xxxxx VSD Maintenance Checklist
End Customer : xx SDN BHD
Plant/Site : x, P
Represented by : Mr. Designation : Asst. Manager Elect &
Tel / Fax Instrument :
Task Performed by : Mr. xxx
Performed Period : 13TH AUGUST 2009
VSD model : 6SE7031-5EF20 Issue ‘B’
Serial number : A-H40347600035
Panel Tag : Cooler Air Fan Chamber 2B
1.0 Backing up of parameter settings
1.1 Stop VSD operation. Yes X No
1.2 VSD in “READY” state. Yes X No
1.3 Record Converter “Operating hour” in parameter r13 in item 9.1. Yes X No
1.4 Record Converter “Fault code” in parameter r947 in item 9.2. Yes X No
1.5 Record Converter “Fault value” in parameter r949 in item 9.2. Yes X No
1.6 Record Converter “Trip time” in parameter r748 in item 9.2. Yes X No
1.7 Upload the parameter settings using notebook with relevant program. Yes X No
2.0 Visual inspection / Checking
2.1 Switch off the main incoming power supply to VSD. Yes X No
2.2 Check and take note of VSD components for any abnormal sign of damage. Yes X No
2.3 Tighten the connection of control and power terminals in VSD. Yes X No
2.4 Check the VSD ventilation fans. Yes X No
3.0 Cleaning
3.1 Clean the VSD and chassis. Yes X No
3.2 Clean the air filters or replace if necessary. Yes X NA
4.0 Replacement of faulty parts
4.1 Replace the faulty part if necessary. Record in item 11.0 the part and quantity replaced. Yes No X
(Please get approval from customer before replacement of faulty part.)
5.0 Measurement of IGBT / Thyristors. (By using the PULSOR 302A tester.)
S Pte Ltd
Industrial Services I&S Tel : + Page 1 of 5 pages
IS3 Center
Fax : +
VSD Maintenance Checklist
5.1 Conduct ‘blocking voltage’ test Yes X No
5.2 Conduct ‘reverse blocking voltage’ test Yes X No
5.3 Conduct ‘Gate/Base triggering’ test Yes X No
5.4 Conduct ‘conduction’ test Yes X No
5.5 Record details of each and every measured component in item 10.0 Yes X No
6.0 Measurement of Optical Diode LED intensity. Record reading in item 11.0 Yes NA X
7.0 Measurement of power supplies
7.1 Ensure that all the VSD parts are in working condition. Yes X No
7.2 Switch on the main incoming power supply. Yes X No
7.3 Measure the voltage values of incoming power supply. Yes X No
VRY = 424 V VYB = 424 V VBR = 424 V
7.4 Ensure that the voltage values are within range. Yes X No
7.5 Measure voltage value of the 24 VDC electronic power supply. VDC= 28.03 V Yes X No
7.6 Ensure that all the working power supplies have been switched on. Yes X No
8.0 Operation
8.1 Ensure that the VSD status is in “Ready” state. Yes X No
8.2 Ensure that the VSD is operating as normal without tripping. Yes X No
8.3 Ensure VSD cooling fan is operating normal. Yes X No
Note: If VSD trips, check the cause of tripping and rectify the fault.
