Promass 80 - Functional Safety Manual

Functional safety manual
Proline Promass 80/83

with 4...20 mA output signal
Coriolis Mass Flow Measuring System
Application Your benefits

Monitoring of maximum and/or minimum flow for all
• For flow monitoring up to SIL 2:
types of fluids to satisfy particular safety system
– Independently assessed (Functional
requirements as per IEC 61508/IEC 61511-1.
Assessment) by exida.com as per
The measuring device fulfills the requirements IEC 61508/IEC 61511-1
concerning: • Permanent self-monitoring
• Continuous measurement
• Functional safety as per IEC 61508/IEC 61511-1
• Measurement is independent of product properties
• Explosion protection (depending on the version)
• Easy commissioning
• Electromagnetic compatibility as per EN 61326 / A1
(IEC 1326) and NAMUR recommendation NE 21.
Relevant safety aspects:
• Monitoring takes place via the current output of the
device.
SD077D/06/en/05.06
71027168
Table of contents
SIL Declaration of Conformity . . . . . . . . . . . . . . . . . . . 3
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Depiction of a safety system (protection function) . . . . . . . . . . . . . 4
Measuring system layout with Promass 80/83 . . . . . . 4

Mass flow measuring system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety function data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Supplementary device documentation . . . . . . . . . . . . . . . . . . . . . . 5
Settings and installation instructions . . . . . . . . . . . . . . 5

Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Settings instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Monitoring of max./min. flow . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Setting instructions for evaluation unit . . . . . . . . . . . . . . . . . . . . . 7
Response in operation and failure . . . . . . . . . . . . . . . . . . . . . . . . . 7
Recurrent functional test of the measuring system . . . . . . . . . . . . . 7
Appendix (safety-related characteristic values) . . . . . . 8

Introductory comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Category No. 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Category No. 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Category No. 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Category No. 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Category No. 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Category No. 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Category No. 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Category No. 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Category No. 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Category No. 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Exida Management Summary . . . . . . . . . . . . . . . . . . 20
2 Endress+Hauser
SIL Declaration of Conformity
SIL2-80-83-Conformity-en-06
Endress+Hauser 3
Introduction
Depiction of a safety system The following tables define the achievable SIL or the requirements regarding the “Average Probability of a
(protection function) Dangerous Failure on Demand” (PFDavg), the “Hardware Fault Tolerance” (HFT) and the “Safe Failure
Fraction” (SFF) of the safety system. The specific values for the Promass measuring system can be found in the
tables in the appendix. Permitted failure probability of the complete safety function dependent on the SIL for
systems which must react on demand, e.g. exceeding a defined max. flow (Source: IEC 61508, Part 1):
SIL PFDavg
4 ≥10–5 ... <10–4
3 ≥10–4 ... <10–3
2 ≥10–3 ... <10–2
1 ≥10–2 ... <10–1
The following table shows the achievable Safety Integrity Level (SIL) as a function of the probability of safety-
oriented failures and the hardware fault tolerance of the complete safety system for type B systems (complex
components, for definition see IEC 61508, Part 2):
SFF HFT
0 1 (0)1) 2 (1)1)
none < 60% not allowed SIL 1 SIL 2

low 60% ... < 90% SIL 1 SIL 2 SIL 3
medium 90% ... < 99% SIL 2 SIL 3
high ≥90% SIL 3
1) In accordance with IEC 61511-1 (chapter 11.4.4), the HFT can be reduced by one (values in brackets)
if the devices used fulfill the following conditions:
- the device is proven in use
- only process-relevant parameters can be changed at the device (e.g. measuring range, ... ),
- changing the process-relevant parameters is protected (e.g. password, jumper, ... ),
- the function requires less than SIL 4.
All conditions are met by the Promass 80/83.
A single Promass 80/83 can be used in safety relevant SIL 2 loop. In a safety relevant SIL 3 loop
Promass 80/83 must be used in addition with a different measuring principle. Two Promass in homogeneous
redundancy do not fulfill the SIL 3 requirements.
Additional information about functional safety can be found in the brochure from Endress+Hauser called
“Functional safety in the Process Industry – risk reduction with Safety Instrumented Systems” (CP002Z).
4 Endress+Hauser
Measuring system layout with Promass 80/83

