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EM6438 / EM6436 Dual - Dual Source Energy Meters: Quick Start Guide English Safety Precautions
EM6438 / EM6436 Dual - Dual Source Energy Meters: Quick Start Guide English Safety Precautions
Quick Start Guide English Read and follow all the safety precautions and instructions before installing and working with The dual energy meter ships in two different configurations as given below. Front Panel
this equipment. 1. EM6438
CTD7304 03/2017 2. EM6436 dual
GEN
Box Contents
Additional Resources ?
One (1) EM6438 or EM6436 dual, dual energy meter.
To download user manuals and other documentation, visit www.schneider-electric.co.in. ?
One (1) quick start guide (QSG).
Type the device model (For e.g., EM6438) in the search field. ?
One (1) test and calibration certificate for the dual energy meter.
?
One (1) connector.
Quick Setup, While Powering ON Installation Dimensions and Mounting Terminal Connections using Lugs
It is much easier to set up the dual energy meter before you mount the dual energy meter into Mechanical and Electrical Installation Dual energy meter dimensions Terminal Connections using U Lugs
the panel. This section explains how to set up the dual energy meter before mounting.
Connecting Cable Requirements Lug: Insulated sleeved U lug
Temperature Cross-section: 1.5 - 2.5 mm2(16 - 14 AWG)
1. Connect the auxiliary supply Insulation rating Current rating Wire size
rating
(control power) 44 to 300 VAC/DC to 2
terminals 12 and 13. Voltage circuit > 0.1 A 1.5 - 2.5 mm (16 - 14 AWG)
> 75 °C (167 °F)
Press and hold for two seconds, while
powering up the dual energy meter.
Current circuit
> 600 VAC
> 7.5 A
2
1.5 - 2.5 mm (16 - 14 AWG)
90.0
83.0
3.26
8.0
0.31
1 2
The display enters PROG menu setup 3.54
3. Connect the voltage inputs. Use PT(VT) if input voltage exceeds 600 VLL. NOTE: Installation should include a disconnecting device, like a switch or circuit breaker, with
PT1 PT2 PT3 Neutral clear ON/OFF markings, to turn-off the auxiliary supply (control power). The disconnecting
8 9 10 11 device should be within the reach of the equipment and the operator.
1. Remove the mounting clamps from the dual energy meter. 1. Loosen the terminal screw.
4. Connect the RS 485 communication terminals. 2. Gently slide the dual energy meter through the cut-out. 2. Connect the wire with the U lug to the dual energy meter terminal.
3. Put the mounting clamps back in the dual energy meter and tighten the mounting clamp 3. Tighten the terminal screw.
+ve -ve
7 14 screws.
1
Terminal Connections using Lugs (Continued) Wirings 3-phase 3-wire delta connection 2-phase 3-wire connection
Terminal Connections using Ring Lugs Supported System Types
L1 L2 L3
System type Meter configuration LINE
Lug: Ring lug
Cross-section: 1.5 - 2.5 mm2(16 - 14 AWG) Star/Wye StAr
Delta, open delta dLtA
PT if VAC LL 601 V
AC
2-phase 2-phase CT
S1
80 to 600 Vac LL
0.25 A
*
80 to 600 Vac LL
N998
Single-phase Single-phase
N998
Wiring Diagram Symbols S2
50mA to 6A
250mA, 600V AC, fast-acting type (line voltage)
Wiring Diagrams * CT Link- Other meters connected in series * CT Link- Other meters connected in series
3-phase 4-wire star/wye connection 3-phase 3-wire open delta connection Single-phase connection
L1 L2 L3 N LINE L1 L2 L3 L1 N
LINE
LINE
CT
PT if VAC LL 601 V
PT if VAC LL 601 V S1 0.25 A
S1 CT CT
80 to 600 Vac LL
S1 *
80 to 600 Vac LL
N998
80 to 600 Vac LL
*
N998
0.25 A * 0.25 A
N998
S2 S2
S2
CT
S1
50mA to 6A
50mA to 6A
44 to 300 V 50/60 Hz <5 VA
S2
Keypad Setup PROG Menu - Setup Enter Setup Menu in Edit Mode Setup Parameters in View and Edit Modes
Keys Description The PROG menu setup gives the complete list of user-programmable parameters. 2
?You must set up the dual energy meter to match the application settings before use.
Right key: Otherwise, readings will be wrong. - Means blinking
Go forward to sub-parameter pages. When changing parameters, moves one position ?All the setup parameters can be re-programmed, using SET. However, the following 1 - Means blinking 1
to the right. settings critically determine the scaling of the measured readings: SYS (star or delta), A.PRI = Current primary winding (CT); Input range 1 A to 99 kA.
