©Consilium Marine AB Salsmastaregatan 21. 402 76 Gétebora Sweden Tel: +48(0)31 710 77 00 Telefax: +46(0)31 710 78 00 Hyundai Mipo Dockyard Co.,Ltd Final & Manual Drawing for Gas Sampling System Ship No. : H-2123 Salwico Ref. No.: SG13500ILJIN AND See H: ee 7128/29/30 Geensiiea PLAN HISTORY —2— = nO. DATA | MARK DESCRIPTION ows | oi ORG. IMar.8th, 2007 ‘SUBMIT TO YARD FOR APPROVAL. K.M.Lee | ¥.D.Kim ORG. JAug.30th, 2007 SUBMIT TO YARD FOR WORKING. K.M.Lee |Y.0.Kim ORG. IMar.4th, 2008 SUBMIT TO YARD FOR FINAL(H2123, H2124).CConsilium Marine 101) 2007-08-27 KMUSMP RA SCOPE OF SUPPLY LIST Product ‘Our Ref. No. Shipyard NB Item Q'ty 1 1 2 1 3 1 4 6 5 2 6 25 7 25 8 24 9 1 10 1 ‘Salwico Gas Sampling Systern SW2020, WBT etc system. SG 13600-07 Hyundai Mipo Dockyard 1381, Bangeo-Dong, Dong-Ku Ulsan 682-020 ‘South Korea H-2123/24/25/26/27128/29130 Description '$W2020 Control and analyzing unit in cabinet for wall mounting including: = Control unit, ME400, with common alarm and fault indications as well as lear text display for individual indication and control. = 24 external and 1 internal measuring points, = Counter pressure arrangement for 13 points in temporarily water filled compartments. - Flame arrestors located at the leftiigit side of the cabinet. Pipe cleaning arrangement. ~ Measuring / Transport pump 15L = Vacuum, pressure guards and flow meter. = Detector for HC gases 0-100% LEL, infrared type GD10. - Detector for H2S gases 0-25ppm, Electro Chemical type BUTOX ST400. - Built in test gas bottle with manometer and pressure regulator. = Power supply 220 V AC. = Common failure, warning and alarm relay outputs. = RS485 output for communication with MN400 repeater. = Colour on cabinet RAL 7032. 4259600 MN400, repeater panel with buzzer and clear text display for individual fault and alarm indication, wall mounted 9960+9961 C3HB 1.1% + H2S + Nitrogen. Test gas bottle and gas regulator IH15 + VIC Mounted inside analyzing cabinet. 4259 Coupling, AISI 316L, 1/4"-8 mm, 4261 Coupling, AISI 316L, 1/4"-12 mm, 4233 Ball valve, AISI 316L. 4234 Nipple, 1/4”, AISI 316L. 4227 On-ine fiter, stainless steel. 4710 Spare parts set SW2020. 7351 Membran for Pump Thomas 15 litreg 1 £ 1 9 x 1 £ é 1 1 a TOO ag ERO Fe [383.9 - ae wRaE [A OCOCNS OOMTWS "SOD | ~aRS_] Wr re] asso ETE ETSY Soroip proves @ som ben 4) ocfez/ez/uz/se/se/ve/seiz H | sesel 1°09 GB¥ANOOO Oa NONTAH 1S ONIMVYC y ei Samoa yn0%0% d a Tan SARIS Moy jowsoIU ¥ Toued WI) “ef suoNDeUUGS \ous9yU) 110-00S¢ 195 ¥ Tiddns uma Teh SuoHSVUES jous0%U) 010] 010-00sc19s y 8 18M ‘Zi SuoRosuvES jouseIU, ‘600 | 600-00s¢ 19s | v 3u0y99uU09 oUF {200 | 800-00SS195 ¥ Tam “SHOP ysrOWA Zoo] L00-00st19s 4 8 TEM “SHOIOP WwOd Buydwog 900 | 900-00s¢ 19S weyadsi now 9108009/0m $00 $00=00s: Soap voqseuue. odd foud PUD 10sU09 #00 | ¥00-00S¢ 198 SuOsveUNP “JeuIG’S BUISKOUD PUD TeAVED 00] co0—00s¢ 195 8 ‘wosboip 49018 Z00| Z0O-00S¢19S al @ 3s Bumosg, 400} 100-00S¢ 19S Al uondiiseag | eu Bumosg 1g 0Z0ZMS OOIM TVS WALSAS NOILOALAG SVD y LSI ONIMVYG e Z 3 T 5 7 T T z T‘zoe COWS ‘SoD ! 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GD10 with flow house i tormally fitted inside the gas sampling analyzing unit. ‘The GD10 is based on infrared absorption. Solid state design improves reliability, long-term stability and accuracy in continuous measurement of gas, concentrations in ambient air. Compared with catalytic sensors the GD10 has the following advantages: «Proven high reliability and long term stability resuls in low test frequency ard no calibration costs Autotnatic self test + Failure will not give gas alarm Presence of oxygen is not required for correct measurement ‘No calibration or maintenance required during ‘equipment lifetime ‘¢ Immunity to poisoning from H2S, silicone and other agents No saturation effects from high gas concentrations ‘+The gas flow rate has no influence on accuracy Easily retrofitted into existing systems Data Detection method —_TR-abserption, dual wavelength, dual path Gases detected Hydrocarbons Nominal voltage 24 VDC Working voltage 18-32 VDC Power consumption ~3.5W Start-up current 0A for 0.3 see. El connection 3 wires Ingress protection _1P66 DIN 40050 Ex proof housing: -amain compartment EExd IC T6 terminal compartment EEXe Expected lifetime 15 years Humidity 99%6RH non-condensing Cable inlet M20 Temperature range -20°C to #55°C (operation) -40°C to #70°C (storage) Material Stainless steel SIS2343 Colour Blackssilver Weight -29kg Accuracy standard Better than +3% of full scale between 0-50% reading Better than £5% of full scale between 50-100%reading Response time standard T90 = 6 sec. Connection & @ fConsitium Consilium Marine AB | 1] +24VOC in 2 -24VDC in 3 4-20mA outIR Gas detector (flow house) Salwico GOIO Dimensions (mm) & Cclawomice sono C@ COR STTT oO Eee ay womconsillum.se 19‘SPARE PARTS SET SW2020 ART. NO 1710 Description Solenoid valve 3-way 6014-T-2.0 / 6014-D-2.0 Solenoid valve 2-way 6013-A-2.0 Solenoid valve 2-way 6013-A-2.0 5W Manual shut-offvaive Flame trap FTH-4/4 ‘On-line filter SS Filter element Hose coupling 6/4 - 1/8" Loctite 577 Teflon hose 6/4 Viton hose 7/5 Vacuurn meter Gasket set for 15 L pump 7350 Pressure Guard Relay 24V/ 2P-5A Fuse 500mAT 5x20 Fuse 100mAT 5x20 Fuse 315mAT 5x20 Fuse 3.15AT 5x20 Fuse 4 AT 5x20 arty ny NateS)dondssese> Art. No 4662 4651 4654 4232 4227 4227 4229 4270 4236 4219 4220 4246 7351 7303 12015 8200 8218 8219 8204 8225 Salwico SW2020 Spare Parts tist€ Consilium Guidelines for the daily handling of Salwico SW2020 Gas Sampling System Important notes: ‘The Pressure Air to the system must never be shut off! ‘The mamual shut-off valves shall during normal operation and when there is water in the Water Ballast Tanks remain open This will keep the Counter-pressure-ar flow and avoid water entering the pipes. Water in ballast tan Before ballasting, the corresponding Sampling-points (SP) must be disconnected from the sampling sequence at the SW2020 Control Unit. This will avoid water being sucked ino the pipes and damaging the system. Follow the instructions: ~ Press "List-Sampling points” ~ Press Arrow-keys to find a single SP or a whol group of SPs for action = Press Disconnect” Press "Disconnect” again to confirm Continue until all SPs corresponding to ballast tanks ae disconnected All disconnected points are listed in the disconnection list. ~ Press “List Disconneetions” to see the disconnected SPs, When the ballast tanks are empty, the SPs shall be reconnected. - Press "Reconnect” in the “List Disconnections” or inthe "List Sampling Points”. ‘The user will be asked if he wants to automatically purge all SPs in a group or a single SP. ‘We recommend choosing - “Yes”, Note! If you have a "Flow-fault”on a SP, this might, besides the indication ofa clogged pipe or on-line-fiter, also indicate water inthe tank. Disconnect the SP immediately and find the cause. Alarm levels: See Instruction Manual page C18: Action Description, Gas Alarm. ‘There are two alarm levels in the SW2020: - AtS%LEL, Low alarm will occur = At10% LEL, High alarm will occur Fault Alarms: See Instruction Manual page C18: Action Description, Fault Alarm Ifyou have any questions regarding the system, consult the Instruction Manual oF call Consilium Marine AB and ask for the Service Department. Tel: +46 31 7107700 o Fax: +46 31 7107800 21‘The contents of this document are subject to zevision without notice due to continued progress in ‘methodology, design and manufacturing. Consilium Marine assumes no legal responsibility for any error or damage resulting from the usage of this document. Consilium Marine AB P.OBox 8763, SE-40276 GOTEBORG ‘SWEDEN Tel: +46-31-710 77 00, Fax: 446-31-710 78 00 ‘Tenht Edition, January 2003 Document number $-4.009.433/E ‘Article no.: 870047 © 2001, 2002, 2003 Consilium Marine AB 'SE-402 76 Goteborg, SwedenContents GENERAL INFORMATION 1.1 DESCRIPTION OF THE SYSTEM 1.2 GENERAL BLOCK DIAGRAM INSTALLATION 24 CONTROL UNIT 2.2 ANALYZING UNIT 2.3 EXTERNAL ALARM PANEL 24 PIPE SYSTEM 2.5 FLAME TRAPS 2.6 MANUAL SHUT-OFF VALVES 2.7 SAMPLING PIPE