GUI

DET
O
SP
RINGDE
E
NGI
SI
NEE
GN
RINGSOL
UTI
ONSI
SO9001

800-
424
-02
44
www.
mws
pri
ng.
com
GUI
DET
O
SP
RINGDE
SIGN
Howt
ous
ethi
sgui
de
Thi
sGuidetoSpri
ngDes i
gnwasdevel
opedt oass
istengi
neer
sand
desi
gnerst
oplan,desi
gnandspeci
fycust
om spri
ngs,wir
efor
msand
st
ampings.Thedatai
tsummari
zesi
sintendedtohelpyouavoi
dcost
ly
err
orsandomissi
ons.

Youcansubmityourr
equestf
oraquoteatwww.mwspr
ing.com
orsendusafaxtoourquot
ingdepar
tmentat(
574-
807-6477)

AboutMi
d-We
stSpr
ing&St
ampi
ng
Es
tabl
is
he din1928,Mid-WestS
pringandSt
ampi ng,
Re gi
st
ered
I
SO9001, i
sdedica
teda ndexper
iencedwhenitcomestospri
ngs,wi
ref
ormsa
nd
metal
stampings.T
oda y
, Mi
d-WestSpri
ng&Stampingispri
vil
egedtobea
mult
i-
plantspr
ingma nufac
ture
rwi t
haful
l-
rangeofproduct
sa ndse
rvi
ces
.

We’
veestabl
is
hedas tr
ongfoundati
onforourcompany,bui
l
tonquali
tyand
r
eli
abi
li
ty
.Youwillnot ndamor ededi
catedandexper
ience
dc us
tom s
pri
ng
manuf
acture
r.Al
lofourproduct
sarema nufac
tur
edtothehighes
tst
andards
.
Wesupplyser
vic
e-consci
ouscust
ome r
sc oa
st-
to-
coas
t.

OurDi
ffer
enc
e
Wea regoodpe oplecreati
nggoodproductswi
thgoodprocesses
.Weha ve
ex
pe ri
encedpeopl et
ha tcare
.Theyar
eproudofthe
ircr
aftandseekconti
nuous
i
mpr ovement.
Wea reanISO9001r egist
eredcompanyandtakegr
eatpri
dek nowingthati
ti
sour
peopleandthepr oce
s stheydevel
opthats
usta
inourquali
tyandrepeata
bil
it
y.
I
tisthatedgethatwepr oudlyoffer.

Engi
nee
ring&De
signAs
sis
tanc
e
Mid-We
stSpr
ing&Stampi
ngcanal
soprovi
deyouwithengine
eri
ng
SELECTI
ONOFPRODUCTS.
...
...
...
3 anddesi
gnassi
st
anc
e.Wehaveast
affof pr
oducte
ngineerswhoare
r
e a
dytohel
py oude
termi
newhats
pri
ngde s
ignbesttsyourappl
ic
ati
on.
COMPRESSI
ONSPRI
NGS.
...
...
...
..4
Feel
freet
ospea
kwithoneofourengi
nee
rsa
t
EXTENSI
ONSPRI
NGS.
...
...
...
...
..5 800-424-
0244(
Fax574-807-
6477).

TORSI
ONSPRI
NGS.
...
...
...
...
...
.6

SELECTI
ONOFSPRI
NGMATERI
AL.
..7

GLOSSARYOFSPRI
NGTERMI
NOLOGY.
...
.8
Nobodyof
fer
syoumor
eopt
ions
.
AtMid-WestSpri
ng&S ta
mpi ng,t
hecustomcompression,
torsi
onand
exte
nsi
ons pri
ngsdis
cussedinthi
sguideareonl
ythebe gi
nningofour
capabi
li
ti
es.Weareal
soy ourhi
ghqualit
ycert
iablesourceformany
othert
ypesofspri
ngs,wiref
ormsands t
ampingsl
ikethoseshownbe l
ow.

