Pe OPERATING INSTRUCTIONS: Description«Spare Parts List INJECTION MOULDING MACHINE BOY 1578" Serial-No. Index General descristion Hydr circuit diagram Plasticising unt Installation Electr’ circuit” Hyde control unit Diagram of space required Electr untt Pump unit Nozzle dimensions Clamping unit Locating faults Platen dimensions Screw drive Optional equipments . Technical data ~~ Screw diameter mm 22 24 28 Stroke volume for 80mm ‘screw Stroke com 30 36 49 Maximum, injection volumet cem 24 29 40%, Maximum specefic injectiorr pressure( (variable) kpicm? 1340". 1120. 860. Prasticising capacity kplh 9 103 Ww Max. surface of moulding , depending on mould and material em? 60 7 79 Screw spéed rpm wece hase Screw drive rating kW i Cylinder heater rating Ww . Nozzle heating w Nozzle contact pressure Mo Maximum nozzle retraction mm ‘Mould locking force Mp ~~ ould opening force Mp. Mould closing force ‘Mp Moukd closing speed mmiseé 170 Maximum opening stroke mm 170 Hydraulic ejector force Mp 112 Hydraulic ejector stroke min 60 Minimum mould hight min 40 Maximum daylight between platens mm 350 Daylight between tie—bars mm 215 Ory cycle WNolmin 25 Hopper capacity : i 10 Tank capacity 1 7s System pressure 140 Total electrical’installed load 72 “weight including “oil filling 560 De Paw KE BARR Farnthol . W-Germany : Talefnn 0 96 83-35 11 - Telex 0863 710{ 15/5-1-01 E GENERAL DESCRIPTION OF THE "BOY 15/5" INJECTION MOULDING MACHINE Hydraulic drive and controls The oil under pressure is supplied by a swash plate axial piston pump with zero stroke control. This pump is equipped with a regu- lator whereby the flow delivered is automatically cut back after the selected pressure has been reached, that is to say when the pressure set on the regulator has been reached, the flow delivered adjusts to a value which maintains this pressure. The pump is directly flanged to the drive motor via a clutch. To counteract noise, the pump is located vibration-free in the oil tank. The oil level is so chosen that the pump is entirely covered by the oil. The return flow is filtered through a 40 My filter. A spiral finned tube cooler is fitted for controlling the temperature of the contents of the tank. The oil level indicator is so designed that the parti- cular oil temperature is also indicated at the same time. The hydraulic controls of the machine are operated by electrically actuated solenoid valves. To control the chamber "B” of the mould clamping unit, a loaic valve is used, which is pre-controlled by a directly controlled valve. All other valves are also electrically controlled directly. The valves are actuated by DC magnets. Mould closing The mould is directly closed hydraulically. However, the hydraulic system used does not operate under high and low pressure and is also not equipped with a socalled “high speed piston". On the rear of “the fixed machine platen there are two hydraulic cylinders which are accomodated in a strong casting. The movable machine platen is directly mounted on the piston rods which are extended forwards, so that the piston rods at the same time act as the tie-bars for the moving mould platen. As can be seen from the hydraulic diagram, the two drive pistons for moving the mould have three cylinder cross-sections of different sizes, designated A, B and C. The effective piston surface of the cylinder chamber A corresponds to the surface of the main piston minus the surface of the extended piston rod. The effective piston surface of the cylinder chamber B corresponds to the piston surface of the main cylinder minus the piston surface of cylinder C. The effective piston surface for C corresponds to the extended piston rod. The cylinder chamber A is constantly subjected to pressure,15/5-2-01 E - Page 2 - without being connected to the control system, The logic element of the chamber B is used to regulate the speed of travel of the mould, the speed being infinitely adjustable by means of a hand crank. The cylinder chambers B and C are connected to the hydraulic controls and can be switched to pressure or discharge as desired. With the stroke taking place in the "mould open" direction, the cylinder chambers B and C are switched to pressure. The effective piston surface is only the cross-section of the extended piston rod A. The cylinder chambers A, B and C are all connected to pres- sure and connected to one another via the individual multi-way slide valves. There is no oil return flow to the tank. The oil to be fed by the pump corresponds only to the volume of the ex- tended piston rod at A. With the stroke in the "mould closing" direction, the cylinder chamber C is switched to discharge by the relevant multi-way valve. Cylinder chamber B remains under pressure. The effective piston surface during the closing movement is the difference between the piston surfaces in cylinder chambers A and B. The contents of cylinder chamber C are fed into the return flow to the tank. In the "injection" and "cooling" setting, the cylinder chambers B and C are switched to return flow. Serew injection Injection can be carried out alternatively horizontally into the centre of the mould or vertically into the mould parting plane. The screw drive is effected by a flanged-on gear motor. To prea vent the screw turning back, in the direction opposite to the feed direction, during the injection process, an idling lock is fitted to the drive shaft. To provide safety of the screw and of the en- tire screw drive, a shear-off safety device is fitted between the drive motor and the screw shaft. If the drive is overloaded, the pin is sheared off. The material is injected hydraulically. The screw retraction is achieved through material intake of the screw during the plasticising phase. The back pressure can be regulated by means of a pressure valve. The injection pressure and injection speed can be set independently of one another, The cylinder heating is