Mass flow measuring system The measuring system’s devices are displayed in the following diagram (example):
Promass 80
Promass 83 Actuator
4...20 mA
Logic Unit
SIL2-80-83 system
The safety-related signal of the Promass 80/83 is the analog output signal 4...20 mA. All safety functions refer
to exclusively this output. In addition, the Promass 80/83 performs the communication via HART and contains
all HART features with additional diagnostics information.
An analog signal (4...20 mA) proportional to the flow is generated in the transmitter (Promass 80/83) and is
fed to a downstream logic unit (e.g. PLC, ... ).
The logic unit monitors the analog signal to ensure that it does not exceed the max. value and/or goes below
the min. value. For fault monitoring, the Logic Unit must detect both HI-alarms (≥ 21.5 mA) and LO-alarms
(≤ 3.8 mA).
The characteristic values determined (see appendix) apply only to the current output (4...20 mA) of the
following versions:
• Promass 80***–***********(*)
(*) = Order option for inputs/outputs: A / D / S / T / 8
• Promass 83***–***********(*)
(*) = Order option for inputs/outputs: A / B / C / D / E / L / M / R / S / T / U / W / 0 / 2 / 3 / 4 / 5 / 6
Safety function data The mandatory settings and safety function data emanate from the chapter “Settings and installation
instructions” and the appendix.
The measuring system’s reaction time is ≤5 s.
! Note!
MTTR is set at eight hours.
Supplementary device The following documentation must be available for the measuring system:
documentation
Device type Operating Instructions Description of the device functions
Promass 80 BA057D/06/en BA058D/06/en
Promass 83 BA059D/06/en BA060D/06/en
This document also includes information on application limits and ambient conditions as well as the functional
specifications of the current output.
For devices with an explosion protection approval, the corresponding Safety Instructions (XA) or Control
Drawings (ZD) must also be observed.
Endress+Hauser 5
Settings and installation instructions

Installation instructions Instructions for correct installation of the Promass 80/83 can be found in the corresponding Operating
Instructions (BA) (see “Supplementary device documentation”).
The suitability of the Promass 80/83 for the specific application must be checked by the operator. Further
information is available at the Endress+Hauser Sales Centers.
Settings instructions The Promass 80/83 measuring devices can be configured in safety relevant circuits in a number of different
ways:
• Via on-site operation (LCD display)
• Via HART handheld terminal DXR 375
• Via PC (remote operation) using service and configuration software (e.g. “ToF Tool - Fieldtool Package”)
The tools mentioned can also be used to retrieve information on the software and hardware revision of the
device.
Further instructions on settings can be found in the corresponding Operating Instructions (BA) → see
“Supplementary device documentation” (page 5).
Monitoring of max./min. flow The following table shows the settings which are necessary for the use of Promass 80/83 in a safety function.
The possible applications are:
• Monitoring of maximum flow
• Monitoring of minimum flow
• Monitoring of flow range (maximum and minimum flow)
The settings refer to the flow value corresponding to the 4...20 mA current output value.
Group Name of function in the group Allowed setting when Promass is used for a
safety function
CURRENT OUTPUT ASSIGN CURRENT OUTPUT – Mass flow

– Volume flow
CURRENT OUTPUT CURRENT SPAN – 4...20 mA (..........):

All settings with a current output configuration
to 4...20 mA.
– 0...20 mA:
Setting is not allowed.
Promass 80
A setting 4...20 mA with HART communication is
not allowed.
Promass 83
A setting 4...20 mA with HART communication is
allowed if the HART write protection is activated
(see “Locking”)
CURRENT OUTPUT FAILSAFE MODE – Min. current