Cl
ock,
dieands
pec
ial
spr
ings
Customdi
espri
ngsa r
eavai
la
bleinmos tl
engthsanddeecti
ons
;wec a
n
produceatspi
ral
clockormotorspr
ingsformostdes
igns
pecicat
ions.

Wi
reF
orms
Mid-
We stSpri
ngcansupplyvi
rtua
ll
yanyformyourequi
ref
rom
.
010”to.750”
round,s
quareorrect
angula
rwire.
Ourspec
ial
i
zed
back
grounda ndequi
pme ntal
lowforanunli
mitedr
angeofpossi
bil
i
ti
es
fr
omc l
ipsandclampstotheunusuali
nsiz
e,shapea
ndappli
cat
ion.

Pr
eci
si
onEngi
neer
edF
ormedPar
ts
Mid-WestSpri
ngs pecia
li
zesincomplex
, pr
ecis
ioncustom desi
gns.
Prof
essi
onal,
skil
ledandr e
sponsivee
ngine e
rsatMid-We s
tSpri
ngoffe r
unli
mitedopti
onsi nthedesignandma nufact
ureofhigh-pr
eci
sion
part
s.Compe t
iti
velypri
ced,Mid-Wes
tSpr i
ngsuppli
esmi l
li
onsof t
hes
e
part
stome etindustr
yne edseachyear
.

Mul
ti
-Sl
ide,
FlatSpr
ings&St
ampi
ngs
Mid-WestSpri
ngsuppli
esanarr
ayofmulti-
sl
idestampingsa nd a t
spri
ngs,
whi c
ha r
eproducedfr
om anneal
e dma t
eri
alshardene dand
temperedtoyourcr
it
icals
hapeandform desi
gn.Applic
ationsincl
ude,
butarenotli
mitedt
o:connect
ors,
fas
teners,
hingesandhol ding
brack
ets.

Spr
ings
,Was
her
s&SnapRi
ngs
Theseareavai
la
blei
nsl
otte
d, cur
ved,wave
,Bell
evi
ll
edisca
ndspec
ial
in
orde
rt osol
veprobl
emsofhighloadsi
nli
mitedspaces
.SNAPRI
NGSare
avai
l
a blei
nround,s
quar
eorr e
c t
angul
arwir
eforre
tenti
onof
compone nt
s.
Compr
ess
ionSpr
ings
Ma
ter
ial
s:Mos
tma
ter
ial
sanda
ll
oys
Wi
reS
ize
s:004”
to.
750”
round(
squa
reorr
ect
angul
aruponr
eque
st)
Qua
nti
ty:Any
T
ypi
cal
Appl
i
cat
ions
:Fl
ui
d/a
irc
ont
rol
s,
aut
omot
ive
,swi
tc
hes
,off-
roa
dequi
pme
nt,
aer
ospa
ce

Pr
emi
erCompr
ess
ionSpr
ingManuf
act
urer
Weproducecustom compr e
ssionspringsforyouruni
quea ppli
c a
tions.
Mostcompress
ionspringsarema nufacturedasastr
aightcyl
indri
c als
pring,
madewi t
havariet
yof si
zesandt ypesof wir
e.Othercompr e
ssions pr
ings
ar
ede s
ignedi
nt heform ofacone, a
ll
owi nglongert
ravelduetot he
i
ndivi
dualcoi
l
snotbe ingforce
da gainsteachother.

