Professional Documents
Culture Documents
(2017) 2:17–43
DOI 10.1007/s40940-016-0037-y
RESEARCH PAPER
Received: 26 December 2015 / Accepted: 28 September 2016 / Published online: 14 December 2016
© Springer International Publishing Switzerland 2016
Abstract This paper presents comparisons of analy- with probabilistic failure criterion based on the ASTM
sis predictions and shock tube test results from a E1300 glass failure prediction model and dynamic test
recent dynamic test program involving a conventional data) and simplified modeling techniques for connec-
Enclos curtain wall system designed solely for wind tion details. Note that SI units are used throughout the
and gravity loads. Measured blast wave induced glaz- text of this paper. American/imperial units are also pro-
ing response and mullion deflections are compared to vided in tables when raw data was originally recorded
response predictions made using fast running nonlinear in those units. Data plots resulting from raw data are
finite element analysis (FEA) techniques incorporat- also presented in American/imperial units.
ing LS-DYNA based finite element analysis of struc-
tural mullions and FEA implementation of statistical Keywords Curtain wall · Blast loads ·
glass fracture prediction techniques. The design-level Finite element analysis · Testing · Modeling
nonlinear finite element analysis was performed using
WhAM [window (hazard) analysis module], a fast-
running, web-based design tool for blast-loaded cur- 1 Introduction
tain wall systems. WhAM was developed by Protection
Engineering Consultants (PEC) with support from the Failure of blast-loaded building facades and window
Enclos Advanced Technology Studio. Post-test com- systems cause many of the injuries reported after
parisons between measured and predicted system and bombing events and accidental explosions such as the
component-level response were carried out to (a) eval- 1995 Oklahoma City Bombing, the 2011 Oslo Reg-
uate the accuracy of WhAM, and (b) illustrate how the jeringskvartalet Bombing, and the 2015 Mexico City
precision test data can be used to enhance certain fea- Hospital gas explosion. As building facades continue to
tures of the WhAM software such as its glass material incorporate larger areas of advanced glazing elements,
model (an LS-DYNA user-defined constitutive model the probability of human injuries or fatalities from glaz-
ing debris increases. Therefore, design requirements
C. Davis (B) · E. Sammarco · J. Bui
Protection Engineering Consultants, Austin, TX, USA
for accidental and deliberate attack are becoming more
e-mail: cdavis@protection-consultants.com prevalent for window and curtain wall systems.
Protection Engineering Consultants (PEC) part-
K. Marchand
Protection Engineering Consultants, San Antonio, TX, nered with Enclos Studio to develop the Window (haz-
USA ard) Analysis Module (WhAM), a fast-running design
J. Casper and analysis tool for curtain walls subjected to blast
Enclos Advanced Technology Studio, Eagan, MN, USA loads. An initial phase of this effort included five full-
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18 K. Marchand et al.
scale shock tube tests. These tests were performed as distribution found in the GFPM. Due to this modifica-
part of the proof-of-capabilities study in the WhAM tion, the k parameter is fixed at a value of 2.86 × 10−53
development. Enclos provided eight identical window N−7 m12 in SBEDS-W. Therefore, the m parameter is
assemblies including glazing, mullions, and connec- the only variable used to calibrate differing strengths
tors. This paper summarizes the test modules, test set- of glass (in addition to the embedded strength factor).
up, instrumentation, test results, and analysis results. This parameter was established through both static and
Post-test comparisons between measured and predicted dynamic testing.
deflections were performed to evaluate the accuracy of WhAM is further described in Sect. 3 below. This
the current version of WhAM and illustrate how the paper describes work accomplished in the validation of
data will be used to update the WhAM glass model selected features of the tool. Enhancements described
and glass/frame interaction. Additional post-test analy- in Sect. 3 will be validated at a later date. In addition,
ses evaluated the overall system response with rigid other research on the characterization of glass and cur-
anchors and compared measured loads imposed at each tain wall simulations subjected to blast loads will be
anchor point on the structural supports (i.e., shock tube) reviewed and explored to further improve WhAM as
to predicted reactions. a fast running design tool (Bedon and Amadio 2014;
This work builds upon previous work conducted for Deng and Jin 2010; Hidallana-Gamage et al. 2014;
the Air Force Research Laboratory (AFRL) and PPG Larcher et al. 2012; Pelfrene et al. 2016; Zhang et al.
