part.
Each of the meat room, fish room and vegetable room is to be fitted with a unit cooler.
The lobby is to be cooled by a refrigerant return line from one of the above rooms.
The plant is to be of the direct expansion system utilizing R-22 gas as the refrigerant.
Cooling water is to be supplied from the central fresh water cooling system.
The refrigerating plant is to consist of the following equipment and the details are to be
in accordance with the manufacturer's standard.
Refrigerating machines
(to be located in the air cond. unit and ref. mach. room)
2 - R-22 Condenser/Receiver Horizontal shell and tube type and each to have a
capacity corresponding to one compressor
Defrosting device Electric heater with timer for meat room and fish room
Unit cooler with a fan 1 set for each of meat room, fish room and vegetable
room
Insulation is to be applied to the R-22 low pressure pipe outside of the ref. provisions
chambers in accommodation as follows.
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
Low pressure pipes 25 mm and above in nominal diameter are to be insulated with
Armflex FR elastomeric 40 mm in thickness and those of 20 mm and below in nominal
diameter with the same material of 30 mm in thickness.
A sheet of No.11 canvas is to be applied to the water service and drainage pipes which
are to be led behind the ceiling in the accommodation.
3.16.4 Remarks
Valves, flanges and couplings are not to be insulated unless otherwise specified.
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
3.16 INSULATION PROCESS OF GENERAL PIPES
3.16.1 Thermal insulation (The enclosed space other than engine room)
All water pipes in accommodation space over the ceiling and over the electrical
equipment to be covered with the glass cloth of 0.5 mm thickness.
A stainless steel bottom plug, combined with a steel socket welded to the shell, is to be
fitted to each of the water ballast tanks in way of cargo tank part, fuel oil tanks, aft peak
tank, fore peck tank (void)and stern tube cooling water tank.
The plugs are to be of 52 mm in diameter and to be inserted from the outside of the vessel.
The plug heads for oil tanks are to be of hexagon and those for water tanks are to be of
square.
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
4.1 GENERAL
Cargo handling systems specified in this section are to be designed to handle crude oil
with a flash point below 60℃.
Cargo oil and ballast system and associated systems are to be designed on the following
bases.
4.2.1 GENERAL
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
4.2.2 Schedule of pipings
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
Note:
i) The pipes are to be coated internally and externally with one (1) coat of high
build modify epoxy paint.
ii) The pipes are to be coated internally with one (1) coat of high build modify epoxy
paint.
iii) The pipes in the pump room are to be coated externally with the same paint as
surrounding.
iv) The pipes on exposed upper deck are to be coated externally with the same paint
as outfittings on exposed upper deck.
v) The pipes are to be lined internally with polyethylene.
vi) The galvanized pipes on exposed upper deck are to be coated externally with
etching primer. One(1) coat of modify epoxy finishing paint is to be applied after
the pipe is fitted.
vii) The galvanized pipes in pump room are to be coated externally with etching
primer. One (1) coat of the same finishing paint as surrounding is to be applied
after the pipe is fitted.
viii) Flexible rubber hoses of approved type are to be used where applicable in
accordance with Builder’s practice.
ix) Vent post on the upper deck is to be coated externally with the same paint as
surroundings.
x) For steel pipe ND300 should be seamless (GB standard) and ND>300 to be
E.R.W.(non-seamless)(API 5L GrB), which shall be used for all ship piping
system.
xi) The pipes are to be coated internally and externally with one (1) coat of high
build tar epoxy paint
Neither insulation nor steam tracing is to be provided for the pipings specified in this
section.
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
4.3.1 Pumps
Following pumps and eductors are to be installed for handling the cargo oil and ballast
water.
The rate capacity and head of the cargo oil pumps are to be based on the cargo oil
specified in sub-section 1.GENERAL and those of the other pumps are to be based on
sea water.
Following pumps are to be operable simultaneously at their rated capacity and head.
A high pressure trip device is to be provided for each of the cargo oil pumps.
A pressure relief valve is to be provided for the cargo oil stripping pump.
A suction strainer of fabricated steel is to be provided for each of the cargo oil stripping
pump and ballast pump.
A separator tank for self-stripping unit is used as a suction strainer for each cargo oil
pump.
Strainer elements for cargo oil pumps, ballast pumps and cargo oil stripping pump are to
be made of stainless steel (SUS304).
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
4.3.2 Self-stripping unit for cargo oil pumps
In addition, one (1) vacuum pump unit with two (2) vacuum pumps is to be provided.
Drains accumulated in the vacuum pump unit is to be led to the drain tank, and to be
pumped to the slop tanks by the cargo oil stripping pump.
Discharge main
Item Suction main Suction branch
on upper deck
Cargo oil line 3 lines 3 lines 1 per tank
Cargo oil stripping line non 1 line 1 per tank
Ballast line 2 lines non 1 per tank
To be in common with
Ballast stripping line non non
ballast main suction branch
No.1 Group: No. 3 center cargo oil tank , Nos. 1 and 4 wing cargo oil tanks and slop
tanks
No.2 Group: No.4 center cargo oil tank and Nos.2 and 5 wing cargo oil tanks
No.3 Group: Nos. 1,2 and 5 center cargo oil tanks and No.3 wing cargo oil tanks
Cargo tank stripping is to be carried out by using cargo oil pumps with self-stripping
system through cargo oil main lines.
No.2 cargo oil pump is to be used for handling of ballast water in No.4 center cargo oil
tank. A sea chest and an overboard discharge line are to be provided for this purpose.
A sea chest and an overboard discharge line are to be provided for the ballast pumps.
Valves are generally to be of butterfly type with nitrile butadiene rubber seat ring.
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
Inside of valves are not to be coated, but outside are to be coated as follows:
Valves in slop tank To be coated with one (1) coat of high build tar epoxy
paint.
Valves in water ballast tank To be coated with one (1) coat of high build modify
epoxy paint.
Valves in pump room and To be coated with the same paint as surroundings.
on exposed upper deck
Detail of pipings are to be shown in the “Cargo Piping Diagram” & “Ballast Piping
Diagram” .
Cargo manifolds, a spill tank and reducers are to be provided in accordance with
“Recommendation Oil Tanker Manifolds and Associated Equipment”(4th Edition, 1991)
of OCIMF. Numbers and size of reducers are to be as follows.
8-26” x 20”
4-26” x 16”
4-26” x12”
A thermowell with a plug at its open end is to be provided at each of port and starboard
cargo manifolds for local-reading type temperature gauge.
A screw-down stop valve with a plug at its open end is to be provided at each of port and
starboard cargo manifolds for local-reading type pressure gauge.
Layout of cargo tank suction well and suction bellmouths are to be as sketched below.
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
H 4 -8
Tank Top
Suction Well
CL
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
4.3.4 Oil discharge monitoring and control system
The system is also to record continuously the discharge of oily mixture in litres per
nautical mile and the total quantity of discharged oily mixture with time and date.
A control panel for the oil discharge monitoring system is to be installed in the cargo
control room.
A sampling point for the system is to be provided on the overboard discharge line of the
cargo oil pumps.
Discharge rate through the monitoring and control system is to be designed as follows:
A caution plate is to be provided on the cargo control console for No.2 cargo oil pump,
mentioning that “Revolution speed of the pump should not exceed 860 rpm and 0.98
MPa at ballast discharge from No. 4 center cargo oil tank” so that the pump discharge
rate does not exceed 4,000m3/h.
The design of the system such as constructions, materials, corrosion protections, etc. is to
be in accordance with manufacturer’s standard.
4.4 CONTROL & INDICATION SYSTEM FOR CARGO OIL & BALLAST HANDLING
4.4.1 General
The following control and monitoring for cargo and ballast operations are to be possible
from the cargo control room.
Tank suction valves, pump discharge valves for the cargo oil pumps and ballast pump
and other frequently used valves as shown in the “Cargo Piping Diagram” and “Ballast
Piping Diagram”, are to be hydraulically operated and remotely controlled from the
cargo control room.
Valves of 750 mm in nominal diameter and above, shown in the diagram mentioned
above, are to be hydraulically operated and locally controlled on the upper deck or in the
pump room.
Each of the hydraulically operated valves is to have a cylinder actuator mounted directly
on the valve, a direction control valve, an in-line flow meter for valve position indication,
and a self seal coupling each on pressure and return branch line for local manual hand
pump operation in an emergency.
Type and location of the direction control valve, flow meter, self seal couplings are as
follows;
-Remote control valves in the cargo oil tanks except No.5 center tank
Those mentioned above are to be installed in weathertight boxes on the upper deck.
- Remote control valves in ballast tanks except No.5 water ballast tanks (P& S)
Solenoid operated direction control valve and flow meter are to be installed in
weathertight boxes on the upper deck.
- Remote control valves in No.5 center cargo oil tank and No.5 water ballast tanks ( P &
S)
Solenoid operated direction control valve and flow meter are to be installed in the hyd.
pump unit room
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
- Remote control valves in the pump room
Solenoid operated direction control valve and flow meter are to be installed in the engine
room.
Those mentioned above for the valves in the cargo oil tanks are to be installed in
weathertight direction control valve boxes on the upper deck, and those for the valves in
the pump room are to be installed in the pump room.
Stop valves are to be arranged in way of branch pipes to the direction control valve
boxes.
Bolts and nuts for the above weathertight direction control valve boxes are to be of brass.
A hydraulic power unit which consists of two (2) hydraulic pumps, one (1) oil receiving
tank, control and alarm devices and pressure gauges is to be provided, and is to be
installed in the hyd. pump unit room.
The hydraulic pumps are to be started/stopped from the cargo control room.
Two (2) portable emergency hand pumps each with two (2) 5 m long rubber hoses are to
be supplied. (Each one in pump room and on upper deck)
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
Following remote reading level gauges and draft gauges are to be provided ;
The tank level of cargo oil tanks and lop tanks is to be indicated on the CRT display.
The signal of the tank level for each cargo oil tanks, slop tanks, water ballast tanks, aft
peak tank, fuel oil tanks and diesel oil tank and draft levels are to be connected on-line
with the loading computer.
Following overfill alarm devices are to be provided for each of cargo oil tanks and slop
tanks in accordance with VCS rule (refer to sub-section 6 of this SECTION).
Control and indication devices for cargo oil and ballast water handling are to be fitted on
the panels in cargo control room, engine control room and wheel house as shown in the
tables hereinafter.
Abbreviations
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
(a) Cargo oil pump
Turbine warm- ○
up *8
○
○ A
Stop and speed ○ ○ ○ A ○ ○ *2 ○
control *1 *8 *2 R *3 *4 *3
Emergency ○ ○ ○
stop *9
*10
Turbine reset ○
*8
○
Suction ○ A
pressure A *5
○ ○ ○
Discharge ○ H A H
pressure A C*7 *5 *4
○ ○
Steam inlet A A
pressure *6 *4
○
Steam chest ○ A
pressure A *4
○ ○ ○ ○
Exhaust A H A H
pressure *6 C*7 *4 *4
Remarks:*1 Turbine trip at over speed, pump discharge pressure high and inert gas pressure
low.
*2 Revolution indicator
*3 Turbine trip alarm
*4 Indicated on turbine side
*5 Indicated on turbine side and pump side
*6 One (1) set for all turbine for cargo oil pump and ballast pump in common
*7 One (1) common alarm lamp for each pump
*8 At turbine side
*9 Simultaneous stop of all C.O.P., At cargo manifold (P & S) and pump room
entrance.
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
(a) Cargo oil pump (cont’d)
○ ○
Pump casing H H
temperature C*2 *1
○ ○
Pump bearing H H
Temperature C*2 *1
○ ○
Stuffing box H H
Temperature C*2 *1
Lub. oil ○
temperature for A
turbine *1
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
(b) Self-stripping system
Vacuum pump ○ ○ ○ ○ ○
*1 R
Discharge valve ○ ○ ○ ○
*1 *2 A
Level in separator ○ ○
A L
Start/stop switch
for system ○ ○
Level in drain ○
tank H
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
(c) Ballast pump
○
Turbine warm-up *8
○ ○
○ ○ A ○ ○ A
Stop and speed *1 ○ *8 *2 R *3 *2 ○
control *4 *3
Turbine reset ○
*8
○
Suction pressure ○ A
A *5
○
Discharge ○ A
pressure A *5
○ ○
Steam inlet A A
pressure *6 *4
○
Steam chest ○ A
pressure A *4
○ ○ ○ ○
Exhaust pressure A H A H
*6 *7 *4 *4
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
(c) Ballast pump (cont’d)
○ ○
Pump casing H H
temperature C*2 *1
○ ○
Pump bearing H H
temperature C*2 *1
○ ○
Stuffing box H H
temperature C*2 *1
Lub. oil ○
temperature for A
turbine *1
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
(d) Stripping oil pump
Speed control ○ ○ ○ ○
*1 R
Suction pressure ○ ○
A A
Discharge ○ ○
pressure A A
Steam pressure ○ ○
A A
Exhaust pressure ○ ○
A A
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
(e) Cargo oil stripping eductor
Suction pressure ○ ○
A A
Discharge ○ ○
pressure A A
Remarks:
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
(f) Ballast stripping eductor
Driving pressure ○
A
Suction pressure ○ ○
A A
Discharge ○
pressure A
Remarks:
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
(g) Tank level and draft
○ ○
Water ballast tank A H
*5
○ ○
Aft peak tank A H
*5
○
○ A ○
Fuel oil deep tank A *1 H
*6
○
Diesel oil deep ○ A ○
tank A *1 H
*6
Draft ○
*2
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
(h) hydraulically operated valve and power unit
Hydraulic oil ○ ○
tank level L A
Hydraulic oil ○
temperature A
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
(i) Inert gas system
Discharge side ○ ○ ○ ○
valve of fan *1 *6 O./S
○
*3 ○ ○ ○ ○
Regulating valve *4 *6 O./S
*7
Purge valve ○ ○ ○ ○
*5 *6 O./S
Vent valve ○ ○
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
(i) Inert gas system (cont’d.)
Operation mode ○ ○
Select
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
(i) Inert gas system ( cont’d.)
Remarks:*1 Indicator with recorder and common type (Dual pen recorder)
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
(i) Inert gas system ( cont’d.)
Electric source ○ O O
F F
Control air O O O
pressure A L L
Buzzer stop ○ ○ ○
Soot blowing *1 ○ ○
*2
Remarks:*1 An interlock between the flue gas intake valves and the soot blowing is to be
provided.
*2 At boiler side
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
(j) Others
Tank cleaning
main ○ ○
Line pressure A A
Remarks:*1 Located on 4th deck (near the cargo oil pump turbine)
*2 Start/stop switch with ammeter
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
4.5 CARGO OIL TANK VENT SYSTEM
Cargo tank venting system consisting of one(1) main line with one (1) vent riser and
branch lines for cargo oil tanks and slop tanks is to be provided, and to be used in
common with the inert gas distribution lines described in sub-section 9. of this
SECTION.
For venting purpose during cargo loading, the cargo tank venting system is to be so
designed as to allow the following loading rates.
Main vent post for cargo oil One (1) vent post (500 mm in nominal diameter
or ballast water loading and 6 m high from upper deck ) with a flame
screen.
a stop valve
By- pass line One (1) by-pass line with a by-pass breather valve
to be provided on the cargo oil tank vent main line.
Vent post for tank breathing One per tank (2 m high from upper deck) with
high velocity vent head and vacuum valve
Provisions for cargo vapour emission control systems (hereinafter called as “VCS”)
referred to in 46 CFR Chapter 1 Part 39 of U.S.C.G. rules and regulations is to be
considered under the following conditions;
-Vapour pressure gauge : One (1) pressure gauge is to be provided on inert gas deck
main line.
-High level alarming device: High level alarm of tank level gauge is to be used.
-Vapour control panel in : Indications of vapour pressure gauge, overfill alarms and
the cargo control room power fail alarm are to be fitted on the vapour control
panel.
-Audible overfill alarm : One (1) common audible overfill alarm and one (1) common
and visual overfill alarm visual overfill alarm are to be provided on the top of the hose
for cargo deck area store and on the compass flat deck.
Deck spill tanks, hose rests, etc. at cargo manifolds are to be arranged in accordance with
the “ Recommendations for oil tanker manifolds and associated equipment (4th Edition,
1991)” of OCIMF.
Steam heating pipes are to be fitted in the slop tank. (port side)
The tank heating system is to be so designed as to heat up the oil/water mixture in slop
tank from 15℃to 66℃ in 24 hrs under the following conditions;
Leading pipes
for steam 40 mm in nominal diameter
for drain 20 mm in nominal diameter
Steam flow rate is to be controlled by manual operation of valves on the steam supply
line.
4.8.1 General
A tank washing system is to be provided for crude oil washing and sea water washing of
cargo oil tanks and slop tanks.
The cargo oil pumps are to be used for supplying washing oil/water to the tank washing
main and driving oil/water to the cargo oil stripping eductors, and the eductors are to be
used for gathering washed oil/water to the slop tanks.
Fixed tank washing machines are to be provided as mentioned below for crude oil
washing, and portable tank washing machines are to be used for sea water washing.
A tank washing heater is to be provided as mentioned below for hot sea water washing.
Two (2) cargo oil tanks can be washed simultaneously by using with one (1) cargo oil
pump and two (2) cargo oil stripping eductors.
In case of crude oil having high vapour pressure however, number of simultaneously
washed tank is to be reduced.
Five (5) portable washing machines (30 m3/h each) can be operated simultaneously.
The slop tanks are to be used for oil/water separation of the tank washed oily water,
when sea water washing is applied. The port side slop tank is to be arranged as the
first stage separation tank and the starboard side slop tank as the second stage
separation tank. The pre-separated oily water is to be transferred from the port side
slop tank to the starboard side slop tank by gravity.
The oil separated water is discharged to overboard by the cargo oil pump or cargo oil
stripping pump through the oil discharge monitoring and control system.
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
4.8.2 Fixed tank washing machines
Fixed tank washing machines (about 90 m 3/h) are to be installed under the upper deck
with fixed piping branched from the tank washing main on the upper deck, and the
numbers of them are to be provided in accordance with the rule requirement.
In addition to the above, submerged fixed tank washing machines (about 45 m 3/h) are to
be provided where necessary to satisfy the rule requirements.
The submerged fixed tank washing machines are to be arranged at the bottom part with
fixed piping branched from the tank washing main on the upper deck.
The design of the fixed tank washing machines such as construction, material, corrosion
protection, etc. is to be in accordance with manufacturer’s standard.
Stainless steel (SUS 304) bolts and brass nuts are to be applied for deck flanges for the
Fixed tank washing machines.
Five (5) sets of portable tank washing machines each having capacity about 30m3/h, their
hoses, double male couplings and quadrant deck plates are to be supplied by the Buyer.
Tank washing openings 317 mm in diameter are to be arranged on the upper deck as
follows;
Cover plates for the openings are to be of plane type and of steel. Bolts and nuts are to be
of stainless steel and brass respectively.
4.8.5 Piping
A tank washing main line 350 mm in nominal diameter is to be led on the upper deck.
A remote pressure gauge to be provided in tank cleaning main line and the pressure to be
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indicated on the cargo control console in the CCR.
Suitable number of branch line on the tank washing lines to be provided for the portable
machine which to be supplied by the Buyer.
Hand dipping devices are to be arranged as below, for the purpose of checking that the
bottom of every cargo oil tank is dry after crude oil washing.
4.9.1 General
An inert gas system utilizing boiler flue-gas is to be provided for fire and /or explosion
protection of the cargo oil tanks.
ⅰ) Inerting of cargo tanks at cargo oil unloading and/or discharge of ballast water
from cargo tanks
ⅱ) Purging of cargo tanks after tank washing or before gas freeing
ⅲ) Topping-up of cargo tanks at sea and/or during tank washing
ⅳ) Gas freeing of cargo tanks by fresh air
ⅴ) Inerting of water ballast tanks in way of cargo tank part in an emergency
The inert gas system is to consist of a flue-gas treatment plant, an inert gas distribution
plant and control equipment.
The design, material and construction of the system is to be in accordance with the rule’s
requirements and the manufacturer’s standards.
Flue-gas treatment plant and fans of distribution plant are to be installed in the engine
room.
The designed composition of inert gas to the cargo oil tanks is to be as follows:
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
Oxygen : Not more than 5% by volume
Flue gas is to be taken from the boiler’s uptake and the gas is to be cooled and also
cleaned to remove sulphur dioxide and soot particles by this plant.
The plant is to have the capacity to treat flue gas of 20,630 m 3/h. The design of the plant
such as construction, material, corrosion protection, etc. is to be in accordance with
manufacturer’s standard.
Scrubber 1set
Demister 1set
Demister is to dehydrate wet inert gas which was cooled and washed in the scrubber, and
of fabricated steel.
A cooling water pump is to be provided for the flue gas treatment plant.
The pump is to supply sea water to the scrubber.
The water after cooling and washing flue gas in the scrubber is to be discharged
overboard without any treatment, and drain from the demister is to be discharged
overboard directly via water sealed pipings.
Washing drains of inert gas fans are to be led to engine room scupper piping, and a drain
cock is to be provided for each fan casing.
The fire & general service pump is to supply sea water to the scrubber in an emergency
case.
Inert gas from the flue gas treatment plant is to be distributed by fans to the cargo oil
tanks and slop tanks via the deck seal and distribution piping.
The design of the plant such as construction, material, corrosion protection ,etc. is to be
in accordance with manufacturer’s standard.
A pure line is to be provided at the upstream of the inert gas supply main valve.
A non-return valve is to be fitted to the main line at the outlet side of the deck water seal.