regulated by means of two thermocouples and electronic 2-point regulators. The nozzle heating is regulated by a power adjustment. The screw injection unit is guided on. two tie-bars. The tie-bars are so constructed that they act at the same time as hydraulic pistons, which move the unit hydraulically. The stroke for retracting the sprue bush is infinitely variable from zero up to a maximum of 180 mm. The retraction movement is controlled by a solenoid valve. If a retracting nozzle is used, the injection unit is retracted after metering. The standard model includes a hydraulically operated cut-off nozzle. The construction of this nozzle permits injection with the nozzle in constant contact with the cooled mould, without the danger of freezing-up. Furthermore it “is simple to squirt material out into the open (for colour changes or material changes). Special nozzles, in short or long designs, for runnerless injection, are available as special equipment. It is also possible to work with open nozzles, in which case the machine must be provided with a decompression device.15/5-3-01 E - Page 3 - Electrical controls The electrical control of the machine is effected by means of con- tactor and relay contacts. The drive motors and heaters are fed directly from the mains via the corresponding contactors. The vol- tage for the controls is also taken directly from the mains. In special cases, a variable transformer can be employed for the con- trols voltage. The solenoid valves are controlled by DC supplied from a rectifier. The following elements are accomodated on the operating panel of the control cabinet: Selector switches for switching over to the respective operating conditions "fully automatic", "semi-automatic" and "manual". Pushbuttons for manually initiating the sequences. Piece counter. : Signal lamp for mould protection. In manual operation, the steps “open mould", "close mould", “injection”, "metering", "injection unit forward" and "injection unit back" are initiated, independently of one another, by actua~ ting the corresponding pushbuttons and knobs. In the "semi-automatic" position, the working cycle is initiated by the "close mould" pushbutton or by opening and closing the guard, and terminates after the mould has opened. In automatic operation, the ejected moulding initiates, by means of the flap in the ejection chute (b 10), the impulse for "close mould". The solenoid valve s 1 is switched to backward movement. With the mould completely closed, the mould safety contact (b 13) is actuated, whereupon the valve s 2 switches to backward movement (chamber B) and the clamping force becomes effective. At the same time, the valve s 4 is switched on and the injection unit travels up against the sprue bush. In this position, the valve s 3 is switched to pressure via the limit switch (b 16), and injection commences. At the beginning of injection, the timer for the follow-up pressure (d 1l) starts. After the set time, the cooling timer (d 12) receives its impulse. After metering, the valve s 5 is switched on by the metering switch (b 14) and the injection unit retracts, If it is intended to work with the nozzle in contact, the limit switch of the injection unit (b 15) must be pressed constantly. In this position, the solenoid s 5 is not activated. During the injection time and cooling time, the injection unit is constantly pressed against the sprue bush by the system pressure. When the cooling timer has run back, the solenoid valves s 1 and s 2 are switched to "dead" and the machine opens. With the guard opened, the machine cannot execute any switching functions since the controls for all drives are interrupted. Under these conditions, only the heaters are in operation. If there is an interruption in automatic operation, the machine is completely switched off, by an automatic switch-off unit, after approx. one minute and the yellow signal lamp lights up. This device makes it possible to operate the machine without supervi- sion, even at night. The. delay time can be set from 0 to 100 sec- onds.a. a 15/5-4-01 PUTTING THE "BOY 15/5" INJECTION MOULDING MACHINE INTO OPERATION Setting up There are no special instructions for setting up the machine. The machine weighs 560 kg. From this, the floor loading is calculated to be 1.000 kp/m?. After the machine has been aligned, it can be fixed down by means of masonry bolts, if desired. Anti-vibration supports damp any vibration and make for quieter running. Cooling water connection qhe standard model of the machine is equipped with a closed water system with the machine circulation and mould circulation being arranged in series. The water pipeline for the water inlet and outlet should be fitted at the water distributor, Only the mould cooling connections have to be made by the customer. All other cooling systems have been installed by the manufacturer, using hoses. The maximum amount of cooling water is approx. 300 1 per hour for an average water pressure of 4 atmospheres gauge. Oil filling Only a blended high performance hydraulic oil must be used for the hydraulic equipment. We use "Chevron HG 36" oil for filling the system. Tf this oil is not available, equivalent grades of oil ac- cording to VDMA 24.318 or API Classification "MS" should be employed. 