ACCESSORIES 28 SAMPLING PONTS 29 OPTIONSSalwico SW2020 General Information 1. GENERAL INFORMATION at4.1 DESCRIPTION OF THE SYSTEM ‘The $W2020 Gas Sampling System is an automatically scanning Gas Sampling System permanent installed for a number of sampling points. The gas detectors are common forall sampling points, allowing the use of high ualty gas detectors with good accuracy. A gas sample 'staken from eachsampling pointintum, accordingtothe ‘sampling sequence, and transported through the samp- ling pipeto the gas detectors. The sampling ime foreach ppointis individual adjustabie corresponding tothe pipe fength of each sampling point. This gives an optimally short cycle time. The $W2020 Gas Sampling System is intended for detection of explosive andtoxicgasesinccofferdams, pipe tunnels, stools, ballast tanks, slop tanks and other areas agjecent to cargo tanks. A pump room installation is ‘normally separate system. The SW2020is designedto ‘meet the requirements of IMO/SOLAS and classification rues. Jadividual sampling point settings Each sampling point can easily be operated from the Control unit and thas individual setings for: = Sampling time as a function of pipe length Gas detectors (up to 4 ) connected for monitoring samples. For example %LEL, Vol% and ppm. ~ Alarm levels forlow and high alarm for each detector ‘and each samping point ~ Cleartextinformation. Programmable scanning sequence Each sampling point can easily be operated from the ‘control panel. Forpermanentinstallations inballast tanks ‘orother areas, which may periodically be filed with fui, ‘counter pressure system is automatically protecting the pipes with a gentle flow of air, preventing clogging, ‘The sampling ime for each disconnected samplingpoint is deducted from the cycle time, thus reducing the cycle time for the remaining sampling points, The SW2020 Gas Sampling System also gives the Possibiity {0 define the sampling sequence enabling Certain points to be sampled more frequent. flow faulton a sample point will activate the Automatic Pipe Cleaning System APCS). The APCS wilfistattempt to remove the cause of the flow fault by flushing the ‘sampling pipe and then try to obtain a new sample. The sampling pointis automatically disconnected andthe fault is transferred to the Fault List ifthe flow fault remains. The last measured gas value for a sampling pointcan be viewedin the Sampling Point List. Manual Measurement and Purge onaselected sampling pointarealsodonefrom this list. Salwico SW2020 General Information ‘Atest gas cylinderis connected toorbuiinto the system {for calibration of the gas detectors. ‘The SW2020 system consists of four parts Contro!Unit ‘The control unit contains controlfunctions and display for the system and is normally located in a cargo control room, Analysing Unit ‘The analysing unitcontains allfunctions for detecting and transporting the test samples, as well as an intemal ‘sampling point for monitoringofintemalgas leakage. The analysing untis installedina ventiatedareawithcontroled ‘temperature above main deck level, normally the Cargo ControlRoom. Repeater Unit(s) ‘The repeater unit contains a clear text display for alarm ‘and fault messages. One unit is normally located in the ‘Wheel House. Pipe System ‘The pipe system transports the test samples from the ssampiing points to the analysing unt. The pipe system includes shutoff valves, flame traps, fiters andcones (for WB tanks), Recommended pipe size: OD 8 mm, (0.6 mm. a3Salwico SW2020 General Information 4.2 GENERAL BLOCK DIAGRAM REPEATER UNIT CONTROL UNIT ALTERNATIVE: TWOSEPARATE WALL MOUNTED. CABINETS OR ONE SINGLE CABINET. FRESH AIR It INLET i ouner Baran MEASURING PIPES COMPRESSED 4 AIR (OPTION) ‘SHUT OFF VALVE MEASURING POINTINSIDE TESTGAS ANALYSINGUNIT SAFE_AREA EX AREA $-4-005.285/ESalwico SW2020 Installation 2. INSTALLATION2.41 CONTROL UNIT Salwico SW2020 Installation lO} ~GAS { om Ounwn ES GO2 0. on} G Consitium ‘The control untis the man-machine interface and controls the electronics in the analysing unit. t consist of a LCD clear text Display, LED Display, LED's, keyboard, microprocessor and memory or the software, definitions, additional texts etc. The unit is normally made for wall ‘mounting and should be placed in a well visible position .g. cargo control room. Electrical connection terminats to the analysing unit, the repeater unit and the optional Printerare placed inthe bottom of the control unitcabinet, ‘As an altemative both the control unit and the analysing unit can be delivered in one single cabinet. én) fy &) &) ‘The SW2020 controlzinitis divided into twoparts; the gas alarm panefand the operating panel, The gas alarm panel is activated when a gas alarm situation is detected in the system. The sampling point ‘number, alarm level (Lor Hl) and the actualgas detector inalarm are displayed ‘There are three keys on the operating panel, The Alarm Mute key is used to acknowledge the gas alarm and the Alarm Reset key is used toreset the gas alarm. The third keyAlarmsin Queueis used totoggle the sampling points, inalarm, ‘The Operating Panel continuously shows, in the clear {ext display, sampling point and the fast measured value. ‘The Fault LED is lit and a fault message is shown in the clear text display when a fault alarm is generated, ‘The List and Setup keys are used to manage the gas sampling system. The numeric key pads anong other things used for value settings and clear text setup.2.2 ANALYSING UNIT The analysing unit contains allfunctions fordetection and transportofthetest samples. ts components comprise:gas detectors, solenoid valves, sampling and transport pump, flame traps, flowmeter, remote VO - PCB-boards, power ‘supply unit and terminals for power supply, alarm outputs ‘connection tothe controlunit and repeater unit as wellas ‘connections for all piping included inthe system. ‘The analysing unit should be installed not less than 3 ‘metres above the main deck in order to avoid airlocks in thepipesandensure the correctwork ofthe automatic flow watching function. The area should be ventilated and temperature-controlled. For installation and forthe future service work, there must bee enough space, approx. 0.5m, atthe pipe connection side. Normally the left side ‘There are removable platesintended for the installation of cable iniets on the underside of the cabinet, for electrical connections, ‘The electrical connections are made in accordance with the electrical drawing in this chapter. 2.2.4 Pipe Connections Suction Pipes The sampling pipes from the manual shutoff valves are ‘connectedto the premounted andnumbered tame trapon the side of the analysing unit by means of the stainless steel connection nipples on the flame traps. NB! These nipples should be tightened with a spanner, 1.25 tumonly, from the hand tightening stop. Ifdismounted the nipple should be retightened to exactly the same position duringre-mounting The pipes between the analysing unit and the normal shut- off valves should be mounted in such a way that arlocks do not oceur. Also note that the pipes should be installed in such away that service can be performedon an individual flame trap as well as on On-Line Filters without unnecessary ) Flushing of all sampling pipes with compressed air before connection to cabinet and on-line-filters, yes/no. [Leakage test performed of all sampling points before connection to the cabinet, yes/no. 10_|Compressed Dry Instrument Air 5-16 Bar connected, yes/no. 11 [Pressure Regulator set to 3.4 Bar, yes/no. 12 [Sampling point commissioning performed and sheet B19 from Installation Manual filled in and handed over to the ship owner, with a (copy stored in the SW2020 Control Unit, yes/no. B. Electrical installation check. 13, [Main Power Supply from Emergency switchboard, yes/no. 14 [Repeater Unit working, yes/no. 15_| External aiarm functions test (Main Alarm, Typhoons, ete) yes/no. 16 [External Alarm signal connected to EMS/AMS, yes/no. C. Final hand over of the system to the ship owner. 