Fans 2 sets
Each fan is to be of a centrifugal type with a single speed electric motor and to have
capacity of 10,315m3/h. The casing of the fan is to be of fabricated steel.
The deck seal is to have a function to prevent cargo tank gases from reaching the boiler’s
uptake, and is to be of fabricated steel.
Two(2) sets of seal water supply pumps are to be provided for the deck seal and one of
them is to serve as a stand-by.
Water from the deck seal is to be discharged overboard at almost the bottom of the
vessel.
Valves for the gas lines are generally to be of a butterfly type made of cast iron and the
valve is generally to have a rubber seat except that fitted to the hot gas piping which is to
have a metal seat.
The internal steel surface of the scrubber, demister, fans, deck seal and valves is to be
properly protected to withstand the highly acid conditions in accordance with
manufacturer’s standard.
Diagrammatic arrangement of the inert gas system is shown in the “Schematic piping
Diagram of Inert Gas Plant”.
Control and indication of the inert gas system are to be fitted on each of panel in the
cargo control room, engine control room and wheel house.
Spare parts and tools are to be supplied in accordance with manufacturer’s standard.
Two (2) sets of gas purge pipe each (350A in nominal size) are to be provided at cargo
crossover line, as shown in the “Cargo & Piping Diagram”.
The gas purge pipe is to consist of a purge pipe ,a purge gas outlet, a test cock 15mm
with a globe valve, a stainless steel gauge wire, and a steel hinged blank plate of bolted
type.
The purge gas outlets are to be located 2 m above upper deck level and to be so designed
as to purge petroleum gases at the minimum rate of 20m/sec when any three cargo oil
tanks are being simultaneously supplied with inert gas.
Gas in the cargo oil tanks is to be discharged to atmosphere through the gas purge pipe
via cargo oil lines/cargo oil main suction bellmouths.
The inert gas plant and inert gas supply line for cargo tank inerting is to be used in
common for inerting of water ballast tanks in way of cargo tank part.
Introduction of inert gas to the water ballast tanks is to be carried out from the deck
connections on the upper deck through fixed pipings in the water ballast tanks .
Airing in the water ballast tanks is carried out by portable gas free blowers put on the
manholes on the upper deck.
The above inerting and airing procedures are to be schematically shown in the drawing
“ballast tank inerting/purging system”
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2003/03/19
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER
TDC501-010-001SM
DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
4.10 GAS DETECTION SYSTEM
One (1) set of fixed hydrocarbon gas detection system is to be provided for pump room.
An independent sampling pump and a gas detector are to be provided for the pump room
in the system.
Gas detection alarm is to be provided in the cargo control room and wheel house.
Span gas and means to calibrate the system is to be provided in accordance with the
manufacturer’s standard.
The design of the system such as construction, material, etc. is to be in accordance with
manufacturer’s standard.
4.10.2 Water ballast tanks in way of cargo tank part, fore peak tank ( void)
Two (2) sampling tubes are to be provided for each water ballast tank.
One (1) sampling tube is to be provided for the fore peak tank (void).
A closed gauging deck piece with a gas seal valve for portable measurement instruments
of ullage, temperature, etc., is to be provided for each cargo oil tank and slop tank.
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
- Dry check
2- Oxygen melers
2- Flammable gas detectors
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
1
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6
5
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
5
3
0
4
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
5. INTERIOR FITTINGS
5.1 GENERAL
5.1.1 GENERAL
All accommodation spaces such as living rooms, public rooms, passages, sanitary spacees,
catering spaces, stores, etc. are to be arranged as shown in the Cabin Arrangement.
Senior officer Chief officer's day room and bed room Officers' mess room
class 2nd engineer's day room and bed room Officers' smoking room
Junior officer 2nd officer's room Wheel house with chart
class 3rd officer's room space and radio space
3rd engineer's room Deck office
4th engineer's room Engineer's office
Electrical engineer's room Cargo control room
Chief steward's room Hospital
Pilot's room
Petty officer Boatswain's room Crew's mess room
class Pumpman's room Crew's smoking room
No.1 oiler's room
Chief cook's room
Crew class Able seaman's room Gymnasium/Suez crew's/
Seaman's room hobby room
Motorman's room
Cook's room
Boy's room
Partition walls forming passages are to be of B class and to be made of modular panel.
Modular panel is to be made of a core of rock wool board covered with steel sheet
(sandwich panel).
The visible surface of joiner bulkheads is to be treated as described in the item 5.2.5.
These walls are to be fixed on the deck with suitable steel bases.
5.2.3 Linings
A lining of 25 mm thick modular panel is to be applied to the steel walls forming the
living rooms and public rooms and to the exposed steel walls forming passages
(including the stairway enclosures).
The insulated walls of sanitary spaces (except private and semi-private toilets), catering
spaces and electrical equipment room are to be covered with a lining of 25 mm thick
modular panel.
No lining is to be fitted on the steel walls forming passages, sanitary spaces, stores,
lockers, etc. except where specially specified otherwise.
Modular panel for galley and pantries is to be made of a core of rock wool board covered
with steel sheet and stainless steel sheet (SUS 304), and that for other spaces is to be
made of a core of rock wool board covered with steel sheets (sandwich panel).
5.2.4 Ceilings
A ceiling of 25 mm thick modular panel is to be provided for the living rooms, public
rooms, catering spaces and passages on A-deck and above (except stairways in the living
quarters).
The insulated deck of the stairway in the living quarter is to be covered with 25 mm thick
modular panel.
The insulated deck of the sanitary spaces (except private and semi-private toilets) and
electrical equipment room are to be covered with a ceiling of 25 mm thick modular
panel.
No ceiling is to be provided for the passage on the upper deck and stairways in the living
quarters.
Modular panel is to be made of a core of rock wool board of which front surface is to be
covered with stainless steel sheet (SUS 304) for galley and pantries, and covered with
steel sheet for other spaces.
The visible surface of the ceiling is to be treated as described in the item 5.2.5.
The joiner bulkheads, linings and ceilings of modular panel, except the surface covered
with stainless steel sheet (SUS 304), are to be finished with PVC foil.
The floors of the following rooms are to be covered with vinyl tile 2 mm in thickness laid
over latex deck composition 6mm in thickness.
All living rooms, public rooms, gymnasium and passages including stairways within the living
quarters.
The floors of electrical equipment room are to be covered with 8 mm thick latex deck
composition.
No deck composition is to be applied to the weathered deck and to the rooms and/or
spaces not mentioned above.
The floor in the galley is to be covered with grooved tiles laid over cement, and provided
with one tier of tiles skirting around the floor.
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
The floors in the pantries, laundries, lavatories, and bath room and toilet on the upper
deck are to be covered with mosaic tiles laid over cement, and provided with one tier of
tiles skirting around the floor.
Batten gratings of soft wood are to be laid over decks as described in "5.9 STOWAGE
SPACES" of this section.
Undersides of exposed decks, if located in the living rooms, public rooms, passages,
sanitary spaces, catering spaces, battery room, electrical equipment room, emergency
generator room and provisions store, are to be insulated with 50 mm thick glass wool and
covered with the before and herein mentioned ceiling.
Beams and girders fitted on the exposed decks of the living rooms and public rooms are
to be insulated with 25 mm thick glass wool.
The insulation in the emergency generator room is to be covered with an aluminum foil
with glass cloth, and that in the battery room and provisions store, if any, is to be covered
with 0.5 mm thick galvanized steel sheet.
Exposed steel walls, if located in the air-conditioned spaces, passages and catering and
sanitary spaces, except the areas provided with fire insulation, are to be insulated with
50mm thick glass wool and covered with the before mentioned lining.
Exposed steel wall of provisions store is to be insulated with 50mm thick glass wool and
covered with 0.5mm chick galvanized steel sheet.
Fire insulation serving also as thermal insulation is to be provided for bulkheads and
decks forming boundaries of the engine room as per the description hereinafter.
(4) Floor
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
The floors in the living rooms, public rooms and passages within the living quarters, if
located just above fuel oil tanks, are to be covered with 20mm thick insulation board and
latex type deck composition as mentioned before.
All floor areas just above the engine room are to be provided with fire insulation
mentioned hereinafter.
Structural fire protection is to comply with the 1991, 1992 and 2000 Amendments to the
SOLAS'74 Convention.
A-60 : Front wall of the bridge house facing the cargo oil tanks and 3 meters aft of
the front wall.
Bulkhead and deck separating the engine room from the accommodation
spaces.
Bulkhead and deck separating the control stations from the engine room.
Bulkhead and deck separating the accommodation spaces and service spaces
of high risk from the control stations.
A-30 : Nil.
A-15 : Bulkhead and deck separating the control stations from the service spaces of
low risk and machinery spaces other than category A.
Note : Overhead deck of the control stations is to be 'A-0' regardless of the above
descriptions
The material of fire insulation is to be ceramic fibre felt having the adequate thickness
for the required fire insulation class.
Fire insulation for the walls and overhead deck in engine room is to be cowered as
follows.
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
Air spaces enclosed behind ceilings or linings are to be divided by close fitting draught
stops spaced not more than 14 meters apart.
The following works are to be carried out to keep noise levels within the figures
mentioned in the General part of the Specifications.
The 50 mm thick division walls, if located between the living room and a noisy space
such as the public room and between beds arranged in parallel, are to be high-noise
reduction type panels.
Adequate sound insulation for attenuating the transmission of noise is to be provided for
the steel walls and deck plates in way of the living and public rooms if they are directly
adjacent to the engine room and air conditioning unit room.
Diffusers except punkah-louvers for spot cooling and sound attenuating ventilation ducts
are to be employed.
Steel hollow type hinged joiner doors with steel frame are to be fitted to all living rooms,
public rooms, sanitary and catering spaces and lockers in the living quarters.
The class of fire integrity of the doors is to be equivalent to the divisions to which they
are fitted.
Each door is to be fitted with a lock, a handle, hinges, a door hook and a door cushion.
Each of doors in the living rooms and public rooms is to be fitted with vent hole with
shutter.
Each aluminum hollow door is to be fitted with a fixed bull's eye and a self-closing device.
A sliding door of aluminum hollow type with a glass window is to be provided at each
side of the wheel house and to be slided on a top guide rail by hanging rollers.
A steel hollow door with a self-closing device is to be provided for each of the stairway
enclosures.
A mesh door is to be provided for each acetylene gas bottle room and oxygen gas bottle
room.
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
The height from the floor to the door's top is to be approximately 1,950mm and each
clear width is to be as follows:
A master key system is to be fitted throughout vessel using cylinder mortice locks and
lever mortice locks.
Stairways in the accommodation space are to be of steel and fitted with stainless steel
handrails.
Steps are to be covered with vinyl tile and latex deck composition and fitted with
aluminium alloy guards.
Storm rails of steel pipe covered with SUS foil are to be fitted on one side of the
passage walls in the accommodation space.
5.7 LIGHTING
5.7.1 General
Side scuttles and rectangular windows on the wall facing the cargo tanks and the
boundaries of the bridge house for a distance of 5 meters from the forward end of the
house, except those of the wheel house, are to be of an A-60 class fixed type and to have
steel frames regardless of any descriptions here.
350 mm diameter : Living rooms and public rooms if located on the upper deck and
have exposed walls
Side scuttles are to be of fixed type, and to have aluminum frames except those described
in the item 5.7.1.
The numbers and positions of the side scuttles are shown in the Cabin Arrangement.
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
A fixed bull's eye on the entrance door is to be 250 mm in diameter and to have
aluminum alloy frame.
Side scuttles in the first tier on the upper deck except those within 5 meters from house
front are to be fitted with hinged dead lights of steel plate.
Rectangular windows are to have aluminum alloy frames except those described in the
item 5.7.1.
One fixed windows 1,500mm wide by 900mm high and fixed windows 1,200mm wide
by 900mm high are to be fitted to the front wall of the wheel house.
Fixed windows 750mm wide by 600mm high are to be fitted to the exposed front wall of
the wheel house.
Fixed windows 1,000mm wide by 600mm high are to be fitted to the side and aft walls of
the wheel house.
Two powered clear view screens with the defogging devices are to be fitted to the fixed
windows of the wheel house front.
One wiper of straight line type is to be fitted to the fixed center window of the wheel
house front.
One sun shade screen is to be provided for the windows of the wheel house front.
Fixed windows 400 mm wide by 560mm high are to be fitted to the living rooms and
public rooms on the A-deck and above.
One window of the crew's mess room is to be of side hinged type and to be of 500mm
wide by 710mm high for second means of escape.
The numbers and positions of the rectangular windows are shown in the Cabin
Arrangement.
5.7.4 Skylight
No skylight is to be provided.
5.8.1 General
In general, the furniture to be constructed of the chipboard and covered with melamine
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
film finish in visible part only. Where the solid wood for leg or frame is adopted, same
pattern of wood as the adjacent furniture to be applied.
Top of the reception table, mess table and desk to finished with the melamine plastic
laminate.
Locks are to be provided for lockers, wardrobes and the upper most tier of drawers.
The sizes and particulars of the furniture are to be as per the attached table.
Toilet cabinets of molded plastic with shelves inside and a mirror on the hinged door are
to be provided as shown in the attached table.
A light and an electric razor socket are to be fitted for each toilet cabinet.
5.8.3 Mirrors
A mirror about 100 mm by 150mm is to be fitted on the inside of the wardrobe's door in
the living rooms of the junior officer class and lower rankings.
A frameless mirror about 300 mm by 450 mm is to be fitted above the hand basin in the
lavatory.
A mirror about 750 mm by 500 mm is to be fitted over the chest of drawers in the cabin
of senior officer and captain class.
5.8.4 Curtains
A window curtain is to be provided for each of windows in the living rooms and public
rooms as shown in the attached table.
The curtains for the windows on the front wall of the bridge house are to be of a blackout
type.
Bed curtains are to be provided for rooms equipped with two or more berths.
A black curtain is to be provided around the chart and radio spaces in the wheel house.
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
A bath tub is to be of fiber glass reinforced plastic.
Wash basins are to be of white vitreous china each with two screw down type faucets, a
plug with chain and a S-shaped drainage trap.
Water closets are to be of white vitreous china each with a flush valve and a plastic seat.
Each shower is to have a manual mixing valve and a shower head of hand type.
Each of showers, wash basins and bath tub is to be supplied with hot and cold fresh
water.
Exposed metal fittings and accessories are to be of nickel chrome plated brass.
The schedules of furnishing, etc. in the accommodation are described in the following
tables 1-6.
5.9.1 General
Stowage spaces are to be arranged as shown in the G.A. and/or Cabin Arrangement.
Details of the refrigerated provisions chambers are described in Section 3 of the Hull
Part.
Wooden batten shelves (1 tier) supported with the steel props and wooden gratings under
shelves are to be provided.
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
Galvanized steel shelves (3 tiers) and a steel working table are to be provided.
Wooden batten shelves (1 tier) supported with the steel props and wooden gratings under
shelves are to be provided.
5.9.13 Acetylene Gas Bottle Room and Oxygen Gas Bottle Room
An acetylene gas bottle room and an oxygen gas bottle room are to be arranged in the
accommodation space as shown in the Cabin Arrangement.
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
5.10 SANITARY SPACES, CATERING SPACES AND OTHER SPACES
Sanitary spaces and catering spaces are to be arranged as shown in the Cabin
Arrangement.
As for equipment in the electrical equipment room, refer to the Electrical Part.
An oil skin locker is to be provided for the officers and crew of the deck department.
A changing room is to be provided for the officers and crew of the engine department.
Hydraulic pump unit room, emergency generator room, air-conditioning unit and
refrigerating machine room, foam tank room and fire control station, etc. are to be
arranged as shown in the Cabin Arrangement.
5.11 MISCELLANEOUS
Licence and notice boards, "Caution" plates, "No Smoking" signs and name plates of
plastic printed in English to identify the quarters and spaces are to be furnished.
One plaque marked with the ship's call letters is to be provided and secured at the
suitable place in each of the wheel house and radio space.
Sounding boards, blackboards and suitable numbers of key boards are to be furnished at
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
the suitable place.
Each print of final drawings of the General Arrangement, Capacity Plan with a dead-
weight scale and Fire Control Plan is to be displayed on the wall in the accommodation
space.
Aluminum frames for the certificates and an aluminum frame for licenses of captain and
officers are to be provided.
Pictures and paintings with frames are to be supplied by the Owner and installed by the
Builder at the places directed by the Owner's supervisor.
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
Unit: mm
Captain class Senior officer class Junior officer class
Berth 2000×1400 2000×1200 2000×900
Wardrobe 900×600 900×600 455×515
two door type two door type one door type
Chest of drawers 800×550 800×550 -
Desk 1500×700 1370×700 1000×600
double pedestal double pedestal single pedestal
Settee breadth 700 breadth700 breadth 700
Table 1200×600 800×600 -
Book case of rack book case book case book rack
600×300×700 600×300×700 600×270×270
1200×370/500×1900 book rack
1200×270×270
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
TABLE 2 UPHOLSTERY
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
Note : 1. One refrigerator (about 70 L) each for captain's and chief engineer's day room
2. One safe for captain's bed room
3. Captain's and chief engineer's large type book case to be combined with a wine locker
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
Note : Fittings marked with * are to be provided for living room with semi-private toilet.
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
1- whiteboard
1- flag pigeon hole
1- thermometer box
2- binocular box
1- flag locker
1- sink with a coffee locker
1- coffee maker (household type, 5 cups)
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
Note : 1. Figures in the table show the number of fittings per space.
2. Private and semi-private toilets on the A-deck and above are to be of pre-fabricated
type. Bath room is to be of built-in type.
3. Storm rails are to be of steel pipe covered with SUS foil.
4. Fittings marked with * are to be provided for private toilet.
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
Note : 1. Figures on the table show the number of fittings per space.
2. Toilet for Gym./Suez crew's/ hobby room is to be of built-in type.
3. Storm rails are to be of steel pipe covered with SUS foil.
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
SHIP'S LAUNDRY
1 - Working table
1 - Sink
OFFICERS' LAUNDRY
1 - Sink
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
GALLEY
1 - Dough box
1 - Bread slicer
1 - Steel shelf
1 - Hand basin
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TABLE 6 FITTINGS FOR CATERING SPACES
(2/2)
Note: The above-mentioned figures show the number of fittings per space.
TEA PANTRY
1 - Steam rice boiler of tilting type (60L, rice cap.: abt. 14kg)
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All painting works including surface preparation and application of shop primer shall be
carried out in accordance with the standard (ISO8501-1: 1988), the paint manufacturer's
recommendation, Builder's practice and standard (Q/DNS.J04.005-1998).
All the outfitting (except pipes) shall be painted in accordance with the Builder's standard
(Q/DNS.J04.112-1997).
The finish color shall be decided in accordance with the Owner's color scheme.
The surfaces of copper, copper alloy, aluminum alloy, stainless steel, galvanized steel or
other non-corrosive materials, surfaces in contact with doubling plates and internal surfaces
of tightly enclosed spaces shall not be painted unless otherwise specified.
All steel plates of 6mm and above in thickness and profiles of 3m and above in length shall
be shot blasted to the Builder's standard, Q/DNS.J04.005-1998, which is equivalent to the
Swedish standard SIS Sa2.5 and immediately primed with inorganic zinc silicate shop
primer to approx.15 microns of dry film thickness.
The steel plates below 6mm in thickness or profiles less than 3m in length and the parts to
be impracticable for shot blasting may be treated by pickling or power tool cleaning and
coated with zinc rich epoxy shop primer.
Secondary surface preparation for weld parts, burnt and damaged parts of shop primer shall
be carried out according to "the table of surface treatments".
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T/U : Partial treatment for damage & rust spot
Pt2 : Power tool to Pt2 grade (SPSS-JSRA 1984)
Pt3 : Power tool to Pt3 grade (SPSS-JSRA 1984)
Note: The damaged areas shall be cleaned by abrasive blasting to Sa2.5 and other intact
shopprimed areas shall be cleaned by sweep blasting to Sa1.0.
However, the block joint to be power tool cleaned to Pt3 before paint application.
Painting shall be carried out by airless spray mainly, however, hand brush or roller may be
used where it is more suitable than spray.
Painting works shall not be applied in the open air during the periods of rain, snow, fog or
mist and also shall not be applied when the weather conditions may cause condensation, i.e.
when the relative humidity exceeds 85%, or steel temperature is not higher than the dew
point by at least 3.0oC except the case that paint manufacturer has confirmed that a
particular paint can be applied at such weather conditions.
Painting shall not be applied on the steel surface with frost or ice.
Dry film thickness of painted surfaces shall be measured by magnetic dry film gauges such
as elcometer, micro test, or their equivalent in accordance with the Builder's practice
specified in the paint specification.
Dry film thickness(DFT) of measuring points shall not be less than 90% of the specified
DFT on outside shell, weather deck and water ballast tanks, and the points which don't attain
DFT specified in the painting schedule shall not be more than 10% of the total measuring
points. Dry film thickness(DFT) of measuring points shall not be less than 85% of the
specified DFT at other location, and the points which don't attain DFT specified in the
painting schedule shall not be more than 15% of the total measuring points.
No measurement of dry film thickness shall be made for machinery, equipment, outfitting,
pipes, pipe supports, machinery seats, small fittings, structural members, welding beads, etc.
In case of the application of the tar epoxy or epoxy paint during the winter season, the
Builder may use the winter type paint recommended by the paint manufacturer.
All coated surface shall be dry and clean without grease, rust, and dust, and other
contamination. Fresh water wash shall be carried out to remove all dirt and contamination if
necessary.