– Max. current
CURRENT OUTPUT SIMULATION CURRENT OFF
SYSTEM PARAMETER POSITIVE ZERO RETURN OFF
SUPERVISION ASSIGN SYSTEM ERROR OFF (the assignment of information messages and
fault messages may not be changed)
SUPERVISION ALARM DELAY 0...20 s
SIMULATION SYSTEM SIMULATION FAILSAFE MODE OFF
SIMULATION SYSTEM SIMULATION MEASURAND OFF
A detailed description of the functions of the device can be found in the appropriate “Description of Device
Functions” → see “Supplementary device documentation” (page 5).
6 Endress+Hauser
Locking In order to protect the process relevant parameters against change, the software has to be locked. This is done
via a code set by the customer.
Software lock for local programming
Function Freely choosable code number (except for 0)

DEFINE PRIVATE CODE
Promass 83:
When using a HART interface, the HART write protection must be activated. This can be done via a jumper on
the I/O board. Please refer to the appropriate Operating Instructions for the correct procedure to activate the
HART write protection → see “Supplementary device documentation” (page 5).
Setting instructions for The determined limit value (mA value corresponding to chosen max. and/or min. flow) must be entered at the
evaluation unit subsequent limit contactor (Logic Unit). For all adjustment and setting procedures, refer to the relevant
Operating Instructions.
Response in operation and The response in operation and failures is described in the “Operating Instructions” of the device
failure → see “Supplementary device documentation” (page 5).
! Note!
• Any repair to the device must be carried out by the manufacturer only.
• Device failures must be reported to the manufacturer. The user provides a detailed statement to the
manufacturer describing the failures and any possible effects. There is also an information flow as to whether
this is a dangerous failure or a failure which cannot be detected directly.
• In accordance with IEC 61508-2, Section 7.4.7.4, Note 3, experience shows that the useful service life of
electrical components lies between 8 and 12 years.
• In the event of failure of a SIL-labeled Endress+Hauser device, which has been operated in a safety relevant
circuit, the “Declaration of Contamination and Cleaning” with the corresponding note “Used in SIL safety
relevant circuit” must be enclosed when the defective device is returned.
Recurrent functional test of The operativeness of the safety function must be checked at appropriate time intervals (see appendix
the measuring system → page 8). We recommend completing a check at least once a year. It is the responsibility of the user to select
the type of check and the intervals in the specified time frame. The check must be carried out in such a way
that it is proven that the safety function works perfectly in interaction with all components. This can be
guaranteed by approaching the flow limit values or comparing the totalizer with a balancing option (e.g. filling
a tank) once per maintenance period. In this way, a “Diagnostic Coverage” of 100% is achieved in both
instances. If the operativeness of the flow sensor/transmitter can be determined otherwise (exclusion of errors
that impair function), the check can also be completed by simulating the corresponding output signal.
Endress+Hauser 7
Appendix (safety-related characteristic values)

Introductory comments Depending on the product structure, the Promass 80/83 flow measuring systems are supplied with different
signal inputs and outputs (= electronics modules) for hazardous and non-hazardous areas. For the purposes of
clarity, similar types of electronics modules are grouped into “categories”.
! Note!
• The safety-related characteristic values are described separately for each of these “categories” → see sections
“Category 1 – 10”. The tables and graphics provided in these category sections contain all the important
characteristic values for the Promass 80 and/or Promass 83 measuring systems.
The values apply to all possible applications:
– Monitoring maximum flow
– Monitoring minimum flow
– Monitoring flow range (maximum and minimum flow)
• The failure rates indicated refer to the failure rates of SN29500 at an ambient temperature of +40 °C.
The values were obtained by examining devices with software version 2.01.00.
Measuring system / Ex Outputs and inputs Category Page