75 1 of hydraulic oil are required to fill the tank. When putting the machine into operation, and at every oil change, the system is automatically vented as result of the mode of operation of the no-stroke pump. The oil temperature should be between 40 and 60° Cc. Electrical connections The mains connection for the entire machine is made at terminals Rl, Sl, Tl, MPl and earth, with the terminals Rl - R2, Sl - S2, ql - 12 and MP1 - MP2 being bridged. If the mains inputs are sepa- rate, the bridges are removed and connection is made separately to terminals Rl, Sl, Tl and MP1 for the machine circuit and R2, S2, T2 and MP2 for the heating circuit. Connections for 220 / 380 VY With Mp [es |ee|so}s2|re [72] 1 2) VR Sz]n fre F le) t ee heating circuit mach. circuit] aring mach. circuit * heating circuit Connections for 220 V4 Without Mp mach. circuit] [heating circuit mach, circuit + heating circuit( 15/5-5-01 E - Page 2 - The machine must have a 16 A slow-acting fuse for 220/380 Vv star setting and a 25 A slow-acting fuse for 220 V delta setting. If connection is made so that the field rotates clockwise, the cor- rect direction of rotation of the motors results. To make sure that when starting up to the screw motor to check the direction of ro- tation you do not damage the shear pin on the drive coupling, remove the screw motor, Looking on to the shaft stump, the screw motor should rotate clockwise. The pictures on the operating panel have the following meaning: MAINS SWITCH al SELECTOR SWITCH b 1 OFF ON SEMI-AUTOMATIC MANUAL FULLY AUTOMATIC PUSHBUTTONS b 2 OPEN MOULD b 3 CLOSE MOULD b 4 INJECT b 5 METER 0 es ae [ay bg b8& Decompression Decompression h 6 MOULD SAFETY LAMP OFF ON xl NOZZLE HEATING r 2 HEATING ZONE 1 r 3 HEATING ZONE 2 INJECTION TIME COOLING TIME15/5-6-01 E 5. - Page 3 - Setting the no-stroke pressure The fitted swash plate axial pump is equipped with a so-called no-stroke regulator. The no-stroke regulator works similarly to a pressure relief valve. After switching on the drive motor, the pump generates the maximum flow until the selected no-stroke pressure is reached. When this no-stroke pressure is reached, the flow corresponds to the necessary leakage oil flow required to maintain the operating pressure. The no-stroke pressure set by the manufacturer of the unit corresponds to an operating pressure of 140 atmospheres gauge. Running the pump In the "manual" setting, the pump motor only starts when the pushbuttons "close mould" or "open mould" are pressed or the knob-switch for “retract injection unit" is operated. The cor- rect direction of rotation of the pump is confirmed by the rise in the pump pressure shown on the manometer. In semi-automatic and fully automatic operation, and with the mould protection switch pressed, the pump motor runs continuously. Nozzle and nozzle stroke Various nozzles are available for fitting to the machine. The standard equipment uses a 35 mm radius nozzle. The nozzle is operated hydraulically by a small hydraulic cylinder. For runner- less injection, special nozzles which are also hydraulically controlled are employed. Open nozzles for processing rigid Pvc or polyacetal are also available. The maximum nozzle stroke is 180 mm, In semi-automatic and fully automatic operation, once the mould is closed, the mould protec- tion switch gives the signal for the injection unit to travel up against the sprue bush. If the special nozzle for runnerless injection is used, it must not retract. Even with the hydrauli- cally controlled radius nozzle we only recommend retraction when processing PA, PC and PMMA. The retraction distance should as a rule be 1-5 mn. Nozzle retraction, manual position The injection unit can be retracted by any desired amount with- out readjusting the switch cam of b 15. The movement is actuated by the toggle pushbutton b 6 on the operating panel.15/5-7-01 EB - Page 4 - + Fitting the mould, in “manual” operation The injection moulding machine as. supplied by the manufacturer has the clamping mechanism open and the injection unit advanced. Before fitting the mould, the injection unit must be retracted. The movable mould platen has been fitted so that the distance between the fixed and the movable platen is 300 mm. When re- setting the platen, the following should be observed: After undoing the ejector plate, the two outer clamping nuts should be undone. The clamping platen is then drawn off for- wards. The two round adjustment nuts must now be set to a lar- ger or smaller setting. To avoid the two piston rods pulling skew after reassembly, the adjustment must be carried out with extreme care. Preferably, the adjustment is made with the same number of turns on the right-hand side and on the left-hand side. After reassembly, it is necessary to check whether the movable platen is plane parallel to the fixed machine side. The devia- tion must be at most * 0,1 mm and must be tested with the unit open. By pressing the pushbutton "open mould", the pistons are brought into the stop position. After setting the mould, the platen can be brought into any desired position by inching with the “open mould" and "close mould" pushbuttons. During this procedure it is necessary to prevent the mould protection switch from being pressed, since actuating this switch switches on the clamping force of 15 tons. Only when the mould has been fitted so that its total functioning is correct, is it permitted to set the mould protection switch by means of the threaded spindle. The mould must be closed in "manual" operation, with the guard closed. The guard is then opened and the mould protection switch is set. However, the guard must not be opened before the pressure on the pump manometer has fallen to zero. If the setting is correct, the "mould protection" control lamp on the control panel lights up. ———— . 10. "Advance" nozzle in "manual" position The nozzle can only be brought into contact with the mould closed. The movement which brings the nozzle into contact is triggered by the toggle switch b 6. In order to provide the full nozzle contact pressure when injecting manually, the push- button can be locked in the "nozzle forward" position.15/5-8-01 E al. 12. 13. 14. 