17 Instructions on operation and maintenance given to ship's crew, res/no. 18 [Instruction Manuals and Spare parts handed over, yes/no. ‘When this document has been completed, two copies shall be made: one copy for the shipowner and one copy to be sent to: Consilium Marine AB Attention: After Sales Department P.O. Box 8763 SE-402 76 GOTEBORG, SWEDEN B23Salwico SW2020 ‘Operation 3. OPERATION or)Salwico SW2020 Operation Oo GAS 3 ow Oumar . oa 00) oe GOD Cone on 3.1 GENERAL PRINCIPLES The Control Unit of the SW2020 Gas Sampling System is divided into two separate parts, The left-hand side consists of only three keys: ALARM MUTE, ALARM RESET and ‘ALARM IN QUEUE. The ALARM IN QUEUE key is used to find a gas aiarm in the {gas alarm list and the two other Keys to either mute orto rese! an alarm (the gas level is measured again to see if the alarm condition has disappeared)HOME v Pot Pov M— FAULT MUTE, F FAULT RESET ALARM MUTE ALARM RESET ALARM IN QUEUE ‘Salwico SW2020 ‘Operation Go to the standby menu. List the next list entry. The LED is lit when the button is active. List the previous list entry. The LED is lit when the button is active Display the fith list tem to come (the list must have ‘more then Sentries) Display the fith previous list iter. Mute all fauts in the system, Reset a fault in the fault lst Mute all gas alarms in the system Reset the displayed sampling point in alarm. Display the next gas alarm in the alarm lst. 3,Salwico SW2020 Operation 3.2 DISPLAY MODES 3.2.4 NORMAL MODE ‘The control unit is in standby mode most of the time. The display below shows that the measurement sequence is running. The system always displays the last measurement. * RUNNING <12:07:54> ‘sp8: Water ballast tank 2 STB O%LEL CxHy ‘The standby menu displays the system status. Another message could be: STARTUP = <12:01:54> Please wait - ‘System check in progress. —____] The standby mode can be identified by the clock in the upper right comer and can be reached by pressing the HOME key. The control unit will automatically return to standby mode after 30 minutes of inactivity. 3.2.2 MANUAL MEASUREMENT You could for instance make a manual measurement on sampling point number 5 (SPS) by first pressing LIST ~ SAMPLING POINTS, then choose SP5 with the arrow keys and finally press F3 (MEASURE) to start measuring on SPS. The display should now look like below. ‘sp5 - Water ballast tank 2 STB Current: New: _ Enter manual measurement time in minutes MEASURE ‘Some menus require a numerical input. Manual measurement is one of them. Enter a new value with the numerical keyboard. Press ENTER to change the new value into the current value and press F1 to start measuring. Just press F1 if you want to start measuring using the default value (5-minutes). ‘The display will now show the measurement value on the selected sampling point. ‘Sp5 - Water ballast tank 2 STB Remaining measurement time 4:43 42 %LEL Cxhly ‘The system used in the examples in this manual consists of 60 sampling points and ‘one detector measuring hydrocarbon gases (CxHy). C414 Salwico SW2020 Operation 3.2.3 GAS ALARM ‘With reference to the alarm list 41. When the “Alarm Mute” button is pressed, the acoustic alarm stops and all alarm outputs with mute functionality are deactivated, The scanning cycle continues and will give new alarms for each sampling point exceeding the alarm level. The alarms are stored in the Alarm List and the SP of the last occurred alarm is shown as well 2s the alarm level LO” or “HI” 2. Activation of the “Alarm Reset" button starts a revaluation of the SP in alarm, An “Alarm Reset” request will stop the sampling sequence and make a new ‘measurement. This revaluation is to be able to accept an alarm reset on the SP if the level is now below the alarm level. If You push the “Alarm in Queue" button and make a Reset of al SP's in alarm, the system will stat re-evaluating these SP’s one by one. it may therefore take a while to complete alarm reset for several SP's. ‘The revaluation sequence can be interrupted by manual measurement or purge. (See the Sampiing Point List). 3.2.4 FAULT ALARM ‘With reference to the Fault ist: ‘An Analyse pump, flow failure is caused by the flow switch FS and stops the pump and scanning sequence ifthe system does not have the purnp redundancy option The FS is detecting that the pump pressure is too low. The cause is probably a membrane leakage of the pump or a fault of the FS itself. Service is needed ifthe fault cannot be reset ‘A Bypass pump, flow failure is caused by pressure switch PS2. The scanning ‘cle continues. The presuction pump stops. The cause for this faut is the same as described for the analysing pump. ‘Analyse Pump or Internat Leakage is indicated when the automatic leakage ‘contro) fails, This control is automatically done once per 24 hours by closing all the sampling valves, running the analysing pump and checking that the vacuum switch \VS1 is activated. Ifthe VS1 is not activated the cause is a leakage at the vacuum side of the pump from pipes, solenoid valves, pipe couplings or the VS1 itself Calibration. This fault indicates that zero or span calibration is not completed due to a value that is out of range, either due to a gas detector fault or a test gas fault. The bottle might be empty or the test gas mixture is not corresponding to the value that is set for span calibration. . Gas Detector 1-4, Indicates a fault depending on which type of detector that is in use. There might be a loss of power, a dirty mirror in an IR-detector or a sensor failure etc. Moisture fault (option). Fault compressed instrument air. Indicates that the pressure from the pressure regulator is below 2.8 Bar. Power fault (Option), As indicated f there are two independent power supplies and one fails. csSalwico SW2020 Operation 12. Flow fault on SP#, Indicates a flow fault on the SP listed. Before indication of a flow fauit the automatic pipe cleaning function first attempt to remiove the cause of the flow fault by flushing the sampling pipe during 15 seconds and then tries to obtain a new sample. Ifthe flow faut stil remains the sampling point is automatically disconnected and a flow fault alarm is generated and listed in the fault list. The scanning cycle continues to the next sampling point. As long as the flow faut for a certain sampling point is listed in the fault list the fault remains. To be able to reset the flow fault the cause fas to be removed. fa mistake was done concerning a SP ina ballast tank that should normally had been disconnected before ballasting the SP has to be disconnected via “List Sampling Point” Key. 19. Fuse fault as indicated. Switch off the main power and change the broken fuse. 14. Low 6 volt in control unit. Service or exchange of the unit might be necessary. 15. Repeater unit # no answer, indicates that there is no contact with the repeater unit indicated. There might be a damage, fuse fault, power loss or a cable brake. 16, Repeater unit # booted, indicates that the fault message according to 15 is reset. 17. Analysing unit no answer, indicates that there is no contact with the PCB -RIOK- 440. The reason might be a function fault, power fault, fuse fault or a cable brake. 18. Analysing unit booted, indicates that the faut message according to 17 is reset. 19. No custom set-up, using factory (default) set-up, indicates that custom related settings are not done. This normally only occurs the first time the system is started at the workshop. 20. Flash memory error in control unit indicates a faulty flash memory. Exchange of the same might be necessary. Consult the service department for assistance. 21-24. Negative drift, analyser 1-4 (Abnormal condition). Calibrate the detector. ce3.3 LISTS Salwico SW2020 ‘Operation Ail operations required by the average user can be performed from the four lists in the system. 