Industries (Davis et al. 2009; Alberson et al. 2013) to 2013).
validate a model capable of predicting glass failure for
both static and dynamic loads through shock tube test-
ing and full scale blast testing of single windows and 2 Window design tools
storefront systems. The Glass Failure Prediction Model
(GFPM) developed by Beason and Morgan (1984) was Current design approaches typically use single degree
chosen for its incorporation of load rate, empirical flaw of freedom (SDOF) methods to analyze the perfor-
probability distribution (validated), and because it is mance of window glazing and mullions. The flexural
the basis for the industry standard ASTM E1300 design resistance and mass of each component must be iden-
methodology (ASTM 2012). tified to define the SDOF representation. Then, the
The GFPM uses a finite difference model after Val- resistance curve is calculated based on span, support
labhan and Wang (1981) to correlate the lateral pres- conditions, cross sectional stiffness, assumed deformed
sure on a given piece of glass to its stress distribution. shape, and a failure criterion. SDOF methods have sig-
The stress is then modified to account for load dura- nificant limitations when used for analysis of complex
tion and biaxiality, which is referenced as the equiv- glazing systems such as storefronts and curtain walls.
alent stress. The equivalent stress is incorporated into Coupling effects are ignored in SDOF methods, and
a Weibull distribution where empirical flaw parame- only single assumed modes of response can be consid-
ters (m, k) define the shape of the Weibull distribution ered. The use of finite element analysis (FEA) tech-
and relate equivalent stress to the probability of fail- niques can eliminate the assumptions made regarding
ure. mass distribution and deformed shape and facilitates
SBEDS-W (Single degree of freedom Blast Effects spatial fracture prediction at appropriate points on the
Design Spreadsheet for Windows) (USACE 2012) uses glass surface. FEA can also ultimately remove SDOF
the GFPM to predict glass failure for SDOF analysis. analysis restrictions including rectilinear and flat glass.
Specifically, SBEDS-W uses the method presented in The chief objective of WhAM is to function as a
ASTM E1300 Appendix X3. Use of the stress distribu- fast-running and accurate design-level tool for façade
tion factor, J, eliminates the need to explicitly map the and curtain wall systems. As such, development of
relationship between lateral load and stress in the glass. a finite element model for the curtain wall specimen
However, the stress distribution factor is based on test- encompassed the same design-level fidelity as would
ing of AN glass only. To accommodate the increased be employed with WhAM. For the work reported here,
strength of heat strengthened and tempered glass, a FEA models were developed and used an inferred engi-
strength multiplier was added to the model which has a neering failure stress from SDOF models (SBEDS-W)
similar effect as altering the k parameter of the Weibull that included a GFPM implementation and where
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Coupled glass and structure response of conventional curtain walls... 19
Pressure Impulse
(kpa, psi) (kpa-ms, psi-ms)
deformed shape was matched to FEA models. This 3.1 Test modules
inferred stress was then used as a fracture stress for
fully dynamic FEA analysis without a-priori deformed All curtain wall modules had a nominal dimension
shape definition. of 1.68 m wide × 3.15 m tall. A single test speci-
Current but as-of-yet not validated computational men consisted of two curtain wall modules and had
features of WhAM include advanced user-defined con- a nominal width of 3.48 m. Each curtain wall module
stitutive models (UMATs) that have been vectorized was composed of two insulating glazing unit (IGU)
and implemented in SMP and MPP parallel processing configurations. The upper IGU had a day light open-
structures within a computational model programmat- ing of 1.58 m × 0.63 m. The 33.3 mm nominal heat
ically incorporating the multi-physics finite element strengthened (HS) IGU consisted of a 7.9 mm nomi-
code LS-DYNA (LSTC 2015). Key numerical formula- nal (7.4 mm actual) HS outer lite × 19.1 mm air gap
tions include the GFPM based LS-DYNA UMAT with × 6.4 mm nominal (5.6 mm actual) HS inner lite. The
an elastic constitutive model with flaw-based proba- lower IGU had a day light opening of 1.58 m × 2.15 m.