S
omei
mpor
tantf
act
orst
ocons
ide
rwhe
nor
der
ingy
ourc
ust
omc
ompr
ess
ions
pri
ngs
:
Endt reatment-Cus t
om spr ingsc anhaveope n,
opena ndgr ound,closedorc l
oseda ndgroundends.
Freelengt h–Howl ongist hes pri
ngwhe nf
ullyext
ende d?
Helixdirecti
on-Thedirecti
onof coil
sisri
ghtorlef
t-
hande d,dependingonhowt hema chi
nema k
ing
themi ssetup.Handednessi simpor t
antinveryfe
wa pplicat
ions.
LoadatSol i
dHeight–T hef or c
einpoundsr equir
edtoc oll
apsethes pri
ngc ompl et
ely.
Soli
dhei ght–Wha ti
sthele ngt hofthespri
ngwhe nc omple t
elycompr ess
ed?
SpringRat e–Howmuc hf or ceinpoundspe rinc
hof dee ctiondoe sitt
aket ocompr esst
hespri
ng?
Seec al
culati
ngprocedurebe l
ow.
Totalnumberofc oil
sinthes pring
Outs i
dedi ameterofthes pr ing
Wiredi ameter–Di ametersof .007″to.750areavai
la
bleinr ound,squa r
eorre c
tangular.
Wiremat er i
al–Custom springsa reavail
abl
einav ar
ietyofs t
eelandnon- f
errousall
oy s
.

F
ormul
aIndex
E
xtens
ionSpr
ings
Ma
ter
ial
s:Mos
tma
ter
ial
sanda
ll
oys
Wi
reS
ize
s:004”
to.
750”
round(
squa
reorr
ect
angul
aruponr
eque
st)
Qua
nti
ty:Any
T
ypi
cal
Appl
i
cat
ions
:Automot
ive
,windowc
ompone nt
s,l
awnandgar
denequi
pment,
a
ndmanyothe
rOE Mappl
i
cat
ions-unl
i
mitede
ndsty
lesa
rea
v a
il
abl
e.

Pr
emi
erExt
ens
ionSpr
ingDes
ign
Rec
tangul
arwirespri
ngsandext
ens
ions
pri
ngsmanuf
act
ure
d
byMWSa r
ee nginee
redtoexa
ctcus
tomers
pecic
ati
ons.

S
omei
mpor
tantf
act
orst
ocons
ide
rwhe
nor
der
ingy
ourc
ust
ome
xte
nsi
ons
pri
ngs
:
EndSt yle
ExtensionSpr i
ngDi ameter–O. D.ma x
imum, I.
Dmi nimum
ExtensionSpr i
ngRat e–Wha tistheloadinpoundspe ri
nchr e
quiredtoe x
tendt hespri
ng?
Lengthofi nsi
dehooks
Loadful l
yextended–F oraspecica ppli
cati
on,youwi ll
needt oknowt hetotall
oa datthema x
imum e x
tendedle
ngth
Tot
a l
numbe rofcoi
ls.
Windingdi recton–THEDI
i RECTIONOFTHECOI Lisright-
handorleft
-handwinding.Handednes
sisimpor
tanti
nver
yfewappl
i
cat
ions
.
Wiredi ameter–Wec anproducea nextens
ionspringindiame ter
sfrom .
007”to.625”round,upto.375”s
qua r
eand
rec
tangulartospe c
ic at
ions.
Wiremat erial–Wec anfurni
shspringsinmos tmetalsanda l
loys.

F
ormul
aIndex T
ors
iona
lModul
usof
Elea
sti
cit
y
T
ors
ionSpr
ings
Ma
ter
ial
s:Mos
tma
ter
ial
sanda
ll
oys
Wi
reS
ize
s:.
004”
to.
750”
round(
squa
reorr
ect
angul
aruponr
eque
st)
Qua
nti
ty:Any
T
ypi
cal
Appl
i
cat
ions
:Automotiv
e,ir
ri
gati
on,heavya
gri
cul
tureandc ons
truc
ti
one
qui
pme
nt
Tor
si
onspri
ngsgenera
llyr
equi
reampleaxia
lroom,
wit
hthebestdes
ignsworki
ngovera
na rbor
ors
haft
.