3.3.1 ALARM LIST The left-hand side of the control unit always displays the sampling point in alarm (1- 60) and the alarm level (Hi or Low). Mute gas alarms by pressing ALARM MUTE and reset gas alarms by pressing ALARM RESET. Press ALARMS IN QUEUE to display the next gas alarm (if any). When you want more detailed information about an alarm press LIST ALARMS on the right-hand side of the control unit. This list is opened automatically when a new {gas alarm is detected. Use the arrow keys to display the next and previous alarms. ‘The display below shows the first alarm of three, The alam occurred on sampling point 1 and 43 9LEL CxHy (Alarm level Hi’) was measured, = ALARM LIST 1(3) * spt: Water ballast tank 1 STB 43 %GLEL CxHy(Hi) 3.3.2 FAULT LIST Press LIST FAULTS, on the right-hand side of the control unit, to display the faults in the system. Ths ist is automatically opened when the system detects a faut The display below shows the first fault of two, Fault code 15 with an explanatory text is displayed. [FAULTLUSTI2" Fault(16) repeater unit 1 no answer Mute faults by pressing the FAULT MUTE key and reset faults by pressing the FAULT RESET key. c73.3.2.1 Fault codes Salwico SW2020 Operation ‘The folowing faults can be detected, See section C, part 3,7, for a more thorough explanation ofthe fault codes a) (2) @) (4) 6) 6) o (8) @) (10) ay (12) (13) (14) (15) (18) (17) (18) (19) 0) @) (22) (23) (24) ‘Analyse pump, flow failure Presuction pump, flow failure ‘Analyse Pump or Internal Leakage Calibration Detector 1, (Gas type + type of detector faulty Detector 2, (Gas type + type of detector faulty Detector 3, (Gas type + type of detector fault) Detector 4, (Gas type + type of detector fault) Moisture in analysing unit (option) Fault compressed instrument air Power fault (option) Flow fault on SP # Fuse fault in control unit Low 5 vot in control unit Repeater unit # no answer Repeater unit # booted Analyse unit no answer ‘Analyse unit booted No custom setup, using factory (or default) setup Flash memory error in control unit Negative drift, analyser 1 (Abnormal condition) Negative dri, analyser 2 (Abnormal condition) Negative drit, analyser 3 (Abnormal condition) Negative drift, analyser 4 (Abnormal condition) caSalwico SW2020 Operation 3.3.3 SAMPLING POINT LIST Press LIST SAMPLING POINTS to enter the Sampling Point List Select a sampling point wth the arrow keys (sampling point 5 is selected in the example below) and then use the function keys to perform an action. * SAMPLING POINT 6(60) = p5: Water ballast tank 2 STB VALUES DISCONNECT MEASURE PURGE ‘The following actions can be performed on a sampling point: + VALUE ~ Display the value of the last gas measurement + DISCONNECT — Disconnect for a period of time or forever (OFF). Before ballasting: Always disconnect the corresponding sampling points. The counter pressure will automatically engage for sampling points with this feature. + MEASURE - Start measuring the gas concentration. Make a prompt check of the actual gas concentration on the selected sampling point. The measurement time ‘can be set in minutes but newer below the set-up time (depending on the pipe length). The gas value(s) are continuously updated during the measurement and ‘a Gas Alarm (high or low) will be generated if the corresponding value is stil ‘exceeded when the measurement value is stable + PURGE — Clean the pipe for that particular SP during 2 minutes. An automatic. decompression is done through the internal SP in order to protect the pressure switch and pump membrane before commencing the measurement sequence. ‘The decompression time is 10 seconds. ‘Actions such as purge and manual measure can not be performed on disconnected, sampling points. The only allowed action on a disconnected sampling point is RECONNECT. After a MEASURE or PURGE manoeuvre, the normal measurement sequence is commenced at the SP that was interrupted. coSalwico SW2020 ‘Operation 3.3.3.1 1G Mode (option) 1G ({nhibit Gas-Alarm) Mode is a type of disconnection used for areas where high contamination levels are expected. The detectors inhibited from giving afarm in IG Mode are configured on delivery. IG Mode is typically used for measuring gas levels in tanks with inert gas. In this $e, for instance O2-detectors are inhibited from generating alarms when the sampling point is in (G Mode. * SAMPLING POINT 5(60) = ‘sp8: Water ballast tank 2 STB. VALUES DISCONNECT MEASURE PURGE Pressing F2 (DISCONNECT) in the menu above will result in an additional option on button F2 (IG-MODE): ‘Sp: Water ballast tank 2 STB Current: Forever New: Enter disconnection time in minutes DISCONNECT IG-MODE. Pressing F2 will now put the selected SP in IG Mode. In contrast to SP’s disconnected in the traditional way (the airflow is stopped) itis still possible to manipulate the SP. ** SAMPLING POINT 6(60) ** ‘sp5: Water ballast tank 2 STB VALUES RECONNECT MEASURE PURGE 5.3.3.2 Sampling Point Groups (option) ‘Sampling point groups are used in installations with many sampling points to make the daily handling with disconnecting and reconnecting sampling points more efficient. ‘Sampling point 1 to 8 are members of group 1 in the example below. The group members and the fee text on row 2 (STB Water ballast tanks, SP 1-8) are Configurable in SETUP but requires access level 2. ‘A group can be disconnected: * GROUP 1(3) Grp1: STB Water ballast tanks, SP 1-8 DISCONNECT ‘And reconnected again, the user will be asked to automatically purge all sampling points in the group (recommended). Take care when reconnecting a whole group - make sure that all areas are empty and do not require |G Mode (if that option is implemented). ** GROUP 1(3) “ Grpt: STB Water ballast tanks, SP 1-8 RECONNECT ctoIG Mode (option) Salwico SW2020 Operation ‘Sampling points belonging to a group can still be disconnected or reconnected individually, this makes the situation below valid since the SI mixed disconnection status. ** GROUP 1(3) Grp1: STB Water ballast tanks, SP 1-8 RECONNECT DISCONNECT 3.3.4 DISCONNECTIONS LIST Press LIST DISCONNECTIONS to enter the Disconnection by pressing F1 (RECONNECT). ** DISCONNECTION LIST 1(3) * sp 5 disconnected ‘spS: Water ballast tank 2 STB RECONNECT P's in a group can have List. Disconnected sampling points are listed here. Reconnect the chosen sampling point Disconnected sampling points and activated external cont Itis possible to deactivate the external control by pressing ** DISCONNECTION LIST 2(3) ** ‘sp 6 disconnected (ig mode det 2,3,4) p6: Water ballast tank 3 STB rol off are listed here. F4 (RECONNECT). ‘Sampling points in IG Mode are added to the Disconnection List RECONNECT cnSalwico SW2020 ‘Operation 3.4 SETUP - GENERAL SETTINGS Change access level (1) Change access level code (2) Change time of day (3) The system changes the access level and enters CONFIGURATION MODE when the correct access code for level 2, 3 or 4 is entered. The system will not start until the user chooses to start the system again (the access level is automatically changed back to 1) or the user timeout expires after 30 minutes. ‘Choose a menu with the Arrow Keys. The menu numbers in this document are shown between brackets in each header. 