bilistic failure criterion. The PVB interlayer LS-DYNA The 34.9 mm nominal HS IGU consisted of a 7.9 mm
UMAT includes a post-break, strain-based stiffness nominal (7.4 mm actual) HS outer lite × 12.7 mm
increase due to interaction between PVB and adhered air gap × 12.8 mm nominal HS laminated inner lite
glass shards (USACE 2012; Schneider et al. 2012). The (6.4 mm nominal (5.6 mm actual) HS × 1.5 mm PVB
structural silicone LS-DYNA UMAT includes a hyper- × 6.4 mm nominal (5.6 mm actual) HS). In general,
elastic constitutive model that accounts for dynamic a 38.1 mm glass bite was provided on vertical win-
strength increase due to both strain and strain rate (MPA dow edges, while a 25.4 mm glass bite was provided on
Stuttgart 2007). horizontal edges. Glass was secured to the aluminum
frames with an 18.3 mm (minimum) bead of Dow Corn-
3 Shock tube testing ing 983 structural glazing sealant (structural silicone).
PVB interlayer was 1.5 mm nominal (0.060 in actual)
PEC performed five shock tube tests on eight identical Butacite.
full-scale curtain wall modules (two per test with one All glass provided had been manufactured in accor-
pair reused after Test 1) to evaluate the performance dance with ASTM standards C1036, “Standard Spec-
of a sample curtain wall system and to provide data ification for Flat Glass,” C1048, “Standard Specifica-
for comparison with the FEA. The blast load applied tion for Heat-Strengthened and Fully Tempered Flat
to the curtain walls was varied to achieve a range of Glass,” and C1172, “Standard Specification for Lam-
responses from “no break” glass response up to glass inated Architectural Flat Glass”. Insulated glass units
fracture with significant PVB and mullion response. were air filled with desiccant seals.
The curtain wall modules including mullions, insulat- A 219 mm deep (178 mm behind the IGU), 6063-T6
ing glass units (IGUs), and the top connection. The test aluminum unit frame was selected to support all units.
matrix is shown in Table 1. Note that modules 1 and 2 Mullion cross sections are illustrated in Fig. 1. D1500,
were used in both Tests 1 and 2.
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20 K. Marchand et al.
Area (cm2 ) 15 16 31 17 19 18
Depth (mm) 178 178 178 165 219 178
Width (mm) 63 44 76 184 80 68
Web thickness (mm) 3.2 3.2 6.4 3.2 6.4 3.2
Strong axis
Moment of inertia (cm4 ) 598 594 1192 236 923 564
Radius of gyration (mm) 62 61 62 38 69 57
Section modulus (cm3 ) 68 64 132 24 92 56
Plastic section modulus (cm3 ) 84 83 167 47 119 80
Weak axis
Moment of inertia (cm4 ) 40 26 66 557 202 85
Radius of gyration (mm) 16 13 14 58 32 22
Section modulus (cm3 ) 24 18 42 46 51 20
Plastic section modulus (cm3 ) 19 17 37 78 57 34
a Combined non-compositely
D1501, and D1502 were used at all head, horizontal An HSS steel tube was provided behind the top con-
mullion, and sill locations (respectively), while D1000 nection to accommodate the standard anchoring system
was used at the intermediate vertical mullion and jambs. at three locations. The standard top anchors approxi-
D1000 was snapped together in the front and back for mated typical construction details as closely as possi-
on-site installation. In addition, the section was econo- ble, as shown in Fig. 3. The bottom connections were
mized by optimizing metal placement (front and back made with custom steel inserts to directly transfer bear-
walls were thicker), which increased the section mod- ing and shear similar to the typical stack joint, as shown
ulus and flexural capacity (see Table 2). For analysis, in Fig. 4. The connections were designed for the maxi-
the D1000 male and female mullion properties were mum reaction (based on ultimate capacity of the mem-
combined assuming non-composite action. Jambs con- bers) of 101 kN at the end of the vertical mullion and
sisted of either the D1000 male or female mullion to 50 kN at the end of each jamb (note, some connection
more closely approximate the response of another ver- failures were observed during Test 4 and 5).
tical mullion with only half of the applied load. The top Instrumentation during each shock tube test included
305 mm of each jamb a steel closure plate was provided pressure gauges, laser deflection gauges, digital image
to prevent eccentricity into the top anchor connections. correlation equipment, load cells, temperature gauges,
string potentiometers, and high-speed video cameras
(see Fig. 5). Still photographs documented the mod-
3.2 Test set-up and instrumentation
ules before and after each test. The following sections
outline the quantity, location, and type of instrumenta-
The shock tube opening (about 3.66 m × 4.88 m) was
tion used during each test.