electronics
Product structure
Promass 80
80 *** – ***********A – Curr. outp. / freq. outp. 1 P. 10
80 *** – ***********D – Curr. outp. / freq. outp. / status outp. / status inp. 1 P. 10
80 *** – ***********8 – Curr. outp. / curr. outp. 2 / freq. outp. / status inp. 5 P. 14
80 *** – ***********A Ex Curr. outp. / freq. outp. 2 P. 11
80 *** – ***********D Ex Curr. outp. / freq. outp. / status outp. / status inp. 2 P. 11
80 *** – ***********S Ex Curr. outp. (Ex i) / freq. outp. (Ex i) 7 P. 16
80 *** – ***********T Ex Curr. outp. (Ex i) / freq. outp. (Ex i) 8 P. 17

80 *** – ***********8 Ex Curr. outp. / curr. outp. 2 / freq. outp. / status inp. 6 P. 15
Promass 83
83 *** – ***********A – Curr. outp. / freq. outp. 3 P. 12
83 *** – ***********B – Curr. outp. / freq. outp. / relay / relay 2 3 P. 12
83 *** – ***********C – Curr. outp. / freq. outp. / relay / relay 2 5 P. 14
83 *** – ***********D – Curr. outp. / freq. outp. / relay / status inp. 5 P. 14
83 *** – ***********E – Curr. outp. / curr. outp. 2 / relay / status inp. 5 P. 14
83 *** – ***********L – Curr. outp. / relay / relay 2 / status inp. 5 P. 14
83 *** – ***********M – Curr. outp. / freq. outp. / freq. outp. 2 / status inp. 5 P. 14
83 *** – ***********W – Curr. outp. / curr. outp. 2 / curr. outp. 3 / relay 5 P. 14
83 *** – ***********0 – Curr. outp. / curr. outp. 2 / curr. outp. 3 / status inp. 5 P. 14
83 *** – ***********2 – Curr. outp. / curr. outp. 2 / freq. outp. / relay 5 P. 14
83 *** – ***********3 – Curr. outp. / curr. outp. 2 / relay / curr. inp. 5 P. 14
83 *** – ***********4 – Curr. outp. / freq. outp. / relay / curr. inp. 5 P. 14
83 *** – ***********5 – Curr. outp. / freq. outp. / curr. inp. / status inp. 5 P. 14
83 *** – ***********6 – Curr. outp. / curr. outp. 2 / curr. inp. / status inp. 5 P. 14
83 *** – ***********A Ex Curr. outp. / freq. outp. 4 P. 13
83 *** – ***********B Ex Curr. outp. / freq. outp. / relay / relay 2 4 P. 13
83 *** – ***********C Ex Curr. outp. / freq. outp. / relay / relay 2 6 P. 15
8 Endress+Hauser
Measuring system / Ex Outputs and inputs Category Page

electronics
Product structure
83 *** – ***********D Ex Curr. outp. / freq. outp. / relay / status inp. 6 P. 15
83 *** – ***********E Ex Curr. outp. / curr. outp. 2 / relay / status inp. 6 P. 15
83 *** – ***********L Ex Curr. outp. / relay / relay 2 / status inp. 6 P. 15