Left key: Vpri, Vsec, Apri, Asec. Default value is 100.0
Go backward to main parameter pages. When changing parameters, moves one
position to the left. ?The scaling may be used to minimize the errors in reading due to instrument transformer
Up key: errors. However, wrong settings will introduce errors in readings on other running
Scroll up through the display pages at the level, within the same function. When systems. A.SEC = Current secondary winding (CT);
changing parameters, increases value by one. Default value is 5.000
Down key: You can enter PROG menu setup in
Scroll down through the display pages at the same level through all the functions. When ?View mode: To view the set parameters.
changing parameters, decreases value by one.
?Edit mode: To view or edit the set parameters. V.PRI = Voltage primary winding (PT), line to line; Input range 100 V to 999
TURBO key: kV; Default value is 415.0
The TURBO key is the one-touch access to the most commonly used parameters
(factory-set).
The TURBO key scrolls through Wh.U, Wh.G or VAh.U, VAh.G. If you are lost, use the
TURBO key to quickly return the RMS page.
V.SEC = Voltage secondary winding (PT), line to line; Input range 80 V to
Keys Operation 1. Press from RMS page. The display shows SET. 600 V; Default value is 415.0
The following example explains, how the different keys in the dual energy meter operates. HAZARD OF UNINTENDED OPERATION
Only qualified personnel are authorized to set up the dual energy meter. 2. Press . The display shows VIEW.
The example explains, how to navigate from the RMS page to VLN A F page and back to 3. Press . The display shows EDIT.
RMS page, in EM6436 dual, dual energy meter. CODE entry is required to edit the parameters. SYS = System configuration; Select from StAR, dLtA, 2 ph, 1 ph; Default
Failure to follow these instructions can result in injury or equipment damage.
NOTE: The following symbols are used to explain the different operations of the keys. 4. Press for two seconds. The display shows CODE 2000 with blinking 2. value is StAR.
for right key operation. The factory set CODE is 1000.
for left key operation. Enter Setup Menu in View (Read-only) Mode 5. Press . The display shows CODE 1000 with blinking 1.
for up key operation. 6. Press once or four times to accept the new CODE value.
LAbL = Phase labeling; Select from 123, RYB, RST, PQR, ABC; Default value
for down key operation. The display flashes PASS and shows EDIT A.PRI 100.0. This indicates that you have is 123.
successfully entered the setup menu in edit mode.
1. Press , from RMS page. The display shows VLL A
PF. NOTE: If you enter a wrong CODE, the display flashes FAIL and shows EDIT. Repeat the
VLL 2. Press . The display shows VLN A F. steps and make sure that you enter the correct CODE. VA.Fn = VA function selection; Select between 3D, ARTH; Default value
A 3. Press , to return to RMS page. is 3D.
RMS PF
NOTE: Use to go forward to sub-parameter pages.
VLN Use to go back to main parameter pages. Use and d.SEL = Demand selection; Select from AUTO, User; Default value is
A AUTO.
F
to scroll up and down through the display pages.
2
PROG Menu - Setup (Continued) Edit Set Parameter Edit ID Clear MD
Setup Parameters in View and Edit Modes (Continued) This section explains how you can edit the setup parameter A.PRI from 100.0 to 5000 in
This section is applicable only for EM648 or EM6436 dual model with demand option.
the dual energy meter.
1 For better understanding, the editing is explained in two parts: Edit and accept setup, save
new value to the setup.
Edit and Accept Setup
d.PAR = Demand parameter selection; Select from VA, W, A; Default value
is VA.
d.PRD = Demand period; Select from 5, 10, 15, 20, 25, 30; Default value is
15. Press four
times
Energy Integrator, OLD Data Register, Overflow INTG Overflow G Sense Wiring Features
?
The energy values stored in INTG are based on V.Pri x A.Pri; they are independent of
Energy Integrator INTG Auto-scroll
secondary values of V and A.
?
Your dual energy meter is equipped with an energy integrator function which provides ?
The energy value readings will overflow based on V.Pri x A.Pri of the primary settings in ?
Auto-scroll allows you to view a group of display pages sequentially every five seconds
several parameters for energy management: Wh.U, ON.U, Wh.G, ON.G, t.Wh, t.On.h and setup, when Wh/VAh reaches 9999 K or 9999 M or 9999 G or when 9999 run hours is without manual key operation.
OLD registers. reached. ?
During auto-scroll, the dual energy meter displays parameter name for one second and
?
