CATALCIGPAGE

ta:iOo-18141'.
INJECTION PUMP
0042
MODELDBGFC635 .16&J
SUPERSEDSS MODEL
SPECIFICATION
CUSTOMER PART Nd. V513505
EDITION NO. 6 DATED 11-21-67 CUSTOMERS NAME L ADDRESS:
Allis Chalmers
ENGINE D-262 FULL LOAD RPM 1650 Engine Department
APPLICATION GRADER GDV. REGULATION 7-10x ISSUED BY: F.C. Wisnieski P. 0. Box 563
srvev. Illinois
NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS 01 N,fRWISE NOTED l wrCI) .Ax.“U m*s. mm,
TEST STAND z: fTO(IKL l l. cn mS*.?St
1. INJECTION LINES w I.D. BY 20” LDN( 3 8. CHECK POINT., 1200 so-54 3 48-52 tm.n
2. TEST OIL TEMPERATURE.. : .llO-115" F. 9. CHECK POINT..
I
3. NOZZLE OPENING PRESSURE .25OD PSI .lZSDlZ NOZZLES. 10. CHECK POINT. I I I
4. USE ROOSA MASTER CALIBRATING OIL 11.
PUMP OPERATING SPEED.. HALF
SET TORQUE
12. CHECK SCREW LOAD
POINT-PART ..1650 1 49-51 1 4 1
ENGINE SPEED
ENGINE FUEL CONSUMPTION.. .:. : 13. HIGH IDLE (WOT) 1810
PUMP ACCESSORIES 14. GOVERNOR CUT.OFF (‘4 HIdOLE DEL.) 186,)
1. Delivery Valve 15. LOW IDLE
2. Speed Advance 600
16. TRANSFER PUMP PRESSURE (WOT)
3.
17.SET THROTTLESTOP SCREW- 400 ( $20 ihen bsc/ ,,t,‘,~um
4. 18. MINIMUM CRANKING SPEED DELIVERY 150
PUMP SETTINGS (t . . .
ITEMS APPLY TO SERVICE ONLY)
1. ROLLER TO ROLLER DIMENSION 1.9460 +.0005
2. GOVERNOR LINKAGE GAP.. ..125” TO .165” .. LS. NAME PLATE. LEFT SIDE VIEWING END PLATE
t(USE GAGE NO. 13389) 20. TIMED LEFT
SIDE VIEWING END PLATE
t3. OPERATE PUMP AT 1000 RPM WOT (WIDE OPEN THROTTLE) Zl. TIMED TO.CAH .(Stsrt of .Injection)
FOR 10 MINUTES TO BRING TO OPERATING TEMPERATURE ANC 12. GOVERNOR CONTROL COVER TO BE STAMPED.. .VOLTS.
CLEAR AIR FROM SYSTEM. 23. NUMBER ONE CYLINDER (FROM END PLATE)_________
4. CHECK FOR MINIMUM 18” HG TRANSFER PUMP LIFT AT 4CG RPM 24. SPECIAL NOTES:
IF EQUIPPED WITH THE BY PASS SYSTEM, PINCH BY PASS HOSE a. Pump to be AIR-TIMED prior to shipment
5. ADJUST TRANSFER PUMP PRESSURE (WOT) b. Fuel Line Connector No. 11344 purchased separately
t6. CHECK FOR MINIMUM CRANKING SPEED DELIVERY (SEE STEP18:
7. AUTO ADVANCE SPEED RESPONSIVE
a. ADVANCEMOVEMENT 4’ (Ref. to XL632 or S.B.235)

25. SEALING WIRES: PART NO. 10408 6 . . . REQUIRED

(REFERENCE DRAWING XL545 OR SERVICE BULLETIN 134R)
NOTE: Seal High Idle Screw to Lever
ifi
5

NIIT, low idle sdj. screw 1 12174 1 WASBW, low idle adj. acrev
SEAL, low idle sdj. actev 1 13550
SCRRW.low idle adjusting 1 12334

SCREW,cover hold down

UXXWASEW, cever screw : :::I:
LOCKNUT, drive shaft 1 10529
LoCKWASRER,drive shaft 1 10534 13521 3 WASREX,cmef hold down screw
12153 1 COVER,governor control
GASKET, governor ccwez 1 12054
SEAL, pilot tube 1 10519 11332 2 SCREW,head locking
SRAL. drive shaft 2 10453
SUP+, drive 1 10213
11611 1 CAP. torque screw
KEY, drive shaft 1 10274 13807 1 m, torque *crew
BUTTON, thrust 1 15121 12040 1 SEAL, torque llcrev
SPRING, thruet button 1 10541 14675 1 SCREW,torque
UASRER, torq. *crew hole 1 10464 ,
SCREW.torq. sm. hole plr; 1 12259
SCREW,name plate 2 10401
14846 1 HOUSING ASSENLY
PLATE,nsme 1 10394
15093 2 BUSBING, throttle shaft
GASKET, timing line cover 2 10574
10416 1 ToBE, pilot
SCREW,timing line cover 4 10584
CoVErl. timingline 2 10567