15. - Page 5 - Metering, in “manual" setting After fitting the mould, the cylinder heating and nozzle heating must be set to the required temperature. The control lamp shows that heating is taking place. When the signal lamp switches off for the first time, the selected temperature has been reached. The injection volume is set on the metering switch b 14. Actuation of the "metering b 5" pushbutton starts the screw motor, the screw being pushed backwards by the intake of mate- rial. After metering, the screw motor is switched off by the micro-switch b 14. CAUTION The screw metering must only be switched on if the material hopper has been fitted. Decompression in "manual" position (optional ecuipment) When the change-over switch "b 9" on the operating panel is set to decompression, the screw can be retracted hydraulically on actuating the pushbutton "decompression b 8". The limit switch b 19 limits the screw retraction. At the full metering stroke of 80 mm, further decompression is not possible. Injection in "manual" position the injection process is initiated by actuating the pushbutton “injection b 4". To produce a follow-up pressure, if desired, the pushbutton must continue to be pressed after completing the injection stroke. Mould opening, "manual" position After the desired cooling pause, the mould is opened by the “open mould, b 2" pushbutton, Semi-automatic operation The mould should be open when switching over from manual to semi-automatic operation. In the latter position, actuating the pushbutton "close mould b 3" or opening and closing the guard initiates the following cycle sequence: a) "Close mould” b) With the mould protection switch b 13 pressed, the valves s 2 switches to "lock", s 4 switches to "injection unit forward" and s 3 switches to "injection". At the same time, the follow-up pressure timer d 11 starts. ¢) At the end of the period of follow-up pressure, metering takes place and the selected cooling time starts. 4) When the limit switch b 14 terminates the metering process, 1. if decompression is switched off, the injection unit retracts via s 5; 2. Af the decompression is switched on, the injection unit Yetracts via s 5 after the screw retraction has been switched off by the limit switch b 19. e) At the end of the cooling period, the mould opens.15/5-9-01 E 16. 17, 18. 19. - Page 6 - Fully automatic operation Again, the mould should be open when switching over from semi- automatic operation to fully automatic operation. The first signal is provided by the pushbutton “close mould". The ejected moulding operates a flap in the discharge chute which produces the signal for the closing movement via the micro-switch b 10. Automatic switch-off The machine is equipped with an automatic switch-off mechanism which, in semi-automatic and fully automatic operation, switches the current to the machine off within one minute if there is a fault, The time interval before switching off can be set bet- ween 0 and 100 seconds depending on the cycle. Material change, "manual" setting To change the material or colour, the injection unit is moved as far back as possible and the mould is closed. The metered volume is expelled by actuating the "injection" pushbutton. If the material is to be expelled by extrusion, the "metering" pushbutton must also be pressed. Screw safety device To provide a safety device for the plasticising screw and the screw drive, a shear pin is fitted, as an overload safety device, into the clutch of the screw drive. If the torque be- comes excessive, the shear pin is sheared off and the drive is interrupted. The sketch below shows the fitted position of the shear pin. To renew the shear pin, the drive motor must be de- tached by means of the 4 retaining bolts. The shear pin is of size 4 x 25 and is made of 50 CrV 4 material of strength 130 kp/mm?. (Acer getter fey Qesmser” jestue Juuae J Pos. Part-No. Description Pos. Part-No. Description 1 9 707 027 Inside Ring 5 1-35-02-73 Shear pin 2 8 105 004 Seal 6 3345 000 Coupling piece 3 3.344 000 Coupling bush 7 9 706 004 = Spring 4 9 707 029 Sliding bush 8 3 209 000 Spring20. 2l. 15/5-10-01 E - Page 7 - Safety device for mould closing The machine is equipped with a mechanically-hydraulically acting safety valve. On opening the sliding guard, the oil feed to the clamping mechanism is shut off so that no further movement takes place. The clamping mechanism can only travel if the sliding guard is closed. Conversion to vertical injection unit The injection unit can be located vertically for injection in the parting plane. The piston rods of the injection unit are de- tached from the guide cylinders and screwed on to the additional extension tie-bars. In addition, the extension hoses must be fitted and a non-return valve which can be released (see drawing) must be fitted. On conversion back to a horizontal injection unit, the hoses and non-return valve which have been fitted can remain. The granule shut-off slide must be detached from the hopper and fixed to the sloping feed pipe, with the shut-off slide being mounted on the plasticising cylinder. If required, the entire plasticising cylinder or the first heating zone can be turned through 180°, (See sketch below). VERTICAL ] connecrine Box rail HORIZONTAL e15/5-11-01 E - Page 8 - 22, Servicing To ensure maximum possible reliability of operation and working life, it gularly: a) Check b) Check ¢) Check a) Watch e) Watch £) Check g) After is essential to carry out the following servicing re- the fastening of the clamping platen weekly; nozzle for leakage of material; barrier ring for proper tightness; oil temperature and oil level indicator (check weekly); dirt indicator (manometer) on return flow filter; Pressure setting of the pump; 2000 to at most 3000 operating hours, it is essential to change the hydraulic oil and the back flow filter must be cleaned at the same time; h) Check return flow filter every 500 operating hours, For reasons of safety, the mains switch should always be switched off when working on the injection moulding machine so as to exclude accidents which might arise from unintentional actuation of pushbuttons and switches.Manual actuation of the slide valves All slide valves are electrically controlled by the solenoids “s". However, for fault