Equipment and fittings which the Builder shall purchase, i.e. main and auxiliary engines,
electrical equipment, navigation equipment, deck machinery, etc. shall be painted according
to each manufacturer's standard and the damaged part after installation shall be touched up
with one (1) coat of finish paint of compatible kind.
All inspection of painting including surface preparations and each coat shall be carried out
according to the Builder's practice and the manufacturer's recommendation.
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Note: Dry film thickness of tin-free type A/F paint (* mark) to be in accordance with
manufacturer's standard for two and a half (2.5) years life, based on the following
conditions:
Bituminous or equivalent
Alkyd primer 1 x 40
Alkyd finish 1 x 40
(13) Water ballast tanks including peak tanks and chain locks
No painting
Alkyd primer 1 x 40
Alkyd finish 1 x 40
Alkyd primer 1 x 40
Alkyd finish 1 x 40
(24) Others
Conventional paint
6.6 GALVANIZING
Bolts and nuts for the hot-dipped galvanized fittings and aluminized fittings are to be
electro-plated galvanized.
Aluminum alloy anodes are to be fitted to the stern part and rudder for the corrosion
protection of the immersed hull of these parts according to the Builder's practice.
The design life of the anodes are to be two and a half (2.5) years.
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6.8 VESSEL'S IDENTIFICATIONS AND MISCELLANEOUS MARKS
The vessel's name is to be marked at each side of the bow, and the vessel's name and the
port of registry are to be marked at the stern. Their letters are to be outlined by spot
welding bead and to be painted.
A vessel's name board is to be provided on each side of the compass flat deck forward.
The name boards are to be of wooden plate and letters of the vessel's name are to be
graved and to be painted.
The Owner's insignia is to be outlined by spot welding bead and painted on the funnel.
The details of the bow crest and the Owner's insignia are to be informed by the Owner.
Draft marks of steel plate are to be welded to the shell and painted on both sides of the
midship, stem and stern of the vessel.
A freeboard mark of steel plate is to be welded to the shell and painted on both sides of
the midship.
Bulkhead marks are to be marked by spot welding bead to the side shell on both sides
above designed load water line and to be painted.
A bulbous bow mark is to be outlined by spot welding bead and painted on each side of
the bow.
A helicopter landing area mark is to be outlined by spot welding bead and to be painted
on the upper deck.
Cargo manifold marks are to be outlined by spot welding bead and to be painted on both
sides of the vessel's side shell.
A pilot mark is to be outlined by spot welding bead and to be painted on both sides of the
vessel's side shell.
Tank names are to be marked by welding bead on shell plate in way of each bottom plug.
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"NO SMOKING" marks are to be outlined by spot welding bead and painted on the front
wall of the accommodation house and side walls on hose stores.
Walkway around the steering gear is to be applied with non-slip paint, and a yellow
boundary line is to be applied at the edge of the walkway for distinguishing.
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Cork fender 6
Boatswain chair 2
Rat guard 20
Marine spike 3
Hand spike 4
Chipping hammer 4
Maul 1
Palm 2
Serving mallet 1
Paint scraper with handle 6
Paint brush 5
Long-handled paint brush 3
Paint pot 5
Wooden paint stage 3
Tar brush 2
Wire brush 2
Mop 5
Coir broom 2
Common hammer 2
Claw hammer 1
Chisel 2
Plane 2
Carpenter tool box 1
Handsaw 2
Monkey spanner 2
Common spanner 3
Manhole spanner 3
Hatchet 1
Crow bar 2
Pincers 1
Gimlet 2
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Hand grinder 1
Grindstone 3
Screw driver 6
Grease pump 2
Carpenter vice 1
Life net 1
Sounding tape 2
Handle for bottom plug (Square type) 2
Handle for bottom plug (Hexagon type) 2
Rat traps (cage type) 5
Rat poison 1kg
Stopper chain for stopping off a mooring line 6
Chain block (9.8kN) 1
Chain block (4.9kN) 1
Chain block (0.98kN) 1
Sling net (2 m square) 1
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PART 3
MACHINERY PART
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1. GENERAL DESCRIPTION
The vessel is to be built under the survey and inspection of the Classification Society of
the American Bureau of Shipping and to be classed as +AMS for machinery and
equipment and +ACCU for unattended machinery space, provided a bridge control
system for the main engine.
The engine control room is to be arranged in the engine room for the sake of centralised
remote control & watching of the machinery plant.
The shafting is to consist of one line shafting with one propeller and to be coupled to the
main engine directly, and its rotation is to be clockwise looking from aft, when going
ahead.
The machinery, equipment, tanks, etc. are to be arranged in good order in the engine
room, as shown in the drawing of “MACHINERY ARRANGEMENT IN ENGINE
ROOM”.
Basic design concept and/or design condition of the machinery plant is to be given
below:
Different kind of fuel oil, having a flash point above 60℃ is to be employed as follows.
The acceptable chemical property for the respective diesel engine is to be in accordance
with the recommendation of each engine manufacturer.
(3) However, gas oil (ISO designation DMX) having a flash point not less than 60℃
is to be used for the emergency generator engine so as to make it possible in
service, without heating energy or source
General Note:
By the adoption of the Protocol of 1997 “Annex VI” in IMO, measures for reduction exh.
emission from main engine, generator engines are to be considered according to the
manufacturer’s standard method. While until the entry into force of the Protocol of 1997
“Annex VI”, the certificate is not available, but a statement of fact indicating the results
of inspection (or equivalent) by the Classification.
Specific fuel consumption : 167.0g/kW-hr +5% at MCR based on the marine diesel oil
with lower calorific value of 42700kJ/kg (10,200kcal/kg)
and ISO conditions (measured at shop test bed). The main
engine to be comply with MAPOL73/78 Annex VI
Regulation 13 (Mandatory code on NOx emission)
The engine max. power (MCR) is to remain valid up to tropical condition at sea level, i.e.
The max. cont. output (MCR) is to be applied to the basis for the design of the
machinery, such as strength of each shafting & propeller and capacity basis of
propulsion auxiliaries, etc. throughout the vessel, unless specially mentioned hereinafter.
The main shafting is to consist of a thrust shaft ,an intermediate shaft, a propeller shaft, a
stern tube, a steady bearing, a propeller, etc.
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Consideration is to be given so that the entire rotating masses including the shafting, the
main engine and the propeller, may be free from all major stresses due to the torsional
vibration in the normal operating range between 85 to 110 percent of the maximum
continuous rating speed of the main engine, while if critical stress is appeared below 85
% of engine speed, the barred speed range is to be so arranged that the ship manoeuvring
may not be disturbed at all, provided with an automatic quickpass sequence with alarm in
the manoeuvring system.
The propeller is to be so designed to get higher speed that the continuous service output
may be developed at the shaft revolution of approx. 4 percent higher than that
corresponding to the said rated output at full draft, clean hull and fair weather.
The exh. gas economizer is usually to serve the steam demand on board the ship, such as
bunker tank heating, oil heaters, etc. at normal sea trip.
If navigating in slow steaming and/or in very cold climate, the shortage steam produced
by the economizer may be supplemented by the aux. Boiler under oil-fired.
A two (2)-aux. Boiler system (50 % each) is to be provided and total boiler evaporation is
to meet maximum steam demand at cargo unloading, intended for the simultaneous
operation of 3-COP steam turbines and 1-CBP steam turbine at their rated load as well as
heating service required on board the vessel.
Either one (1) of aux. boiler can be used as a steam separating chamber for the
economizer at normal sea, providing boiler water cir. system with two (2) boilers. (No
independent steam separator is to be supplied.)
The burner is to be remotely ignited/extinguished from the local boiler gauge board, and
to be provided that cold start up to approx. 0.49 MPa is to be performed automatically or
manually, and automatic pressurized control system up to 1.96 MPa is to be also
incorporated.
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Watching the boiler,s normal operation after completion of pressurizing can be done from
the engine control room.
The aux. boiler flue gas is to be utilized as inert gas for cargo oil tanks after proper
treatment.
When inert gas top-up service is required at sea trip in utilising the boiler,s flue gas, the
aux. boiler is to setup “IG mode”, at the boiler gauge board at local, so as to proceed
automatic firing under constant boiler load, being corresponded to oxygen content not
more than 5 % and being sufficient for one (1) IGS fan for operation, by using the dump
steam pressure control valve to the vacuum condenser.
There is to be provided with three (3) sets of diesel generators each having the same
capacity.
At normal sea trip, the required electrical load is to be supplied by one (1) diesel
generator, while two (2) sets of diesel generator are to be used in parallel at IGS top-up,
manoeuvring and cargo unloading, etc. and one (1) generator is reserved as stand-by at
normal ship operating condition.
1.2 .6 Pump
(a) All pumps in the engine room are to be of an electric motor driven type in principle.
(b) Pumps for the propulsive use are to be provided with duplicate sets, each one of them
being as stand-by in principle, except specially mentioned
(c) Pumps for the propulsive use are to be so designed that the main engine is able to
operate at the maximum continuous output (MCR) at sea water of 32℃.
(d) The design basis of fuel oil and lub. oil handling pumps is to be as follows.
(e) The speed and power of motor for the pumps are to be in accordance with the pump
manufacturer’s recommendation, and the power(kW) of motor as mentioned
hereinafter are to be of estimated figures for an electrical load analysis.
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(a) Heat exchangers for the central fresh water cooling system are to be based on the
following condition.
Two (2) low temp. central fresh water cooler, each having 50 % capacity are to be
provided, and to be designed based on the following.
One (1) high temp. fresh water cooler is to be provided and to be designed based on
the following.
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One (1) set of main engine lub. oil cooler of stainless plate type are to be provided,
and the capacity of the cooler is to be designed at MCR of main engine with
cleanliness factor of 85 %.
(b) Main engine warm-up heater is to be designed to heat the jacket water from 25℃ to
60℃ within six (6) hours, with cleanliness factor of 85 %.
(c) Drain cooler is to be provided and cooled by fresh water. No atmospheric condenser
is to be provided.
Drain cooler is to be designed to condensate or cool down exhaust steam and steam
drain to 75℃ at following case, under fresh water of 36℃ and cleanliness factor
85%.
Dump steam from economizer at CSR in ISO ambient reference condition and other
heating steam drain.
Exhaust steam from the cargo oil stripping pump is to be led into the vacuum
condenser through a back pressure control valve.
(d) Vacuum condenser is to be designed to condense the exhaust steam from aux. steam
turbines at their rated load (3-COPT, 1-CBPT) in simultaneous operation intended at
cargo unloading time, with sea water temperature of 27℃ and cleanliness factor of
85%, and maintaining the condenser vacuum of 36.0 kPa (abs.).
(e) Tank washing heater is to be designed to heat-up 150m2/h of sea water, from 10℃ to
80℃, with cleanliness factor of 85% and drain outlet temp. of 85℃.
(f) Oil heater of steam heating surface extended type is to be designed to have the
capacity as follows:
Note: *The heater is to be so designed to flow the full pump capacity within
predetermined pressure drop for oil side.
The main engine starting air plant is to be designed so that one (1) main air reservoir is
possible for starting of main engine, not less than consecutive six (6) times without any
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charges and that total air intake capacity of main air compressors and topping-up air
compressor is capable of charging consecutive twelve (12) times starting air capacity
from atmospheric pressure within one hour.
Ship service and control air service, are to be led from the main air line through the each
own pressure reducing valve, respectively.
For diesel generator engine starting, it is to be branched from the main air reservoir, just
before the pressure reducing valve for ship service air line.
For automatic electrical starting means of emergency generator engine, a double source
of energy, e.g. two (2) sets of storage battery (each three (3) times consecutive starting
capacity ) and a charging device, is to be provided in the emergency generator room, in
compliance with a requirement of Classification Society.
The capacity of the purifier is to be capable of processing fuel oil consumption of the
main engine at MCR and generator diesel engine at the normal sea going, and the
purifier model is to be selected by reduced throughput of the manufacturer ,s
recommendation at 380 mm2/s fuel basis.
One of two (2) F.O. purifiers is to be intermittently used for purification of diesel oil.
(2) For purification of main engine lube oil: Two (2) sets
Main engine L.O. purifiers are to be used for purification of main engine and gene.
engine, etc.
The capacity of the purifier is to be capable of processing the lub. oil of 0.136
Liter/kW.h flow basis as recommended by B&W, and the purifier model is to be
selected on detergent lub. oil basis.
(3) For purification of gene. engine lube. oil: One (1) set
Gene. engine L.O. purifier is to be used for continuous purification of the gene.
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engine by overflow purification system.
Central fresh water cooling system consisting of low and high temperature circuits, is to
be provided, and each temp. circuit is to have two(2) low temp. central fresh water
coolers of tinanium plate type, each having 50 % of the heat capacity, and one (1) high
temp. fresh water cooler of stainless plate type respectively.
Low temp. central cooling fresh water system is also to serve engine room auxiliaries
except for the following equipment/services to which conventional sea water cooling
system is to be applied.
The pumps for bilge and fire extinguishing service are to be provided in compliance with
the requirements of Rules and Regulations.
One (1) oily water separator with an oil content high alarm device which meets the IMO
requirement and one (1) bilge pump are to be provided for oily bilge handling in the
engine room.
A three (3) way type recirculating valve is to be provided so as to return the bilge, when
oil content high alarm for the oily water separator is energised.
The necessary provision to meet the requirement of U.S.C.G. rule (foreign vessel
entering U.S. port concerned) is to be arranged so that the engine room bilge can be
transferred directly to the shore connections (port & starboard sides) with available
international connection flange.
An enclosed emergency escape route from the lowest floor in engine room to safety area
is to be arranged, as per SOLAS requirement, provided an access with a self-closing door
at the lowest floor, and source of light is supplied from the emergency switchboard.
Ventilating fans are to be designed to supply mainly the air consumed machineries such
as main engine, main generator engines and aux. boiler, etc. and also to keep ventilation
in machinery space, workshop and stores as well.
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Total capacity of supply fans is to meet the total air consumption of main engine at CSR,
two (2) main generator engines at rated load and one (1) aux. boiler at rated evaporation
basis plus about 30 % margin.
One (1) set of exhaust fan is to be exclusively provided for the F.O. purifier
compartment, which is enclosed by means of steel wall.
E/R vent. Fans and pump room exh. fans and their prime movers are to be designed
under the following ambient air temperature.
-Electric motor: Not overload at 25 % of rated fan capacity and air temperature of
20℃
Forced draft fan and its prime mover are to be designed as follows:
The speed and power of motor for the fans are to be in accordance with the fan
manufacturer’s recommendation, and the power (kW) of motor as mentioned hereinafter
are to be of estimated figures for an electrical load analysis.
One (1) set of effluent discharge type (USCG type II) sewage treatment plant is to be
provided.
The waste oil and/or sludge transfer line to the shore connection with international
connection flange (commonly use as oily bilge overboard connection), is to be arranged,
providing a connection from the sludge pump.
The capacity of bilge tank, waste oil tank and sludge pump is to be met with requirement
of the MARPOL regulations.
The waste oil incinerator is to be provided in the engine room for burning out of waste
oil, sludge, garbage and waste cloth. While continuous dosing system of solid waste is
not considered.
The construction of incinerator is to meet with the requirement of MARPLOL ANNEX VI.
The remote stop device for the sludge pump is to be provided near at the incinerator
waste oil service tank.
1.2.16 Tank
Heavy oil service tank :At least 12 hours main engine F.O. consumption at CSR
Heavy oil settling tank :At least 12 hours main engine F.O. consumption at CSR
Note: The HFO tanks capacity specified, is to be kept at the levels between high level
alarm (or overflow) and pump suction.
D.O. service tank :8 hours of main engine F.O. consumption at CSR and gene.
engine’s consumption at normal sea electrical load.
Cyl. oil storage tank :90 days of endurance of cruise under main engine at CSR
Lub. oil storage tank :A complete change of main engine system oil.
Spare and tool for all machinery and equipment are in general to be furnished in
accordance with the Classification Society and Builder’s or manufacturer’s standard
practice.
Number of sets of spare and tool specified hereinunder are to be indicated as per one
ship, excepting those specially specified.
All spare and tool are to be suitably stowed in the boxes or others as per the
manufacturer’s standard practice and to be arranged in good order on the shelves in the
engine store, excepting larger size spares and tool which are placed at local site
with proper fixing device.
The additional spare and tool, together with storing bins if requested by Owner other than
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those specified are to be subject to the separate agreement.
Accessories :
2- Turbo charger
2- Air cooler
1- Turning gear with flexible
1- Auxiliary blower of an electric motor driven type
1 set- Manoeuvring system with bridge control system
(1) Shafting
One (1)- Intermediate shaft Material, Forged steel with solid flange
One (1)- Propeller shaft with an ordinary type nut Material, Forged steel with
solid flange
One (1)- Steady bearing, Cast iron construction with lead base white metal
One (1)- Shaft earth device of silver base slip ring with a volt meter
One (1)- Stern tube bearing, Ductile iron bearing bush lined with tin base white
metal
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(2) Propeller
Note: Spare propeller and spare propeller shaft are not to be supplied.
1 -Pilot burner
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One (1) set Exhaust gas economizer
Exhaust gas heating, forced water circulation finned steel tube type,
without exh. gas by-pass
Note: The aux. air compressor and aux. air reservoir are to be installed in the engine room.
The aux. air reservoir is used for main generator engine starting from a deadship
condition.
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Gene. engine
cooling fresh each
water pump 2
(L/T & H/T)
Gene. engine Elect. motor
Maker’s
pre-heating driven,
1 recommendatio
pump centrifugal
n
Boiler water Elect. motor Maker’s
circ. pump 2 driven, recommendatio - 1-stand by
centrifugal n
Feed water Elect. motor Maker’s
pump 3 driven, recommendatio - 1-stand by
centrifugal n
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CENTRIFUGAL PUMPS (cont’d.)
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1.3.12 Purifiers
Note: The electric motors of the oil purifiers are to be in accordance with the
manufacturer’s standard of the purifiers.
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Note: The principal particulars of the pumps marked with * are to be in accordance with
the manufacturer’s standard of the fresh water generator.
2-oxygen bottles
Gas welding
1 set 1-acetyl. bottles
equipment
(40liter type)
Note:
Gas welder and its associated necessary equipment together with oxygen & acetylene
bottles are to be supplied by the Builder. The fixed piping is also to be provided by the
Builder form the bottle store compartment to the engine workshop.
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1.3.15 Miscellaneous equipment
Elect.motor 350 kg
Elevator 1 -
driven type
For purpose of
10 m3/h
soot collect.
Eductor 1 Material: Cast
tank gray water
iron
discharge.
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Note: The back-wash drain from M/E L.O. 2nd filter is to be led into the L.O. sump tank
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through a sludge check filter (approx. 32 mesh), while the purifier is to take a suc- tion
from the sump tank (near from the outlet of the back wash drain ) and discharged into the
said tank, taking a consideration with the suction/discharge position to avoid short
circuit.
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Note:
Daily oil service tank is not supplied, while a spring loaded valve is to be fitted on the
cyl. oil storage and lube oil storage tank for the sake of taking out the oil for daily
service.
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2. MAIN ENGINE
The main engine is to be built under licence of MAN-B&W Diesel A/S in Denmark,
except specially mentioned herein.
The modifications introduced by MAN-B&W before the date of ship’s signing contract
are to be incorporated in accordance with the engine manufacturer’s instruction
The main engine is to have some minor difference from MAN-B&W original, under
agreement of MAN-B&W, Denmark, provided that the components which are essential
for maintenance and repair, are to have interchangeability with the original one.
The difference is to include the design improvement derived from the engine
manufacturer’s experiences and those from difference of production facilities and
difference of the suppliers, as well.
The shop test is to be carried out, as follows, while the provisional manoeuvring stand
and auxiliary machinery in manufacturer’s work shop are to be used.
The 25% load and 110% load test is to be carried out for lst vessel of series vessels
having same power and tuning condition, and for other vessels, the 25 % and 110 % test
is not carried out if Owner do not require.
Fuel oil consumption measurement which is taken place in CSR and MCR load is to be
carried out during the load test.
Note:
The parameter method is to be applied to onboard verification survey for the requirement
of IMO MARPOL ANNEX Ⅵ.
After the shop test is completed, the overhaul inspection is to be carried out as per the
manufacturer’s standard practice.
The bedplate is to be made with the chain drive placed at the aft end thrust bearing.
The bedplate is to be constructed of high, welded longitudinal girders of mild steel and
welded cross girders with a cast steel bearing supports.
The bedplate is to be designed for long elastic holding down bolts tightened by hydraulic
tools.
The holding down bolts of slim type are to be applied and which are placed in a single
row, inboard of the longitudinal plate.
The oil pan is to be made of steel plate and welded to the bedplate. The return oil from
the forced lubricating and cooling oil system is to be collected to the oil pan. For every
third cylinder it is to be provided with a drain hole with a grid.
The main bearings are to be constructed of steel shells lined with white metal. The
bottom shells are to be taken out and in by means of special hydraulic jack for lifting the
crankshaft. The shells are to be fixed with a cover and long elastic studs tightened
hydraulically.
The thrust bearing is to be of the B&W Michell type consisting of thrust collar on the
part of crankshaft, a bearing support and segments of cast iron with white metal.
The thrust bearing is to be lubricated by the engine’s main lubricating oil system
The chain wheel for camshaft drive is bolted on to the rim with increased diameter of the
thrust collar, i.e. the combination of chain and thrust bearing at the aft end provides the
compact engine length compared with those for the engine with individual chain column
and thrust block.
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2.2.3 Frame box
The frame box is to be constructed with the chain drive located at the aft end.