modified to accommodate the test modules. Steel side
Four pressure transducers were installed on the
plates and wood shims were added to ensure minimal
shock tube walls (flush with interior wall) to determine
gaps on each side (less than 3.2 mm). A steel closure
the applied loads (peak reflected pressure, load dura-
plate was added to infill the opening at the top of the
tion, and peak reflected impulse), as shown in Fig. 5.
shock tube. The shock tube opening is illustrated in
The pressure gauge measurements were averaged after
Fig. 2. Each vertical mullion and jamb was supported
each test to determine an applied load. The pressure
at top and bottom (spanning vertically) by the shock
gauges were located in the corner where the shock tube
tube structural steel at the opening.
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Coupled glass and structure response of conventional curtain walls... 21
Steel Closure
Plate
Shock Tube
Wood Infill
Structural
Steel Supports
Curtain Wall
Lateral Anchors
wall and front face meet to best approximate the load Research V711 high-speed cameras so as to record
on the specimen. Pre-test shots were performed to ver- stereoscopically. Each camera was outfitted with a
ify the accuracy and consistency of pressure gauges Zeiss ZE 35mm f/1.4 lens (f3.3 used during testing) and
mounted in the shock tube wall. During the calibra- operated at 7500 frames per second with a 1280 × 800
tion testing, measured impulses varied less than 5 %, resolution. Based on the field of view and exposure
while peak pressures varied up to 20 %. During testing, time of 5 µs, the worst case out-of-plane motion blur
the measured impulse varied less than 3 %, while the was estimated to be 0.0077 pixel/exposure which is
pressure variation improved to 10 %. well below the 0.01 pixel/exposure recommendation
Digital image correlation (DIC) was employed to by DIC. The cameras were mounted and enclosed in
record displacement measurements of the glazing and custom built protective aluminum boxes with 12.7 mm
frame system. The DIC setup used paired Vision thick Lexan viewports. The cameras were mounted to a
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22 K. Marchand et al.
203 mm
Vertical (LC3&4)
123
Coupled glass and structure response of conventional curtain walls... 23
Pressure gauge
5-ft
pattern on well lit
~20-ft
curtain wall
~7-ft
Laser Gauge
(6) 2-kilowatt lights
~80-100-ft
Laser deflection
25-ft
gauge for glazing
and mullions
DIC high
Load Cell speed camera
Overview high
String Potentiometer speed camera
Plan View
* Connection high speed camera was located ~40-ft above
Elevation View ground. In addition, it was moved during Test 5 to directly
above the center connection looking down.
Fig. 5 Typical instrumentation layout (laser gauges moved to 1/3rd points in Tests 4 and 5)
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24 K. Marchand et al.
123
Coupled glass and structure response of conventional curtain walls... 25
Fig. 10 Shock tube Test 4; raw DIC results [color coding refers to displacement (in.)]
Coupled system response was observed where the vertical mullion and jamb displacements are summa-
maximum glazing response occurred at approximately rized in Table 5. During Test 5, the vertical mullion
the same time as maximum mullion displacement. (2.95 m span) displaced 165 mm at midspan (a support
For example, in Test 4, maximum window response rotation of 6.4◦ ).
occurred around 27.7-ms (color coded displacements No yielding or damage was noted in any of the con-
determined from DIC data analysis are shown in nections in Tests 1 through 3. During Tests 4 and 5,
Fig. 10), while maximum mullion response occurred some yielding of washers and hook anchors was noted
around 24.9-ms. during post-test inspection, including almost 19 mm of
Response of each IGU is summarized in Table 3. permanent displacement of the left hook anchor at the
Typical IGU response covered the range of response top of the center vertical mullion in Test 5 (see Fig. 12).
conditions from no glass break to glass break with End reactions for each vertical mullion and jamb are
PVB response. Bite failure of the lower IGU with lam- summarized in Table 5. Each top reaction was deter-
inate was only observed in Test 5. Maximum window mined by direct addition of the data histories from
response (pre-bite failure) occurred close to maximum the two adjacent load cells. On average, the top cen-
mullion response. ter vertical mullion load cell measurements varied by
Overall mullion response for all shock tube tests is 15 %, while the jamb measurements varied by 30 %.
