Repair manual Hydraulic Breakers MB 1700 and MB 1700 DustProtector Lino. 38905031 01 2006-01-20Repair manual ME 1700 / MB 1700 DustProtector Contents Chapter Title Page General 7 14 Explanation of the symbols in the repair manual... 7 2 Operational safety....nnemnnnennnnnenen i 24 General 22 Accident prevention regulations .... 23 Tools, measuring and testing equipment. 24 Operating media/consumables....... 3 TOOIS seen a4 General tools. 3 Service box... 3 Special accessories 3. Accumulator filing device. 3. Power wrench... 3 HeliCoil tools 3.3. Fitting aid for percussion piston. 3.3. Press-out aid for wear bushes... 4 Dismantling the hydraulic hammer. 44 Removing the working t0Ol...xnrssnnnne ne 42 Removing the percussion mechanism of the MB 1700 from the hammer box. 43 Removing the high-pressure accumulator. 44 Removing the control valve 45 Removing the AutoControl — valve 46 Removing the perforated disk... 47 Removing the cylinder cover 48 Removing the percussion piston and seaiing bush... 4g Removing the cylinder... 4.10 Removing the external-threaded connect. 4a Removing the DustProtector...... 412 Removing the locking pins for the retainer bars in the lower hammer part 443 Removing the locking bushes 5 Checking the hammer box 51 Checking for oracks and indentations .. 52 Wear to the bottom plate... 53 Checking the elastic pad Bete 54 Checking the damping elements 55 Checking the guide piates........ 55.4 Checking the lower guide plates ..... 55.2 Checking the upper guide plates.Repair manual MB 1700 / MB 1700 DustProtector Contents Chapter QLDOBDODE BUSasans 69 att 312 813 314 B15 8.16 B17 B18 Title Assembling the hydraulic hammer... Tightening torques fo serows ans sorew couplings on the MB 1700, Fitting the oylinder.... : Fitting the percussion piston and se Fitting the oylinder cover Fitting the AutoControl valve Fitting the perforated disk... Fitting the control slide valve Fitting the high-pressure accumulator... Fitting the external-threaded connect. iling the piston accumulator... Fitting the percussion mechanism in hammer box Connecting ContiLube” it : Fitting the working tool... Fitting the DustProtector Changing the seals Changing the cylinder seals : Changing the seals between cylinder and cylinder cover Changing the seals on the external-threaded connect Changing the seals on the control casing cover..... Changing the seals on the high pressure accumulator Changing the seals on the sealing BUSH. jem Repair work ‘Changing the Allen screws on the high-pressure accumulator. Changing the high-pressure accumulator Changing the tie rods.. Removing scores from control slide valve and bore Removing scores on percussion piston and cylinder bore. Replacing retainer bars and working tool ‘Changing the wear bushes. Replacing the complete hammer box : Replacing guide plates and damping elements in hammer box... Replacing the wear protection set... Replacing the DustProtector Repairing cracked welds Replacing the bottom plate on the hammer box... Renorking the retainer pins forthe damoing elements Weld seam preparation.. Preheating temperature Fillers Post-treatment of welds ..4.3 Removing the high-pressure accumulator ‘* Stand hydraulic hammer vertically and secure against falling over (¢.g, on a stand similar to (Fig. 12), or lay flat, DANGER! If the MB 1700 is stil attached to the carrier, the hydraulic system must be depressurised prior to removing the high-pressure accumulator. eg. ‘© Onhoses with screw couplings, relieve pres- sure on check valves and depressurise (open the hose ports on the