The frame box of the exhaust side is to be provided with a relief valve for each cylinder.
The frame box of the camshaft side is to be provided with a large hinged door for each
cylinder.
To prevent transversal oscillations, the stay bolts are braced at the bottom of the cylinder
frame.
The cylinder frame unit is to be of cast iron. It is to be constructed of one and /or two
cylinder block and is to be mutually assembled with fitted bolts. Together with the
cylinder liner it is to form the scavenging air space and the cooling water space. The
upper part of chain wheel frame is to be fitted at the chain drive.
On the camshaft side of the engine, the cylinder frame units are to be provided with
cover for cleaning the scavenging air space and for inspection of the scavenging ports.
Housings for roller guides and bracket for engine grating are to be suspended on the
cylinder frame unit. Further the outside part of a telescopic pipe is to be integrated with
the cylinder frame for supply of piston cooling oil and lubricating oil.
A piston rod stuffing box is to be fitted at the bottom of the cylinder frame unit. The
stuffing box is to be provided with sealing rings for scavenging air and oil scraper rings
preventing oil from coming up into the scavenging air space.
The cylinder liner is to be made of alloyed cast iron and is to be suspended in the
cylinder frame unit with a low situated flange. The top of the liner is to be bore cooled
and, just below, a short cooling jacket is to be fitted. The cylinder liner has scavenging
ports and drillings for cylinder lubrication.
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2.2.6 Cylinder cover
The cylinder cover is to be of one piece of forged steel and has drillings for cooling
water.
The cylinder cover has a central bore for an exhaust valve and bores for fuel valves, a
safety valve, a starting valve and an indicator valve.
The cylinder cover is to be attached to the cylinder frame with eight(8) studs tightened by
hydraulic tool.
2.2.7 Crankshaft
The crankshaft is to be semi-built up and the crank journal is to be made of forged steel
whereas the crank throw is to be made of cast steel.
The crankshaft has a flange in the aft end for assembling with the intermediate shaft.
The connecting rod is to be of forged steel and is to be provided with bearing caps for the
crosshead and crankpin bearings.
The crosshead and crankpin bearing caps are to be fixed to the connecting rod by studs
and nuts tightened by hydraulic tools.
The crosshead bearing is to consist of a set of thin walled steel shells, lined with white
metal. The crosshead bearing cap is to be of one piece and is to be provided with and
angular cut out allowing relative movement of the cormecting rod and the piston rod.
The crankpin bearing is to be provided with thin walled steel shells, lined with white
metal.
The crosshead is to be of forged steel and is to be provided with cast steel guide shoes
with white metal on the running surface. A bracket for oil inlet from the telescopic pipe
and a bracket for oil outlet are to be mounted on the crosshead.
The piston is to be constructed of a piston crown and a piston skirt. The piston crown is
to be made of heat-resisting steel and has four (4) ring grooves hard-chrome plated, and
that is with “high topland”, i.e. the distance between the piston top and the upper piston
ring has been increased.
The piston rod is to be of forged steel and surface hardened on the running surface for the
stuffing box. The piston rod is to be fixed to the crosshead and the assembling screws are
to be tightened by hydraulic jack. The piston rod has a central bore to form inlet and
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outlet for cooling oil in connection with a cooling oil pipe.
The exhaust valve is to be constructed of a valve housing and a valve spindle. The valve
housing is to be of cast iron and arranged for water cooling. The housing is to be
provided with a bottom piece of special steel and the bottom piece is semi-cooled by
water. The spindle is to be made of nimonic. The housing is to be provided with a spindle
guide. The exhaust valve is to be tightened to the cylinder cover with studs and nuts by
hydraulic jack.
The exhaust valve is to be opened hydraulically and closed by means of air pressure
and is to be provided with rotating mechanism of valve spindle by small vanes fixed to
the spindle. The hydraulic system is to consist of a piston pump mounted on the roller
guide housing, a high pressure pipe and a working cylinder on the exhaust valve . The
piston pump is to be actuated by a cam on the camshaft.
The air sealing of the exhaust valve spindle guide is to be provided from the general
service air line.
Each cylinder cover is to be equipped with two (2) fuel valves, one (1) starting valve, one
(1) safety valve and one (1) indicator valve.
The fuel valve opening is to be controlled by the fuel oil pressure and it is to be closed by
a spring. An automatic vent slide is to allow circulation of fuel oil through the valve and
high pressure pipes and is to prevent leakage of fuel oil from fuel valve into the
combustion chamber in case of possible sticking spindle and stopped engine. Oil from
venting and other drains is to be led away in a closed system.
The starting valve is to be opened by control air from the starting air distributor and is to
be closed by a spring.
The fuel pumps are to be constructed of a pump housing and a central placed pump barrel
of steel with liner and plunger of nitrated steel. There is one pump for each cylinder.
In order to prevent fuel oil from being mixed into the lubricating system on the camshaft,
the pump is to be provided with “Umbrella” sealing arrangement, and the pump housing
is to be provided with drain line for leak oil separation.
The pump is to be activated by the fuel cam, and the injected volume is to be controlled
by turning the plunger by a toothed bar connected to the regulation mechanism.
The fuel pump is to be provided with manual lifting device which, during turning of the
engine, can lift the roller guide roller free of the cam.
The fuel oil high pressure pipes are to have protecting hoses.
The fuel pump is to be provided with a puncture valve on the high pressure side in the
fuel oil system, which provided injection at start and stop of the engine and at all shut
down functions.
The camshaft is to be constructed of a shaft piece with exhaust cams, fuel cams and
coupling parts. The exhaust and fuel cams are to be of steel with a hardened roller race,
and are to be shrunk on the shaft. They are to be adjusted and dismounted hydraulically.
The coupling parts are to be shrunk on the shaft and are to be adjusted and dismounted
hydraulically.
The camshaft bearings are to be constructed of half bearing shells, which are to be
mounted in the hydraulic tightened casings.
The camshaft is to be driven from the crankshaft by two (2) strands chains. The chain
drive is to be provided with a chain tightener and guidebars are to support the long chain
strands.
The starting air distributor and the cylinder lubricators are to be driven by separate chains
from the camshaft wheel.
2.2.16 Reversing
Reversing of the engine is to take place by means of a displaceable roller in the driving
mechanism for the fuel pump at each engine cylinder. The reversing mechanism is to be
activated and controlled by compressor air supplied to the engine.
The engine is to be provided with high efficiency turbocharger B&W type or ABB type
of the licensee, which is selected by engine manufacturer’s discretion.
The intake silencer of the turbocharger is to be provided with exchangeable air filter
sections.
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The both types of turbocharger are to be provided with the plane bearing lubricated by
external forced lubricating system.
For cleaning of turbine blades and nozzle during the operation, the dry cleaning and
water cleaning are to be provided according to the turbocharger manufacturer’s
recommendation,
The air cooler is to consist of one block cooling element of steel tubes, and steel made
tube plate. The end cover is to be made of cast iron and the inside of cover is to be no
coated.
The chemical cleaning for the air cooler (air side)is to be possible during the engine stop
without dismantling the air cooler.
2.2.19 Scavenging air system, exhaust gas system and auxiliary blower
The exhaust gases are to be collected in a common exhaust receiver feeding the exhaust
turbine at constant pressure.
From the turbocharger, the air is to be led via the charging air pipe, air cooler and
scavenging air pipe to the scavenging ports of the cylinder liner. The water mist catcher
of through flow type is to be provided at after the air cooler.
To improve the manoeuvring performance and operation at low loads, two (2) electrical
driven auxiliary blowers are to be provided in the scavenging system.
The turning wheel of a spur gear type is to be fitted at the aft end flange of the
crankshaft. This wheel is to be driven by a pinion on the terminal shaft of turning gear,
which is to be mounted on the bedplate
The turning gear is to be driven by an electric motor with built-in brake. Further the gear
is to be provided with a blocking device that is to prevent the main engine from starting
when the turning gear is to be engaged. Engagement and disengagement of the turning
gear is to be done by axial transfer of the pinion.
The cylinder lubricators are to be mounted on the roller guide housing, one per cylinder,
and they are to be interconnected with shaft pieces.
The lubricators have built-in adjustment of the oil quantity. They are to be of the “Sight
Feed Lubricator” type and each lubricating point is to have a glass
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Once adjusted the lubricators will have a cylinder oil feed rate proportional to the engine
revolutions. In addition, the engine is equipped with a load change dependent system
such that oil feed rate is automatically increased in case of sudden change in engine load,
i.e. manoeuvring or rough sea conditions.
The pipes for the forced lubrication and cooling oil systems are to be made of steel.
Both systems are to be supplied from a common main pipe and a valve is to be fitted at
the branch for regulating the amount and pressure of the oil supplied to these systems.
From the main lubrication pipe located along the engine ,branches are to be led to each
main bearing , and the oil after the lubrication of main bearing is to flow out to the lub.
oil sump tank through the main engine oil pan.
The piston is to be oil-cooled. The cooling oil is to be supplied through telescopic pipes
and led through a pipe in the bore of the piston rod up to the piston, from which it is led
through the piston rod to an outlet.
The lubrication of the crosshead bearings and crankpin bearings are to be carried out by
the oil branched through crosshead pin from the above piston cooling oil.
The oil is to forced lubricate the crosshead bearing and discharge out to the oil pan . At
the same time it is to flow down to the crankpin bearing through the drilled hole in the
connecting rod. After the lubrication the oil is to discharge out to the oil pan.
The lubricating of the camshaft bearing, roller bearings and the hydraulic oil for the
valve gear are to be branched from the above lubricating and cooling system via the
booster pumps.
The fuel oil is to be led from the main inlet pipe through branches to the fuel injection
pump of each cylinder.
In order to keep the fuel oil inlet pressure to fuel injection pump constant, regardless the
fuel oil consumption during engine running, a spring loaded overflow valve is to be
provided on the fuel oil inlet line.
The engine is to be fresh water cooled. The fresh water is to be led from the main pipe
along the engine through branches to the cylinder frame of each cylinder. The water is to
be led from the cylinder frame to the cylinder cover and through the exhaust valve up to
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a main outlet pipe through which it is carried back to the fresh water cooler.
The inlet pipes to the cylinders are to be provided with a shut off valve, the outlet pipes
with a regulating valve ,a pocket with a thermometer, and a deaeration cock.
The starting air system is to contain a main stop valve (ball valve )with a non-return
valve, a starting air distributor and starting valves.
The starting air distributor is to regulate the control air to the starting valves so that
starting air is to be supplied to the engine in the firing order.
The starting air distributor is to have one set of starting cams for “ahead” and “astern”,
and one control valve for each cylinder.
2.2.26 Governor
The engine is to be provided with an electronic governor, the speed setting of which is
carried out by electric signal from the main engine regulating handle.
The terminal shaft of the governor is to be connected to the fuel regulating shaft by
means of a mechanical linkage.
By means of a regulating system, it is to be able to start, stop, reverse and control the
engine.
The telegraph handle on the manoeuvring console gives a speedm setting signal to the
governor dependent on the desired number of revolutions. At a shut down function the
fuel injection is stopped by acting the puncture valves in the fuel oil pumps, regardless
the handle position.
The reversing is to be effected by moving the telegraph handle from “Ahead” direction to
“Astern” direction. Then the starting air distribution is moved to “Astern” position, and
air cylinder of fuel roller guide, then the displaceable roller in the driving mechanism for
the fuel pump also to be located at the “Astern” position.
The main engine is to be provided with an over speed trip and an emergency shutdown
device. In emergency such as failure of governor and /or electro-pneumatic manoeuvring
system, engine is to be controlled by the fuel handle and reversing valve or the
emergency stand at engine side.
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As to the bridge control system, refer to the ELECTRICAL AND AUTOMATION PART.
The engine is to be provided with the engine grating placed in such a height that the
overhaul and inspection are to be made. Main pipes of the engine are to be suspended
from the engine grating.
2.3 ACCESSORIES
Exhaust turbocharger 2
Air cooler 2
Turning gear
(including an electric motor, starter and a remote switch) 1
Governor 1
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Emergency telegraph
Scav. air pressure gauge
Lube oil pressure gauge
VIT air pressure gauge
Jacket F.W. pressure gauge
FO pressure gauge
Tachometer ( without revolution counter)
Lamps for ahead/astern
Thermometer for the engine side (straight type with a case, in general)
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Cy1. cooling water cylinder outlet max. 100℃ 7
Cooling fresh water inlet and outlet for air cooler max. 100℃ 4
Note:
As to the monitoring devices for the main engine, refer to the ELECTRICAL AND
AUTOMATION PART.
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* or·show the group for hyd. tightening tools being commonly used
All necessary gauges for measuring and adjusting for engine 1 set
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2.4.2 Spare parts
(1) Cylinder
(7) Piston
Piston complete with piston rod, 1 set(1 cy1.)
skirt, piston rings and other fittings
Crosshead bearing shell low part with studs and nuts 1 set(1 cy1.)
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(9) Main bearing and thrust bearing
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3.1 SHAFTING
The main thrust shaft is to be directly coupled to the main engine crankshaft and the
thrust bearing which are built into the main engine
The intermediate shaft is to be of forged steel with coupling flanges forged integrally at
the both ends.
The shaft is to be rough-turned all over except the journal and the outside of coupling
flanges, which are to be smooth-turned.
The propeller shaft is to be of forged steel with a coupling flange forged integrally at the
fore end.
The aft portion of the shaft is to be machined to 1/20 taper to fit the propeller hub with
wet type keyless fitting method and the end of the shaft is to be left hand threaded to suit
the propeller shaft nut.
The shaft in way of the bearing and the outside of the coupling flange are to be smooth
turned.
3.1.4 Coupling
All flanged couplings are to be fitted with straight shank forged steel reamer bolts and
nuts.
The diameter of the coupling bolts and the thickness of the coupling flanges of the
intermediate shaft and the propeller shaft are to be complied with the requirement of the
Classification Society.
The fillet radius at the base of flanges is to be complied with the requirements of the
Classification Society.
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3.2 SHAFT BEARING
The steady bearing is to be of single oil disc type and to be constructed with cast iron
pedestal and bearing shell upper and lower section, upper section may not be not lined
with lead base white metal
The bearing is to be provided an oil reservoir and cooling water jacket with end baffles to
prevent loss of oil at the end of the bearing.
The stern tube is to be of steel plate fabricated type, which is constructed as a hull
construction. The fore end is to be secured to the bulkhead, and the aft end to the stern
frame hub by welding.
The stern tube is to be provided with oil supply, air vent, return and drain connection.
A steel plate rope guard is to be provided at the aft end of the stern frame hub.
There are to be each one (1) stern tube bearing at the stern frame hub fore and aft.
The fore side bearing is to be of cast iron lined with tin based white metal
The aft stern tube bearing is to be of ductile cast iron lined with tin based white metal
The stern tube bearing bush is to have a bearing length complied with the requirement of
Classification Society.
One (1) set of temperature sensor of replaceable type with remote alarm for the stern tube
bearing is to be provided.
The propeller is to be of solid type, right handed, nickel aluminium bronze. The tensile
strength is to be tested by the test piece which is casted separately from the same bath as
that of propeller body.
The propeller hub is to be bored to taper so that it may be accurately fitted to the taper
end of the propeller shaft. The propeller is to be force fitted to the propeller shaft by
using the hydraulic jack which the Builder possess and secured by wet type keyless
fitting method.
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The propeller cap is to be drilled and filled with rust preventive grease.
3.5.1 Spares
3.5.2 Tools
Special tools for oil seal gland, including wear down gauge 1set
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Shop trials for the engine are to be carried out as follows, at manufacturer’s shop, using
diesel oil.
Load test coupling with the relevant generator, by means of water-resist loading
The 110% over load test is to be carried out for 1 st vessel of series vessels having same
power and tuning condition, and for other vessels, the over load test is not to be carried
out if Owner do not require.
Governor test
After the shop test is completed, the overhaul inspection is to be carried out as per
maker’s standard practice and Classification Society requirement.
The engine is to be properly designed and constructed for burning intended fuel oil, as
specified before as well as marine diesel oil in accordance with manufacturer’s standard.
The materials of major components are to be as follows, unless the manufacturer has his
own alternative or proposals.
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Cylinder head Cast iron
4.1.3 Aaccessories
The following accessories are to be supplied as per each engine, if applicable according
to the manufacturer’s standard.
Exhaust turbocharger 1
Air cooler 1
Governor 1
Tachometer 1
Tools are to be provided in accordance with manufacturer’s standard, which are including
the following, if applicable.
Spare parts are to be provided as mentioned hereinafter, as far as they are applicable to be
in accordance with manufacturer’s standard containing the requirement of the
Classification Society.
(3) Piston
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(9) Miscellaneous
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4.2 EMERGENCY GENERATOR DIESEL ENGINE
The engine is to be lubricated by its own closed lub. oil system consisting of engine
driven lub. oil pump, oil cooler, oil filter, ect.
The design, construction, materials and accessories including battery and charger are to
be of engine manufacturer’s standard, in compliance with the requirement of
Classification Society.
(1) Spares
(2) Tools
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5.1.1 Construction
Boiler casing is to be of welded construction and made of steel plate so as to make air or
gas tight. The door is to be provided for access.
The boiler is to be thermally insulated effectively for the protection of personal and
minimizing heat radiation loss in accordance with manufacturer’s standard.
5.1.2 Material
5.1.3 Accessories
The control system to be include one (1) master controller with auto-manual selector
switch (common use for two boilers) and air flow controller with auto-manual
selector switch.
The selector switch of boiler operation mode, i.e. “normal boiler operation” and “IG
top-up” is to be provided.
IG top-up mode is to regulate oil flow quantity at constant oil flow through the fuel
oil regulating valve by means of fuel flow limitter.
One (1) set-Steam blowing soot blower or water washing device as per
manufacturer’s standard design.
One (1) set of boiler gauge board is to be provided at the boiler front, that includes
oxygen repeater for I.G.S. and a selector switch for boiler operation mode.
(11) Valve,etc.
Note:
Each one (1) set of boiler water sampling cooler and sink is to be provided near the
aux.boiler.
Spare and tools shall be provided as per boiler manufacturer’s standard and the
requirement of Classification Society
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The boiler water test kit for aux. boiler is to be supplied by the Owner.
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5.2 EXHAUST GAS ECONOMIZER
5.2.1 Construction
The economizer is to be designed to withstand the aux. boiler steam pressure, under
oilfiring.
The heating tubes are to be connected to the inlet and outlet headers by welding.
The casing is to be insulated and equipped with door for the convenience of removal and
inspection of the tubes.
5.2.2 Accessories
Drain valve 1
Air vent valve 1
Pressure gauge root valve 1
Pressure gauge with cook 1
Soot blower of steam blowing 1 set (local-manual type)
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6. AUXILIARY MACHINERIES
6.1 PUMP
6.1.1 General
Pump construction, materials, accessories, spares and tools are to be in accordance with
the manufacturer’s standard.
The construction, materials, accessories, spares and tools for pumps being attached to the
machinery such as the generator engine, aux. Steam turbines, fresh water generator,
sewage plant, etc. and/or the pumps not mentioned herein, are to be in accordance with
the manufacturer’s standard.
Centrifugal pumps are to have non-overloading characteristics under all operating range.
Each pump is to be coupled to a driving motor through a flexible coupling of rubber ring
or rigid type one in accordance with the manufacturers standard design.
The casing is to be split on the longitudinal or perpendicular surface for centerline so that
the rotor can be removed without disturbing the suction and discharge connection and /or
piping except horizontal end suction type pump.
Non spacer shaft type design, between motor and pump shaft is to be applied for the
vertical type pump so far as the manufacturer’s standard design is available, of which an
overhaul of the impeller can be done by loosening the cover bolts, without removal of
suction/delivery pipes, while the motor cable gland may be disconnected for lifting up
the motor together with impeller & shaft.
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(1) Materials
The materials of major components are to be as follows, unless the manufacturer has his
own alternative or proposals.
Note:
1)Materials of a priming apparatus, if fitted, are to be in accordance with the
manufacturer’s standard.
2) The material of air cooler chemical cleaning pump is to be same as those for
fresh water handling pump.
5) Flashing water for boiler water circ. pump’s mechanical seal is to be cooled by
the cooling fresh water.
Mechanical seal may be used for other pumps instead of packing, if packing is
not available within manufacturer’s standard design.
(a) Following spares are to be supplied as per each pump group of same type and size.
(c) Manufacturer’s standard spares and tools are to be supplied for a priming apparatus,if
fitted.
The pump is to be directly coupled to a power end of the driver via flexible or rigid
coupling except specially mentioned.
(1) Material
The materials are to be as follows, unless the manufacturer has his own alternative or
proposals.
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(2) Accessories (as per one pump)
(a) Following spares are to be supplied as per each pump group of same type and size.
The pump is to be directly coupled to a power end of driver via flexible or rigid coupling.
(1) Material
The materials are to be as follows, unless the manufacturer has his own alternative or
proposals.
The following spares are to be supplied as per each pump group of the same type and
size.
The following spares are to be supplied as per each pump group of the same type and
size.
The material, accessories, spares and tools are to be in accordance with manufacturer’s
standard, except specially mentioned herein.
(1) Material
The materials are to be as follows, unless the manufacturer has his own alternative or
proposal.
(2)Accessories
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6.2 STEAM TURBINE FOR PUMP
6.2.1 General
The steam turbine with a reduction gear is to be installed in machinery space and to drive
the pump via intermediate shaft complete with a gas tight stuffing box and the couplings
at both ends, through bulkhead between the machinery space and the pump room.