The integrator parameters are always accumulated irrespective of the parameter selected ?
The energy parameter for overflow is user selectable (Wh, VAh, VAh E, Wh E) through value for four seconds.
in the setup. setup. By default it is Wh E. ?
The dual energy meter has three different types of auto-scroll explained in the
?All the values stored in INTG are direct readings and have high resolution. Wh (Integrator reset based on either Wh or Run hours whichever reach max value) following examples.
?The Integrator parameters can be viewed by changing the PAR in the PROG menu setup. VAh (Integrator reset based on either VAh or Run hours whichever reach max value); Auto-scroll within the Page Group
INTG clears when 9999 Run hours (almost 13.88 months) 1. Go to a particular page in the desired page group.
NOTE: VAh E (Integrator reset based on only VAh overflow) 2. Press continuously for three seconds and release. The display flashes AUTO and
Wh E (Integrator reset based on only Wh overflow) starts auto-scroll within the page group.
CT Reversal: Auto - correction for energy integration in star (wye). In star (wye)
mode energy integration will always be in forward direction irrespective of the ?
For power systems ranging from 1 VA to 1000 MVA, the integrator will overflow at 9999 Auto-scroll Down the Entire Column of Pages
run hours. The duration required for the integrator to overflow will be 13.88 months if 1. Go to the desired page.
direction of current flow or sign of the per phase power reading. the dual energy meter is constantly running at full scale. 2. Press continuously for three seconds and release. The display flashes AUTO and
User Programmable Integrator names ?
However, in case of power systems greater than 1000 MVA, the integrator will overflow starts auto-scroll down the column of pages.
at a value less than 9999 run hours. The duration required for the integrator to overflow
?
The dual source energy meter has two integrators with user programmable names. will be less than a year if the dual energy meter is constantly running at full scale. TURBO Auto-scroll
?
You can program the alpha-numeric source names for these integrators from A to Y Press continuously for three seconds and release. The display flashes AUTO and
(except X) and 0 to 9. starts auto-scroll down the TURBO pages.
Gen.N - Out
Gen.L - Out
Gen.N - In
Gen.L - In
?
The factory-set names for these integrators are U and G.
NOTE:
OLD Data Register
ntegrator and applications When the integrator is cleared (through ION Setup or due to overflow), the energy Press any key to revert to manual scrolling.
values Auto scrolling is not possible in setup parameters.
GEN TARIFF INDUSTRIAL
stored in the integrator will be transferred to the OLD register. Thus the old energy
U Utility Usual (off peak load) Ungated (idle load) values are not lost even after the integrator is cleared and can be viewed with the OLD Indicators
parameter.
G Generator Greater (peak load) Gated (on load) Gen.L - In
NOTE: For energy studies clear the Integrator at the end of each observation. This Gen.N - In
Kilo: When lit, indicates that the reading is in Kilo (10^3). 10,000 is displayed
transfers all the stored energy values to the OLD register, where they are held while the as 10.00 K and 1.0 K is displayed as 1000.
In all the above mentioned applications (GEN, TARIFF, INDUSTRIAL), the dual energy meter Integrator begins accumulating data for the next observation. Remember that the next
integrates the energy values normally in U register. It integrates the value in G register, when time the Integrator is cleared, the OLD values will be overwritten. For looping to
Gen.L - Out
Gen.N - Out Mega: When lit, indicates that the reading is in Mega (10^6). 10,000 K is displayed
control input signal (18 to 60 VDC/80 to 300 VAC) for the generator is ON. The G sense LED another meter
as 10.00 M and 1.0 M is displayed as 1000 K.
in the front panel lights up when the generator is ON.
Giga: When both K and M are lit, indicates that the reading is in Giga (10^9).
Note: 10,000 M is displayed as 10.00 G and 1.0 G is displayed as 1000 M.
Wiring recommendation for Connector Negative: When lit, indicates that the reading is in negative as per IEEE 100 and
industry standard.
For Single Wire : The maximum permissible cross-section is 2.5
? mm2.
For Two Wires : The maximum permissible cross-section is 1.5 mm2/wire.
?
GEN:
Indicates generator running, if used for generator application
Indicates gated load (ON load), if used for industrial application
Indicates greater load (peak load), if used for dual tariff application
3
Default Display Page Menu Hierarchies EM6438: Menu Hierarchy (Continued) EM6436 Dual: Menu Hierarchy
The default display page feature enables you to select any display page as user-set display EM6438: Menu Hierarchy
page. You can scroll to other pages, when the default display page is active. The default RMS = RMS value display pages are in
1 4 3 sub-level
display page will be displayed two minutes after you stop the manual key operation.