83 *** – ***********M Ex Curr. outp. / freq. outp. / freq. outp. 2 / status inp. 6 P. 15
83 *** – ***********R Ex Curr. outp. (Ex i) / curr. outp. 2 (Ex i) 9 P. 18
83 *** – ***********S Ex Curr. outp. (Ex i) / freq. outp. (Ex i) 7 P. 16
83 *** – ***********T Ex Curr. outp. (Ex i) / freq. outp. (Ex i) 8 P. 17
83 *** – ***********U Ex Curr. outp. (Ex i) / curr. outp. 2 (Ex i) 10 P. 19
83 *** – ***********W Ex Curr. outp. / curr. outp. 2 / curr. outp. 3 / relay 6 P. 15
83 *** – ***********0 Ex Curr. outp. / curr. outp. 2 / curr. outp. 3 / status inp. 6 P. 15
83 *** – ***********2 Ex Curr. outp. / curr. outp. 2 / freq. outp. / relay 6 P. 15
83 *** – ***********3 Ex Curr. outp. / curr. outp. 2 / relay / curr. inp. 6 P. 15
83 *** – ***********4 Ex Curr. outp. / freq. outp. / relay / curr. inp. 6 P. 15
83 *** – ***********5 Ex Curr. outp. / freq. outp. / curr. inp. / status inp. 6 P. 15
83 *** – ***********6 Ex Curr. outp. / curr. outp. 2 / curr. inp. / status inp. 6 P. 15
Comments on the term “dangerous failure”

A “dangerous failure” is a failure that does not respond to a demand from the process (i.e. the Promass
measuring device does not go to the predefined failsafe mode).
The following assumptions are made here:
• The failure rates are constant, wear out mechanisms are not included.
• Failure propagation is not relevant.
• The HART protocol is only used for programming, calibration and diagnostics purposes but not during
normal operation.
• The recovery time after a safe failure is 8 hours.
• The test time of the logic unit to react to a detected failure is one hour.
• All modules are operated in the “low demand mode”.
• Only the current output is used for safety-related applications.
• Failure rates of the external power supply are not included.
• The stress levels are average values for an industrial environment and can be compared to the “Ground
Fixed” classification of MIL-HDBK-217F. Alternatively, the presumed environment is similar to
IEC 60654-1, Class C (protected mounting location) with temperature limits within the manufacturer's
specifications and an average temperature of 40 °C for the transmitter over an extended period.
Humidity is assumed within the manufacturer's specification.
• Only the versions described are used for safety applications.
• As the optional display does not constitute a part of the safety function, the failure rate of the display is not
taken into account in the calculations.
• The application program in the safety logic unit is designed in such a way that “fail high” and “fail low”
failures are detected by the safety function regardless of the effect (safe or dangerous).
Endress+Hauser 9
Category No. 1 Specific values
Without Ex approval or with ATEX II3G or

Promass 80
FM Cl. I Div. 2 / CSA Cl. I Div. 2
SIL SIL 2
HFT 0
SFF >74%
PFDavg ≤2.86 x 10–3
Complete function test, e.g. by approaching the flow limits annual
1001D structure
3,50E–02
Probability
3,00E–02
2,50E–02
2,00E–02
1,50E–02
1,00E–02
5,00E–03
0,00E+00
0,0 2,0 4,0 6,0 8,0 10,0
PFD avg Years
SIL2-80-83-Config1-3-5-en
Information on failure rates
Transmitter configured fail-safe state = “fail high”
Failure categories λsd [FIT] λsu [FIT] λdd [FIT] λdu [FIT] SFF
λlow = λsd λhigh= λdd 115 461 1340 656 74.49%

λlow = λdd λhigh= λsd 1340 461 115 656 74.49%
λlow = λsd λhigh= λsd 1455 461 0 656 74.49%
Transmitter configured fail-safe state = “fail low”
! Note!
Detailed information on the term “dangerous failure” is provided on page 9.
10 Endress+Hauser
With Ex approval: ATEX II2G, ATEX II1/2G or

Promass 80
FM Cl. I Div. 1 / CSA Cl. I Div. 1 or TIIS
SIL SIL 2
HFT 0
SFF >76%
PFDavg ≤2.68 x 10–3
1001D structure
3,50E–02
Probability
3,00E–02
2,50E–02
2,00E–02
1,50E–02
1,00E–02
5,00E–03
0,00E+00
0,0 2,0 4,0 6,0 8,0 10,0
PFD avg Years
SIL2-80-83-Config2-4-6-8-9-10-en