Each turbine is to have forced lub. oil system for bearing. The L.O. system of each
turbine is to be of forced system with a lub. oil pump driven by the turbine and
one(1)priming lub. oil pump of electric motor driven type which serves at start/stop.
Glands of turbines are to be of labyrinth type with gland steam supply line, according to
manufacturer’s standard.
6.2.2 Material
The major material of steam turbine is to be as follows, unless the manufacturer has his
own alternative or proposals.
6.2.3 Accessories
One(1) Governor & emergency stop valve incorporated with steam strainer
One(1) set Emergency trip and/or alarm device which will works against following
condition.
Note:
When the boiler is tripped, the steam turbines are to be finally stopped by
low inert gas pressure.
Following spares are to be furnished for each the same group & type, respectively.
Bolts and /or studs, and nuts 5% of total number fitted in turbine of one
turbine
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6.3 HEAT EXCHANGER
The construction, materials, accessories, spares and tools for heat exchangers are to be in
accordance with the manufacturer’s standard practice, except specially mentioned herein.
The coolers and condensers are to be shell and straight tube type of manufacturer’s
standard construction with the necessary fittings.
The tubes are to be fitted into the tube plates by expanding at both ends.
The coolers and condensers are to be designed so that cooling sea water pass through
inside of tubes, while the cooled medium flows outside of tubes, and the tube support
and baffle plates are to be installed to provide for multiple passes of the cooled medium
across the tubes in the shell space.
Corrosion :Zinc
plate or bar
Note:1)
* The cover’s material may be changed to the steel fabrication with internally
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neoprene lining for the large size heat exchanger, such as the vac. Condenser, if
the wooden pattern is not available.
2) The main engine warm up heater is to be of shell and tube type as similar to
coolers, while materials are to be as follows.
Tube : Carbon steel
Tube plate : Carbon steel
Cover : Cast iron or carbon steel (without coating)
Shell : Carbon steel plate or carbon steel pipe
(2) Accessories
1- Drain plug
1- Air plug
Each 1 -Thermometer (outlet & inlet)
(a) Spares
Corrosion plate or bar 100%
(b) Tools
Wooden tube plug 30
Manufacturer’s standard 1 set
The tank washing sea water heater shall be shell tube type.
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(2) Accessories
The fresh water heater is to be shell and tube type as similar to coolers while materials
are to be as follows.
(2) Accessories
1- Drain plug
1- Air cock
1- Thermometer (for tube side)
1- Relief. valve
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(3) Spares
Manufacturer’s standard
The heaters are to be of shell and surface extended tube type, and constructions and
materials including thermal insulation are to be in accordance with manufacturer’s
standard.
The construction, materials, accessories, spares and tools are to be in accordance with the
manufacturer’s standard, except specially mentioned herein.
(1) Materials
The materials are in principle to be as follows, unless the manufacturer has his own
alternative or proposals.
(3) Spares and tools (as per the same group & type)
The air reservoirs are to be of a cylindrical steel plate welded construction in compliance
with the requirements of the Classification Society.
(1) Materials
Shell :Steel plate(Class. approved)
End plate :Steel plate(Class. approved)
The inside of the reservoir is to be internally coated with tar-epoxy
6.5 PURIFIER
The construction, materials, accessories, spares and tools are to be in accordance with the
manufacturer’s standard, except specially mentioned herein.
The purifiers are to be of an electric motor driven self-cleaning type and composed of a
frame, bowl, vertical bowl spindle, etc.
The purifiers are to be of an electric motor driven, self-cleaning type and composed of a
frame, bowl, vertical bowl spindle, etc.
The materials are to be as follows in principle, unless the manufacturer has his own
alternative or proposals.
The construction, material, accessories, spares and tools are to be in accordance with the
manufacture’s standard practice, except specially mentioned herein.
The distilling plant is to consist of one (1) fresh water generator combined with and
evaporating and condensing compartment a fresh water pump, an ejector pump and other
fitting etc, which are installed on the common bed, except the ejector pump.
The cooling sea water for the distilling condenser is to be led by the ejector pump, and
after that, the sea water is to be supplied to the evaporator and the water ejector
respectively.
The free air is to be extracted from the condensing compartment with a water ejector in
order to maintain the vacuum, and the brine is also to be discharged overboard
simultaneously.
The condensate water is to be led to the fresh water tank by the fresh water pump.
In addition, the unit is to be equipped with an electric salinity alarm and a solenoid valve,
so that fresh water with high salt content is to be automatically returned to the FW
generator or bilge in accordance with the manufacturer’s standard.
The materials of distilling plant are to be in accordance with the manufacturer’s standard.
6.6.2 Accessories
6.7 FAN
6.7.1 Enging room ventilating fan and purifier space exhaust fan
(1) Construction
The engine room ventilating fans are to be of axial type or access hatch mounted type for
easy access to the motor, e.g. maintenance and repair works, and the electric motor is to
be mounted in the casing.
(2) Materials
The materials are to be as follows in principle, unless the manufacturer has been own
alternative or proposals.
Motor side spare parts and tools are to be furnished in accordance with the
manufacturer’s standard.
(1) Material
The materials are to be as follows in principle, unless the manufacturer has been own
alternative or proposals.
Note: The brass plate is to be lined on the inside of the casing on way of the impeller.
(3) Remarks
The explosion proof type fan which the motor in the casing, may be adopted at the
Builder’s discretion.
As for an impeller’s mounting, it may be used that the impeller is to be directly mounted
on the electrical motor’s shaft, without intermediate shaft/coupling/bearing, as per
manufacture’s standard.
(1) Material
The materials are to be as follows in principle, unless the manufacturer has been own
alternative or proposals.
Drain plug 1
Common bed 1
Inlet vane 1 set
The construction, materials, accessories, spares and tools are to be in accordance with the
manufacture’s standard practice, except specially mentioned herein.
The crane is to be of trolley type with an electric drive for all movements.
The remote start/stop control with a remote push button switch is to be provided for
hoisting, travelling and traversing, and to be extended the least to the engine top grating
level.
6.8.2 Accessories
The construction, materials, accessories, spares and tools are to be in accordance with the
manufacturer’s standard practice, except specially mentioned herein.
The oily water is to be of an automatic oil discharging type with an oil content alarm
device.
6.10 ELEVATOR
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The construction, materials, accessories, spares and tools are to be in accordance with the
manufacturer’s standard practice, except specially mentioned herein.
The elevator is to have a selective collective control system to personnel call, and the
cage is to return automatically to the landing deck where chief engineer room is
arranged, when no personal call is made within certain period.
The cage door is to be of automatic operated sliding panel type and hall door at each
landing deck is to be of manual, hinged type.
The cage position indicator is to be provided for the cage inside and the landing positions
both at chief engineer’s room and the engine control room arranged.
Alarm system in wheelhouse and interphone between cage and machine room are to be
provided.
6.11 HORN
The construction, materials, accessories, spares and tools are to be in accordance with the
manufacturer’s standard practice, except specially mentioned herein.
(2) Each one push button is to be provided in wheel house and at bridge wings.
The sewage treatment plant is to be of “discharge” type and to comply with USCG
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requirement
The plant is to consist of aeration and sterilization compartments, and the treated sewage
is automatically discharged overboard by the discharge pump with level control.
6.12.2 Accessories
6.13.2 Accessories
The capacity of the burning unit, i.e. pump and fan, etc. to be in accordance with
manufacturer’s standard.
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Spare & tools including that of electrical appliances, etc. are to be in accordance with
manufacturer’s standard.
6.14.1 Configuration
Cu & Al electrodes are to be mounted on the sea chest (high & low).
The life time of electrodes is to have total 2.5 years service basis, e.g. 275 day/year
workable for low sea chest and 90 day/year workable for high sea chest.
6.15 MISCELLANEOUS
The following machinery and equipment are to be in accordance with the manufacturer’s
standard for their construction, material, accessories, spares and tools.
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Steam system is to consist of 1.96 MPa, 1.57 MPa, 0.98 MPa and 0.59 MPa system, and
steam is to be supplied for necessary services.
Boiler blow off discharge line is to have double shut valves on ship shell.
Slop tank
Tank washing heater
Boiler F.O. heater
Economizer soot blower
Burner atomizing steam via its own service press. reducing valve
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0.59 MPa steam line via press. reducing valve
Exhaust steam from the steam turbines and cargo oil stripping pump is to be led into the
vacuum condenser.
Excess dump steam from the exh. gas economizer is to be led into the drain cooler.
Excess dump steam from the aux. boiler at inert gas topping-up service at sea going is to
be led into the vacuum condenser.
A relieving line to atmosphere is to be provided from the safety valves of auxiliary boiler.
Gland leak off steam of the steam turbines is to be opened into drain hopper.
Condensate from the vacuum condenser is to be led to feed water filter tank by the
condensate pump, under the submergency control, without a constant level control
system.
Condensate from the drain cooler is led to the feed water filter tank by gravity through
the inspection compartment.
Condensate from the air ejector condenser is to be led to the vacuum condenser.
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7.5 STEAM DRAIN SYSTEM
Steam drain from the tank washing heater is to be led to the feed water filter tank through
automatically operated drain regulator.
Steam drain such as, galley, room heating and general service for deck service is to be led
to the feed water filter tank through the drain cooler.
Steam drain from other heaters and from heating coils of oil tanks together in one main
line is to be led to the feed water filter tank through the drain cooler.
The feed water system for aux. boiler is to have two lines, one for main and the other for
auxiliary feed line. The automatic feed water regulator is to be provided on the main feed
water line.
A high salinity alarm device is to be fitted on the feed water common line between the
feed water filter tank and feed water pumps.
A boiler chemical compound tank is to be provided in the main feed water line.
Recirculation line with an orifice is to be provided on the delivery side of the feed water
pump to the feed water filter tank in order to ensure minimum flow of the pump.
The cooling water for the boiler water cir. pumps (bearing & housing) is to be supplied
from the central fresh water cooling system.
The make-up of feed water to the said filter tank is to be performed automatically by a
float valve on a gravity make-up line from the distilled water tank.
The boiler water circulating system between the exh. gas economizer and the aux. boiler
is to circulate the boiler water by the cir. pump.
The pump is to take suction from the boiler and to supply the cir. water to the economizer
and the cir. water is to be returned to the boiler so that the steam is separated from
steam /water mixture on the exh. gas economizer.
Low temp. central fresh water cooling system is to consist of three (3) L/T cooling fresh
water pumps and the two (2) L/T central fresh water coolers.
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The low temp. central fresh water cooling system are to compose a closed circuit with
expansion tank connected to the L/T cooling fresh water pump suction.
Fresh water supplied by the L/T cooling fresh water pump is to be distributed to the
following:
High temp. cooling fresh water system is to consist of two (2) H/T cooling fresh water
pumps and one (1) H/T fresh water cooler.
H/T fresh water cooler which is cooled by L/T fresh water cooling system, is to be
located at the down stream of main engine L.O. cooler.
Fresh water supplied by the H/T cooling fresh water pump is to be distributed to the
following:
The main engine jacket cooling fresh water system is to be composed of its own cooling
water circuit provided with exclusive use H/T fresh water cooler, H/T cooling fresh water
pumps and temperature control valve
Fresh water returned from the respective services is to be gathered in one line and led to
the fresh water cooler through the cyclone deaerating tank.
Connection to the fresh water generator is to be provided in series with the fresh water
cooler to use the fresh water generator utilizing of waste heat of main engine cooling
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water at sea trip. By-pass is to be fitted around F.W. generator.
The steam heater with by-pass is to be provided on the fresh water cooling line for
warming-up of main engine.
Generator engine cooling fresh water system is to be contained in the low temp central
cooling fresh water circuit.
Each gene. engine is to have two individual cooling fresh water circuits; one is to be low
temp. circuit for air cooler, L.O. cooler and the other to be high temp. circuit for cylinder
jackets and cover.
The low temp. cooling fresh water for gene. engine is to be supplied by engine driven
L/T cooling fresh water pump which is to take suction from the downstream of the L/T
central fresh water coolers, while the high temp. cooling fresh water is to be taken
suction from down stream side of low temp. circuit by gene. engine H/T cooling fresh
water pump atteched to each engine.
Fresh water temperature of the high temp. circuit at gene. engine inlet is to be
automatically controlled by the temp. control device, and strandstill warmingup system
utilizing the jacket heat from running engine is to be provided.
The air compressor cooling fresh water is to be supplied by L/T fresh water cooling
system.
Main cooling sea water system is to consist of the cooling sea water & vac. condenser cir.
pump and the pump is to take suction from the sea and discharge to the followings:
The cooling sea water is to be led into the L/T central fresh water cooler.
Two (2) pumps are to run at normal sea going and one (1) pump is to run at port.
Each one (1) of high and low sea chest with sea valve and grid is to be fitted on the hull
structure on portside and starboard side, respectively. Sea chest is to be fitted with a
valve for steam blow-off.
The overboard discharge from the sewage treatment plant is to be located at aft far away
from the sea chest.
Each sea chest is to be connected via main crossover pipe and sea water handling pumps
for main cooling sea water and other services in engine room such as ballasting, sea
water service and vac. condenser circulating service, etc. are to take suction from the
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main crossover pipe.
Vacuum condenser circulating sea water system is to consist of the vacuum condenser
and the air ejector, and is to supply cooling sea water to following by the parallel
operation of vac. condenser cir. pump and one of three (3) main cooling S.W. & vac.
condenser cir. pump at cargo unloading time.
Vacuum condenser
Air ejector condenser
The stand-by connection is to be made from the fire & G.S. Pump.
Two (2) exclusive use pumps are to be provided for deck seal service (1-standby).
Deck wash including anchor washing is to be supplied by the F.W. generator ejector
pump and /or the fire & G.S. pump.
Lub. oil transfer system is to be installed to shift and /or pump up lub. oil among tanks
associated, by the L.O. transfer pump.
For storage, lub. oil storage tank, cylinder oil storage tank and turbine oil storage tank
each having separate deck filling line, are to be installed. (Refer to Hull Part.)
Uni-lubrication system from the lub. oil sump tank and discharge to lubricating lines of
main engine including the camshaft lubrication through the oil cooler and filter.
The main engine camshaft lubrication is to be branched from main lub. oil system with
exclusive use camshaft lub. oil booster pump which is to be provided for boosting
purpose.
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Lub. oil temperature at engine inlet is to be automatically controlled by the temp. control
valve.
The lub. oil purifier with heater is to be used for warming up of lub. oil, then a heating
coil is to be fitted around near suction of L.O. purifier.
The lub. oil is to be branched from the main engine lub. oil system.
Cylinder oil supply line from cylinder oil storage tank to main engine lubricators via the
flow meter (local reading type) with by-pass is to be arranged, and to be fed by gravity.
Generator diesel engines, aux. steam turbines and air compressors are to be lubricated in
dependently by their own lubricating oil system.
For the stern tube lubrication, two (2) lub. oil pumps (1-working and 1-stand-by), each
one (1) high and low oil gravity piping line, one (1) stern tube aft seal lub. oil tank one
(1) lub. oil cooler and an oil sump tank are to be provided.
For cooling the forward seal, lub. oil circulation system using the energy of shaft rotation
is to be provided and to consist of lub. oil circulation tank with cooling fins.
Changing over the working head pipe line from low to high pipe line and vice versa is to
be carried out by manual operation of the valve, and an operation plate is to be posted at
local site.
Purifying service of lub. oil for main engine is to be so arranged that either continuous
purification and/or batch purification is to be carried out. When continuous purification,
the lub. oil is to be led from sump tank to the purifier via the heater, then purified oil is to
be returned to the sump tank.
And batch purification system is also to be applied so that engine lub. oil is to be
intermittently purified by the lub. oil purifier in connection with the lub. oil settling tank.
During continuous purification, the lub. oil is to be led to the gene. engine L.O. purifier
from overflow tank via the oil heater by the purifier suction side pump, and purified oil is
to be returned to the oil sump of each gene. engine, and then overflow from the oil sump
is to be returned into the overflow tank by gravity.
All lub. oil in the gene. engine oil sumps and the overflow tank is able to be shifted to the
gene. engine lub. oil settling tank.
Stuffing box oil drain leaked from piston stuffing box of main engine is to be led to the
waste oil tank. The stuffing box oil drain measuring tank is also to be arranged for
checking the amount of drain as necessary.
There is to be provided with the drain buffer tank and necessary piping with steam blow
connection from the scavenging box of main engine.
The impurities in the drain buffer tank is to led into the waste oil tank in double bottom
by gravity.
Lub. oil drains from the machineries are to be collected into the lub. oil drain & sludge
tank or the waste oil tank in double bottom, except mentioned herein.
Sludge from L.O. purifier is to be discharged into the lub . oil drain & sludge tank.
There are to be installed fuel oil transfer system of heavy fuel oil and diesel oil in the
machinery space.
The transfer of heavy fuel oil from the deep tank to the settling tank is to be carried out
by the fuel oil transfer pump or stand-by fuel oil transfer pump. The pipe size, for fuel oil
transfer line is to be considered for either one pump operation, not for parallel operation.
The transfer for diesel oil from the D.O. deep tank to D.O. service tank is to be handled
by F.O. purifier directly.
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As for the fuel oil filling connection for deep tanks, refer to Hull Part.
7.11.2 Fuel oil supply system to main engine and generator engine
The common pressurized fuel supply system, so called “Mono-fuel supply system” is to
be adopted for the main engine and the generator engines.
The system is to consist of the fuel oil circulating pump, the fuel oil heater, a duplex
suetion strainer and the fuel oil supply pump. Those are commonly used for main engine
and generator engines.
And a vapour separating chamber with the vapour released device is to be provided and
to be commonly used for main engine and generator engines.
The discharge strainers of automatic type for main engine and generator engine are to be
independently provided on the inlet of main engine and common inlet of generator
engines, respectively,
The fuel oil supply pump is to take suction from the fuel oil service tank through the
duplex suction strainer, and discharged to the pressurized fuel oil circulation line. The
fuel oil is to be branched/led to main engine and generator engines after the heater.
The return oil from the main engine and generator engines is to be regulated by each fuel
oil pressure holding valve, and thereafter, to be led to the fuel oil circulating pump
suction through a vapour separating chamber.
When the main engine is to be operated with diesel oil at the time before long term
stopping or in an emergency, the fuel oil supply pump is to take suction from the diesel
oil service tank through the strainer and discharge to the pressurized fuel oil circulation
line.
The fuel change over from MDO to HFO or vice versa, is to be made locally & manually.
Flow meters for heavy fuel are to be provided on the following position.
One (1) set of the fuel oil common supply line (remote reading type)
Each one (1) set on the common inlet/outlet line for generator engines
(local reading type)
The independent diesel oil supply line from the diesel oil service tank to the generator
engines is to be provided so as to be fed the diesel oil at start/stop and/or lower load
operation, by gravity.
And in the case without any power assistance such as black out starting, the diesel oil is
to be fed to each generator engine by gravity.
The fuel change over from MDO to HFO or vice versa, is to be made locally and
manually.
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7.11.4 Fuel oil burning system to auxiliary boiler
The fuel oil burning pump is to draw heavy oil from the fuel oil settling tank and fuel oil
service tank , and discharge to burner through the fuel oil heater.
One (1) spill (pressure) control valve is to be arranged on the delivery pipe of the F.O.
burning pumps while the pipe is to connected to the main return F.O. line from the
burners.
Connection are to be provided to the fuel oil burning pump from diesel oil service tank
for cold starting service and stopping.
There are to be installed fuel oil purification system consisting of the fuel oil purifier and
the fuel oil heater between the settling tank and the service tank.
When heavy oil handling, heavy oil in the settling tank is to be led to the purifier via the
fuel oil heater and then purified oil is to be led into the heavy oil service tank. The
overflow of the service tank is to be led into the settling tank for keeping the service tank
level constant.
In case of diesel oil handling, the oil in the diesel oil tank is to be treated by one (1) F.O.
purifier, and the purified diesel oil to be shifted to the diesel oil service tank. The
overflow line to the overflow tank is to be arranged.
Diesel oil in the D.O. service tank can be purified by one (1) of fuel oil purifier when
necessary.
Fuel oil drains from the machineries mentioned above are to be collected into the fuel oil
drain & sludge tank or the waste oil tank in double bottom except mentioned herein.
Sludge from the purifiers is to be discharged into the fuel oil drain & sludge tank.
Leakage fuel oil drain from the main engine fuel pump and strainer drain are to be led
into the fuel oil over flow tank
The waste oil and sludge in engine room is possible to transfer to outboard and /or waste
oil service tank for incinerator by the sludge pump.
Bilge drainage of machinery space is to be served by the fire & general service pump, the
fire & bilge, ballast pump, the bilge pump and the oily water separator.
These pumps are to have a connection from the bilge main in machinery space, each with
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a mud box and a non–return screw down stop valve at the well.
Bilge drainage to overboard from engine room is to usually serve by the bilge pump in
connection with the oily water separator.
An emergency bilge suction is to be arranged with one of cooling sea water & vac. cond.
cir. pump, and the direct bilge suction line is not to be supplied for the side where the
emergency bilge suction is arranged.
Ballast handling of aft peak tank is to be served by the fire & general service pump
and/or the fire & bilge, ballast pump both installed in machinery space.
A fire line with hose valves, fire hoses, nozzles, and equipment are to be provided in
accordance with the requirements of the Regulatory Bodies.
The fire fighting service is to be served by the fire & bilge, ballast pump and the fire &
general service pump.
As to the emergency fire pump and it’s equipment and also fire/wash deck system, refer
to Hull Part.