3 2 RMS = RMS value display pages are in
sub-level OLD U = OLD integrator U VLL = Phase to phase voltage average
To LOCK default display page: A = Current average
Go to the desired page you want to set as default display page. W = Watts, total Wh.U = OLD Watts hours U PF = Power factor average
Press and together. The display shows LOCK and the display page is locked. W1 OLD Wh.U V12
RMS W W1 = Watts, phase 1 RUN.U = OLD Run hours U RMS VLL VLN = Phase to neutral voltage average
2 W2 = Watts, phase 2 U 23
To unlock default display page: RUN.U ON.U = OLD On hours U A A = Current average
3 W3 = Watts, phase 3 31
Once the default display page is active, press and together. PF F = Frequency in Hz
The display shows ULOC and the default display page is unlocked. DMD W.D DMD W = W Demand; This can be DM A or ON.U OLD G = OLD integrator G V1 A = Current average
W RD DM VA depending on the parameter selected 2 W = Watts total
in the PROG menu setup. Wh.G = OLD Watts hours G VLN
NOTE: T.R Wh.G 3 PF = Power factor average
Entry to PROG menu setup is possible only when the default display page is unlocked. OLD RUN.G = OLD Run hours G A
MD.U W.D = W demand G V12 = RMS voltage, phase 12
Rd = Rising demand RUN.G F A1 V23 = RMS voltage, phase 23
Hr ON.G = OLD On hours G
Default display page through communication: T.R = Time remaining 2 V31 = RMS voltage, phase 31
?You can lock and unlock the default display page through communication (ION Setup). MD.G ON.G OLD TOT = OLD integrator total, U + G 3
MD.U = Maximum demand U A V1 = RMS voltage, phase 1 to neutral
?If an operator locks the default display page through communication, any user can Hr
t.Wh = OLD total Watts hours U + G W1 V2 = RMS voltage, phase 2 to neutral
unlock it from the front panel. Hr = On hours at which maximum W
demand has occurred. OLD t.Wh PF 2 V3 = RMS voltage, phase 3 to neutral
?If a supervisor locks the default display page through communication, an operator t.RUN = OLD total Run hours U + G
3
cannot unlock it. Only a supervisor can unlock it through communication. INTG Wh.U MD.G = Maximum demand G TOT A1 = Current, phase 1
t.RUN t.ON = OLD total On hours U + G
U Hr = On hours at which maximum PF 1 A2 = Current, phase 2
RUN.U DIAG = Represents diagnostic pages.
demand has occurred. The values in these pages are for factory testing only. 2 A3 = Current, phase 3
t.ON.h
3
ON.U INTG U = Integrator U 2 Dia 1 = Communication settings. W1 = Watts, phase 1
DMD W.D W2 = Watts, phase 2
Wh.U = Watts hours U DIAG Dia 1 Dia 2 = Product model and version. W RD
Wh.G W3 = Watts, phase 3
INTG Dia 3 = Display scanning to check LED. T.R
G RUN.U = Run hours U Dia 7 PF1 = Power factor, phase 1
RUN.G SET = Has two modes; View and edit modes. MD.U
ON.U = On hours U PF2 = Power factor, phase 2
Hr PF3 = Power factor, phase 3
SET VIEW View = Enter setup in read-only mode
ON.G INTG G = Integrator G DMD W = W Demand; This can be DM A or
MD.G
EDIT Edit = Enter setup in editable mode DM VA depending on the parameter selected
Wh.G = Watts hours G Hr
t.Wh in the PROG menu setup.
INTG CLR = Clear MD values.
RUN.G = Run hours G
TOT CLR W.D = W demand
t.RUN ON.G = On hours G Rd = Rising demand
T.R = Time remaining
t.ON.h INTG TOT = Integrator total, U + G
MD.U = Maximum demand U
t.Wh = Total Watts hours U + G Hr = On hours at which maximum
t.RUN = Total Run hours U + G
1 demand has occurred.
EM6436 Dual: Menu Hierarchy (Continued) EM6436 Dual: Menu hierarchy (Continued) Technical Specifications
1 2 Description Specification * Class 0.2 is applicable when the voltage (line-neutral) is above 120 V.
** Auxiliary voltage should not exceed 300 V AC/DC
Sensing/measurement True RMS, one second update time, four quadrant ***Additional error of 0.05% of full scale, for dual energy meter input current below 100mA
power and two quadrant energy for 5A and below 20mA for 1A.