! Note!
Endress+Hauser 11

Promass 83
SIL SIL 2
HFT 0
SFF >74%
PFDavg ≤2.86 x 10–3
1001D structure
3,50E–02
Probability
3,00E–02
2,50E–02
2,00E–02
1,50E–02
1,00E–02
5,00E–03
0,00E+00
0,0 2,0 4,0 6,0 8,0 10,0
PFD avg Years

! Note!
12 Endress+Hauser

Promass 83
SIL SIL 2
HFT 0
SFF >76%
PFDavg ≤2.68 x 10–3
1001D structure
3,50E–02
Probability
3,00E–02
2,50E–02
2,00E–02
1,50E–02
1,00E–02
5,00E–03
0,00E+00
0,0 2,0 4,0 6,0 8,0 10,0
PFD avg Years
SIL2-80-83-Config2-4-6-8-9-10-en

! Note!
Endress+Hauser 13

Promass 80 / Promass 83
SIL SIL 2
HFT 0
SFF >75%
PFDavg ≤2.87 x 10–3
1001D structure
3,50E–02
Probability
3,00E–02
2,50E–02
2,00E–02
1,50E–02
1,00E–02
5,00E–03
0,00E+00
0,0 2,0 4,0 6,0 8,0 10,0
PFD avg Years

! Note!
14 Endress+Hauser

SIL SIL 2
HFT 0
SFF >77%
PFDavg ≤2.69 x 10–3
1001D structure
3,50E–02
Probability
3,00E–02
2,50E–02
2,00E–02
1,50E–02
1,00E–02
5,00E–03
0,00E+00
0,0 2,0 4,0 6,0 8,0 10,0
PFD avg Years
SIL2-80-83-Config2-4-6-8-9-10-en

! Note!
Endress+Hauser 15

SIL SIL 2
HFT 0
SFF >78%
PFDavg ≤2.72 x 10–3
1001D structure
3,50E–02
Probability
3,00E–02
2,50E–02
2,00E–02
1,50E–02
1,00E–02
5,00E–03
0,00E+00
0,0 2,0 4,0 6,0 8,0 10,0
PFD avg Years
SIL2-80-83-Config7-en

! Note!
16 Endress+Hauser

SIL SIL 2
HFT 0
SFF >77%
PFDavg ≤2.69 x 10–3
1001D structure
3,50E–02
Probability
3,00E–02
2,50E–02
2,00E–02
1,50E–02
1,00E–02
5,00E–03
0,00E+00
0,0 2,0 4,0 6,0 8,0 10,0
PFD avg Years
SIL2-80-83-Config2-4-6-8-9-10-en

! Note!
Endress+Hauser 17

Promass 83
SIL SIL 2
HFT 0
SFF >78%
PFDavg ≤2.68 x 10–3
1001D structure
3,50E–02
Probability
3,00E–02
2,50E–02
2,00E–02
1,50E–02
1,00E–02
5,00E–03
0,00E+00
0,0 2,0 4,0 6,0 8,0 10,0
PFD avg Years
SIL2-80-83-Config2-4-6-8-9-10-en

! Note!
18 Endress+Hauser

Promass 83
SIL SIL 2
HFT 0
SFF >77%
PFDavg ≤2.68 x 10–3
1001D structure
3,50E–02
Probability
3,00E–02
2,50E–02
2,00E–02
1,50E–02
1,00E–02
5,00E–03
0,00E+00
0,0 2,0 4,0 6,0 8,0 10,0
PFD avg Years
SIL2-80-83-Config2-4-6-8-9-10-en

! Note!
Endress+Hauser 19
Exida Management Summary
SIL2-80-83-Manag-Summary-Page1-06
20 Endress+Hauser
Endress+Hauser 21
22 Endress+Hauser
Endress+Hauser 23
International Headquarters
Endress+Hauser
GmbH+Co. KG
Instruments International
Colmarer Str. 6
79576 Weil am Rhein
Deutschland
Tel. +49 76 21 9 75 02
Fax +49 76 21 9 75 34 5
www.endress.com
info@ii.endress.com
SD077D/06/en/05.06
71027168
FM+SGML 6.0 ProMoDo