Two (2) hydrophore systems are provided; one (1) for drinking water system and the
other for fresh water system for wash & sanitary water. Each hydrophore system is to
consist of the pressure tank and the pumps, which are mounted on the pressure tank, with
necessary pipings.
Each pump is to be automatically started and stopped by the pressure of the hydrophore
tank .
The water sterilizer is to be provided on the discharge line from the drinking water hyd.
system. Wash water for laundry and engine room service is to be supplied from the fresh
water hyd. system.
Eresh water system is to include hot water service system consisting of the hot water
circulating pump, the fresh water calorifier and necessary pipings.
The cooling sea water for the F.W. generator (condenser) is to be led by the ejector
pump, and after that, the sea water is to be supplied to the evaporator and the water
ejector respectively.
The standby connection for the ejector pump is to be made from the fire & G.S. pump
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The condensate water is to be led to the fresh water tank, the distilled water tank and the
drinking water tank by the fresh water pump
Soil drain from water closets and urinals is to be collected to the sewage plant.
The treated soil is to be discharged overboard by the discharge pump attached to the
plant.
The compressed air system is to be provided for starting of main engine and generator
engines and for supplying other ship’s services.
Compressed air system is to consist of 2.94 MPa press. line and 0.68 MPa press. line
where compressed air is to be led from 2.94 MPa line through pressure reducing valve.
Exhaust gas of main engine is to be led to atmosphere through the exhaust gas
economizer.
The drain pipe of the exhaust gas after main engine turbocharger is to provided with a
water seal to stop the flue gas escaping the engine room.
Exhaust gas from the generator diesel engines is to be led to atmosphere through each
own silencer.
The uptakes from the aux. boilers are to be of combined in one pipe with inner split plate
and to be led to the atmosphere.
Exhaust pipes are to be lagged and insulated and to be so arranged as to allow free
expansion and to minimize the vibration.
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8.1 GENERAL
Pipes, valves, cocks, flanges, bolts and nuts are in general to be in accordance with the
ISO, GB(Chinese Standard), CB or other foreign recognized standard such as API, JIS,
DIN etc. for marine work while the construction, materials and sizes are to be complied
with the Classification Society’s Requirements, anyhow, the standard of GB is the first
preference.
Neither pipe joints nor valves is to be located over the electric appliances, as far as
prasticable and possible. If the piping layout is required around them, no flange
connection is to be made closely.
Suitable expansion joints are to be fitted on the lines subject to high thermal expansion,
such as exhaust gas pipe of diesel engines and boiler, etc.
Phoshate treatment is to be carried out for the piping of jacket cooling water.
Main and auxiliary engine oil and F.O. pipe shall be acid cleaned and protected by anti-
corrosive material before installation on board
Flushing procedure for lub. oil, hydraulic oil, fuel oil system for main engine/aux. engine
and deck machinery shall be according to Builder’s standards with owner’s approval.
L.O. filling and main engine cylinder oil piping shall be blown by compressed air before
filling.
Pipes, valves, cocks flanges and other fittings including these insulation being attached to
the machinery and equipment such as fittings of main engine, the generator engines, aux.
boiler, etc. are to be in accordance with respective manufacturer’s standard practice.
Details specification of pipes, valves and outfittings for piping system are to be referred
to the behind table “SPECIFICATION OF PIPING SYSTEM”, Where two or more kinds
of materials are specified, the selection of materials is to be made by the Builder.
Wherever pipes pass through watertight bulkheads and decks, the penetrations are to be
of an extra heavy pipe, according to the Classification Society requirement.
Valves fitted to hull structure, having 40mm bore and below are to be of cast bronze or
ductile cast iron and those of 50mm and over to be of cast steel of ductile cast iron.
The butterfly type valve is, however, to be used for skin valve as far as practicable in
compliance with the requirement of the Classification Society.
Regulating valves such as those for temperature, pressure etc. are to have construction
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and material according to manufacturer’s standard.
Quick closing valve fitted on the oil tanks required remote operation in accordance with
requirement of Classification Society are to be of an air operated shut off type, having
material of ductile cast iron approved by Classification Society.
Quick closing valve for emergency generator engine fuel oil tank is to be operated by
mechanical reach rod from outside the emergency generator room.
Relief valves, cocks, shut off valves, pressure gauges, etc. are to be provided as
necessary for respective service.
8.3 FITTINGS
Fittings in piping system, such as bend pieces, tee pieces, reducers, hopper, drain
separating chamber, blank flange and spectacle flange are to be of fabricated steel or steel
pipe welded type, except specially mentioned.
Miter bend may be used for uptake of the aux. boiler and engine exh. gas system.
Suction sea chests are to be of heavy welded steel plate construction and welded on
ship’s structure. Each sea chest is to be provided with a removable galvanized steel grid
of hinged type and to be provided with zinc anodes of bolted type. Design life of the
anodes is to be 2.5 years.
Overboard connections fitted to hull are to be provided with distance piece of steel pipe
fabricated from steel plate and welded to the shell.
Suction sea chests and overboard connections are to be arranged as minimum as possible
and practicable.
The efficient deaeration is to be considered for sea chests, such as vent holes to the shell
and/or standing air pipe up to upper deck level if required due to construction of sea
chests.
The vertical main sea suction pipe is to be extended to at least 250mm into the main sea
chests.
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8.5 MATERIAL APPLICATION OF PIPING SYSTEM
SYSTEM ND PIPE
MATERIAL VALVE REMARKS
BODY DISC JOINT
DOMESTIC F.W. 40 AND SCH.40 ST. STEEL ST. STEEL 10K STEEL GALVANIZED
SERVICE IN E/R BELOW STEEL SLIP-ON
(EXCEPT HOT WELDED FLANGE
WATER 50 AND CAST BRONZE OR WELDED
SYSTEM) ABOVE IRON SLEEVE
DRINK WATER COPPER BRONZE BRONZE
HOT WATER 40 AND COPPER ST. STEEL ST. STEEL 10K STEEL
SYSTEM IN E/R BELOW SLIP-ON
WELDED FLANGE
50 AND CAST BRONZE OR WELDED
ABOVE IRON SLEEVE
SANITARY 40 AND SCH.80 BRONZE BRONZE 10K STEEL GALVANIZED
DISCHARGE BLOW STEEL SLIP-ON
WELDED FLANGE
50 AND CAST BRONZE OR WELDED
ABOVE IRON SLEEVE
FUEL OIL 40 AND SCH.40 ST. STEEL ST. STEEL 10K STEEL
GENERAL AND BLOW STEEL SLIP-ON
LOW PRESSURE WELDED FLANGE
50 AND CAST BRONZE OR WELDED
ABOVE IRON SLEEVE
FUEL OIL CIRC. 40 AND SCH.40 ST. STEEL ST. STEEL 10K STEEL
PUMP BELOW STEEL SLIP-ON
DISCHARGE WELDED FLANGE
50 AND CAST BRONZE OR WELDED
ABOVE STEEL SLEEVE
LUB. OIL, 40 AND SCH.40 ST. STEEL ST. STEEL 10K STEEL
GENERAL AND BELOW STEEL SLIP-ON
LOW PRESSURE WELDED FLANGE
50 AND CAST BRONZE
ABOVE IRON
COOLING SEA 40 AND SCH.80 BRONZE BRONZE 10K COMPOSITE
WATER BELOW STEEL WELD NECK
FLANGE
50 AND CAST BRONZE GALVANIZED
ABOVE IRON
TANK HEATING ALL SEAMLESS WELDED SLEEVE
COIL STEEL
(IN E/R) SCH.80
CONTROL AIR 10 AND COPPER BRONZE BRONZE SCREW NIPPLE
BELOW
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Note:
1. Butterfly type valves are to be employed on the lines of 100 mm diameter & over
as far as practicable for F.W. & S.W. cooling lines, lub. oil line, fuel oil transfer
line, and bilge ballast lines in accordance with the Builder’s practice
Butterfly valve shouldbe flange or wafe type in accordance with the Builder practice.
3. The pipe of ND 10 and below up to 2.94 MPa pressure line shall be of seamless
coppers.
4. The valves and fittings of ND 10 and below shall be of brass or stainless steel.
5. The joint of ND 10 and below shall be of screw or bite connection of brass stainless
steel make.
6. The materials and dimensions of pipes and fittings built-in and supplied together with
equipment or machinery shall be in accordance with the relevant manufacturer's
standards.
8. Fresh water pipe for cooling service is not to be galvanized due to corrosion inhibitor
but applied phosphate treatment against any rust.
9. For steel pipe ND300 should be seamless (GB Standard) and ND>300 to be E.R.W.
(non-seamless)(API 5L GrB), which shall be used for all engine room piping system
unless otherwise specifically described in the specification
10. Stainless steel material or bronze can be used for valves less then ND40.
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8.6 THICKNESS TABLE OF PIPES
1) Steel pipe
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(2) Copper pipe (GB standard)
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8.7 INSULATION AND LAGGING
The surfaces where require for keeping internal temperature and for protection of
personnel are to be insulated as specified below.
The insulation and lagging for pipes, valves and other fittings being attached to the
machinery and equipment such as fittings of the aux. boiler, oil heater, etc. is to be in
accordance with these manufacturer’s standard design and practice.
Note:
Extent of thermal insulation to the pipings is to be as follows:
Other necessary pipes having normal fluid temp, above 80℃,except jacket cooling water
pipe.
Regardless of the above, insulation may be fitted the area where possible exposure to
personnel contact exists in normal daily watching or patrol by crew and/or when
maintenance or overhaul work is taken place by crew.
Exhaust gas pipe and uptake are to be insulated in accordance with the following list.
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Inner layer
System Thickness Covering
Material
(mm)
Boiler, incinerator
Galvanized
Emergercy gene. engine Rock wool or
75 Steel-plate
Main engine & equivalent
(0.5 mm thick)
gene. engine
M/E & G/E.F.O. supply pump inlet 1-Duplex, wire gauze type
8.9 SPARES
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The workshop and the store are to be provided in the engine room
The store is to have the shelves in suitable numbers for storing spare parts, excepting
large size spare parts which are placed at local site, respectively.
The workshop is to be arranged with the following equipment in addition to the machine
tool, the grinder, the welder, etc. as specified before
The fixed gas piping is to be arranged from gas bottle space to the workshop.
Overhauling equipment for the main engine and the auxiliary machinery are to be
provided as mentioned below.
The crane is to consist of traveling girders hung from the strong I beams running in
longitudinal direction of the vessel, and driving control apparatus and a crab are to be
mounted over the traveling girder.
I beams is to be securely supported from the ship’s structure and is to extend at least in
full length of the main engine.
All controls and operations are to be done from the main engine top level, by means of
push button.
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9.2.2 Propeller and propeller shaft removal
Suitable tracks or trolleys and sufficient eye plates are to be provided in the shaft alley so
that the relocation of the intermediate shaft and the withdrawal of the propeller shaft
inboard for inspection may be facilitated. The removal operation is to consist of
uncoupling both ends of the intermediate shaft, dismantling the steady bearing and
shifting the intermediate shaft to one side. Then, the propeller shaft is to be drawn in
board using the chain block and tracks or trolleys.
Removal of the propeller shaft from the vessel is to be carried out via a temporary
opening cut of the shell plating, and these area may be kept clear from machinery, valves,
pipes, etc. as far as possible and practicable.
The propeller is to be taker-off after drawing the propeller shaft inboard in principle.
The generator diesel engines and oil purifiers are to have monorail type trolley so as to
facilitate overhaul and normal maintenance using chain block.
Other major pumps and heat exchangers are to have eye plates to facilitate overhaul and
normal maintenance.
Spare gears, tools and other machine parts are to be carried in/out the engine room
through the bolted hatch. And the transferring of the parts is to be done by the traveling
crane at the area outside the engine room and by the main engine overhauling crane in
the machinery space.
Tanks in the engine room are to be of welded steel plates, and provided with necessary
fittings such as a heating pipe, thermal insulation, sounding apparatus, thermometer
pocket, air escape pipe, overflow pipe, drain valve or plug, hole for cleaning, etc. where
necessary as service intended.
The self-standing type tank is to be well stiffened. The sludge tank is to be of external
stiffeners construction, in principle excepting ones of hull construction tank which is of
flash bottom construction.
The fuel oil settling tank and fuel oil service tank towards engine room sides are to be
insulated by rock wool(or equivalent) of 25 mm in thinkness but may be reduced around
the fittings, and to be covered with a galvanized steel (0.5 mm in thinkness) from the
deck to 2,500 mm in height, and other area above 2,500 mm may be covered with
aluminum foil cover
The inside of lube oil tanks, include cylinder oil is to be rust prevented by means of oil
smearing.
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Pure epoxy coating is to be made for F.W. expansion tank and feed water filter tank.
The air ducts are to be so arranged that the necessary air for the main engine, generator
engines, aux. boiler, incinerator and space ventilation for main passage and the
compartment including the engine control room, the workshop and the purifier room, etc.
can be done by the ventilating fans.
The air outlet damper for air flow regulation is, in general, not to be fitted for the air
outlets in engine room, except those at air outlets for the engine control room, the
workshop, the stores, the main engine & aux. engines and steam turbines for pumps.
One (1) funnel of steel plate is to be provided on the casing top of the machinery space,
and the Owner’s insignia is to be marked on its each side, outlined by intermittent
welding bead and to be painted.
The sectional shape of the funnel is to be square type and to have an access cover from
the top side.
There are to be arranged an exhaust pipe of the main engine, exhaust pipes of the
generator diesel engines, uptake of the auxiliary boiler & incinerator, vertical ladder and
door, weather shield and other necessary fitting in the funnel.
The exh. gas ducts or uptakes from the engines or boilers are to have vertical straight
outlet and be extended to upward than the top of funnel, without any spark arrestor.
Consideration should be given to the arrangement of exh. gas pipes and uptakes so as to
minimize rain entering into the boiler and diesel engines, provided with a suitable seal
pipe.
9.6 SILENCERS
Each one silencer is to be provided for the generator diesel engines, however not
provided for the main engine, and to be constructed of steel plate of baffling
arrangement.
No thermal insulation is to be supplied.
The ladder, handrail, grating and floor plate are to be provided in accordance with the
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Builder’s standard practice.
9.7.1 Ladder
Main access ladders with 600 mm width are to be led fore and aft wherever possible and
are to slope not in excess of 55 degress from the level in gerneral.
The flat steel plate is to be applied for side plate of the ladder.
Vertical ladder shall have steps of 22 x22mm square bars palced edgewise, and width of
350mm, the steps shall protrude through both sides and welded.
9.7.2 Handrall
Handrails throughout the machinery space are to be of steel pipe 3/4inch in diameter and
are to be supported by stanchions of steel pipe of 1 inch in diameter. And fitted with a
midrail of round bar dia. 16m
In general, the floor is to be checkered steel plate of 4.5 mm in thickness, and the rests
are to be fastened to suitable bars of angle frame and/or to suitable pipe support.
Protable plates are to be provided where necessary for access to valves, strainers
manifolds, and to spaces below floors.
9.7.4 Grating
Open gratings as Builder’s standard are to be installed where necessary for the purpose of
space ventilation.
9.7.5 Caming
Water drain in the coaming area is to be led to the bilge, via a dust collector in the
coaming area.
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Oil drain in the coaming is to be led to the F.O. or L.O. drain & sludge tank or waste oil
tank.
There is to be installed the fire extinguishing system for the machinery space in
accordance with the requirement of the Regulatories Bodies.
The fire extinguishing system is to consist of the water service system, fixed fire
extinguishing system and other miscellaneous equipment.
Fixed water based local application fire fighting system to be provided for the following
spaces in accordance with requirements of the Rule.
As to the fixed fire extinguishing system refer to the descriptions in the Hull Part.
Name plates for the machinery, caution plates for the machinery operation including of
valve handling plates and etc. are to be provided as necessary.
All these name plate of machinery or equipment in engine room are to be of either brass,
aluminium or acrylic resin make as per subcontractor’s practice and to be written in
English.
Numbering system of machines and equipment on name plates, being provided in plural
numbers such as No.1, No.2, No.3, shall be carried from up to down, fore to aft.
starboard to port.
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9.10 FINISHING PAINT IN ENGINE ROOM
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The ship is to be furnished on board with the general tools and outfittings of the
following list, in accordance with the Builder’s standard.
Spring Balance 1 50 kg
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File Handle 3
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Grease Pump with Micro Hose 1 Pin dia. 1/8″ for nipple 150ml
Bucket 3 10 lit.
Wire Brush 2
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PART 4
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1. GENERAL
1.1 GENERAL
The whole electrical works on the ship are to be carried out in accordance with this
specification and the Builder’s practice.
Wiring is to be 3 wire insulation system for AC 3φ circuit, and 2 wire insulation system
for AC 1φcircuit and DC circuit.
Fuse, terminal, lamp and name plate are to be as mentioned below, except those for
special equipment which are to be in accordance with manufacturer’s standard.
1.3.1 Fuse
1.3.2 Terminal
1.3.3 Lamp
(1) Language
Name plate:
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For controller and panel :
Note: Name plate of use for motor is to be provided at the machinery side.
Standard colour scheme of finishing paint for metal surface of electrical equipment is to
be as mentioned below except the Owner supply equipment, foreign make equipment and
minor equipment which are to be finished in manufacturer’s standard colour. And inner
metal surface is also to be finished in manufacturer’s standard colour.
And for ornamental fittings, colour of finishing paint is to be suitably chosen at the yard in
accordance with surrounding arrangement.
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2. ELECTRIC SOURCE
2.1 GENERAL
Three (3) diesel generators and one (1) emergency generator are to be provided for ship’s
source.
Generator in use
Service condition Diesel (set) Emergency (set)
At normal sea going One (1) -
At tank cleaning Two (2) -
At port in & out Two (2) -
At unloading Two (2) -
At port One (1) -
At emergency - One (1)
Average load factor of running generator shall not exceed 90% of its rated power under
actual load in tropic condition during normal sea going.
Three (3) banks of transformers are to be provided for 220 V source, one for general
service, one for emergency service and the other for fore part service.
Three (3) sets of storage batteries are to be provided for DC source, one for general
service, one for radio equipment and one for starting of emergency generator.
Diesel generators are to be capable of running in parallel among themselves but any
diesel generator is not to be run in parallel with the emergency generator.
2.2.1 General
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2.2.2 Particulars
2.3.1 General
The emergency generator is not to be capable of running in parallel with the diesel
generator and not to be capable of feeding main switchboard with its source.
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2.3.2 Particulars
2.4 TRANSFORMER
Transformers for general service and emergency service are to be connected in delta-
delta, and if one is damaged, the others are to be capable of energizing essential load with
V connection.
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3. DISTRIBUTION
3.1 GENERAL
One (1) main switchboard, one (1) emergency switchboard, one (1) battery switchboard
and necessary numbers of section and distribution boards are to be provided.
(1) Motors are to be fed from the main switchboard via group starter panel or
independent starter.
(2) One set of steering gear motors is to be fed from the emergency switchboard, while
the other one from the main switchboard. And their feeders are to be separately led on
different routes.
(3) Topping-up air compressor motor is to be fed from the emergency switchboard to
restore the propulsion from dead ship condition.
(4) Galley equipment, etc. are to be fed from section boards which are connected to the
main switchboard.
(5) Nautical instrument, interior communication equipment and VHF radio telephone are
to be connected to distribution boards fed from the emergency switchboard and
feeders for auto pilot are to be led branching from starters for steering gear motors.
(6) Radio equipment except for VHF radio telephone is to be directly connected to the
emergency switchboard.
(7) Lighting system is to be separated into deck part lighting system and engine room
lighting system, and lighting fixtures are to be connected to distribution board fed
from the main and emergency switchboard.
Signal lights except daylight signal light are to be fed from the main switchboard and
the emergency switchboard through respective distribution board.
Daylight signal light is to be fed from the battery switchboard through a distribution
board.
(8) The following equipment is to be fed from the emergency switchboard directly or via
distribution board.
Emergency lights
Navigation and signal lights
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Boat launching lights
Nautical instrument
Interior communication, alarm and measuring system
Radio equipment
Engine room main control console
Battery switchboard
Steering gear motor (one set)
Topping-up air compressor motor
Emergency fire pump
Engine room vent fan (one set)
Main gene. L.O. priming pump
Engineer’s lift
General alarm
High expansion foam liquid pump for engine room service
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3.2.1 General
Generator circuit is to be protected with three pole air circuit breaker, and feeder circuit is
to be protected with three pole moulded case type circuit breaker (no-fuse breaker).
3.2.2 Construction
The main switchboard is to consist of substantial angle steel framework and steel plate
and to be enclosed with the following:
A metal hand rail covered with insulating material is to be provided in front and rear of
the main switchboard.
Panel front is to be illuminated with ceiling lamp in the engine control room.
Air circuit breaker is to be of motor charging stored energy operated trip free type
and controlled by a control switch, and additionally a manual charging handle is to be
provided.
The air circuit breaker is to have an over current trip device for long time and short
time inverse action and is to have magnetic coils for instantaneous trip and under
voltage trip.
Generator and air circuit breaker are to be isolated from bus bar by withdrawing the
air circuit breaker.
Bus bar tie link is to be provided in order to isolate bus bar between generator bus bar
and feeder bus bars, and it is to be operated at rear of the main switchboard.
The main bus bar for the main switchboard is to be capable of being subdivided into
two parts by one (1) set of disconnecting switch (DCS).
All no-fuse breakers are to be of plug-in type, so that the breakers may be removed
from panel front without touching any energized part.
No-fuse breakers for motor circuits of preferential trip and emergency stop are to
have shunt trip coil.
One (1) set of automatic synchronizing and load sharing device is to be provided.