location they can be operated manually. This sub- stantially facilitates discovering the sources of faults. For example, if a slide valve is jammed or the solenoid "S" remains dead, the slide valve is actuated with a screwdriver in the direction of the arrow as shown in the drawing, and the pump pressure manometer is observed at the same time. If the manometer pressure drops and the sequential movement of the control valve is executed, the defect is to be sought in the solenoid or in the supply of current to the solenoid. If the control signals cannot be triggered manually the slide valve itself has jammed. re Lb — PRESSURE REDUCING VALVE Pos. Description Part-No. 1 Pressure reducing valve 9 201 004 2 O-rings 13,3 x 2,4 9 002 008 3 O-rings 23 x 2,5 9 002 022 4 Alu-seal ring 9 005 002 5 valve cone 9 301 002 6 Pressure spring (back-pressure valve) 9 706 005 15/5-12-01 ESpez. Spritzdruck in Abhingigkeit vom Manometerdruck ple? 1500 1340 1120 1000 860 500 15/5-13-01 EEinbaumafe Boy 15/5 3460 000 Platten dimensions Dimensions du montage Dimensiones de monto/e Saciteseite jon sieve ollie) gy tue" ane Hyde Auwecter Ed [Mould Height le|Focmnhes Hub [Maula Height. Stroke lslschurzhavbe Safety Cove. [Atura del moloe recor (coro protectoraPart list for hydraulic diagramm 3+481-000 1, Basic equipment 1 SH 1 SH 1 si 1 SH 1 RV 1 RV 1 RV 1 sv 1 DB 1 DM 1 DR 1 DR 1 DRRV 1 FT 1 KU 1 Pv 1 MAS 2 MAP Solenoid valve Solenoid valve Solenoid valve Solenoid valve nooe Bove Check valve Check valve Check valve 1 Seat valve 1 Pressure setting valve 1 Pressure reducing valve 1 Throttle 2 Throttle 1 Throttle check valve 1 Return flow filter 1 041 cooler 1 Adjustable pump Pressure gauge Pressure gauge 2. Unscrewing device 2 directions SH DM DM RV RV DRRV DRRV MAR MAL PK RONEN RAND 1 Solenoid valve s 31/s 32 1 Pressure reducing valve 2 Pressure reducing valve 1 Check valve 2 Check valve 1 Throttle check valve 2 Throttle check valve Pressure gauge Pressure gauge 1 Oil-motor 3. Stepped injection pressure 3 SH 3 DB 1 Solenoid valve s 18 1 Pressure setting valve Closing - opening Clamping Injection, nozzle opening Injection unit for-backward Chamber A Back pressure Pump Mould speed Back pressure Injection pressure Nozzle forward-backward Nozzle opening Injection speed Back pressure - Injection pressure Pump pressure Unscrewing right - left direction of rotation direction of rotation direction of rotation direction of rotation direction of rotation direction of rotation direction of rotation direction of rotation NENEN ENE Injection pressure step 2 Injection pressure step 2Part list for hydraulic diagramm 3-481-000 - Pace 2 - 4. Hydraulic screw retraction 4 SH 1 Solenoid valve s 16/s 26 Decompression 4 DR 1 Throttle 5. Infinitely variable control of opening and closing force 5 SH 1 Solenoid valve s 17 Reduced pressure 5 DB 1 Pressure setting valve System pressure 5 DB 2 Pressure setting valve Reduced pressure Unscrewina device 1 direction 6 SH 1 Solenoid valve s 30 Unscrew 6 DM 1 Pressure reducing valve 6 DRRV 1 Throttle check valve 6 PK 1 Oil-motor 6 MAA Pressure gauge 7. Hydraulic ejector 7 SH 1 Solenoid valve s 15 Ejector 7 DRRV 1 Throttle check valve 8. Control of core-pull 8 SH 1 Solenoid valve s 35 Core forward-backward 8 DRRV 1 Throttle check valve Core forward 8 DRRV 2 Throttle check valve Core backward 9. Additional equipment for vertical injection 9 RVG 1 Controlled check valve for injection unit 10. Hold-on position of closing movement (BOY 15/5 V) 10 SH 1 Solenoid valve s 1/s 6 Closing - stop - opening 11. Rotary index table (BOY 15/5 V) 11 SH 1 Solenoid valve s 20I | ( Raumbedarfsplan __3 378 000 cJ £01 0104 vordwo4asos¥sryElectrical component list 1-010-201 accompanying circuit diagram 1-0l0-lol Part-No. Description (function) ope sonar eee eee equipment No. aol Main switch 1 b 1 Selector switch "semi-automatic/ 10,29, 30,33,38 oo 5ooo oO ween r 8 > 9 b lo b Ll+l2 b 13 bola b 15 b 16 b 17 b 18 b 19 b 20 k 28 b 27 b 29 e ol e 2 el © 12 © 13 aol a 2 a 3 a4 hand/fully-auto- mati Pushbutton “open moul Pushbutton "close mould" Pushbutton "injection" Pushbutton “dosing” + slipping clutch "off" Pushbutton "injection unit forward- backward" Pushbutton "decompression manual" Decompression Selector switch "decompression off-on" Microswitch for recycle mechanism Limit switch for safety gate Die-sensing switch Screw limit switch Microswitch “injection unit back" Microswitch "injection unit for- ward" Microswitch for low pressure Low pressure mould closing mould closing and opening Microswitch for stepped injec- Stepped injec- tion pressure tion pressure Microswitch “end of decompres- Decompression sion" Microswitch for screw clutch Slipping clutch Microswitch for impulse ejector Impulse ejector/ or recycle timer Recycle timer Selector switch, low pressure mould opening "on-off" Earthing contact socket Main contactor for pump motor Main contactor for screw motor Miniature contactor for nozzle heating Miniature contactor for barrel heating 1 Miniature contactor for barrel heating 2 Auxiliary contactor for mould locking (s2) Auxiliary contactor for "open- close" (sl) Auxiliary contactor for "injec- tion" (s3) Auxiliary contactor for die-sensing -2- 40,42,58,62,73 30,33,70,77 31,34 38 42,94 35,57-59 62 62-65 29 23 25 48,63 60 39 83 93 63-65 70,77 87 32 13 1 20 27 29 39 25Electrical component list_1-010-201 accompanying circuit diagram 1-010-101 -2- = Optional Current path Part-No. Description (function) eauipment Nal Py a5 Auxiliary contactor for "injection unit back" 48 a7 Auxiliary relay for slipping clutch Slipping clutch 94 a 8 Auxiliary relay for cooling time | Decompression 67 a9 Auxiliary relay for decompression Decompression 63 a 10 Auxiliary relay for low pressure Low pressure mould closing and opening mould closing and opening 90 an Timer for injection and back pressure 40 a 12 Timer for cooling 47 a3 Automatic cut-out timer 10 aM Recycle