3.4.1 GENERAL SETTINGS - ACCESS LEVEL 4 Enter a 4-digit access code and push J. The result of the operation is displayed on row 3. The sampling sequence is stopped when the access level is changed to 2 or higher. (@) Change access level Current: **** New: Enter a 4-digit access code Enter the access level you want to change access code for, push «J and then F4 to continue. The code can only be changed for access levels lower or the same as the current access level (level 2 in the example below). (2a) Change access level code Current: 2° New: Enter an access level (1-3) CONTINUE Enter the new 4-digit access code, push .J and then 4 to continue. (2b) Change access level code Current: New: Enter the 4 digit access code CONTINUE Enter the same access code again and push 1. The result ofthe operation is displayed on row 3. [(2e) Change access level code Current New: Enter the same 4 digit code again Enter the time of day (HHMMSS, 24-hour clock) and push J. The resultis displayed on row 3. (@) Change time of day Current: 121623 New: Enter a new time of day (HHIMMSS) 12Change the date (4) Change LED intensity (5) Print the system configuration (6) Test pixels and LEDs (7) Test the local buzzer (8) Extemal Control Off (9) Salwico SW2020 Operation Enter the date (YYYYMMDD) and push .1. The result is displayed on row 3. (@ Change the date Current: 19970101 New: Enter a new date ..... (YYYYMMDD) Enter a new intensity and then push .1 to change the intensity of the LED's. (Change LED intensity Current:5 New: Enter a new value (1..5) Push F1 to print the system configuration. Printing the systems configuration can, needless to say, only be done when there's a printer in the system. (6) Print the systems configuration PRINT Push Fi to test LED's and pixels on the control unit. () Test pixels and LED's Test Push F1 to test the local buzzer. @ Test the local buzzer Test The External Control Off disables steering of external output of type GAS ALARM. Start the External Control Off functionality by pressing F1. Defeult timeout values is '5 minutes but can be changed by the numeric keys. Deactivate the External Control Off by pressing F2 when itis running. After the timeout has expires the External Control Off is deactivated automaticaly (© Extemal Control Off Current: 5 New: Enter a new time in minutes (5..30) START. If the External Control Off is activated it shows up in the disconnection list 13Salwico SW2020 ‘Operation Check the valves for internal leakage (10) Push F1 to check the system (valves and connections) for internal leakage. (10) Start checking the valves Status: ABORTED START STOP. 3.4.2 GENERAL SETTINGS - ACCESS LEVEL 2 Restart the system, save current setup (11) Push F' to restart the sampling sequence. The system will change back to access level 1 and save the current system configuration. (ii) Restart the system Save the current setup, retum to access level 1 RESTART Restart the system without saving (12) Push F1 to restart the sampling sequence, The system will change back to access level 1 but wif NOT save the current system configuration. All changes to the system ‘configuration will be lost. (72) Restart system without saving Don't save the current setup, return to access level 1 RESTART c14Salwico SW2020 Operation 3.4.2.1 Span and zero calibration of gas detectors Calibrate span on a gas detector (12) Gas detectors must be adapted and calibrated to the system on the A/D inputs with, two different gas concentrations: Zero and a Span gas value determined by the user (the span gas value must be in the area 25-100% off the highest measurement for the gat detector). Calibration of span is only accepted when dS, in figure 1, is below a certain value depending on the brand and type of gas detector. ‘Successful calibration of a detector will result in correct presentation of gas values fon the control unit Measures Saeveie Wea! oraph Span | ‘graph acy femme + a Span Expected Ganvaive Figure point calibration, “Gas-valuex* below 0 ace interpreted as'inegative drift or as a faull condition otSalwico SW2020 ‘Operation Select one detector (1-4) to calibrate by entering a numeric input and J. Push FA to continue, (ia) Calibrate span on a gas detector Current: (1)CxHy New: Enter detector no (1 - no of detectors) CONTINUE. Enter the concentration ofthe span-gas. Push F1 to continue, Note that the procedure for calibrating spar for Oxygen wil differ. (ib) Calibrate span on a gas detector Current: 50 New: Enter test gas value in 96LEL ‘CONTINUE Open the valve(s) connecting the test-gas bottle to the test-gas tube in the analysing Unit, Push F4 to continue. cS (ic) Calibrate span on a gas detector pen test gas valve to start calibration START Start the calibration procedure and change to menu 12d by pushing F1. The measured gas-value can now be seen on row 2. Wait until the measured gas-value has stabilised and then calibrate the detector with FA If calibration fails + Check that the test gas bottle is not empty. Check the tube to the test gas bottle. ‘Calibrate the gas detector manually according to the calibration procedure (The procedure depends on the brand and type of gas detector). Exit menu 12d with F2, [(12¢) Calibrate span on a gas detector Measured: 49 %LEL OxHy CALIBRATE EXIT Close the test-gas valve(s) and exit with F1 (ie) Calibrate span on a gas detector Remember to close the test gas valve(s) EXIT Note: After a successful calibration, finish by saving the current setup (10), czSalwico SW2020 Operation Adjust zero on a gas detector (13) Calibration of zero in the system on the A7D inputs for a gas detector is done with air from the fresh air inlet (except for 02, described separately below). (18a) Adjust zero on a gas detector 7 Current: (1)CxHy New: Enter detector no (1 — no of detectors) CONTINUE: Select one detector (1-4) to calibrate by entering a numeric input and .1. Push F1 to continue. (13b) Adjust zero on a gas detector Measured: 1 %LEL CxHy ADJUST Calibrate the detector with F1 when the measured value is stabilised. If zer0 calibration fails: ‘+ Make sure the fresh air inlet is not blocked * Calibrate the gas detector manually according tothe calibration procedure (the procedure depends on the brand and type of gas detector) Exit with ESC. Note: After a successful calibration, finish by saving the current setup (10), 3Or detector Salwico SW2020 ‘Operation Calibration of zero on an Oz detector is done with Nitrogen (Nz) from the test gas bottle. (13a) Adjust zero on a gas detector Current: (1}CxHy New: Enter detector no (1 —no of detectors) CONTINUE Select the 02 detector to calibrate by entering a numeric Push F1 to continue. (135) Adjust zero on an O; detector Open test gas valve to calibrate zero CONTINUE (Open the valve(s) connecting the test gas tube in the analysing unit. Push F4 to continue, (1c) Adjust zero on an Oz detector Measured: 0.5 Vol% O, ADJUST _ EXIT ‘Wait until the measured O; value has stabilised and then calibrate the detector with FA. Hf catiration fails: ‘+ Check that the test gas bottle is nat empty. ‘+ Check the tube to the test gas bottle ‘+ Calibrate the gas detector manually according to the calibration procedure (the procedure depends on the brand and type of gas detector). Exit menu 13¢ with F2. (13d) Adjust zero on an O; detector Remember to close test gas valve(s) EXIT Close the test gas valve and exit calibration mode with F4 Exit with ESC, Note: After a successful calibration, finish by saving the eurrent setup (10). Undo calibration on a gas detector (14) ‘Select one detector (1-4) to undo calibration by entering a numeric input and 1. Push F1 to undo calibration of the chosen detector. The previous value is presented on the control unit (14) Undo calibration on a gas detector Current: (1)CxHy New: Enter detector no (1 - no of detectors) UNDO. C4Salwico SW2020 ‘Operation 3.4.2.2 Calibration procedure for gas detectors with 4-20 mA output signal. Gas detectors of type GD10 IR: ‘These types of detectors are factory calibrated. They have a continuous self-test function and report dirty optics and fault by setting the cutput signal: 4 mA +/- 0,3 mA: ‘Normal zero level 4 mA for 3 sec at 5 min intervals: Early indication of dirt accumulation on windows. 