Exper
tlyEngi
neer
edT
ors
ional
Spr
ings
Weoffert
orsi
onspri
ngsinavar
iet
yofwir
edi a
me t
ersfr
om .
007”to.625”
.Squar
ewiretor
sions
pri
ngsar
eals
oav
ail
abl
e.
Commontors
ionspr
ingsar
efoundinc
lot
he spins
,cl
ipboa
rds,a
ndga r
agedoor
s.I
na ddi
ti
on,t
ors
ions
pri
ngs
ar
eal
sousedashi
nge sa
ndcounter
bal
ancesinavari
e t
yofappl
icat
ions.
S
omei
mpor
tantf
act
orst
ocons
ide
rwhe
nor
der
ingy
ourc
ust
omt
ors
ions
pri
ngs
:
Expec tedde ec tioni ndegr ees
Freepos iti
onoft heendsi ndegr ees
Frequenc yofr ot ation
Insi
dedi amet erofs pr i
ng–S eema ndreli
nformati
onbe low.
Lengthofl egends–T orsions pr i
nge nds t
yleiss
trai
ghtlegs .
Mandr el si
ze–Us uall
ytor si
ons pri
ngsa reusedoverama ndr el
,shaftora r
bor.Suggeste
dma ndrel
diame t
ershouldl
eave10%
clea
ranc ewithint heinsidedi a me t
e rofthetors
ionspri
ngf ordee ct
ions .
Forgreaterdee ct
ionsreducema ndrel
size
.
Maxi mum woundpos iti
oni nnumberoft urnsordegr eesf r
om f reepos i
tion
Rangeofoper atingt emper at ure
Springout sidedi amet er–Ma ximum out si
dediame t
erisc ontr
olledbype r
formanc eandspa c
econs i
derat
ions
.
Torque–F orceof l
oa dasi nch-poundsa tstat
eddee ct
ioninde gree s.
Windingdi r
ec tion–He lixdirec ti
oni sei
therri
ghthandorl e f
thanda ndsinceforc
ei sa
ppli
e dtotorqueandnotdee c
tion,
ri
ghta ndl e
ftca nnotbei ntercha nge d.
Wiredi amet er–MWSma kestor s
ions pri
ngsfrom .
007”to.625”r oundwi re,squar
et o.
375” andrecta
ngulartospecicati
on.
Wiremat eri
al–T orsi
ons pr i
ngsc anbema defrom mostme ta
lsanda l
loys
.

F
ormul
aIndex T
ors
iona
lModul
usof
Elea
sti
cit
y
Ma
ter
ial
Sel
ect
ion
Hi
ghcar
bonspr
ingst
eel
sar
ethemostcommonlyus
edof
allmate
ria
ls.
Trytousethes
emater
ial
sinpr
efe
rencet
oothe
rsbecaus
etheya
rele
a s
tex
pens
ive
,
r
eadi
l
yavai
l
able
,eas
yworke
d,andmostpopul
ar
.Thes
emate
ria
lsar
enots a
tis
fac
toryf
orhi
ghorlowtempera
tur
esorf
orshoc
korimpac
tloadi
ng.

Theal
loyspr
ingste
elshaveadenitepl
aceinthe el
dofspr
ingma t
eri
al
s.Tr
ytousethesemateri
al
s,pa
rti
cul
arl
yforcondit
ionsi
nvol
vi
ng
highs
tres
sandforappli
cat
ionswher
eshockorimpactl
oadi
ngoccurs
.All
oyspri
ngst
e e
lsca
na ls
owiths
tandhighera
ndl owerte
mpe r
atur
es
thant
hehigh-ca
rbonsteel
sandareobt
aina
bleinei
thert
heannea
ledorpre-t
emperedcondit
ions.

Theus
eofst
ainl
essst
eel
shasi
ncr
easedcons
ide
rabl
yinrece
ntyear
s.Se
ver
alne
wcompos
it
ionsa
renowa
vai
l
abl
etowi
ths
tandc
orr
osi
on.
All
oft
hes
ema ter
ial
scanbeus
edforhi
ghtemperat
uresupto650°
F.