timer Recycle time 17 e 1s Relay for impulse ejector Impulse ejector 70,78 o 16 Auxiliary relay for recycle time Recycle time 73 a4 Auxiliary relay for low pressure mould closing and opening 83 ai Auxiliary relay for semi-automatic safety gate 24 a 27 Auxiliary relay for low pressure Low pressure mould closing and opening mould closing and opening 85 a 30 Auxiliary relay for unscrewing Recycle time device and unscrewing 79 a 6 Timer for delayed injection 28 el Overload relay for pump motor 6,32 e 2 Overload relay for screw motor 7,42 ell Fuse for nozzle heater 3 e 12 Fuse for barrel heater 1 4 e 13 Fuse for barrel heater 2 5 e 14 Fuse for Control circuit 9 e 15 Fuse for DC circuit ~ (valves) 52 editee Thermocouple for heating zone 1 18 fete Thermocouple for heating zone 2 22 hou Fault indicator lamp 12 ho 2 Indicator lamp for die-sensing 26 k ou Condenser for rectifier n 1 52 noL Pump motor 6 m 2 Screw motor 7 nil Transformer Transformer 9 mcd Rectifier 51 n 11-15 Diodes for sl - s5 53-60 n 25 Diode for s15 72 n 26 Diode for sié 68 r 27 Diode for s17 91 ie 28 Diode for slé 93 n 36 Diode for s26 69 n 40 Diode for 30 81Electrical component list 1-010-201 accompanying circuit diagram 1-010-101 -3- z Opt ional Current path Part-No. Description (function) equipment Net rol Nozzle heating 3 cH? 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FROM TERMINALS, PULL OFF COOLING | 3" zi ! yy UNSCREW BOLT "4" FOR SCREW UNDO BOLTS "7" CLUTCH "A" DRAW THE TWO HALVES OF THE RE~ REMOVE SAFETY RING "5" FROM TAINING RING "8" SIDEWAYS OUT OF FORKED HEAD "B" THE SCREW BARREL REMOVE CONNECTING PIN "6" DRAW OUT THE COMPLETE PLASTICISING UNIT IN THE DIRECTION OF THE CLAMPING UNITOY 5 a s zs an oe ) 000 £00 t—NayureuaduineZH 09 ‘A Ogt/ozz 3030 dung —-600 919 6 teqet 400 FOL 6 te 2H OS ‘A OBE/0zz 2030u dumg —¥00 919 6 09 aoetd eoueastd — Z1-£0-SE-T of Te AD-X XOROSUUCS AUBTeIIS «TO SOT 6 8s xe30u gz edé3 wr zeeD ~—-L10 BOL 6 6z Tg xa edyd Teeas 200 ETT 8 Ls LH BZ xXeROH «Bz edh3 GNH STO BOL 6 az BuTqatd 800 OZT-6 9s SO'6T x90 gz edk3 qNH FTO BOL 6 4 Suyx 000 TIZ € ss zt Ww qnu *x9H = OT 050 8 9% t/t a /€ x eoetd buronpey —6ZO ETT 6 oS of x 2TW pnas 200 2€0 8 sz OZA 3S OS 4aL F09TTA — LOO SOZ 6 €s buyx e0ue3stq 000 OOT bz @/T X BT WY FORDeUUOD eTSue 34bTY LZO 2OT 6 es jueuaTe buyzerTToso 000 660 £ £@ yoqet 600 LOL 6 ay buys burdueqto eprsur OO ZOT € 2 Fea0D 000 BLZ E Ly buyz SurdueTs epts3No 000 EOT £ % OT 324TH — 600 TOL 6 oF ze 9% Yees aeddoy FTO TOT 8 0% s‘Z st wap edtd tee3s = S00 ETT 8 sy v/e & Sntd 800 SEO & 6t T BT AME-Y — -XOROSUUOD ~—-GTO OTT 6 by sz x 08 Buti-0 £40 Z00 6 et gaoddns edta 800 TOL 6 ey Of X OT W Mex0S de S00 200 8. ot T eT A¥-% eATeA YOOUD —-ZZO BO 6 ey OLX 9H sexDs dep = ZE0 100 8 st OLX @W MexDs qnx9 —_Z00 1h B 1y s/st_TTem wort yeeys OZ OST £ oT Aeaod XUeL — ST-£O-SE-T Oy (@Taeasnfpe) dumd uoqstd Terxy ZOO LOz 6 et Tees ¥Z-TO-SE-T 6€ SZL ET MN BT LsH soy “xpAH EO GO 6 zt WEE dz deo reTITJ [TO 200 ZOS 6 ge OPT OSE @TOCCD TIO —- S00 Z0S 6 I sz x ew mezos dea soo £00 8 Le FON 000 ETO £ ot sseTb 3U6TS TTO OO ZOS 6 9€ OLD qeATE TIO LoL 6 s S9 x OT W mezos de> £0 TOO 8 St ST AOG a3eTd owen TOO OL 6 o 09 X ZI W mezos ded = HHO TOO B ve en gnu *XeH = S00 050 & € Buyysng Bueystd GOO LOT E £€ Of x @W _meros de> — p00: £00 8 z 8/€/0St 4 3z0ddns dung TZO BOL 6 ze N S/ST ouexg O£0 zEz T uot 3dtx0seq ton-37e © *S0d uoq3dyz0seq ton-atea “Sod 000-€00-T ayun dumg - 3S8TT s3aed oreds J| =) 1 al oe Ves eb LH < = | EE], +- (ESI TyZoxeuUOD Peay XTMG 600 BOT 6 sg 00S9 b MN 9 Zs¥ esou eanssead UBTH THO 607 6 Le buraqy ofueg —-gZO GOT 6 ye 0589 MN 8 JSY eso eAnssead YBTH HHO 602 6 9€ buyaatz ofued TEO 6OT 6 €g O€Z OT MN ST Wa esoy einsserd YSTH £PO 60% 6 st /U XT 9 ABD-% JoyDeuuod 3ybTeI9S —«TLO TOT 6 ze BATEA YORU STAIOCAUT £00 £07 6 ve butzaty ofueg 620 601 6 og sg x ZT W sezos dep 0Z0 200 8 ee Bura3t3 ofued — LZ0 GOT 6 6 Of X @W mMeXDS qnID «OO ZED 8. ze ¥/T a ¥ OSZ-0 ebneb ernssexg —OTO 902 6 aL ew gnu *xX2H © S00 0S0 8 Te cwTp SvWa 4oyeuuoy —«S00 ZIT 6 tL z ze 92% buTZ Tees FTO TOT 8 of T 9 ap adtd Te0as ZOO EIT 8 sk s't 4@ 1% but Tees €00 TOT @ 6z T 9 Wao adtd 1003s TOO ETT @ be s'T 8st €T butz Tees z10 TOL 8 az 6 94 TI 94 edetd buronpsy 610 ZE9 6 €L S'T $T OT buzz Tees 00 TOT 8 42 6 vz dueto eTqeo S00 Z£9 6 ze ete butz-0 090 Z00 6 9% PIT © 28-£0-SE-T th s’t tt Butt-0 650 Z00 6 sz por 3TWTI —96-E0-SE-T OL s'@ OT buta-0 850 ZOO 6 ve buTysng eprng —-—OTO OTZ 69 og ¥ ZT mexos deQ 620 TOO 8 €&@ uo3std — €8-E0-SE-T 29 sexo W mezos de) = STO 200 8 oz [OTIS bupzeeq TeTxY 400 880 8 Lg o9 x 9 W moras dep £00 £00 8 6t Sst 2 Tees —_L90 100 6 99 oe xs W meaos ded §Z0 £00: 8 aT $@* SW Mezos de S00 £00 8 s9 shxs W mezos ded ¥TO 200 & ras butysnd — 9g-EO-SE-T v9 v/€ x yeddod eaTeA g00 SEO 8 oT por u03std — HB-EO-SE-T eo Z/T X zeddod eaten 900 SEO 8 st oz € TeMop aIds 200 9L0 @ z ¥/T & 3eddod eaTeA —« £00 SEO 8 vt zt Bt Suyz-0 0S0 200 6 19 8/T X yddod eaten TOO veo @ et £ oF buTz-0 — Z90 200 6 09 8/T x 3eddod eateA —-Z00 SEO 8 a @* SW MeXDS GnID TOO THO 8 6S 9 ON eaTeA buTONpex oanssezg «G00 TOZ 6 It ng oz2t aw Burusna —_2Z0 LOL 6 8s W OS antea Huy33es arnsseza —-¥00_ LOZ 6 ot A991 SB-£0-SE-T 4s 820 OTO OTS A WeuSTS OTLOT — OZO BOZ 6 6 WAHT | 8133024L 000 fet & 9s yes AxOsuT ‘eaTRA xD9UD LTO BO% 6 8 Z_dt19 etqed —- 200 TOL 6 9b SM BIT N ZO OTO E/p ATeA PyoUaTOS —OSO P79 6 L v/T YT butaa73 ofueg — OFO GOT 6 bp SM OTT N PO OTRO Z/} PATeA PTOUSTOS BED 29 6 9 ¥/T ZT ATI-M 1OWDeUUCD-1 —-ZTO POT 6 Tp ¥6E O00 OTRO OT DN PATEA PTOUSTOS = TZO P79 6 s b/T ¥ MAS 9 ATI-X XoZoUUOS-I «ETO HOT 6 oF WH T @T3907uL 000 bBE E b buya sourastd 000 Z9E E 6€ Z PTOSTUEH —OTO BLE E z 'GGOU MN ZT 4Sa esoy amnssazd YBTH 120 607 6 ae T plostuen of0 Ele € 1 uoT3dtioseq ToN-azea = *S0a uotadtzosea ton-3aed "80a b00-voo-t _laguoo oy TwespAH - ast1 Jazed azedsqutof dez3s = OT0 89E E COT ¥/T H Too9uuoo aybterIs = ¥LO TOT 6S £6 Teqer FLO VOL G66 AoxDeuUOD Peay ATMA S00 TZ 6 6 S‘l 21 yay adtd [ee3s vOO €IT 8 86 Zojoeuuoo burasn(py £10 OTT 6 16 e/E 4 2/T Yami seTd butonper Of0 EIT 6 6. AoJOsuUOD PeDY AINE FOO TZT 6 «6B 1 8/1 AGHE-N 9007d buTOMPeX 120 FIT 6 96 Feptou 7924s 000 HLZ_E 8B B/E X TOyDouUCD WYBTeIIS — 9LO TOT 6 SB ZI-X SW Mezos ded 900 TOO 8 LB T ZT AM-% = ZORD9UUED=—— FTO 9OT 6 «=.