hammer). ‘© Release allen screws (Fig.13/1) on accumula tor using a size 14 allen key (Fig.13/2) and screw them out removing the locking washers at the same time. CAUTION! Collect any oil which runs out and dispose of it in accordance with the applicable statutory provisions to avoid environmental hazards! ‘+ Remove high-pressure accumulator (Fig.14). * Check threaded insert (part no. 54), replace if necessary. A CAUTION! ‘The high-pressure accumulator on the MB 1700 has a capacity of 0.9 | and a max. permissible op- erating pressure of 220 bar (335 psi). If any significant changes are made to the hydraulic system, a new acceptance inspection is to be car- ried out in accordance with the relevant national safety provisions. © Removing the O-ring and back-up ring (Fig.18). Repair manual MB 1700/ MB 1700 DustProtectoe Fig. 13 Fig. 14 Removing the high-pressure accumulator Fig, 15 Removing the O-ring and back-up ring 7MB 1700, 1700 DP Spare parts list Hydraulic breaker (© 2009 Aas Copco Construction Tools GmbH | No, $380 7037 01 | 2008-03-12 aMB 1700, 1700 DP Contents General note. Spare parts list. Hydraulic breaker MB 1700 Hydraulic breaker MB 1700 DustProtector. Percussion unit part 1: cylinder cover. Percussion unit part 2: cylinder. Percussion unit part 3: lower breaker part Connecting kit for ConitLube® i StarSelect- AuoSiar or AuteStop, Optional parts........-.. Working tools. MB 1700... : MB 1700 DustProtect Accessories... ecleealtaae Hydraulic hoses. Optional equipment........... Kits, Label kit MB 1700. Label kit MB 1700 DustProtector. Seal kit, Seal kit for s Plastic parts kit. Tensioning bolt kit. DustProtector kit. Noise protection ki Lower breaker part kit (steel). Lower breaker part kit DustProtctor (etoeh. Expansion bolt kit Accumulator repair kit.. jit (ContiLube® I) Dimensions. Dimensions MB 1700.......... Dimensions MB 1700 DustProtector. {©2009 Atta Copco Construction Tools GmbH | No, 2300 7087 03 | 2008-03-12 ContentsSpare parts list MB 1700, 1700 DP Percussion unit part 0 (© 2009 Alls Copco Construction Tools GmbH | No. 3390 7087 01 | 2009-03-12MB 1700, 1700 DP. Spare parts list No. Description Remark Quantity Part number 100 ‘yinder cover wih no. 123, 126. 120, 1 3369088201 101 Main corral vave 43363 0390 20 102 Cover 130613315 65 108 ‘Alen sco 8 3360 1037 76 104 o-ring 13380314375 106 Valve 4 aes 0354 63 07 Threaded pivg 139690354 25 108 +n 4 39803143 70 109 HP-accurulator 139590505 65 40 Ong 4 sasioste 12 m Backup tng 13361 8505 28 i Pal of ack washers a 3361 9897 03, 119 ‘Allen screw 6 3363070480, a OFng 4261 0319.00 7 Bina ange 2 3365034041 18 ‘Connecting sefew 1 S361 8546 67 120 o-ring 13060478171 2 ‘Non-etun vale 1° ast asas 11 1 “Threaded insert 6 3361031529, 124 o-nna 2 3360314372 as ‘Aten screw 8 3300 108074 128 ‘Threaded inser 8 3361 031946 a “Toroaded insert 6 3361 031989, 28 ‘Sraineraisk 4 sant edai 13 129 “Threaded pug 13961 2441 15 ‘e0(t6%-i83) Filling valve completo 4 3969 0872 66 181 Fling vale eiisaecs 162 “Teated pig 4 39804788 26 163 owing 139601781 25 481(192499) Tensioning bolt compiete 43363 094927, 192 Tensioning bot 139690890 37 18 Washer 4 sass 097778 (© 2009 Alas Copco Conetiution Tools GmbH | No. 3390 7037 01 | 2008-05-12Safety and operating instructions Hydraulic breaker MB 750/750 DP - MB 1700/1700 DP Tel -Ne 3300 5076 04 -Orginalinstrutions 2010-07-48Safety and operating instructions for hydraulic breaker MB 750 / MB 750 DustProtector MB 1000 / MB 1000 DustProtector MB 1200 / MB 1200 DustProtector MB 1500 / MB 1500 DustProtector MB 1700 / MB 1700 DustProtector © Atlas Copco Construction Tools GmbH Atlas Copco Construction Tools GmbH P.O. Box address: Postfach: 102152, D - 45021 Essen Postal address: Helenenstrasse 149, D - 45143 Essen Federal Republic of Germany Telephone +49 201 633-0Table of contents 1 Foreword . 