Copper
-basedal
loysar
eimport
ants
pr i
ngma t
e r
ial
sbeca
us eofthe
irgoode l
ect
ri
calproper
ti
escombinedwit
hthei
rexc
ell
entr
esi
st
ancet
ocor
ros
ion.
Alt
houghthesema t
eri
al
saremoreexpensi
vethanthehi
gh- c
arbona ndal
loyst
eel
s,theyneve
rthel
essa
refr
equent
lyus
edinel
ectr
ic
al
componentsandinsubze
rotemper
atures
.All
coppe r
basedall
oysaredra
wnt otheAme ri
canwirega
ge(sa
mea sBr
own&S har
pegage)a
ndar
ema gnet
ic
.

Nic
kel-
basedall
oysar
eespeci
all
yusef
uls
pri
ngma t
eri
al
stocombatcorros
ionandtowiths
tandbot
he l
eva
tedandbel
ow-ze
rote
mpe rat
ureappli
cat
ions
.
Thei
rma gnet
icchar
act
eri
st
icsar
eimport
antf
orsuc
hde vi
cesa
sgyrosc
ope s,
chronos
copesandi
ndic
ati
nginst
rument
s.T
hesemate
ria
lshavehigh
el
ectr
ic
al r
esi
st
anceandshouldnotbeus
edforc
onductor
sofel
ect
riccurr
ent.
Gl
oss
aryof
ter
ms
Ac
tivec
oil
s(n)
-Thos
ecoi
l
sfr
eet
odee
ctunde
rloa
d. Pas
sivat
ing-Aci
dtrea
tmentt
oremov ec
ontami
nant
sand
i
mprovecorr
osi
onre
sis
tanc
einst
ainl
esss
tee
l.
Closedends-Inc ompre
ssionspr
ings
,endsi
nwhi
chthe
pit
chofthete
r minalc
oil
sisreduc
e ds
othatt
heyt
ouc
h Permanentset- Condit
ioninwhic
hama ter
ial
doe
snot
theadja
centcoil
s. re
turntoit
sori
ginalcondit
ionwhenaloa
disremoved.
Occurswhenthema teri
al
’sel
ast
icl
i
mithasbeen
Cl
osedandgr
oundends-
Clos
ede
ndsgr
oundt
opr
ovi
de excee
de d.
aa tpl
ane
.
Pit
ch(p)-Thece nt
er-
to-
cente
rdis
tancebet
weenadj
ace
nt
Cl
ose-
wounds
pri
ng-
coi
l
edwi
tha
dja
centc
oil
stouc
hing. act
ivecoil
s.
(Ther e
comme ndedpr
acti
ceist
ospec
if
y
numbe rofact
ivecoil
sra
thert
hanpitc
h).
Coi
lsperi
nch-
Seepi
tc
h. Rat
e(R)-
Thecha
ngeinl
oadoruni
tof
dee
cti
on.
Mos
t
of
tengi
veni
nlb/
in.
De ect
ion(
F)-Mot
ionofspr
inge ndsora
rmsunde
rthe
appl
i
cati
onorr
emovalof
anex t
ernall
oad(P)
. Removes et-Theprocessofcl
osi
ngtos ol
idhei
ghta
compress
ionspri
ngt hathasbeencoil
edlonge
rthanthe
Elas
ticl
imi
t-Ma xi
mumstr
esst
owhic
hama
ter
ial
canbe desi
red nis
hlength,soastoinc
reasetheappar
ent
subj
ecte
dwithoutper
manents
et. ela
sti
cli
mit.
F
reeangl
e-I
ntor
sions
pri
ngs,
thea
ngl
efor
medbyt
he Resi
dual st
ress-St
res
sinduce
dbysetr
emoval
,shot
s
pri
ng’
sar
msundernol
oad. peeni
ng, c
oldworki
ng,for
mingorot
herope
rat
ions.
May
bebenec i
alorde
tri
mental
,depe
ndi
ngonthe
Fr
eelengt
h(L
)-T
heov
era
lll
engt
hof
aspr
ingunde
rno appli
cat
ion.
l
oad.
Set-
Seepe
rmane
nts
et.
Heatsetti
ng- Fi
xturi
ngas pr
ingatelev
atedte
mpe r
atur
e
t
omi nimiz
elossof l
oadathighope r
ati
ngtemper
atur
e . Soli
dheight(S
H)- Thele
ngthofac
ompress
ionspr
ing
Hel
ixthespir
alf
orm( openorc l
osed)ofcompr
ess
ion, underl
oadsuffic i
enttobri
ngeac
hcoil
int
oconta
ctwit
h
ext
ensionandtorsi
ons pr
ings. adj
acentcoi
l
s.
Spri
ngi ndex- Rati
oof me a
ncoildi
ameter(
D)towi r
e(d).
Hooks-
Theope
nloopsore
ndsof
ane
xte
nsi
ons
pri
ng. Squaredandgr ounde nds.
Seecloseda ndgrounde nd.
Hydr ogenembr i
ttl
ement- Condi t
ioninwhic hhy dr
ogeni
s Squaredends
absorbe di
ntoc ar
bons t
eelcausingbritt
lenes
sa nd Seeclosede nds
.
sus
c eptibi
l
itytocracki
ng,part
icular
lyunde rs
us t
ained
l
oads .Ofte
noc cursduri
nge l
ec t
roplat
ingorpickli
ng. Str
essrange-T hedifferencei
nope r
ati
ngstr
essunde r
mini
muma ndma ximuml oads
.
Ini
tialtensi
on( P)-Theresi
st
a ncethattendstok eepthe
coi
lsof anextensi
ons pr
ingclosed.Thisf
orcemus tbe Str
essrelieve- Tosubjects
pri
ngstolow-t
empe r
atureheat
overcomebe f
orethosecoil
swi l
lbegintoope n. tr
eatmentt orel
ieveresi
dualst
res
s.

