Bar ton® MODEL 202E

Barton
DIFFERENTIAL PRESSURE RECORDERS

User Manual
Manual No. 10060, Rev. B
05/2004

CONTENTS
Section 1 - Introduction ................................................................. Page 1
Pressure Elements/Chart Drive Tables ..................................... Page 5/6
Section 2 - Installation/Calibration Check ................................... Page 7
Section 3 - Maintenance & Calibration ........................................ Page 13
Section 4 - Troubleshooting ........................................................... Page 26
Section 5 - Installation Drawings .................................................. Page 28
Section 6 - Parts Drawing/List ....................................................... Page 34
Specification (DPU/Instrument) ................................................... Page 39

SECTION 1 - INTRODUCTION
General
The Barton® Model 202E single DP Flow Recorders measure and record system
operation parameters including gas and liquid flow rate, liquid level in a vessel,
and other system variables that can be measured by differential pressure and
static pressure methods.
Main Components
Differential Pressure Unit
The Barton® Model 199 Differential Pressure Unit (DPU) actuates the recorders.
The DPU is a dual bellows assembly enclosed within pressure housings. The
bellows are liquid filled and withstand overranges equal to the working pressure
of the housing without calibration change. Movement of the bellows is transmit-
ted through a torque tube from the DPU to the recording mechanism. The
torque tube is hermetically sealed to eliminate friction and leakage; it does not
require lubrication.

SAFETY !
Before installing this instrument, become familiar with the installation instructions
in Section 2. WARNING notes that appear on the following pages of this manual
should be reviewed before proceeding: 8, 20, 21, 22, and 25.
WARNING notes indicate the presence of a hazard which can cause severe personal injury, death, or substantial
property damage if warning is ignored.
CAUTION notes indicate the presence of a hazard which can cause moderate personal injury or property
damage if warning is ignored.
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7. Apply 50% differential pressure to the high-pressure side. Arrange the
differential pressure linkage as shown on page 12. Set a 90° angle between the
drive arm and link. By varying the length of the link, set a 90° angle between
the range arm and link. Slip the range arm to 50% on the chart.
8. Remove pressure. The pen should indicate zero. If the pen deviates less than
10% from zero in either direction, perform fine adjustment by using the pen
zero adjust screw (refer to page 12) and proceed to step 8.b. If the pen deviates
more than 10% from zero, make adjustments as follows:
a. Rotate pen arm and shaft by gripping the range arm and forcing (or
slipping) the pen until it indicates zero. The pen arm and shaft should
rotate at the range arm pivot point without loosening the range arm lock
screw.
b. Apply 100% pressure. Make the necessary adjustment by turning the
range arm adjust screw counterclockwise if the pen is slightly underranged
and clockwise if the pen is slightly overranged. Repeat zero and 100%
adjustments until calibration at these points is achieved.
c. Apply 50% pressure. The pen should be on the 50% chart line.
If the pen is low, lengthen the linkage to make a correction 40 times as
great in the low direction. Adjust the pen to 50% as in step 8.a. (refer to
page 12).
If the pen is high, shorten the linkage to make a correction 40 times as
great in the high direction. Adjust the pen to 50% as in step 8.a. Assure all
linkage screws are retightened.
9. Repeat step 8 until calibration of all three points (0, 50, and 100% indication)
is achieved. To assure accuracy, a nine-point calibration check (1, 24, 50, 74,
and 100% ascending and descending) must be run.

14
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DPU Replacement
Before installing a replacement DPU, the new DPU should
be checked for proper torque tube rotation:
Torque
1. Mount the DPU on a suitable pipe stand and connect to Tube
a standard pressure source. Shaft

2. Adapt a graduated degree scale to torque tube housing.

3. Adapt a pointer to exposed end of the torque shaft. 8°
4. Apply 100 percent differential pressure to the high-
pressure housing of the DPU. The pointer attached to
the torque tube shaft should indicate 8 degrees of travel.
DPU Cleaning and Inspection
WARNING
(HIGH-PRESSURE GAS INSTALLATIONS AND PRESSURES
GREATER THAN 200 PSIG)
HIGH-PRESSURE GAS HAZARD ON DISASSEMBLY OF THE DPU.
BEFORE REMOVING THE DPU HOUSING BOLTS, PERFORM THE
PRESSURE CHECK PROCEDURE (See STEP “A” below).
Notice – If accumulation of solids or semi-solids is extensive, remove the
housings carefully to prevent damaging the bellows.
A. Pressure Check Procedure
WARNING
FAILURE TO PERFORM THIS PROCEDURE CAN RESULT IN
SEVERE INJURY, DEATH OR SUBSTANTIAL PROPERTY DAMAGE
DUE TO THE RELEASE OF INTERNAL PRESSURE.
This procedure should be performed prior to removing the DPU housing
bolts, if the DPU has been installed in gas applications with working
pressures greater than 200 psig.
1. Back off all housing bolts 4 turns.
2. Check for internal pressure by attempting to move the housing in and
out along the bolts.
a. If the housing moves freely – no pressure is present – servicing
or repair may continue.
b. If the housing does not move freely – the bellows may be pressurized
and is potentially hazardous if further disassembled.
Tighten the bolts and return the unit to the factory or authorized
NuFlo service center for repair.
Tag the unit and specify “Gas in Bellows”.
B. Cleaning/Inspection Procedure
Instruments used where solids or semi-solids may accumulate inside the
pressure housings require periodic inspection and cleaning, as follows.
1. Remove the DPU from service and remove the pressure housings.
2. Carefully remove the pressure housings from the bellows unit assembly.