2 Accident prevention regulations. jaaaaoraTeTT 3 CE markings EC machinery directive 98/37/EC .. 3.1 CE sticker product groups A 32 CE sticker product groups 8 33 Sticker for guaranteed sound level power 4° General informations .........s.s6+0085 441 Applications 4.2 Scope of supply 5 Main components ...... 6 Installation .. 6.1 Media/consumables 6.1.1 Mineral hydraulic ol 6.1.2 Non-mineral hydraulic oi! 613 Grease 614 Gas. 6.2 Attaching the adapter to the hydraulic breaker 63 Mounting the hydraulic breaker on the excavator mechanical aspects 6.4 Mounting the hydraulic breaker on the excavator-hydraulic aspects 65 Switching the hydraulic breaker on/off from the carrier 6.8 _Dismounting the hydraulic breeker rom the excevator for shot or lengthy periods of non-use 6.6.1. Dismounting from excavator Gi Storage sara ntwncsnccdsianiasicoruais nar 7.4 Hydraulic breaker 744 — Short storage 7.4.2 Long storage 7.4.3 Howto proceed after more than twelve months’ storage 7.4.4 — Working tool 8 _Fitting/removing the working tool 8.4 Selecting the right working tool 8.4.1. Working tools for hydraulic breakers 8.2 Filing the tol (After breaker delivery to the site) - 82.1 MB 7OOIMB 700 DP 8.2.2 MB 750/MB 750 DP. MB 1000/MB 1000 OP, MB 1200/1200 DP, (MB 1500/1500 DP, MB 1700/MB 1700 DP. 8.3 Removing the tool... 9 Operating the hydeaulle breaker s...sssssvssseseersssesees 9.1 Starting up the hydraulic breaker 9.2 Advance 98.3 Angle of attack 9.4 Breaker rocking 9.5 Never chive the working to into fhe ground 9.8 Never lever with the breaker 9.7 Never use as a sledgehammer 9.8 Never use for transport purposes... 9.9 Using the hydraulic breaker in or under water . 9.10 Hydraulic breaker used in tunnelling 9.11 Working in high outside temperatures 7 7 18 18 18 18 18 19 20 20 20 24 a 22 23 24 24 24 25 25 25 25 26 26 26 a ar10 "1 12 13 9.12 Working in low outside temperatures 9.13 Operating the breaker with the cylinders fully extended or retracted 9.14 AutoControl - the combined valve system (all models of the MB series, expect MB 700/MB 700 DP, MB 750/MB 750 DP) 9.14.1. AutoControl for normal operations 9.14.2 AutoControl for special requirements 9.15 — StartSelect - AutoStartlAutoStop (MB 12007MB 1200 DP, MB 1S00/MB 1500 DP, MB 1700/MB 1700 DP) 9.18.1 Changing StartSelect modes . 5 Maintenance work to be performed by hi oxenvalor yar V2 10.1. Automatic lubrication on breakers in the MB series 10.1.1. Changing the lubricant cartridge 10.1.2 Operating the ContiLube® I 10.2 Manual lubrication without or upon failure of ContiLube® Il 10.2.1. Filling device for the chisel paste 10.3 Care and maintenance timetable 10.4 Check 10.4.1 Checking the working tool for wear 10.4.2 Checking the wear bushes and the buffer ring 10.4.3 Checking the retaining pin for wear MB 700/MB 700 DP . 10.44 Checking the retainer bars (MB 750/MB. 750 DP. MB 1000/MB 1000 OP. ‘MB 1200/MB 1200 DP, MB 1500/MB 1500 DP, MB 1700/MB 1700 DP) 10.4.5 Checking the impact face of the percussion piston 10.4.6 Checking the breaker box for wear and cracks and checking the adapter for cracks 10.4.7 Checking/cleaning the DustProtector zone on the breaker boxes 10.4.8 Screw couplings MB 700/MB 700 DP 104.9 Screw couplings MB 750/MB 750 DP 10.4.10 Screw couplings MB 1000/MB 1000 DP - MB 1700/MB 1700 DP 10.4.1. Checking pressure in piston accumulator and refiling if required 104.12 Checking that he high pressure accumulator isn perfect working order (only on MB 1700/MB 1700 DP) e : 410.4.13 Checking the hyGraui ines before starting work . 