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Promass 80 - Functional Safety Manual

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Functional safety manual

Proline Promass 80/83

Application Your benefits

SIL Declaration of Conformity . . . . . . . . . . . . . . . . . . . 3

Measuring system layout with Promass 80/83 . . . . . . 4

Settings and installation instructions . . . . . . . . . . . . . . 5

Appendix (safety-related characteristic values) . . . . . . 8

Exida Management Summary . . . . . . . . . . . . . . . . . . 20

SIL Declaration of Conformity

4 ≥10–5 ... <10–4

3 ≥10–4 ... <10–3

2 ≥10–3 ... <10–2

1 ≥10–2 ... <10–1

none < 60% not allowed SIL 1 SIL 2

medium 90% ... < 99% SIL 2 SIL 3

high ≥90% SIL 3

All conditions are met by the Promass 80/83.

Measuring system layout with Promass 80/83

Device type Operating Instructions Description of the device functions

Promass 80 BA057D/06/en BA058D/06/en

Promass 83 BA059D/06/en BA060D/06/en

Settings and installation instructions

CURRENT OUTPUT ASSIGN CURRENT OUTPUT – Mass flow

CURRENT OUTPUT CURRENT SPAN – 4...20 mA (..........):

CURRENT OUTPUT FAILSAFE MODE – Min. current

CURRENT OUTPUT SIMULATION CURRENT OFF

SYSTEM PARAMETER POSITIVE ZERO RETURN OFF

SUPERVISION ALARM DELAY 0...20 s

SIMULATION SYSTEM SIMULATION FAILSAFE MODE OFF

SIMULATION SYSTEM SIMULATION MEASURAND OFF

Software lock for local programming

Function Freely choosable code number (except for 0)

Appendix (safety-related characteristic values)

Measuring system / Ex Outputs and inputs Category Page

80 *** – ***********A – Curr. outp. / freq. outp. 1 P. 10

80 *** – ***********A Ex Curr. outp. / freq. outp. 2 P. 11

80 *** – ***********S Ex Curr. outp. (Ex i) / freq. outp. (Ex i) 7 P. 16

80 *** – ***********T Ex Curr. outp. (Ex i) / freq. outp. (Ex i) 8 P. 17

83 *** – ***********A – Curr. outp. / freq. outp. 3 P. 12

83 *** – ***********B – Curr. outp. / freq. outp. / relay / relay 2 3 P. 12

83 *** – ***********C – Curr. outp. / freq. outp. / relay / relay 2 5 P. 14

83 *** – ***********D – Curr. outp. / freq. outp. / relay / status inp. 5 P. 14

83 *** – ***********E – Curr. outp. / curr. outp. 2 / relay / status inp. 5 P. 14

83 *** – ***********L – Curr. outp. / relay / relay 2 / status inp. 5 P. 14

83 *** – ***********W – Curr. outp. / curr. outp. 2 / curr. outp. 3 / relay 5 P. 14

83 *** – ***********3 – Curr. outp. / curr. outp. 2 / relay / curr. inp. 5 P. 14

83 *** – ***********4 – Curr. outp. / freq. outp. / relay / curr. inp. 5 P. 14

83 *** – ***********A Ex Curr. outp. / freq. outp. 4 P. 13

83 *** – ***********B Ex Curr. outp. / freq. outp. / relay / relay 2 4 P. 13

83 *** – ***********C Ex Curr. outp. / freq. outp. / relay / relay 2 6 P. 15

Measuring system / Ex Outputs and inputs Category Page

83 *** – ***********D Ex Curr. outp. / freq. outp. / relay / status inp. 6 P. 15

83 *** – ***********E Ex Curr. outp. / curr. outp. 2 / relay / status inp. 6 P. 15