The device is to have the function of automatic synchronizing one diesel generator to
the main bus bar source, closing the diesel generator’s air circuit breaker after
synchronizing, automatic sharing effective power loads between diesel generators
running in parallel, and/or shifting load from one diesel generator to other(s) by
automatic controlling of the governor for generator engines.
(5) Meter
The meters are to be of class 1.5 with red colour mark at rated value.
Name plates indicating service of panels and feeders are to be provided on panels.
In name plates for feeders, name of use, frame size of no-fuse breaker, setting value
of trip for no-fuse breaker and size of cable are to be shown.
And the feeders for loads of emergency stop and preferential trip are to be shown by
colour sheet in the name plate for identification.
The main switchboard is to consist of generator panels, 440 V feeder panels and 220 V
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feeder panel.
The generator panels are to be positioned between 440 V feeder panels so that either of
vital motors may be energized from one feeder panel even if the other feeder panel is
damaged.
The following switch gears and instruments are to be fitted on the panels.
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Necessary numbers of no-fuse breakers. (See note)
(Note) Spare no-fuse breaker is not to be fitted on the panel, but suitable space for some
extra no-fuse breakers (100 or less ampere size) with mounting base and bus feeding
arrangement is to be provided.
3.2.5 Inter-lock
3.3.1 General
One (1) emergency switchboard including shore source terminal is to be installed in the
emergency generator room.
The emergency switchboard is to be energized from the main switchboard while diesel
generator is in normal operation. And once the emergency switchboard bus bar becomes
no-voltage, the emergency switchboard is to recover electric source by the emergency
generator.
There is no power feed-back facility to the main switchboard in any occasion except for
shore connection.
The description for air circuit breaker, no-fuse breaker, meter and name plate are to be
generally same as the main switchboard except described below.
The air circuit breaker is to have an over current trip device for long time and short
time inverse action and to have under voltage trip.
No-fuse breaker for shore source circuit is to have a magnetic coil for under voltage
trip.
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The emergency switchboard is to consist of generator panel, 440 V feeder panel and 220
V feeder panel.
The following switch gears and instruments are to be fitted on the panel.
(Note) Spare no-fuse breaker is not to be fitted on the panel, but suitable space for
some extra no-fuse breakers (100 or less ampere size) with mounting base and bus
feeding arrangement is to be provided.
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3.3.4 Inter-lock
One (1) battery switchboard is to be provided for charging and discharging of battery,
and distributing DC 24V source to battery light, interior communication equipment,
alarm system etc. and installed in the electrical equipment room.
The battery switchboard is to be of dead front and self-supporting type with IP20
protection.
One (1) manufacturer’s standard type charging device is to be provided for storage
battery for starting of emergency generator and to be installed in the emergency generator
room.
As to charging device for storage battery for radio equipment, refer to 9 RADIO
EQUIPMENT.
(1) Section boards and distribution boards for power, lighting and communication circuit
in general, are to be constructed in accordance with their locations as follows:
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IP20, non-water-tight type for accommodation.
IP22, drip-proof and wall setting type for engine room, galley and other similar
machinery space.
(2) Protection of feeder circuit on section boards and distribution boards are to be as
follows:
No-fuse breaker with thermal over current trip device and magnetic instantaneous trip
device, for AC 440 V power circuit.
Small size no-fuse breaker with magnetic over current trip device, or thermal over
current trip device or fuse and switch for AC 220 V lighting and communication
circuit.
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4.1 GENERAL
Motors are to be rated AC 440 V, 3фexcept unfixed and specially designed small motors
which are rated AC 220 V, 3фor.1ф.
In general, motors and controllers are to be designed and constructed as specified in this
section, however, ones for following are to be in accordance with manufacturer’s
standard.
Galley equipment
Laundry equipment
Other domestic service equipment
Equipment forms a part of or combined in machine
4.2 MOTOR
(1) Motors installed in the engine room and the accommodation are to be constructed as
semi-enclosed, IP22 drip-proof type, except the following ones which are of IP44
totally enclosed type.
And depending on manufacturer’s standard, IP44 totally enclosed type motors may
be applied for small motors instead of IP22 drip-proof type.
(2) Motors are to be designed in squirrel cage rotor induction type unless specially noted.
(4) Rating of all motors is to be continuous rating except motors for the following:
(5) In general, bearings of motors are to be ball bearing regardless of motor type, vertical
or horizontal, except radial ball bearings or angular contact bearings for special
motors which are designed to sustain heavy thrust loads of connected machines as
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well as weight of motors themselves.
Ball bearings except sealed type are to be greased with grease nipple of pin type.
(6) The following drip-proof type motors are to be provided with space heater of
manufacturer’s standard type.
4.3 CONTROLLER
In general, starters for motors in the engine room are to be assembled in group starter
panels as far as practicable and the ones for vital services are to be assembled in
group starter panels which are located at the sides of the main switchboard as far as
practicable, and the other ones are to be assembled in several group starter panels
according to their location and/or purpose and located near the respective motors
arranging on bulkhead or floor.
Starter for each motor is to be built into enclosed steel cubicle with hinged door and
cubicles may be repaired and /or checked without reenergizing adjacent cubicles.
Starters contained in the group starter panels except ones for engine room vent. fans
and accommodation vent. fans are to be provided with remote start and stop push
buttons near motors when the starters do not come in the sight from the motors. Lock
device is to be provided on the local stop push button except for emergency fire
pump and fire & general service pump. The disconnection switch or circuit breaker
on each starter can be locked at its “OFF” position for safety operation.
The starters for engine room vent. fans and accommodation fans are to be provided
with source disconnection switch or circuit breaker with key lock device at its off
position.
Starters incorporated in group starter panels are to be fitted with door stopper to keep
the door in position when opened.
Starters which are not contained in the group starter panels are to be mounted in
enclosed steel cubicle with hinged door.
The panels are to be arranged on bulkhead or floor according to their capacity and
located near respective motor.
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(2) Starters are to be of magnetically operated type, and are to be equipped with the
following devices.
In addition to the above, starters for motors of 11 kW and above, and for vital service,
are to be provided with an ammeter.
Starters for motors of 30 kW and above are to be provided with test / normal
operation selecting switch.
(5) Starters for motors of steering gears and automatically operated ones, are to be
provided with low voltage release feature to permit these motors being restarted
automatically on restoration of power, and starters for other motors are to be provided
with low voltage protection.
Turning gear is to be controlled remotely by a portable push button box with 15 meter
flexible cable, and a receptacle is to be fitted at two positions, upper floor and lower floor
in the engine room.
Steering gear motors are to be able to be operated both in steering engine room and the
wheel house, and watching devices are to be provided in the wheel house and the engine
control room as specified in item 10.4.6 INSTRUMENTATION TABLE.
Fire & general service pump is to be remotely started and stopped by push button from
wheel house and foam tank room and fire control station.
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Emergency fire pump is to be remotely started and stopped from foam tank room and fire
control station.
For fire
Fans and fuel oil pumps are to be stopped in case of fire and they are to be separated as
under mentioned groups, and stopped by means of shunt tripping of no-fuse breakers on
the main switchboard or on group starter panels.
For all ventilating fans in the engine room, all fuel oil pumps in the engine room and
boiler forced draft ran, one stop push button is to be fitted in foam tank room and fire
control station.
For ventilating fans in accommodation except small fan, each one stop push button is to
be fitted in foam tank room and fire control station and in the wheel house.
Motors for propulsion auxiliaries are to be automatically and sequentially started when
source is recovered after black out by diesel generator.
Motors for main engine auxiliaries are to be provided with automatic change over control
so that the stand –by unit is to be automatically started, some in the event of no voltage
or low discharge pressure and the other in the event of no voltage.
Some motors are to be automatically started and/or stopped on each system condition
such as pressure, level and etc.
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One (1) Electric AC arc welder of the following particulars is to be fitted in the work
shop.
Voltage reducing device is to be provided for the purpose of protecting an operator from
electric shock hazard.
1-Holder
1-Handshield
1-Helmet
1-Hammer
1-Wire brush
1- Leather gloves
4- Flexible cable, each of 25 m with connecting metal
1 set –Welding rod
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5. LIGHTING SYSTEM
5.1 GENERAL
5.1.1 General
For emergency lighting, emergency lights are to be provided and automatically energized
from the emergency generator in case of failure of voltage of main lighting circuit, but
lighting fixtures and circuits are to be used in common with general light.
For the engine room and the pump room, at least two separate feeders are to be led from
lighting distribution box, and the lights are to be so arranged that the failure of either
feeder may not leave these space in darkness.
Lighting fixtures are to be particularly constructed for marine use and non-water-tight or
drip-proof or water tight type ones to be used depending on their fitting location as per
the requirement of the rules concerned. Lighting fixtures in spaces where inflammable
gas is deemed to accumulate are to be of explosion proof type.
In general, lighting fixtures are to be made of ferrous or phenol resin material except
ones fitted in ref. provision chamber, in shower rooms and on exposed deck which are to
be made of non-corrosive material or treated against corrosion.
Staring method of fluorescent light is to be of glow star type except desk light of manual
start type.
5.1.3 Illumination
In general, rooms and spaces are to be effectively illuminated according to the following
standard of illumination (Horizontal illumination).
Figures show average illumination with tolerance of 20%, at the following measuring
point.
At center part between lamp and wall and/or between lamps in cabins and rooms at a
height of 85cm above floor.
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For machinery spaces and pump room:
At suitable working and/or passage space between rather larger machines at height of
85cm above floor.
Illumination Location
300 lux On the desk of office
200 lux On the chart table
Radio space in wheel house
Offices
Galley
Pantry
Engine control room
Cargo control room
Work shop in engine room
Mess rooms
On the working desk in deck workshop
100 lux Chart space
Laundry
Smoking room
Cabins
50 lux Wheel house
Electrical equipment room
Engine room
Steering engine room
Hospital
Toilets
Inner passages
Gymnasium/Suez crew’s room
Emergency generator room
Air cond. unit and ref. machine room
Foam tank room and fire control station
Deck workshop
Spaces of pipe connection terminal on upper deck (See note)
30 lux Pump room
Hydraulic pump unit room
Bosun store
Lockers and stores
Spaces of windlass, mooring winches on upper deck (See note)
Ref. provision chamber
Provision store
20lux Outer passages around accommodation space
Note: For other part of space on upper deck, the Builder’s target illumination level is
about 10 lux except minor space.
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(abbreviation)
FL : Fluorescent light EP : Explosion-proof
IL : Incandescent light O : Fitted
NWT : Non-water-tight *1 : Semi-flush type
DP : Drip proof (Note)Ones with no mark to be of surface mounting type
WT : Water-tight *2 : When mirror is provided.
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Note : 1. Ceiling light of private toilet and bath room which are illuminated effectively
by mirror light is to be eliminated.
(In this case, mirror light is to be of 20W.)
2.The caution plate is to be provided near the on-off switch for the ceiling lights
in pump room showing “Start the fans before light-on the ceiling lights in
pump room”.
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5.3 DECKLIGHT
2- 500W on A desk
1- 100W for life raft illumination around upper deck forward (explosion proof type)
1- Portable light of dry cell type for life raft launching illumination at upper deck fore
(explosion proof type)
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AC 220 V, 60W;
5.4.2 Receptacle
Engine room (20), engine room store(1), emergency generator room (1), work shop (1),
steering gear room (1), bosun store(1), air cond. unit and ref. machine room (1),
hydraulic pump unit room (1), deck work shop (1) and near life boat (2).
Engine control room (1), wheel house (1), cargo control room (1) and electrical
equipment room (1).
Some of general lights in the following rooms and spaces are to be fed from the
emergency switchboard and used for emergency lights in case of trouble of diesel
generators.
Wheel house
Radio space in wheel house
Electrical equipment room
Emergency generator room
Bed light in each cabin
Hospital
Offices
Galley
Public rooms
Common toilets
Inner and outer passages
Stairs in accommodation
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Work shop
Engine control room
Cargo control room
Engine room
Steering engine room
Emergency fire pump recess
Escape trunk
Air cond. unit and ref. machine room.
Hydraulic pump unit room
Near fireman’s outfit box in:
Foam tank room and fire control station
Steering engine room
Hose store
The boat launching lights, instrument light, chart light, navigation lights and signal lights
are to be fed from the emergency switchboard, as well.
Battery lights which are fed from the battery for radio equipment are to be provided as
Follows:
3-20W, each one for radio space in wheel house and near each VHF telephone
5.7.1 Switch
(1) Switches used for lighting branch circuit are to be of synthetic resin.
(2) Switches used for lighting branch circuit are to be single pole type except ones for
water-tight fixture which are to be double pole type.
(3) Switches fitted in cabins of captain class and in rooms having ornamental fittings, are
to be of flush mounting type except where unapplicable, and those in other spaces are
to be of surface mounting type.
(4) Switches for bed lights, mirror lights and desk lights are to be fitted on the lighting
fixture themselves.
(5) Switches for ceiling lights in the rooms of captain class, the engine control room and
the galley are to be of two-way type and ceiling lights are to be switched on and off at
two stations, and one of them is to be fitted near one entrance door and the other at
the other entrance door or near bed.
For ceiling lights in other cabins and rooms, one switch is to be fitted at entrance
door.
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(6) For engine room lights and inner passage lights, breakers on distribution boxes are to
be used as switches.
(7) Switches fitted on exposed space on the upper deck are to be protected with steel box
or synthetic resin box from wave damage.
(8) Switches for explosion-proof lights are to be of double pole type and to be provided
with a key handle for opening the lights which is available only when the switch is
put at “Off” position.
5.7.2 Receptacle
(2) In general, receptacles are to be of three pole type, one pole of which is to serve as
earthing connection for metal frames of portable appliance.
(3) In each inner passage and public room, suitable numbers of receptacles for electric
cleaner are to be fitted. And one receptacle for miscellaneous purpose is to be fitted in
the wheel house.
(4) Each one receptacle of two pole blade type for the electric shaver is to be fitted on
mirror lights in cabins.
(5) As for receptacles for portable light, refer to “5.4 PORTABLE LIGHT”.
(6) Two receptacles are to be fitted in each cabin and combined with outlet of antenna
multi- coupler.
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Instrument lights are to be provided for magnetic compass, main engine revolution
indicator, rudder angle indicator and other nautical instruments in the wheel house, and
fed through dimmer switches.
Two chart lights, each with an adjustable arm and a dimmer switch, are to be fitted over
chart table.
One (1) spot light is to be provided as an accessory of machine tool in work shop.
Necessary numbers of illumination lights for sight glasses and level gauges are to be
fitted at suitable position.
One red light with switch which shows on and off of ref. chamber’s lights is to be fitted
at entrance of ref. chamber.
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Navigation lights and signal lights except daylight signal light are to be supplied with
source of AC 220 V from the main and the emergency switchboard.
The following navigation lights of double bulb type and an indicator are to be provided.
2- 60W Mast head light (white), each one on fore mast and radar mast
2- 60W Side light (red and green), each one at port and starboard
3- Push button, each one at wheel house (included in time controller for air horn) and
bridge wings
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5- 40 W White light
5- 40 W Red light
1- 40 W Green light
The searchlight is to be stored in bosun store when not in use and to be mounted on the
base on upper deck forward when used.
The 1,000W mercury floodlight on each bridge wing for upper deck illumination is to be
used as Suez canal bridge wing projector.
6.5 CONTROL
Navigation light
Anchor light
NUC light
Dangerous cargo ship light
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Maneuvering signal light
Steering light
Suez canal signal light
Deep draft vessel light
Huge vessel light
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(2) Telephone
3.- Console mounting type telephone, each one in the following spaces:
Wheel house
Engine control room
Cargo control room
1- Wall-mounting type telephone of intrinsically safe type in pump room bottom (in box)
1- Engine room (near main engine maneuvering handle) (wall-mounting type with
headset unit)
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1-Wheel house (panel mounting type)
1-Calling switch in engine control room to call a patrol man in engine room
The air horns are to be used for the announcement of telephone calling, alarm, etc.
on main control console in the engine control room to the whole engine room.
4- Buzzer, each one in passage of engine officer’s and engine crew’s quarter
1- Master station with 100 W amplifier, a control panel, a monitor speaker and
connection to telephone exchanger in radio space in wheel house.
(2) Speaker
2 -10W portable speaker for talk back, each one at forward and afterward on upper
deck
(3) Microphone
2- Microphone, each one for wheel house and radio space in wheel house
3- Microphone with 15 m cord, each one for bridge wing, upper deck forward and
afterward
2- Receptacle for microphone and speaker, each one at upper deck forward and
afterward
(4) Priority
2-Antenna for F.O. loading communication, each one in engine room and compass deck
4- Separate chargers, each one in captain’s day room, chief engineer’s day room, 2nd
officer’s room and 3rd officer’s room
8-Spare batteries
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One (1) set of electrical automatic control system for air horns is to be provided as
follows:
1-Time controller with selector switch and push button in wheel house
1- Main work station computer (as a server) in wheel house radio space
The necessary cables and terminals are to be provided and installed by the Builder as
follows:
6- Double outlets of shielded type (in total 12 outlets), each one in the same space as
main and sub work stations are provided
All necessary work for installing initial setting up, inputting data of work station
computers and any software is to be done by the Owner after delivery of the Vessel.
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2-Rotary lamp (red) in engine room, each one (1) near main engine turbo charger and
generator engines
Abt.50 – around 12cm bell, each one (1) in the following spaces:
Cabins
Mess rooms
Smoking rooms
Galley
Pantries
Lobby of ref. provision chamber
Offices
Hospital
Gymnasium/suez crew’s room
Cargo cont. room
Ship’s laundry
Purifier room (with indication lamp)
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One (1) set of automatic fire detecting and alarm system is to be provided for engine
room and accommodation as follows:
1- Sub. indicating panel with alarm buzzer in foam tank room and fire control station
The following fire detectors and manual alarm switches are to be provided as required by
the rules and regulations concerned:
1 set - Smoke detector in engine room and inner passages and stairways in
accommodation
1set - Manual alarm switch in wheel house, engine control room, foam tank room and
fire control station, entrances to engine room and inner passages and stairways in
accommodation
The sounding devices for “General alarm ”of above 7.2.1 are to be commonly used for
acoustic alarm of this system. Fire alarm is to be continuous sound, while general alarm
is intermittent sound, in order to distinguish both alarms.
1- Set of limit switches in foam tank room and fire control station
1-Set of limit switches in foam tank room and fire control station
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Abbreviations:
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3-.Indicator with illumination, each one in wheel house and at both sides of wheel house
door outside
2- Indicator of panel mounting type, each one on bridge control console in wheel house
and main control console in engine control room
3- Indicator with illumination, each one in wheel house and at both sides of wheel house
door outside
1- Indicator of panel mounting type on main control console in engine control room
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1- Amplifier for AM535 kHz-22 MHz, FM and TV (VHF/UHF) in radio space in wheel
house
4 -TV outlet, each one in officer’s smoking room, crew’s smoking room, captain’s day
room and chief engineer’s day room
1-Antenna for TV (VHF/UHF) and FM of all direction type on wheel house top
The whip antenna for weather facsimile is to be commonly used for receiving broadcast
AM.
2 -TV receiver of 21” colour with a world –wide tuner, each one in officer’s smoking
room and crew’s smoking room
2 - VHS video cassette recorder, each one in officer’s smoking room and crew’s smoking
room
Each VCR is to be connected with each TV receiver in officer’s smoking room and
crew’s smoking room by means of 1:1 connection.
2 - Stereo set with VCD player, cassette tape deck and AM/FM/SW broadcast radio
receiver, each one in officer’s smoking room and crew’s smoking room
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8. NAUTICAL INSTRUMENT
8.1 GYRO COMPASS AND AUTO PILOT (AC 220V)
One (1) set of gyro compass and double electric type auto pilot is to be provided.
2- Master compass, one in electrical equipment room and the other in auto pilot stand
1- Bracket type bearing repeater with illumination at wheel house front wall center
The pilot stand is to be fitted with an auto-manual change over switch, a follow-up
control wheel and a non-follow –up control handle.
One (1) set of echo sounder of 200 kHz type with shallow water alarm is to be provided.
2- Transducer, each one at ship’s bottom of engine room and ship’s fore
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Speed signal circuit is to be prepared and connected to both ARPA radars, auto pilot and
automatic identification system.
One (1) set of rate of turn indicator with illumination is to be provided in the wheel
house.
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1- Antenna
1-Antenna
8.8 ANEMOMETER
1- Transmitter
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1-AIS controller with junction box and power supply unit in chart space
3-Data communication cables, each one from DGPS, Doppler sonar and gyro compass to
AIS junction box
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9. RADIO EQUIPMENT
9.1 GENERAL
The following radio equipment is to be provided to meet the requirements for the ship
engaged on voyages in sea areas A1, A2 and A3 of Global Maritime Distress and Safety
System (GMDSS) in accordance with the requirement of November 1988 SOLAS
Amendments, and installed in the radio space in wheel house except the devices
especially specified.
Power source for equipment is to be AC 220V and independently fed from the
emergency switchboard .One (1) set of storage battery is to be provided as reserve power
source.
Radio station license and Inmarsat I.D. numbers are to be prepared by the Owner and
sent to the builder by two months before the ship’s delivery.
One (1) set of the main unit is to be provided in the electrical equipment room and the
following equipment is to be provided in the main unit:
1- MF/HF transmitter
Frequency range : 1.6-27.5MHz
Power output : Max. 500W
1- MF/HF receiver
Frequency range : 100kHz-27.5MHz
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1- Printer for NBDP and DSC in radio space
9.2.3 Antennas
1- Receiving whip antenna, commonly used for DSC watch keeping receiver
1- Whip antenna
Three (3) sets of two-way VHF radiotelephone set with sealed spare battery are to be
provided in radio space
One (1) set of float free type satellite emergency position indicating radio beacon
(406MHz, EPIRB) is to be provided at bridge wing.