10.4.14 Checking the adapter bolts for wear 10.4.16 Checking and cleaning the hydraulic of fier Troubleshooting . 11.1 Breaker does not start 112 Impact rato of hydreuie breaker too low 41.3 Impact force too low i 114 Impactrat to high and impae force too ow 41.5 Cll leaks from ports »P« and »Te . 41.6 Oilleaks between cylinder cover and cylinder 11.7 Gilleaks from pars of hydraueeyeto for breaker (Sorew couplings, nodes ets) 41.8 Oil leaks from working tool 11.9 Oil leaks from high-pressure accumulator 11.10 Oil or grease leaks from ContiLube® Il 14.11 Operating temperature too high Disposal ........ Technical specifications ........ INdeNeaita dana aise won ar ar 28 28 28 28 29 30 30 30 30 34 34 33 33 36 43 44 44 44 45 45 46 47 a7 7 47 48 48 48 48 49 51 539.14 AutoControl - the combined valve system (all models of the MB series, expect MB 750/MB 750 DP) ‘The AutoControl system is a combination of @ pres- sure holding valve and a switching valve. ‘The pressure holding valve ensures precision breaker operation under any operating conditions 9.14.1 AutoControl for normal operations ‘All hydraulic breakers of the MB series expect, MB 750/MB 750 DP are equipped with AutoControl as standard. The system adapis fully automatically to operating conditions, requiring no manual intervention on the part of the excavator driver. For applications requiring high single blow eneray, the breaker operates at full piston stroke and high percussive force, and allows energy recovery of up to 30 % when working in hard rock. The switching valve automatically reduces the stroke length to reduce the single blow force, eae valve 9.14.2 AutoControl for special requirements For special requirements, e.g. where the emphasis is, ‘on low-vibration working, the AutoControl system can ‘be blocked mechanicacally to the higher impact rate and reduced percussive force. For further information on this subject please contact the Atlas Copco Customer Center / dealer in your region: 9.15 StartSelect - AutoStart/AutoStop (MB 1200/MB 1200 DP, MB 1500/MB 1500 DP, MB 1700/MB 1700 DP) ‘The hydraulic breakers MB 1200/MB 1200 DustPro- tector, MB 1500/MB 1500 DustProtector and MB 1700/MB 1700 DustProtector are supplied ex factory set to “‘AutoStart” mode, i.e. when they are switched on, the breakers startin operating position without the need for contact pressure to be applied, ‘The AutoControl system protects the breaker from damaging Idle blows. ‘This setting provides greater productivity and simpli- fies handling in the following applications: = secondary reduction of mined rock '= working with the breaker in horizontal and/or over- head position "= size reduction of light concrete structures By making a reversible modification, the breaker can be set quickly to a different mode: “AutoStop” (= Automatic shut-off) Contact pressure needs to be applied before the breaker is started. During operation, the breaker shuts off automatically if the percussion piston no longer strikes the working tool. The breaker is thus protected against idle blows. ‘This operating mode is of advantage in the following applications: trenching = bench levelling in the quarry ‘= excavating foundations in rock = size reduction of heavy conerete structures For more information on this modification, please refer to the spare parts lists of these models. 28