= GM-US/T ZT SADA ToouUo qysteT3s 900 OZT 6S 98 woTadtz0seq ton-ared = Sod uotadtz0seq son-33ed “Soa 00° jpO0-T Te-puoo oFtaeapan - aSTT © ped azeds - 2% jbea -la | " 079 LOO wessoyrsag wiayséssassomp~ 4Spare parts list Closed Water-manifold 0-101-000 Pos. Part-No. Description 1 3000-00-0 Supply manifold 2 3001-00-0 Return-manifold 3 3003-00-0 Star 4 3004-00-0 axle 5 3005-00-0 Indicator 6 3006-00-0 Glass 7 3007-00-0 Right angle 8 3008-00-0 Threaded rod 9 9501 004 Hose connector lo 9501 044 Hose connector a 9501 046 cock 12 9501 045 Wipple 13 8001 047 cap screw M 10 x 15 14 8001 005 Cap screwM 5 x 10 is 8050 012 Hex. nut 16 9501 039 Hose connector 17 9002 026 O-ring 4,47 x 1,78 18 9002 042 O-ring 16 x1 19 9501 035 Hose clip 20 9501 036 Hose 22 9501 003 Hose connector 23 9503 006 Reducing piece 24 9503 OOL Right angle 25 9501 050 Nipple 26 9501 049 watercock 27 9501 O12 Hose clipLogikelement NG 20 3 482000 ‘3 002078 9003 007 > 2 079 V02039 907 O31 9902057 Werkstel! [DIN |Bemerkung15/5~14-01 E 2.3 POSSIBLE FAULTS IN THE "BOY 15/5" MACHINE Faults in the basic functions a) Mains switch al switched off b) Guard not closed ¢) Control fuse el4 or el5 defective a) Timer d13 for automatic switch-off does not work e) Limit switch for screw clutch b20 is actuated (optional equipment) f) Pump pressure is too low (check direction of rota- tion) Faults in the clamping unit Machine does not close a) Directional valve sl (1SH1) does not work (actuate manually) b) Valve for mould travel speed (1Sv1) is closed ¢) Recycle mechanism bl0 is not actuated, or is defective Machine only close slowly a) Valve for mould travel speed (1SV1) is closed b) Die-sensing switch bl3 is actuated or jams ¢) Micro-switch for low pressure mould closing is actuated (optional equipment) 4) Pressure reducing valve for low pressure mould closing (1DB3) is defective Machine does not change over to locking force a) Directional valve s2 (1SH2) does not work (actuate manually) b) Die-sensing switch b13 is not pressed or is defective c) Directional valve s17 for low pressure mould closing does not switch off (optional equipment) 4) Height of mould which has been allowed for is too great Low pressure mould closing is inoperative (optional equipment) a) Directional valve sl7 (1SHS) does not work (actuate manually) b) Pressure reducing valve 1pB2 has been set to too high a value ¢) Micro-switch bl7 is not actuated Manual read x x OR MR x OX x Automatic Pre pee nee ox ™15/5-15-01 E 3. 3.1 3.2 3.3 3.4 - Page 2 - 5 Machine does not open a) Solenoid valves sl and 52 do not switch off b) Moulding jams in the recycle mechanism c) Valve for mould travel speed (1SV1) is closed a) Mould jams in the guides Faults in the injection unit Injection unit does not advance a) Directional valve s4 (1SH4) does not work {actuate manually) b) Die-sensing switch is not actuated Machine does not inject a) Throttle valve (1DRRV1) for injection speed is closed b) Injection pressure valve (1DM1) is set too low c) Directional valve s3 (1SH3) does not work (actuate manually) a) Metering is not yet complete e) Limit switch blé for “advance injection unit" is not actuated f) Material temperature is too low Machine lacks pressure cushion when injecting a) Metering is set to too low a value b) Foreign bodies between screw and barrier ring c) Defective idling in screw drive a) Barrier ring has worn excessively (for sample when processing materials containing glass fibres) Machine does not take in material a) Back-pressure valve (1DB1) has been set too high b) Screw limit switch bl4 has switched off or is defective c) Limit switch b20 of the slipping clutch has switched off (optional equipment) 4) Temperature controller u2 and u3 are set incor- rectly e) Inlet union is blocked (this can happen when processing polyamides, or if there is no flow Of cooling water in the inlet orifice) f£) Materials slide closed Screw does not retract (decompression a) Directional valve $16 (1SH3) does not work (actuate manually) b) Injection cylinder venting does not work c) Back-pressure valve (1DB1) is set too high a) Selector switch b9 (decompression O-I) is switched off e) Screw limit switch bl4 is not actuated f) Screw has frozen up xo Manual KO E> > Automat: KM OR OM Om aM Mo eK mm cad15/5-16-01 E 3.6 4. 4.2 43 - Page 3 - Injection unit does not retract a) Directional valve s5 (1SH4) does not work (actuate manually) tb) With decompression switched off, limit switch bl4 is not actuated ¢) With decompression switched on, limit switch b19 is not actuated a) Limit switch b15 is pressed or defective e) Metering is not complete when the machine closes Faults in the hydraulic unit Pump does not reach the operating pressure with mould open a) Seals on nozzle-closing cylinder are defective b) Seals on cylinder of hydraulic ejector are defec- tive c) No-stroke regulator or pump is defective Pump does not reach operating pressure when closin: the mould a) Seals in guide cylinder (chamber C) are defective b) Pressure reducing valve (1DB3) for low pressure mould closing has been set too low or is defec~ tive (optional equipment) c) As under 4.1 a-c Pump does not reach operating pressure with mould closed a) Seals on piston of clamping unit are defective b) Seals on stroke piston of injection unit are defective ¢) As under 4.1 a-c Pump continues to deliver beyond the selected pressure a) Pump regulator defective; SWITCH OFF IMMEDIATELY Manual * Automatic KEK OOSpare parts list Switch mounting racket 1-105-000 Pos. Part-No. Description 1 8 003 O14 Cap screw M6 x 12 2 1-35-01-44 Mounting bar 3 1+35-01-48 cam 4 8 004 008 