1 E-m. HEAD b Klnwll Ass-f. *

ROLLER, cam
SHOE. cam roller
CAM RING
SEAL, hydraulic heid
SPRING. leaf
SCREW,.leaf spring sdj.
CONNECTOR, fuel line
WASRER,fuel line connect
SCREW, fuel line connect0
2 PLDNGER,rotor (basic)
use11102 thru 1llOS (atandsrdl
or 11107 thru 11110 (oversfad
2 11141 I ss indicated on rcmm S.B. 60X
2 11136 13825 1 VALVE, delivery S.B.143B
or 13826 (oversize) aa req'd.
1 10374 - 13839 SPRING, delively vslve
_ 16440 : STOP. delivery valva
. 13837 1 SCRISU.delivery valve ret.
1 11304 1 WIRE, vent
1 2 SCRRU. hydrsulic bead plug
14247
1 11175 1 WIRE. Vent wire ret.
1 SCFZW, hydraulic bead plug
2 16225 1 RING. rOtOr retainer
2 RETAINER. rotor

l INDEXTED'ITE% INCLUDED
 ZE --
f PLUU,end plate -
sEAL,ondplataslears
SPR.IEo,ragulatlng f thr 1152b .r 1!?% aa required
PI=w~~t&I
CAPAMDFIL'IXRELEHENTASSl
SEAL,filter cap 1 SIEEVE,end plate
C
3EAL,trumferpump
ml~IN,sndplats loo. :
1 SPIUEU,plunger reta.dner

1 PLATE,end
LINEE+tranrlferpump
ELADE,tnnsferplmIp 2’ Ir SCREW,endplate
pLIJO.endplab pipe 1

ARM, governor
sm, g-m. arm pivot
SEAL, pivot shaft
FUJI, pivot shaft ret.
SLEEVE, governor thrust
WEICiiT, governor
UASBFR, gov. thrust slccvr
RING. go". caga retaining
1 RBTAINER.,spring
1 SFRING, idliits
1 GUIDE, idling spring
1 ABMASSY., mctcring valve
1 WASHER,guide stud
1 STUD, guide
1 SHIM, metering valve
1 VALVE, metering
1 1 SPRING, metering valve
1 RETAINERASSY., 80'. weight
6
1 RETAINER, go". weight
1
1 RUBASSY., go". weight
1 RING, flexible ret.
1
= =

LEVER, throttle shaft 1 1 jRWT.*hut off

SEAL, throttle shaft 2

WASHER, throttle shaft seal 2

SHAFT ASSY., throttle 1 15024

NUT, throttle lever stop screw l 12173
I'
SCREW, throttle lever stop *cr. 1 12165 00 12244 1 AM, shut-off
LEVER ASSY.. throttle 1 15026
S&RING, throttle lever 1 13003
11901 1 HDCKASSMBLY., 80". Linkage
12360 1 SCREW.go". link. book adj
12362 1 WASHER,go". link. hook ad
SCREW, throttle lever spring 1 11900 1 HOCK, governor linkage
RETAINER, throttle lever apr. 1 12358 1 LINK ASSY.. 80". link adj.
11919 1 PPRINC, governor linkage

1 12173 I
NUT, high idle adJ.
SCREW, high idle adj. 1 12972 P

= =

*Assemble with Part No. 12641 1 'LUG, piston hole (power)

towards piston hole plug
15435 1 XNG, piston
*PISTON, power 1‘ 16244
WASHER,slide 1 12622

,
WASHER, &de 1 12622 ll5U7 2 EAL, head lot. screw
PISTON, spring 1 L2757
SPRING, outer advance 1 12695 15213 1 XREW ASSY., head lot.
15438 1 iCREW, cam advance
GUIDE, adv. adj. spring 1 14940
t SEAL, piston hole plug 4 12764 12766 1 iEAL, adv. screw bale plug
12765 1 'LUG, sdv. screw bole
PLUG, piston hole(spring] 1 14941
SCREW, advance adj. 1 14544
NUT, trimmer straw 1 13807 12040 1 IEAL, adv. adj. screv
1 =
=
FOR SERVICE USE ONLY FOR ENGINEERINGUSE ONLY
APPLICABLESERVICE ASSEMBLIES -DATE CHG. NO
A EDITION

GASKETKIT lr16183 2-18-64 7816 5

PILOT TUBE REPLACEKENT 816320 11-21-67 9807 6

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