4 mA continuously Dirt accumulation on windows Oma: Internal Malfunction Check the output signal by connecting an Ampere meter measuring the current in the range 0-30 mA DC in setial with the electric cable from terminal 3 on the detector and the system terminal 353. Gas detectors type S200 and $600 EX Catalytic: ‘The following described calibration procedure is performed during the zero and span set-up calibration from the control pane! Remove the cover from the detector. Connect an Ampere meter measuring the current in the range 0-30 mA DC on terminal M1(+) and M2(-) at the PCB, Zero adjustment: Apply clean air and adjust on the potentiometer P2 to 4 mA. ‘Span calibration: Apply calibration gas. Adjust the output current on potentiometer Ps. ‘The current can be calculated using the following formula: [Current 1 ma (16 mAVull scale gas) x calibration gas concentration) + 4 mA Propane or methane detector, range 0-100 % LEL: Calibration gas 50% LEL => 16/100 x 50 +4 = 12mA Gas detectors type ST400 Electrochemical: The following described calibration procedure is performed during the zero and span set-up calibration from the control panel. Remove the cover from the detector. Connect an Ampere meter measuring the ccutrent in the range 0-30 mA DC on terminal MV1(+) and 2(-) at the PCB, Zero adjustment: Apply clean air. OBS for zera calibration of oxygen detectors, use ‘our combined calibration gas with Nitrogen (N2) base or 100 % N2. ‘Adjust on the potentiometer P3 to 4 mA. Span calibration: Apply calibration gas. Adjust the output current on potentiometer Pi ‘The current can be calculated using the following formula: : Current | mA = ((16 mA/full scale gas) x calibration gas concentration) + 4 mA 8Salwico SW2020 Operation Examples: Oxygen detector, range 0-25 %: Calibration gas: normal air: => 20,9 % 02 => 16/25 x 20,9 +4 = 17,4 mA Hydrogen sulphide detector, range 0-25 ppm: Calibration gas: 20 ppm H2S: => 16/25 x 20 +. 6,8 mA Carbon monoxide detector, range 0-250 ppm: Calibration gas: 150 ppm CO: => 16/250 x 150 +4= 13,6 mA Note! After the calibration and in order to set the new values, always finish in menu 10. “Restart the system, save the current set-up’ 3.4.2.3 No of groups in the system (15) Change the current number of groups with a numeric input and «1 A group is @ collection of Sampling Points, the groups defined in this menu are configured individually in the Sampling Points Setup, see 3.6. (15) No of groups in the system Current: 0° New: Enter the number of groups (0..8) ceSalwico SW2020 ‘Operation 3.4.3 GENERAL SETTINGS - ACCESS LEVEL 3 Change the start-up time (16) Change the current start-up time with a numeric input and «1, The start-up time determines how long the SW2020 will wait after power-on before starting the sampling sequence (to allow warm-up of gas detectors). (16) Change the stariup time Current: 10 New: Enter startup time in seconds Change the alarm delay time (17) Change the current alarm delay time with a numeric input and 1. The alarm delay time determines how long the SW2020 waits before measuring after gas from the correct Sampling Point has arrived at the detector(s). Measurement Alarm delay time time <> ++» Get gas Measure gas from the SP concentration igure 2: Measurement on a ‘sampling point. This time should be equal to the reaction time of the slowest gas detector in the system (17) Change the alarm delay time Current: 5 New: Enter alarm deiay time in seconds ‘Same measurement time all SPs (18) ‘Change the current measurement time for all sampling points with a numeric input and .J, The measurement time for a Sampling Point isthe time it takes for the gas to arrive from the SP to the detector(s). See figure 2 Observe that measurement times for individual measurement points will be lost. (18) Same measurement time all SP's Current: 11. New: Enter the measurement time in seconds c7Salwico SW2020 Operation ‘Same alam level all SPs (19) Change the current alarm level for all sampling points. Observe that alarm levels for individual measurement points will be lost. Choose a gas detector with a numeric input and -J. Continue with FA (18a) Same alarm level all SP’s Current: (1}CxHy New: Enter detector no (1 -no of detectors) CONTINUE Choose the alarm level to change (High or Low) with F2 and -1. Continue with F' (195) Same alarm level all SP's Current: Lo New: Toggle the alarm level with CONTINUE TOGGLE Enter the new alarm level with a numeric input and J, Exit with F4 (18c) Same alarm level all SP'S Current: 20 New: Enter Lo alarm level for det. 1 in %LEL DONE, Change the sampling sequence (20) Enter the new sampling sequence length with a numeric input and .1. Continue with Ft (20a) Change the sampling sequence ‘Curent: 24 New: Enter the sequence length CONTINUE Menu 20b is alist where the index in the sampling sequence is chosen with the arrow keys; the current sequence index can be seen on row 3. The sampling point corresponding to a sequence index is changed with a numeric input and «1. Abort CONTINUE TOGGLE Enter a new alarm level with numeric input and 1. Push F4 to finish. '3(6) Water ballast tank 2 STB Current: 20 New: Enter Lo atarm level for det, 1 in %LEL DONE Push F3 to change the measurement time. Enter a new measurement time with ‘numeric input and =! Push ESC to finish, ‘The measurement time for a Sampling Point isthe time it takes for the gas to arrive fom the SP to the detector(s). See figure 2. '3p3: Water ballast tank 2 STB Current: 11. New: Enter new measurement ti ein seconds Disconnect a gas detector for a certain SP (DET.ON/OFF) Push Fé to disconnect a detector. Choose a detector with a numeric input and Push F1 to disconnect the chosen detector for that particular Sampling Point. The detector is reconnected again by pushing F4 one more time. 393: Weter ballast tank2 STB Current: (1)CxHy _ New: Enter detector no (1 -no of detectors) DISCONNECT ctoSalwico SW2020 ‘Operation 3.5.2 CONFIGURING A GROUP If a number of groups are configured in the system (see 3.4.), they will be present in the Sampling Point List. Use the Arrow Keys to select a Group. GROUP SETUP 3(3) 9rp3: Water ballast tanks STB TEXT_DEFINE Push F1 or F2 to configure the chosen Group. Change the free text associated with a group (TEXT) Push F4 to change the free text. ‘Change free text Now: Water ballast tanks STB. CONTINUE Push F4 again to change the free text, ‘Change free text New: _ ABORT _ SAVE ‘The new text is entered with the alpha - numeric keyboard and the backspace button ©. Push an alpha - numeric button until you see the desired symbol and then wait for the timer to expire (about one second) to add the symbol tothe free text. ‘The symbols associated with each alpha — numeric button are written on the buttons. Note that upper and lower case letters as well as the numeric tself is available for each button. Save the new free text with F2 or return to previous menu without saving with F4 (or ESC). Define Group Members (DEFINE) Push F1 to ADD a Sampling Point to the Group. Push F2 to remove the last ‘Sampling Point from the Group and push F3 to exit the menu, Define group 3 Sp:1,2.3 ADD SP_REMOVE LAST DONE. Push F4 to ADD Sampling Point 4 to the group or enter a new Sampling Point with ‘numeric input and .J. The ESC button will return to the previous menu without adding a new sampling point (Add Saripling Point to Group no 3 Current: 4” New: ADD enSalwico SW2020 Operation 3.6 THE MINI REPEATER UNIT — MN400 Fate ® Figure 3; The Mini Repeater - MN400 ‘The Man Machine Interface Gas alarms are shown on the Mini Repeater. ~ The previous and next alarms (if any) can be listed with the Arrow Keys. Unmuted faults are shown if there are no unmuted gas alarms in the system - The previous and next faults (if any) can be listed with the Arrow Keys. ‘+ The clock is shown when there are no alarms or faults in the system, «The Local mute button has dual functions LEDs = ft mutes the local buzzer if there are any entries in the fault or alarm lists = Itwill light the LCD-display, all LED's and sound the buzzer for 15 seconds if there are no entries in the Gas alarm or Fault alarm lists The user can access the fauit list with the Alarm/Fault button if the MIN400 is presently showing the Gas Alarm List. The MIN400 will return to the Alarm list after 415 seconds if no buttons are touched. The ON LED ~ Is lit when the MN400 is running + The ALARM LED — Is lt when there is a Gas Alarm in the system ‘+The FAULT LED ~ Is lit when there is 2 Fault Alarm in the system cnSalwico SW2020 ‘Operation 3.7 GUIDE LINES FOR DAILY HANDLING Important notes: Water in ballast tanks: Alarm levels: Fault Alarms: The Pressure Air to the system must never be shut off! ‘The manual shut-off valves shall remain open during normal operation and when there Is water in the Water Ballast Tanks. This will keep the Counter-pressure-air flow and avoid water entering the pipes. Before ballasting, the corresponding Sampling-points (SP) must be disconnected from the sampling sequence at the SW2020 Control Unit. This will avoid water being sucked into the pipes and damaging the system. Follow the instructions: ~ Press ‘List-Sampling points” ~ Press Arrow-keys to find a single SP or a whole group of SPs for action = Press “Disconnect” ~ Press “Disconnect” again to confirm Continue until all SPs corresponding to ballast tanks are disconnected. All disconnected points are listed in the disconnections list. + Press ‘List Disconnections” to see the disconnected SPs. When the ballast tanks are empty, the SPs shall be reconnected. =_ Press “Reconnect” in the “List Disconnections” or in the "List Sampling Points” ‘The user wil be asked if he wants to automatically purge all SPs in a group or a single SP. We recommend choosing - "Yes" Note! if you have a “Flow-fautt” on a SP, this might, besides the indication of a clogged pipe oF on-line-iter, also indicate water in the tank. Disconnect the SP immediately and find the cause. See this manual chapter 3 Gas alarm. There are two alarm levels in the SW2020: ~ At5% LEL., Low alarm will occur + AL10% LLL, High alarm will occur See this manual chapter 3 Fault alarm. 