Load(P)-
Anyfor
ceappl
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edtoas
pri
ngwhi
ch,
ins
uffic
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ng- Acol
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ingprocessi
nwhic
hthe
degr
ee,wil
lca
usedeect
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ial
sur
facei
speenedtoinducecompre
ssi
ve
st
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ses,
the
rebyimprovi
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gueli
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e .
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oops-Coi
l-
li
kewiresha
pesatt
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ension
s
pri
ngst
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tta
chmentandf
orc
ea ppli
cat
ion. T
or que(M)- Int
orsi
onspr
ings,t
wist
ingac
ti
onthattends
t
opr oducerotat
ion.
Equal
sloadxdis
tanc
e(mome ntarm)
Meancoi
ldi
amet
er(
D)-Outs
ides
pri
ngdi
ame
ter(
OD) f
romt heloadtotheaxi
softhespr
ingbody.Mos
tofte
n
mi
nusonewir
edi
ame
ter(
d). e
x pres
sedin-ozorft
-l
b.
Total
numberofcoi
ls(
Nt)
-Numbe
rof
act
ivec
oil
s(Na
)
Modulusi
nshearort
orsi
on(G)Coeffic
ientors
ti
ffne
ssf
or plust
hec
oil
sfor
mingthee
nds
.
ex
tens
ionandcompre
ssi
onspr
ings.

Moment(
M)s
eet
orque
.
i
nfo@mws
pri
ng.
com
Openends-I
ncompre
ssi
onspri
ngs,endswithacons
tant www.mws
pri
ng.
com
pi
tc
hforea
chcoi
l
.Maybegroundorun-ground.
Mentone,I
ndiana
Tel
:800-
424-0244
Fax:
574-353-
7388

Muskegon,Michi
gan
Tel
:800-
643-9781
Fax:
231-777-
2297

Se
rvi
ngCus
tome
rsCoas
ttoCoas
t!
F
romSpri
ngsa ndSt
a mpi
ngs
,
t
oMult
isl
ide,
Foursl
ide
a
ndPunchP r
ess

i
nfo@mwspr
ing.c
om
www.mi
dwestspri
ng.
com

Mentone,I
ndiana
Tel
:800-
424-0244
Fax:
574-353-
7388

Muskegon,Michi
gan
Tel
:800-
643-9781
Fax:
231-777-
2297

Se
rvi
ngCus
tome
rsCoas
ttoCoas
t!