83 *** – ***********L Ex Curr. outp. / relay / relay 2 / status inp. 6 P. 15

83 *** – ***********R Ex Curr. outp. (Ex i) / curr. outp. 2 (Ex i) 9 P. 18

83 *** – ***********S Ex Curr. outp. (Ex i) / freq. outp. (Ex i) 7 P. 16

83 *** – ***********T Ex Curr. outp. (Ex i) / freq. outp. (Ex i) 8 P. 17

83 *** – ***********U Ex Curr. outp. (Ex i) / curr. outp. 2 (Ex i) 10 P. 19

83 *** – ***********W Ex Curr. outp. / curr. outp. 2 / curr. outp. 3 / relay 6 P. 15

83 *** – ***********2 Ex Curr. outp. / curr. outp. 2 / freq. outp. / relay 6 P. 15

83 *** – ***********3 Ex Curr. outp. / curr. outp. 2 / relay / curr. inp. 6 P. 15

83 *** – ***********4 Ex Curr. outp. / freq. outp. / relay / curr. inp. 6 P. 15

Comments on the term “dangerous failure”

80 * – *********A – Curr. outp. / freq. outp. 1 P. 10

80 * – *********A Ex Curr. outp. / freq. outp. 2 P. 11

80 * – *********S Ex Curr. outp. (Ex i) / freq. outp. (Ex i) 7 P. 16

80 * – *********T Ex Curr. outp. (Ex i) / freq. outp. (Ex i) 8 P. 17

83 * – *********A – Curr. outp. / freq. outp. 3 P. 12

83 * – *********B – Curr. outp. / freq. outp. / relay / relay 2 3 P. 12

83 * – *********C – Curr. outp. / freq. outp. / relay / relay 2 5 P. 14

83 * – *********D – Curr. outp. / freq. outp. / relay / status inp. 5 P. 14

83 * – *********E – Curr. outp. / curr. outp. 2 / relay / status inp. 5 P. 14

83 * – *********L – Curr. outp. / relay / relay 2 / status inp. 5 P. 14

83 * – *********W – Curr. outp. / curr. outp. 2 / curr. outp. 3 / relay 5 P. 14

83 * – *********3 – Curr. outp. / curr. outp. 2 / relay / curr. inp. 5 P. 14

83 * – *********4 – Curr. outp. / freq. outp. / relay / curr. inp. 5 P. 14

83 * – *********A Ex Curr. outp. / freq. outp. 4 P. 13

83 * – *********B Ex Curr. outp. / freq. outp. / relay / relay 2 4 P. 13

83 * – *********C Ex Curr. outp. / freq. outp. / relay / relay 2 6 P. 15

83 * – *********D Ex Curr. outp. / freq. outp. / relay / status inp. 6 P. 15

83 * – *********E Ex Curr. outp. / curr. outp. 2 / relay / status inp. 6 P. 15

83 * – *********L Ex Curr. outp. / relay / relay 2 / status inp. 6 P. 15

83 * – *********R Ex Curr. outp. (Ex i) / curr. outp. 2 (Ex i) 9 P. 18

83 * – *********S Ex Curr. outp. (Ex i) / freq. outp. (Ex i) 7 P. 16

83 * – *********T Ex Curr. outp. (Ex i) / freq. outp. (Ex i) 8 P. 17

83 * – *********U Ex Curr. outp. (Ex i) / curr. outp. 2 (Ex i) 10 P. 19

83 * – *********W Ex Curr. outp. / curr. outp. 2 / curr. outp. 3 / relay 6 P. 15

83 * – *********2 Ex Curr. outp. / curr. outp. 2 / freq. outp. / relay 6 P. 15

83 * – *********3 Ex Curr. outp. / curr. outp. 2 / relay / curr. inp. 6 P. 15

83 * – *********4 Ex Curr. outp. / freq. outp. / relay / curr. inp. 6 P. 15