13,Salwico SW2020 Technical Data 4.TECHNICAL DATASalwico $W2020 Technical Data 4.1 INTERNAL CONNECTION 2S Sr Et |-fh-}-folo|~fo] Se a vos se vos v0 BSE woe SFr ot [rs Gm *8CH Ae 0 Tats] rela ox foo mett HT ale, sa Be afr ve \ He anata va Baer OKO weit iF ate S sa aes‘Salwico SW2020 Technical Data 4.2 INTERNAL CONNECTIONS ON RIOK-40 AND RIOK-41 ‘Analogue inputs on RIOK-40 ‘put Teminal Pos Description ANT 19-20 ‘Gas Detector 1 ANZ 21-22 Detector 2 (option) ANS 23-24 Detector’ (option) ANA 25-26 Detector4 (option) Digital inputs on RIOK-40 Input Terminal Pos Description 0 1-2 ps1 Fault Analysing Pump 1 34 ps2 FaultPresuction Pump (option) 3 58 vst FaultAnalysingFlow 4 78 VS2 Fault Presuction Flow. (option) 5 210 Fault Gas Detector (eption) 6 114-12, FaultMoisture (option) 7 13-14 PS Fault instrument air low pressure 8 16-16 FaultPower (option) Digital outputs from RIOK-40 Ouput Terminal © Pos Descrintion ° 35 Ru Faultalatm with mute function 1 37 RZ Fautalarm 2 3 RL Gas alarm Low level with mute function 3 a Ru GasalarmLowlevel 4 43 RS Gas alarm High level wth mute function 5 45 Ris Gas alarmHighievel 6 a7 vi Soleniodvalve 7 49 va Soleniodvaive 8 51 vs Soleniodvaive alt. V8 ‘Soleniod valve. Pump redundance. (option) 9 53 v4 Soleniodvaive 10 55 vs Scleriodvalve iv 7 ve Soleniod valve for Two pumpsystem 12 59 w Soleniod valvefor Two pump system 13 6 vo Soleniod valve. Water trap drainage (option) 14 63 RU Controller Relay for Analysing Pump. 15 6 Ris Controller Relay for Presuction Pump (option)Outputs on RIOK-41's, Out =——Terminal 16 2 7 4 18 6 19 8 20 10 a 12 22 14 23 16 24 25 E g viot vio2 v103 vi04 vi05 vi06 wi07 vio8 vio9 vito Vn Description Solenoid Valve Sampling Point 1 Solenoid Valve Sampling Point 2 Solenoid Valve Sampling Point 3 Solenoid Valve Sampling Point 4 Solenoid Valve Sampling Point § Solenoid Valve Sampling Point 6 Solenoid Valve Sampling Point 7 Solenoid Valve Sampling Point 8 ‘Solenoid Valve Sampling Point 9 Solenoid Valve Sampling Point 10 Solenoid Valve Sampling Point n Salwico Sw2029 Technical Data4.3 Pneumatic diagram, Analysing unit 4.3.1 One pump system me “asi Sect S00 rt qi a - atl | I 5 ae — ae 1 i 1 4. 1 1 \ | ry wsraovenr an |gtiie | Fret a Tub 58 Bor ‘SYMBOLS of} soLmNOD VALE, 2-HAY nN SOLENOD VALE, 3-¥AY lw Ca vacuum smo oe of esr Gas rae ADAISTABLE CHOKE VALVE &- ‘as ogtecTOR i Flow METER WT ADJUSTABLE VALE fo Fuawe TRAP Salwico SW2020 Technical Data FSHEL 78 over Flow sito > WATER ORAMAGE. FILTER‘Salwico SW2020 Technical Data 4.3.2. Two pump system vent eoaveneatsune ym conte esse soa, rh come pes a0 i a | of ‘e o_o ff aaa FO) i | f sunt me | alte fl. SYMBOLS [Zh es) a Q rowve ome we cseecom ons SOLENOD VANE, 2-¥AY PRESSURE swTOH > aver ORANGE FLIER TX» SOLEWOO VALE, S-MAY ——_yacuUM swieH flow weTER ws‘Salwico SW2020 Technical Data 44 — Flowexamples 441 One pump system Normat operation, sampling and analysing of sampling point no 2 (SP2) Ft an Fr att, helt] w Sh auurme ge ie hu te ese | of 4, oe of M 1 i! tone #1 S000 VALE, SWAY YAM STO ae ear From METER wk WATER ORAWNAGE PATER ADQUSTABLE VALESalwico SW2020 Technical Data 4.4.3. One pump system Draining of water drainage filter. Pump connected to fresh air inlet wmyguT COUNTER PRESSURE TH COUNTER PRESSURE TERNAL pa s Seas Sent Fi0) Mw 7 | sqappieies (air |g Fs om ——sooo= Tatts DANN a ~& itz SOLENOD VALVE, 2-mAY PRESSURE SWC POASTABLE CHOKE VALYE AS DETECTOR Law gute off [AM = 5 > saurvon vue, may vAcuw swow awe we on METER wre WATER nance PUTER ADIUSTABLE VALE4.4.4 One pump system Calibration with test gas. Salwico SW2020 Technical Data sy wesieowenr an lOntnate 1 ok ‘SYMBOLS ati 0s) SOLgN@ VAiME, 2-ay off. [\h Pressute swror a PONSTABLE CHOKE VANE = > WATER ORANAGE FILTER &- As ceTecT0® p10Salwico SW2020 ‘Technical Data 4.4.5 Two pump system Sampling and analysing of sampling point no 1 (SP1) and presuction of SP2. ss ses cote Presson wren “i ‘SYMBOLS = aac imo oa + its) af \ a = > otSalwico SW2020 Technical Data 44.6 Two pump system Pipe cleaning of sampling point no 2 (SP2) and analysing of sampling point no 1 (SP1). a gh i ig - LSet wos SYMBOLS rs) er <& FS] ff \h 5] = E > p124.4.7 Two pump system ‘Salwico SW2020 Technical Data Draining of water drainage fiter and presuction of sampling point no 2 (SP2). sro) a HS aan es WW a \h ini} ath ie ener “2 ce ——__ FS, > p134.4.8 Two pump system Calibration with test gas and presuction of sampling point no 2 (SP2). Salwico SW2020 Technical Data 00) ot of TAM ) os) a {tam & Gs) o p14Salwico SW2020 Technical Data 44.9 Two pump system Calibration of zero with fresh air and presuction of sampling point no 2 (SP2). & TT ! dt 20 ={{T TM [Ps] A > DtsSalwico SW2020 Technical Data 4.4.10 Two pump system Pump redundance function (when analysing pump has failed). ‘Sampling and analysing of sampling point no 1 (SP1) 2) at a ey “D & rs) oN | __y Se ‘oro + —j IHL », L —___er, hn = am : ©) eLI\h ws) woe =< (er p16Salwico SW2020 ‘Technical Data 4.5 CALCULATION OF SAMPLING TIME 7 - a = : : q Ew : : r T O ™ - 20 a : r a eS ia es om ea oa Pipe length, meter Sampling pipe length, m 0 25 |50_75| 100 125 150 175|200 226/250 275 300, Sampling time, sec 10 15] 22 28| 35 43 | 52 61] 70 80 91 105/120 Diagram for calculation of the optimal sampling time __ is6 mm. Fora SW2020-system with two pumps the sum Corresponding to the sampling point length. The pump of presuction and analysing time is the total sampling capacity is 18 Limin andthe sampling pipe innerdiameter time to insert in the setup for the sampling points. I7‘Salwico SW2020 Technical Data 4.6 Vacuum Pump ‘The vacuum pump 107 CCD20 used in the SW2020 Gas Sampling System is @ membrane pump designed for a high degree of efficiency when itis used for vacuum itis designed for continuous operation with permanently lubricated bearings, a long life Buna "N' diaphragm, stainless steel valves and aluminum valve plate. ‘The pump is balanced for low vibration operation and in addition mounted on shock absorbers ‘The diagram for calculation of sampling time previous in this manual is a result ‘rom real tests on vacuum pump 107 CCD20, with sampling pipes of inner diameter 6 mm. The flow meter and the flow switch monitor the flow capacity of the pump. The system vacuum guard or the flow switch supervises the tightness of the pump membrane, DATA: Model: Thomas 107 C¢D20 Motor voltagerfrequency 220/50-230/60 Power 430 Watt Current 4,0 Amp Flow at free flow 49 Umin Flow at -0.2 Bar (vacuum) 44 Umin Flow at -0:4 Bar (vacuum) 8Umin MAINTENANCE: Below procedures refer to the drawing and part list found on the next page. The maintenance of the pump is mainly to exchange diaphragm and valve flappers after they have been worn-out. By removing of the pump head with the four screws (item 12). this service is easily accessible. Exchange the diaphragm (item 3) by removing the diaphragm hold down plate {itern 5) with the four screws (item 