9.0 Record of readings
9.1 Operating hour r013 : 4021 Days 19 Hours 14851 Seconds
9.2 CU2 Fault History : Fault Code Fault Value Trip Days Trip Hours Trip Seconds
r947 r949 r748
.009 F035 0 3942 22 1907
.017 F082 0 3915 17 1305
.025 F002 1 3886 16 2602
.033 F035 0 3735 18 8011
.041 F035 0 3702 19 47015
.049 F035 / F20 0/4 3702 19 47015
.057 F035 0 3702 19 47015
Page 2 of 5 pages
VSD Maintenance Checklist
10.0 Details of Thyristor / IGBT measurements
10.1 Thyristor Module (TT142N 16 K)
U bloc set at 1000 volts I bloc set at 1 mA
Position nos. : L1 phase
Blocking voltage test
U bloc actual: 1000 / 1000 V I bloc actual: 0,012 / 0.065 mA U ok Yes X No
Reverse blocking voltage test
U bloc actual: 1000 / 1000 V I bloc actual: 0.066 / 0.012 mA U ok Yes X No
Gate / Base trigger test
U trig.: 0.84 / 0.92 V I trig.: 99 / 122 mA Trig ok Yes X No
Conduction test
U cond: 1.03 / 1.14 V I cond : 9.48 / 9.41 A Trig ok Yes X No
Position nos. : L2 phase
Blocking voltage test
U bloc actual: 1000 / 523 V I bloc actual: 0,192 / 1 mA U ok Yes X No
Reverse blocking voltage test
U bloc actual: 533 / 1000 V I bloc actual: 1 / 0.207 mA U ok Yes X No
Gate / Base trigger test
U trig.: 0.86 / 0.84 V I trig.: 88 / 72 mA Trig ok Yes X No
Conduction test
U cond: 1.13 / 1.08 V I cond : 9.41 / 9.45 A Trig ok Yes X No
Position nos. : L3 phase
Blocking voltage test
U bloc actual: 1000 / 1000 V I bloc actual: 0,002 / 0.001 mA U ok Yes X No
Reverse blocking voltage test
Siemens Pte Ltd
Industrial Services I&S IS3 Tel : +65 6490 6470 Page 3 of 5 pages
The Siemens Center
60 MacPherson Road
Singapore 348615 Fax : +65 6490 8989
VSD Maintenance Checklist
U bloc actual: 1000 / 1000 V I bloc actual: 0.002 / 0.002 mA U ok Yes X No
Gate / Base trigger test
U trig.: 0.79 / 0.94 V I trig.: 75 / 66 mA Trig ok Yes X No
Conduction test
U cond: 0.95 / 0.98 V I cond : 9.54 / 9.52 A Trig ok Yes X No
10.2 IGBT Module
U bloc set at 1000 volts I bloc set at 1 mA
Position nos. : L1 (Upper phase / Lower Phase) BSM300GA120DN11S
Blocking voltage test
U bloc actual: 1000 / 1000 V I bloc actual: 0.001 / 0.000 mA U ok Yes X No
Reverse blocking voltage test
U bloc actual: 0 / 0 V I bloc actual: 1 / 1 mA I ok Yes X No
Gate / Base trigger test
U trig.: 5.93 / 6.08 V I trig.: 2 / 2 mA Trig ok Yes X No
Conduction test
U cond: 1.11 / 1.24 V I cond: 9.4 / 9.36 A Trig ok Yes X No
Position nos. : L2 (Upper Phase / Lower phase)
Blocking voltage test
U bloc actual: 1000 / 1000 V I bloc actual: 0.001 / 0.001 mA U ok Yes X No
Reverse blocking voltage test
U bloc actual: 0 / 0 V I bloc actual: 1 / 1 mA I ok Yes X No
Gate / Base trigger test
U trig.: 5.97/ 5.96 V I trig.: 2 / 1 mA Trig ok Yes X No
Conduction test
U cond: 1.19 / 1.15 V I cond: 9.39 / 9.43 A Trig ok Yes X No
Page 4 of 5 pages
VSD Maintenance Checklist
Position nos. : L3 (Upper phase /Lower phase)
Blocking voltage test
U bloc actual: 1000 / 1000 V I bloc actual: 0.000 / 0.000 mA U ok Yes X No
Reverse blocking voltage test
U bloc actual: 0 / 0 V I bloc actual: 1 / 1 mA I ok Yes X No
Gate / Base trigger test
U trig.: 6.05 / 6.1 V I trig.: 2 / 2 mA Trig ok Yes X No
Conduction test
U cond: 1.29 / 1.03 V I cond: 9.33 / 9.48 A Trig ok Yes X No
11.0 Replacement of parts
Nil
12.0 Remarks
VSD operating normal with uncouple motor.
___________________________________________END__________________________________________
▪ Assignments
Name: Date: Signature:
Author:
Customer:
Siemens Pte Ltd
Industrial Services I&S IS3 Tel : +65 6490 6470 Page 5 of 5 pages
The Siemens Center
60 MacPherson Road
Singapore 348615 Fax : +65 6490 8989