cap screw MS x15 5 8 080 002 Dowel, 5 20 7 1-35-01-46 Bracket 8 8 001 007 Cap screw M5 x 25 9 8 060 009 Washer 8 5,3000 got { Bumddnyyosinyy ) ) JSpare parts list, Sliding clutch 1-108-000 —__—__&— Pos. Part Description 1 9 708 022 sliding clutch 3 1-35-02-08 Switch flange 4 1+35-02-07 Ring 5 9 603 023 Microswitch 6 3-17-70-00 Switch rod 7 8 074 008 Dowel 3M 6x 20 8 8 115 002 spring 9 8 040 008 Grub serev aM 10 10 10 8 105 003 Radial sealing ring 22 x 47. x 7 12 8 O01 039 Cap screw M4 x 25 13 8 070 O10 Washer 45 x 1,75 4 8 092 009 Key A 8x7x28 16 9 632 005 cable clamp 17 9 606 O12 Relay CKR_ 33-220 W 18 9 606 O13 Socket CKR 8/SR 19 9 632 009 Lock nut. 20 9 704 082 Label; 200 £05 4 1yo1yS6unuyQ pun ~syoINZ a}sspurULteA : ) ) )Spare parts list Infinitely variable control of closing and opening force 1-507-000 Pos. Part-No. Description L 8 002 014 Cap screw ~ M5 x 45 2 9 624 029 Solenoid valve NG 4 0810 020 308 3 9 201 021 Pressure setting valve 4 8 003 003 cap screw M6 x 60 5 8 063 002 Washer B 4,3 6 3-27-40-00 Manifold 7 9 201 022 Pressure setting valve 8 9 lol 072 Straight connector ORA 6 R 1/4 9 9 110 017 Angle connector RA 06 10 9 109 027 Banjo fitting RA 06 R 1/4 i 9 207 005 variable delivery piston pump 12 8 113 ool Steel pipe GBK 6 1 13 1-35-01-45 Guide bush 14 8 001 004 cap screw M4 x 30 1s 8 053 ool Thumb nut M4 16 9 603 022 Limit-switch 7 9 632 027 Expansion PG 7 - PG 18 8 034 Ool Plug R 1/8 20 9 102 034 Right angle connector 22 9 701 007 Pipe support 22 9 106 O15 Right angle connector 23 9 632 019 Reducing piece 24 9 632 005 Cable clamp 26 9 606 O14 Relay CKR 333/220 W 27 9 606 015 Socket CKR 11/SR 31 9 602 025 Switch XBF - C 222 32 9 602 020 Push-button 39 9 632 009 Lock nut 42 9 631 006 cable a3 9 631 007 cable 44 9 704 080 LabelFUNCTIONAL DESCRIPTION OF ANCILLARY DEVICE 1, Reduced Opening and Closing Power 1 507 The ancillary device mentioned above allows a reduction of the system pressure during the closing and opening move- ment of the mould. Dependant on the distance to be covered, the reduced pressure can be set by the microswitch bl7 and in hight by the pressure limiting valve. Upon actuation of the microswitch b 17, valve s 17 is energized via the relays d 17 and d 27 and the reduced pressure is effective up to the starting of the guard switch b 13 of the mould. The reduced opening power upon opening of the mould is effective up to the starting of the microswitch b 17. This device can be switched off by change- over switch b 27 at the side of the switch cabinet. The set pressure can be read from the pump pressure gauge. In order to enable an exact read-off, it is recommended to set back the operation rod for the guard switch of the mould when setting the reduced pressure. The hydraulic block consists of a 4/2 distance valve and two pressure limiting valves. The pressure limiting valve has been firmly set to a pres- sure of 140 bar. The reduced pressure can be changed by the pressure limiting valve. 2. Staged Injection Pressure 1 508 The staged injection pressure device allows a two-stage injection process. The two injection pressures can be in- dependently set, however the second pressure stage must be lower than the value of the main injection pressure valve. The hydraulic block of the ancillary device consists of a 4/2 distance valve (item 17) and a pressure regulator valve (item 25). By operating microswitch b 18 via the adjustable cam, the magnetic valve s 18 is energized, whereupon the pressure reduction valve (item 25) is switched to the main injection pressure valve, thus taking over the con- trol function.000 102 0 Bunryauu1a)s0)doingSpare parts list Thermoset equipment 0-201-000 Pos. Part-No. Description a 3 338 000 Thermoset-barrel 22 mm 3 335 000 Thermoset-barrel 24 mm 2 3 337 000 Thermoset-screw 22 mm 3 334 000 Thermoset-screw 24 mm 3 1-17-04-04 Nozzle 22 mm 3 225 000 Nozzle 24 mm 4 3 336 000 Water jacket 5 9 002 017 Orring 60 x 4 6 9 501 002 Hose connector RF 1/8 7 7 9 501 020 Connecting piece M 10 x 1 8 9 102 031 Right angle connector 9 1-17-04-06 Thermoset hopper 10 1+17-04-07 Lid iL 8 090 O01 Ball knob PSJ 158 black 12 8 090 002 Ball knob PSJ 141 black M 8 13 8 075 004 Dowel pin 10M 6 x 24 14 9 501 030 Hose OLN NW 4 1s 8 113 004 Pipe GBK 12 1,5 16 8 050 003 Hex. nut M5 17 8 011 007 Hex. nut M 8 x 15 | 18 8 083 OO1 Rivet 2 19 9 501 O12 Hose clip 8 - 14 20 8 035 002 Rivet R 1/8 21 8 101 ool Washer 10x14x1,5 22 8 004 009 Cap screw M 5 x 10 23 8 036 002 Rivet, RY 24 8 101 012 Washer — 13x18x1,5 25 8 001 015 Cap screw M 6 x 22 26 1-13-02-10 Slide 27 1-13-02-14 Yoke plate 28 8 005 018 Cap screw M5 x 25tomatische Materialzufuhr 0502000Spare parts list Automatic material feeder 0-502-000 Pos. Part-No. Description 1 9 501 007 Hose connector R3/8x 11 2 9 624 017 Solenoid valve 3 8 005 018 Cap screw M5 x 25 4 8 101 009 Washer 917 x 21x 1,5 5 8 001 012 Cap screw M6x 15 6 1-27-01-06 Hose connector 7 9 501 016 PVC-hose 9 22 500 lg. 8 9 501 018 PVC-hose g 30 500 lg. 9 1-27-01-03 Lid lo 9 603 031 Microswitch i 3 339 000 Housing 12 8 090 001 Ball knob F 20 13 8 050 003 Hex. nut M5 14 1-13-02-14 Guide plate 15 8 004 009 Cap screw M5 x 10 16 1-13-02-10 Slide bar 17 8 083 001 Rivet 2g 18 8 001 004 Cap screw M 4x 30 19 9 703 002 Insert, M4 20 1+13-01-04 Window 21 1-27-01-15 Material feed tube (hor. ) 1-27-02-16 Material feed tube (vert.) 22 8 012 001 Hex. nut M5 x 15 23 9 lol 066 Straight angle connector RA 6 x R 1/8 24 1-35-03-97 Air pressure pipe 25 1-27-01-34 Lid 26 1-35-03-73 Material container 27 1-35-03-74 Support pipe 28 9 501 024 Pipe clamp 29 8 005 016 Cap screw M5 x 12 31 8 018 001 Counter-sunk screw M 4x 10 32 9 632 005 Cable clamp 33 9 630 026 Clamp 1,5 - 2,5 34 9 632 019 Reducing piece 35 9 632 009 Lock nut 36 9 604 002 Schuko plug 37 8 030 006 Cap screw 3,5 x 9,5 38 9 631 006 Cable 1900 1g. 39 9 633 O16 Housing 40 9 604 012 Hirschmann plug 41 8 005 009 Cap screw M 4x 12 42 9 633 002 Clamp