4). Exchange or cleaning of the valve flappers: Remove the valve plate (item 24). Unscrew the valve flapper screw and remove the valve flappers (item 20), one on each side of the valve plate. Be careful not cdo damage or contaminate the surface where the flappers are working. Clean the flappers and the surface carefully with alcohol and then blow dry. Make sure that the flappers are pressing tight towards the vaive plate, otherwise the capacity of the pump will be reduced. ur Spare part set for the pump Art. No. 7360, contains diaphragm, valve flappers and valve plate gaske! (tem 3, 20 and 23) DisSalwico $W2020 Technical Data wo] ASI SLYVd ONY ONiIMVHG p194.7 Gas Detectors Salwico SW2020 Technical Data LIST OF RECOMMENDED GAS DETECTORS FOR SW2020 GAS SAMPLING SYSTEMS: Gas Name Range Gas Type Artno. detector CoHs Propane O-400%LEL [GD 101R | Irifrared 4253 CsHe Propane 0-100% VOL [GD 140IR__| Infrared CH Methane | 0-100%LEL [GD 10IR | Infrared 4253-ME CH, Methane | 0-100% VOL [GD 10IR | infrared 4243-ME CsHs Propane 0-100% LEL_|ST600EX | Catalytic “4460 CH Methane | 0-100% LEL | ST600EX | Catalytic 4460 NH ‘Ammonia | 0-10% LEL [ST600EX | Catalytic | 4480 NHs ‘Ammonia [0-100 ppm —_| ST400 Electrochemical ©; ‘Oxygen 0-25% VOL_| ST400 Electrochemical | 4461 HS Hydrogen [0-25ppm | ST400 Electrochemical | 4462 sulfide co Carbon 0-250 ppm ST400 Electrochemical | 4463 monoxide For technical data, see additional information in project working drawings. Other type of gas detectors for other gases can be installed by request, 020Salwico SW2020 Spare Parts List 5 SPARE PARTS LISTSalwico SW2020 Spare Parts List Standard Spare Part Set ART.NO 1720 [Description Qty Art.No. ‘Solenoid valve 3-way 6014-T 1 4652 Solenoid valve 2-way 6013-A 1 4654 Flame trap FTH-1/4 / On-line filter 1 4227 Filter for 4227 i0 4229 Teflon hose 6/4 mm 1 4219 Repair kit for 15 | pump 7350 1 7360 Fuse 500 mAT 10 8200 Fuse 100 mAT 10 8218 Fuse 315 mAT 10 8219 Fuse 4 AT 10 8225 Extended Spare Part Set ART.NO 1740 ‘Description Qty Art.No. Solenoid valve 3-way 6014-T-2.0/6014-D-2.0 1 4652 Solenoid valve 2-way 6013-A-2.0 1 4651 ‘Solenoid valve 2-way 6013-A:2.0 5 W 1 4654 Manual shut-off valve 1 4232, Flame trap FTH-1/4 1 4227 ‘Onsline filter SS 1 4227 [Filter element 10 4229 [Hose coupling 6/4 - 178" 5 4270 Loctite 577 1 4236 Teflon hose 6/4 zm 4219 Viton hose 7/5 0.2m 4220 Vacuum meter 1 4246 Gasket set for 15 L pump 7350 _ 1 7351 Pressure Guard 1 7303 | Relay 24V/2P-5A 2 12015 Fuse 500 mAT, 5 x 20 10 8200 Fuse 100 mAT 5x 20 10 8218 Fuse 315 mAT 5 x 20 10 8219 Fuse 3.15 AT 5 x 20 10 8204 Fuse 4 AT 5 x 20 10 8225 Consilium Marine AB, P.O.Box 8763, SE-40276 GOTEBORG, SWEDEN Tel: +46-31 710 77 00, Fax: +46-31 710 78 00 E-mail: spares@consilium.se WEB: www.consilium.se 2Salwico SW2020 Products list 6. PRODUCTS LISTProducts list Salwico SW2020 beeaoves eyed zee ees zs9v/Lsoy zgoriLsop zaoviLsoy zsoritsor zseri/Lsor sor zor zor zor zor sor tsar vsor zor isov osez on uy pasnbox yf 08-8 / UA 008-0 wus‘ sequig-z, cdig-0'Ms 40 Gy OL-0'Ma'=A vz y9-0'MS 40 oy OL-O'MA'=A bz cbie-o'ms 10 dy O1-O'Me'=A vz cbig-0'mg 40 dy O1-0'Me'=/ vz dy9-0'MS Jo dy OL-O'MB'=A bz Gy OL-0'M8'=A ve dyS-O'MS'=A ve Ay9-O'MS'=/ v2 ay9-O'MS'=A re AyS-O'MS'=A vz dx OL-0'ms'=A vz x OL-0'Me'=/ vz XOL-0'MS'=A vz dy9-0'MS"=A ve dy OL-O'/Ma'=A ve 7H 09/0 AOEZ “ULI SL Bed pouBisepuioysng 0022 S400g ay LSA oot6'0z9 oz-veL09 ozveLos oz-veLos oz-veLo9 oz-v-eLo9 oz-core oz-v-el09 oz-v-eL09 oz-veLo9 O@-L-pL09 oz-veLo9 0za99 LoL dh, wd £8 '%S'1S. @SA‘ESA suo}21e0, JW MOL NEA IOUS puenguinnoe,, Sd pieng einsseig uA bun LxA * YOLA- LOLA sssesses (asks duind om) LA, (a8fs duind eyo) 1 ed'td pop uopduoseg sod @NEA piousjos @neAPlouajog ene/prousjog enleA piousjos enfeApiousjos enjenpiousjos enJeApioua|os enlen piousjos enjen plousjos enjen piousjos enjen plousjos enjen plouajos enlen piousjos enlen piousjos @njeA piousjos duing ALINNONIZATWNY lz oz 6h aL a ob st vb eh a on rao YHonoeD F2Salwico SW2020 Products list 0966 9966 1966 S966 oosis oles 000s 001g 0100-0e0re bors bezel ovzer sLozL boozL oeoes Ltey Leee been 60ee 80eL Loe oN ‘uy * Nurs? H uid oz ‘euedoid %)"| 104 JeyowouRUs ym enjen JOVeINBai Moy pue unsaid seB yS0) aye uy auedosd %}"| 404 18}SWOUELL YM anjen JoVeINBas Moy ue ainssaud seb ySo |. ee Ww * NUL s” H widd og ‘suedoud % 1") YIM Sg afog seg 1s8| or sie Ut euedoid %1"| YA Sa apiog seb yse] GE SaROSS3OOV SV LSAL OOPNN ouedsoyeaday ge OOPNW LINN HaLVaday z->ov z->ply preoquwog =e b> >Hl y->pIl Pueoqoy| 9 osie-WSO osie-WSO leuedjonuog ge 00vaW LINN TONLNOS yea l-0 You Nd zd uoumgemssald ve, S@b-Ha1 S4 IMS MOS ge by-Wors by Ord aodindnosjowey =z Ov-WOd = OF- MOI. Od NdynoANdu eowey te WsdZqAve, €ze900ra — STU- 174 fey Ok vy oszzi Wa esnyonewoiny = 6z, ‘OMA bz / OWAbOZ- SB 12100-8001 wun Aiddng iemog 82 ti Hd dd qulog Buydweg der ewes Lz viL- HL ds young des, awe 9% eigeisnipy ,8/1 -0628/.8/1-v09-0DS — xS-S8'¥S NEA SHOUD sz 003-0zN 4 sells ve sea y-0 evow rad quounnsujainsseic @ seay-0 ooa-roziN ud “Bayainssarg/omts zw pea edt epog, uondusseg — sod F3Salwico SW2020 Maintenance 7. MAINTENANCE aGeneral Maintenance Salwico SW2020 Maintenance The SW2020 gas sampling system has no parts that need daily maintenance and since the central continuously supervises itself it will generate a fauit message if something is malfunctioning, The daily handling of the system is described in the document ‘Guidelines for the daily handling of Salwico SW2020". Itis essential to follow these guidelines in order to have a reliable and functional system. Water filters (weekly/monthly) \fthere are water filter on the sampling lines these filters should be checked, and drained. It is not possible to say how often because each installation is unique. After the ship has been delivered it is recommended to check the filter very often (every week) and the experience from this will determine how often the filter needs to be drained in the future. In some centrals there is an internal water filter and this filter is automatically drained once every cycle. No need for any special maintenance. Detector & pipes (3-6 months) Every 3-6 months itis recommended to test and if possible calibrate the gas detector’s) inside the analyzing unit. This should be done according to chapter 3.4 “General Settings menu 12" in this manual. Every 3-6 months it is also recommended to visually check that the sampling pipes from the central cabinet to the deck passage are not broken in any way. Pump(s) (12-15 months) ‘The sampling pump(s) is/are working constantly ,and the membrane inside the pump(s) will be worn-out after 2 period. -When the central is equipped with one pump the recommendation is that the membrane should be replaced once every 12-15 months. However, the central is always supervising the flow from the pump, which means that if the membrane becomes weak or is broken there will be a pump fault alarm. ‘The recommendations are to always have a spare membrane in the spare part set -When the central is equipped with two pumps and redundancy function, there will always be one pump that can handle the sampling cycle even though one pump is not working. Therefore the recommendation in this case is to replace the membrane when it is broken or every 12-15 months. The central is always supervising the flow from the pumps and if one does not work properly there will be a pump fault alarm, ‘The recommendations are to always have two spare membranes in the spare part set ozSalwico SW2020 Maintenance Additional information There is an online or end-line filter on each sampling line and it might get filled with dust or dirt etc. If such a filter is blocked the remedy is to replace the filter, The central will generate a sampling point flow fault alarm any filter is blocked. On-line filter The online filter has an internal sinter fitter, which is replaceable. End-line filter IFthe central has end-ine fiers and one of them is blocked the remedy is to replace the whole filter. The recommendations are to always have some spare filters in the spare part set. [ry