20
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./4%3 :ERO CENTER OR SPLIT RANGES AVAILABLE ON SPECIAL ORDER ;EG A   WC   MBAR RANGE MAY BE ORDERED    WC    MBAR
OR    WC    MBAR = )NTERMEDIATE DIFFERENTIAL PRESSURE RANGES AVAILABLE FROM   WC TO   PSI   MBAR TO   BAR 
/THER SIZES AND TYPES OF CONNECTIONS WELDING STUBS -3 !.$ ETC AVAILABLE UPON REQUEST 3TANDARD PRESSURE CONNECTIONS ARE 
TOP AND  BOTTOM .04 2ANGE SPRINGS ARE NOT INTERCHANGEABLE BETWEEN THE DIFFERENT SIZE BELLOWS THE INCONEL BELLOWS OR THE
 WC  MBAR RANGE #AN BE SPECIFIED TO MEET .!#% -2   2EVISED g  -ETRIC CONVERSIONS ARE APPROXIMATE /UTLINE
DIMENSION DRAWINGS AVAILABLE UPON REQUEST

39

 Instrument Specifications
Case ...................................... Die-cast aluminum, black epoxy resin paint,
waterproof and weather resistant hinged door;
neoprene gasket seal
DP Accuracy:
0-20’’ w.c. to 0-349’’ w.c. ....... ±0.5% of full scale
0-350’’ w.c. to 0-75 psi ........... ±0.75% of full scale
SP Accuracy ........................... ±1.0% of full scale

Product Warranty
A. Warranty
NuFlo Technologies, Inc. warrants that at the time of shipment the products manufactured by
NuFlo Technologies, Inc. and sold hereunder will be free from defects in material and workman-
ship, and will conform to the specifications furnished by or approved by NuFlo Technologies, Inc.
B. Warranty Adjustment
(1) If any defect within this warranty appears, Buyer shall notify NuFlo Technologies, Inc.
immediately.
(2) NuFlo Technologies, Inc. agrees to repair or furnish a replacement for, but not install, any
product which within one (1) year from the date of shipment by NuFlo Technologies, Inc.
shall, upon test and examination by NuFlo Technologies, Inc., prove defective within the
above warranty.
(3) No product will be accepted for return or replacement without the written authorization of
NuFlo Technologies, Inc. Upon such authorization, and in accordance with instructions by
NuFlo Technologies, Inc., the product will be returned shipping charges prepaid by Buyer.
Replacements made under this warranty will be shipped prepaid.
C. Exclusions from Warranty
(1) THE FOREGOING WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER EXPRESSED
OR IMPLIED WARRANTIES OF MERCHANTABILITY, OR FITNESS FOR A PARTICULAR
PURPOSE, OR OTHERWISE.
(2) Components manufactured by any supplier other than NuFlo Technologies, Inc. shall bear
only the warranty made by the manufacturer of that product, and NuFlo Technologies, Inc.
assumes no responsibility for the performance or reliability of the unit as a whole.
(3) “In no event shall NuFlo Technologies, Inc. be liable for indirect, incidental, or consequential
damages nor shall the liability of NuFlo Technologies, Inc. arising in connection with any
products sold hereunder (whether such liability arises from a claim based on contract,
warranty, tort, or otherwise) exceed the actual amount paid by Buyer to NuFlo Technologies,
Inc. for the products delivered hereunder.”
(4) The warranty does not extend to any product manufactured by NuFlo Technologies, Inc.
which has been subjected to misuse, neglect, accident, improper installation or to use in
violation of instructions furnished by NuFlo Technologies, Inc.
(5) The warranty does not extend to or apply to any unit which has been repaired or altered at
any place other that at NuFlo Technologies, Inc.’s factory or service locations by persons
not expressly approved by NuFlo Technologies, Inc.

NuFlo
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Measurement Systems
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A NuFlo Technologies Company
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14450 JFK Boulevard, Houston,������������
TX 77032
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1-800-654-3760 • email: nuflo@nuflotech.com
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FOR CA NA D IA N SU P PORT:

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1-877-891-6540 • email: canada@nuflotech.com
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www.nuflotech.com
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