Two (2) sets of radar transponder (9GHz) are to be provided in wheel house port and
starboard side.
1- Whip antenna
1- VHF watch keeping receiver on channel 70 in wheel house front wall with printer (or
combined with the transceiver in accordance with manufacturer’s standard)
1- Whip antenna
One (1) set of standard “B” inmarsat communication system is to be provided as follows:
2- Remote calling buzzer, each one in cargo control room and officer’s mess room
The standard “B” inmarsat comm. system is to be provided with 64 Kbps High Speed
Data Communication (HSD) function to enable an electronic mail or web page access
through the Internet service, and the following equipment and material are to be provided
for this purpose in accordance with manufacture’s standard practice.
The personal computer (PC) with data communication software for HSD function is to be
supplied and installed by the Owner after delivery of the vessel.
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DGPS interface is also to be provided for displaying the ship’s position on operation
panel.
One (1) set of standard “C” inmarsat communication system with EGC, position
reporting and polling function is to be provided as follows:
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The specifications of this section are to be applicable for the remote controls, automatic
controls, audible and visible alarms and instrumentation of the main engine, main
generator
diesel engines, boiler, and other auxiliary machinery in the engine room.
Detail requirements for instrumentation are to comply with the “Instrumentation table” in
the item 10.4.6.
The control system, instrumentation and supervisory systems for the machinery plant are
to
be designed based on the Classification society’s requirements for the unattended
machinery space.
The air-conditioned centralized engine control room is to be arranged in the engine room.
The main control console for the centralized control and watching is to be provided in the
engine control room.
The main engine is to be capable of manoeuvring from the wheel house and the engine
control room through the main engine maker’s standard control equipment.
The main generator diesel engines are to be capable of staring and stopping remotely
from the engine control room and also staring automatically in the case of the failure of
the working generator diesel engine.
The auxiliary boilers are to be provided with the automatic boiler control device.
The electric power for the control and alarm system is to be supplied as follows:
(a) AC220V electric power fed from emergency switchboard through the automation
distribution board.
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(b) DC 24 V electric power fed from the battery switchboard through the automation
distribution board.
The control air for the pneumatic control system is to be supplied from the main air
reservoirs through one (1) set of direct operated pressure reducing valve and one (1) set
of control air dehumidifier.
The ship’s service air is to be supplied for back-up purpose in the case of the control air
supply failure.
The centralized engine control room is to be arranged in the engine room and constructed
as an independent room separated by steel walls and provided with sound insulation and
air conditioning.
The side walls and ceiling in the engine control room are to be made of a modular panel
in general.
The floor surface in the engine control room is to be covered with vinyl tiles.
Two (2) entrances with steel sash doors are to be provided in the engine control room.
Two (2) sets of window consisting of 2 panes of 6mm safety glass are to be fitted on the
suitable side faced to the engine room.
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(1) Manoeuvring
One (1) set of the engine manufacturer’s standard type main engine remote manoeuvring
device is to be provided for manoeuvring the main engine from the wheel house and
engine control room.
The wheel house and engine control room manoeuvring is to include the following
functions:
The maximum available speed from the wheel house is to be adjusted on the main engine
remote control panel.
The remote control station is to be chosen at the engine control room, whether the wheel
house or engine control room.
The main engine is to be capable of being manoeuvred at the engine side in the event of
the remote control system failure.
The engine side manoeuvring is to be actuated manually and mechanically by use of the
regulation handwheel and the reversing lever. The necessary instruments, gauges and one
(1) set of the reply type engine telegraph receiver are to be provided at the engine side
manoeuvring station.
Each one (1) set of the engine telegraph having the following eleven (11) divisions is to
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be provided on the main control console, bridge control console and engine side.
In addition to the engine telegraph, each one (1) set of lamp illuminated sub- telegraph
having the following divisions is to be provided on the main control console and bridge
control console.
One (1) set of the telegraph logger is to be installed on the bridge manoeuvring stand for
recording the telegraph order. Reply time (date, hour, minute and 0.5 minutes) and
manoeuvring position.
(a) Avoidance of the main engine starting when the turning gear is engaged.
(b) Automatic emergency shut down for the following fault conditions.
Over speed
Main bearing L.O. low pressure
Camshaft L.O. low pressure
Thrust pad high temperature
(c) Auto slow down alarm for the following fault conditions:
(d) Manual emergency shut down switches on the main control console, bridge control
console and engine side.
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(e) Automatic emergency shut down cancel switch on the main control console and the
bridge control console (in case of the shut down caused by thrust pad high
temperature).
(b) The fuel oil viscosity to the main engine and generator engines is to be automatically
controlled by the air operated control valve. The viscosity controller is to be provided
on the main control console.
(c) The main engine cylinder lubricators are to be automatically filled by gravity.
(d) Each stand-by motor for the following pumps is to start automatically, if no-voltage
of the running motor or low system pressure is detected:
(e) Running interlock is to be provided between the main lub. oil pumps and the camshaft
lub. oil booster pumps to prevent the camshaft lub. oil booster pumps from operating
with no-suction flow.
(f) The auxiliary blowers are to start and stop automatically by detecting the scavenging
air pressure and to be capable of starting and stopping remotely from the main control
console.
(g) The main engine fuel oil discharge strainer is to be automatic self-cleaning type by
detecting the differential pressure.
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(h) The main engine lub. oil discharge strainer is to be automatic self-cleaning type by
detecting the differential pressure.
The generator diesel engines are to be provided with an automatic and remote starting
system.
The generator diesel engines are to be capable of starting and stopping remotely from the
main switchboard.
The generator diesel engines are to stop automatically for the following fault conditions:
Over speed
Lub. oil low pressure
Cool. fresh water high temperature
(3) The setting speed is to be capable of regulating remotely from the main switchboard.
(a) The fuel oil to the each generator engine is to be local-manual changed from diesel oil
to heavy fuel oil and /or vice versa.
(b) The fuel oil strainer at generator engine common inlet line is to be automatic back
washing type by detecting the differential pressure.
1) When one of the following troubles happens on the main bus bar of the main
switchboard, the stand-by generator which is preliminarily selected at random is to be
automatically started and it is to be alarmed on the engine room monitoring system.
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No-voltage
High voltage (+6% for 5sec.)
Low voltage (-10% for 5 sec.)
Low frequency (-4% for 5 sec.)
After the air circuit breaker (ACB) of the stand–by generator is closed, motors for
propulsion auxiliaries are to be automatically and sequentially started.
However, if the trouble is cleared off by the time of the building-up of the stand-by
generator, the originally running generator is to continue to supply the power to the
main switchboard, and stand-by generator is to run with no-load until stopped
manually.
And if the stand-by generator engine fails to start or the ACB fails to close, the
second stand-by generator is to be automatically started and perform the stand-by
operation in the same manner as the former stand-by generator.
2) When the following trouble happens on the running diesel generator, preferential trip
is to be executed and alarmed on the engine room monitoring system.
3) When the following trouble happens on the main bus bar of the main switchboard, it is
to be alarmed on the engine room monitoring system.
1) When one of ACB of the running diesel generators is tripped by some trouble, forced
trip is to be executed and alarmed on the engine room monitoring system and at the
same time the stand-by generator is to be automatically started.
When the voltage of the stand-by generator builds up to the rated voltage, ACB of the
stand-by generator is to be automatically closed and two generators are to be led to
running in parallel completely by functioning the automatic synchronizing and load
sharing device.
2) When the following trouble happens on any running diesel generators, preferential trip
is to be executed and alarmed on the engine room monitoring system.
The breaker on emergency switchboard which connects the emergency switchboard and
the main switchboard is to be opened automatically when the main bus bar of the main
switchboard becomes no-voltage so that the emergency generator should not feed to main
switchboard.
(1) The automatic combustion control device for each boiler is to be provided to control
automatically fuel oil and air supply with proportional controls corresponding to the
steam demand.
(2) The drum water level of each boiler is to be automatically controlled by feed water
regulator.
(3) The controllers for automatic combustion control device and feed water regulator are
to be installed on the gauge board at local.
(6) The dump steam from the auxiliary boiler for IGS top- up service is to be remotely
escaped to the vacuum condenser by the air operated control valve.
(7) The fresh water to the feed water filter tank is to be automatically filled by the float
valve.
(8) The stand-by motor for the following pumps is to start automatically, if no-voltage of
the running motor is detected.
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(1) The excess steam from the economizer is to be automatically escaped to the drain
cooler at sea going.
(2) The stand-by motor of boiler water cir. pumps are to be started automatically, if no-
voltage of the running motor is detected.
(1) Topping –up air compressor and one (1) of two (2) main air compressors are to start
and stop automatically by detecting the main air reservoir’s pressure.
A change over switch is to be provided on the main control console to select the main
air compressor to be started and stopped automatically.
The other main air compressor which is not selected for automatic start/stop
operation is to start remotely from the main control console and provided with
automatic stop function by detecting the main air reservoir’s high pressure.
(2) The main and the topping –up air compressors are to be automatically stopped, if the
lubricating oil low pressure and/or discharge air high temperature is detected.
(1) The fuel oil transfer pump is to start and stop automatically by detecting the oil level
of the fuel oil settling tank.
(3) The fuel oil to purifier is to be automatically cut, if the water seal is broken.
(4) The sludge in the F.O. purifier is to be automatically discharged by the timer control
device.
(5) The sludge pump is to be capable of being stopped remotely from the upper deck near
the port and starboard side of shore connection.
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10.3.8 Lub. Oil transfer and purifying system
(1) The lub. oil temperature to L.O. purifiers and G/E L.O. purifier is to be automatically
controlled by the air operated control valve.
(2) The lub. oil to each purifier is to be automatically cut, if water seal is broken.
(3) The sludge in each lub. oil purifier is to be automatically discharged by the timer
control device.
10.3.9 Fresh water and sea water service system and bilge system
(2) The separated water from the oily water separator is to be automatically returned to
the bilge tank if the high oil content of the separated water is detected.
(3) The fresh water pumps and the drinking water pumps are to start and stop
automatically by detecting the pressure tank pressure.
(1) General
One (1) set of the micro computer aided monitoring system for centralized watching
is to be provided.
(a) Monitoring and displaying the analogue input channels of pressure, temperature
etc.
(b) Alarming by visual and audible signals and alarm logging for the analogue and
on/off input channels.
The analogue and on/off input channels are to be as specified in the “Instrumentation
table”.
(2) Function
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The specified analogue input channels, such as temperature and pressure, are to
be monitored sequentially.
If the monitoring point becomes abnormal value, the alarm signal is to be issued
with audible and visible signal on the display unit.
The following data are to be indicated for each channel on the display unit in
alpha- numeric form.
Channel number
Text of monitoring point
Measuring data
Alarm preset value
Unit
The specified ON/OFF input channels detected by, such as pressure switches and
thermo switches are to be monitored sequentially.
The following data is to be indicated for each channel on the display unit in
alpha- numeric form:
Channel number
Text of monitoring point
Status of monitoring point (failure, high, low, etc.)
The data of alarming and alarm recovering of input channels are to be printed
automatically in alpha-numeric form by alarm printer.
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If the alarm conditions occurred, the alarm channels are to be indicated on the
display unit, which have priority over all other function.
(3) Components
Tow (2) – Data processing unit with micro computer (One of which to serve as back
up)
Tow (2) – About 10 inches colour LCD display unit with the operation panel in
alpha-numeric form
(One of which to serve as back-up)
The main control console is to be provided in the engine control room, and incorporated
with the main engine manoeuvring devices, instruments, alarms and communication
devices.
The console is to be constructed as a framed and steel plated console type panel.
The bridge control console is to be provided in the wheel house and incorporated with
the main engine manoeuvring devices, instruments, alarms and communication devices,
as specified in 12 WHEEL HOUSE ARRANGEMENT.
The console is to be constructed as a framed and steel plated console type panel.
When the main engine is controlled from the wheel house, the alarms from the engine
room monitoring system are to be classified into seven (7) groups and extended to the
accommodation by the extension alarm panel as follows:
Alarm group;
The duty engineer is to be selected between the engineers (2nd, 3rd and 4th) by the
duty engineer select switch on the main control console.
(The alarms are not extended to the engineer’s rooms of which the engineer is not on
duty.)
- Manual push button switch on the main control console without time delay
- Non acknowledged of the alarm from the engine room monitoring system within a
predetermined period.
The alarm from the engine room monitoring system is to be extended to the engine
room.
The telephone calling is to be extended to the engine room with delay by timer.
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(4) Extension alarm function
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10.4.5 Sensors
The type of the sensing elements applied to the engine room monitoring system are in
principle, to be specified as follows:
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The main engine manoeuvring device and the following instrumentation are to be fitted
on the main control console or bridge control console.
Instrumentation table
MAIN ENGINE
Operation
Sub-telegraph
(F/E-S/B-R/U) X -
Control position
(W/H,C/R,E/S) X -
Handle match X -
Start failure - X
Critical speed - X
Limited speed X -
Load program X -
System failure - X
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Instrumentation table
Bridge control console
X : To be provided
Protection device
Emerg.shut down - X
Indicator
MISCELLANEOUS
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Instrumentation table
Duty engineer(each) X -
Extension alarm(each) X -
(Refer to 7 INTERIOR
Other communication device COMMUNICATION,
ALARM
AND MEASURING
SYSTEM.)
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Instrumentation table
Operation
Sub-telegraph
(F/E-S/B-R/U) - X -
Control position
(W/H,C/R,E/S) - X -
Turning gear
(Engaged-Disengaged) - X -
Fuel camroller
(Ahead-Astern) - X -
Start impossible - - X
Miss ignition - - X
Critical speed - - X
Wrong way - - -
Limited speed - X -
Load program - X -
Load program by-pass - - -
Imperfect bridge control
conditions - - X
M/E control electric source - - Fail
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Instrumentation table
Protection device
Indicator
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Instrumentation table
Cool.F.W.system
Cool.S.W. system
Cooling sea water &
Vac.cond.cir.pump - - Fail
Cooling sea water pump outlet Press - Low
Temp - -
L.O.system
Lub.oil sump tank level - - Low
Lub.oil pump - - Fail
Lub.oil discharge strainer diff.
- - High
pressure
Main bearing lub.oil inlet Press Press Low
Temp - High
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Instrumentation table
L.O.system (cont’d)
Temp - High
Thrust pad
Turbo-charger lub.oil
Temp - High
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Instrumentation table
MAIN ENGING
F.O. system
Temp - High
Low
- Viscosity High
Low
Fuel oil leakage collecting tank level - - High
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Instrumentation table
Main control console
X: To be provided
MAIN ENGING
Exh.gas system
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Instrumentation table
SHAFT SYSTEM
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Instrumentation table
AUX. BOILER
Steam system
F.O.system
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Instrumentation table
AUX. BOILER
Other
EXH.GAS ECONOMIZER
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Instrumentation table
Operation
Safety device
Over speed = = X
Tacho failure = = X
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Instrumentation table
L.O. system
Temp - High
F.O. system
Temp = High
Low
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Instrumentation table
Main switchboard
Preferential trip - - X
Low voltage - - X
High voltage - - X
Low frequency - - X
High frequency - - X
DC 24 V source failure - - X
ACB non-close - - X
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Instrumentation table
PIPING SYSTEM
F.W.generator - - Fail
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Instrumentation table
PIPING SYSTEM
L.O.system
F.O.sytem
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Instrumentation table
PIPING SYSTEM
F.O.system (cont’d)
Air system
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Instrumentation table
MISCELLANEOUS
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Instrumentation table
MISCELLANEOUS
Fire - - X
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Instrumentation table
OTHERS
Clock - X -
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In general, electric cable is to be marine cable which has been approved by the
classification society, except special cable.
0.6/1kV cable is to be used for AC440V circuit and 250V cable for AC220 V and DC24V
circuit.
(1) Construction
(2) Application
Single, double or triple core cable is to be used in general, and multi-core (4 to 44 cores)
cable is to use for communication circuit and control circuit.
11.2.1 Supporting
Zinc electric plated steel hanger is to be used in accordance with the Builder’s
standard practice.
(2) Cable in the engine room and in accommodation is to be fixed with zinc galvanized
mild steel band and one on exposed deck with stainless steel band.
Cable in ref. provision chamber is to be wired along stainless steel bar and fixed with
stainless steel band.
(3) Where cable penetrates water-tight deck or bulkhead, water-tight cable gland or
equivalent water-tight means is to be used.
Where cable penetrates non water-tight deck or wall, coaming or cable pipe without
cable gland is to be used for protection of the cable.
Where cable penetrates fire-resisting or fire retarding deck or bulkhead, cable gland
or coaming is to be used for protection of the cable, and filled with incombustible
compound where necessary.
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11.2.2 Laying
(1) Where paneling is applied over the hull structure in the accommodation, concealed
wiring is to be carried out as far as practicable, and unconcealed wiring is to be
carried out in all other spaces.
Cable in the other space in the accommodation is not to be covered with any cover.
(2) Where cable is exposed to some mechanical damage, it is to be protected with steel
plate, galvanized steel pipe, flexible cable conduit or other equivalent means. And
cable laid under the lowest floor in the engine room is to be protected with steel bar
against mechanical damage.
(3) Cable laid on exposed deck between house front and the upper deck fore is to be
protected with galvanized steel pipe and several expansion boxes are to be fitted.
Cable along the fore mast and the lamp posts is to be protected with galvanized steel
pipe or painted steel plate up to 2.5 meters high on the upper deck.
Other branch cable from expansion box to sensor is to be protected with galvanized
steel conduit or painted steel bar.
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12.1 GENERAL
The following consoles and panels incorporating electrical equipment are to be provided
and installed in the wheel house. The other electrical equipment and devices not
mentioned below are to be separately installed on the front or rear wall in the wheel
house.
One (1) bridge control console is to be provided in the wheel house and the following
equipment are to be mounted.
Auto-exchange telephone
Common battery telephone (9 station type)
Time controller for air horns
Dimmer switches for instrument lights except one for magnetic compass.
Control panel for loud speaking and talk back system.
Watching devices and start/stop push buttons for steering gear.
Watching devices and start/stop push buttons for fire & general service pump.
Main engine manoeuvring handle (commonly used for engine telegraph).
Indicator and watching devices for main engine remote control(As to detail, refer to 10
CONTROLS AND INSTRUMENTATION FOR MACHINERY PLANT.)
One (1) measuring instrument panel is to be provided at the upper part on wheel house
front wall center and the following instrument are to be mounted.
One (1) nautical instrument and control switch panel is to be provided on the suitable
position of wheel hose rear wall and the following devices are to be mounted.
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Group control switches for out passage lights around wheel house and flood lights
Distribution board
Depth recorder
Master clock with slave clock control panel
Interphone to elevator
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Shop test for electrical equipment and automatic and remote control system is to be
carried out at manufacturer’s works in accordance with the manufacturer’s practice,
under witness of the Builder’s representatives.
And shop test for the following equipment is to be inspected by the Classification Society
surveyor, and by the Owner’s representatives if desired.
Main generator
Emergency generator
Motor of 100 kW and above for essential services
Main switchboard
Emergency switchboard
Starters of 100 kW and above for essential services
Group starter panel with aggregate load of 100 kW and above for essential services
Main control console
Engine room monitoring system
The main engine bridge remote control system is to be carried out the simulation test at
the manufacturer’s shop.
After the works on board are finished, following tests are to be carried out under witness
of the Owner’s representatives, and of the Classification Society surveyor if required.
Electric generators are to be loaded with power factor 1.0 load when loading test.
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14.1.1 Instrument
14.1.2 Tool
1- Pliers (20cm)
1- Nipper (15cm)
1- Adjustable spanner
1- Electrician knife
4- Fuse puller, each two in engine control room and wheel house
Special tools for maintenance and overhauling for electric machines are to be supplied in
accordance with manufacturer’s supplying standard.
Spare parts are to be supplied in accordance with the Builder’s standard mentioned
below, which comply with requirements of concerned regulations and rules.
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
Spare parts of the following motors are to be supplied in accordance with manufacturer’s
supplying standard.
Galley equipment
Laundry equipment
Other domestic service equipment
Equipment forms a part of or combined in machine/equipment
If foreign make equipment is installed, spare parts of them, however, are to be supplied
in accordance with manufactruer’s supplying standard.
The spare parts are to be furnished in steel, plastic or cardboard box depending on
manufacturer’s standard practice.
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
(1) For generator and exciter
Oil seal for bearing 1 set of 1 machine for each size of machine
(a) General
Relay 1
Voltage adjusting 1
Magnetic contactor
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DALIAN NEW SHIPBUILDING HEAVY INDUSTRIES CO.,LTD 298,000 DWT CRUDE OIL TANKER TDC501-010-001SM
Potential transformer 1 for each 10 or less
for pilot lamp
(e) For section and distribution boards, wheel house group panel and wheel house
console.
Bolt 1
Connecting metal 2
Spare parts for interior communication equipment and measuring instrument are to be
supplied in accordance with manufacturer’s supplying standard.
And special tubes for radar, such as magnetron, klystron, thyratron, LCD tube and TR
tube are not to be included.
Spare parts for radio equipment are to be supplied in accordance with manufacturer’s
supplying standard.
Spare parts for machinery control systems and alarm systems are to be supplied in
accordance with manufacturer’s supplying standard.
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