summarized in Table 4. In Test 1 and 2, the vertical These variations suggest that torsion was present in all
mullions and jambs responded elastically (with a par- connections which cannot be measured by a load cell
abolic deformed shape) and exhibited no yielding or alone. The jamb utilized a 305 mm long steel closure
residual displacement due to the relatively low mag- plate at the top connection to allow a connection with
nitude of the applied blast loads. In Tests 3 through both through-bolts, however, during field installation
5, the vertical mullions and jambs responded elasti- the steel closure plates may have attributed to some
cally (parabolic deformed shape), yielded to varying inherent torsion of the connection due to the part fit
degrees with web buckling, and in Test 5 formed a with the aluminum mullion (only one side of the clo-
plastic hinge at midspan (as shown in Fig. 11), and sure plate was provided, thus a flipped version was used
opened up along the interlock (or split reveal) on the on the other side instead of the female/male counter-
back face of the vertical mullion. In all tests, the head, part). The maximum end reaction recorded at the top
internal horizontal mullion, and sill moved essentially center vertical mullion was 124 kN during Test 5 (see
as a rigid body along with the system and experienced Table 5).
minimal local deflection and no yielding. Maximum
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26 K. Marchand et al.
4 Window design tool modeling and validation The multi-physics finite element code LS-DYNA
was used to develop the curtain wall specimen finite ele-
PEC performed a coupled analysis of the glazing and ment model. Design-level simplifications were made
mullions to account for the influence of flexible glazing during finite element model development. They included
supports using a simplified design-level finite element representation of aluminum mullions as Timoshenko-
modeling strategy within the LS-DYNA code (consis- type beam elements (i.e., line elements), representation
tent with WhAM design methodology). The intent of of IGU glass lites, PVB interlayer material, and spacers
this analysis effort was not to create the most rigorous 3- as reduced-integration shell elements, representation of
dimensional representation of every curtain wall spec- curtain wall connections as idealized single-point kine-
imen element, but rather to strike a balance between matic constraints, neglect of all IGU rubber elements,
computational fidelity and expedience that aligns with representation of mullion connections as ideal pins,
the design-level objective of WhAM. representation of a laminated glass lite with lumped
123
Coupled glass and structure response of conventional curtain walls... 27
1a 33.1, 4.8 152.4, 22.1 Left jamb 2.95 0.79 18, 0.7 85.3 1.50, 4.92 19, 4.3 –
Vertical 2.95 1.59 18, 0.7 80.0 1.50, 4.92 32, 7.2 28, 6.4
Right jamb 2.95 0.79 – – – 17, 3.9 15, 3.4
2a 58.6, 8.5 264.8, 38.4 Left jamb 2.95 0.79 23, 0.9 86.0 1.50, 4.92 38, 8.5 –
Vertical 2.95 1.59 23, 0.9 87.5 1.50, 4.92 56, 12.5 54, 12.1
Right jamb 2.95 0.79 – – – 40, 9.1 35, 7.8
3b 80.0, 11.6 416.4, 60.4 Left jamb 2.95 0.79 89, 3.5 24.9 1.50, 5.42 80, 18.0 –
Vertical 2.95 1.59 84, 3.3 23.2 1.52, 5.00 85, 19.0 80, 17.9
Right jamb 2.95 0.79 69, 2.7 27.4 1.52, 5.00 69, 15.5 51, 11.5
4b 100.7, 14.6 530.2, 76.9 Left jamb 2.95 0.79 112, 4.4 23.7 1.68, 5.50 81, 18.2 –
Vertical 2.95 1.59 130, 5.1 24.9 1.73, 5.67 112, 25.1 86, 19.4
Right jamb 2.95 0.79 109, 4.3 23.7 1.68, 5.50 98, 22.0 67, 15.0
5b 112.4, 16.3 742.6, 107.7 Left jamb 2.95 0.79 147, 5.8 34.0 1.52, 5.00 98, 22.0 –
Vertical 2.95 1.59 165, 6.5 27.3 1.56, 5.13 124, 27.9 100, 22.4
Right jamb 2.95 0.79 152, 6.0 33.0 1.50, 5.42 107, 24.1 82, 18.4
Span 2.95 m, tributary width vertical 1.58 m, tributary width jamb 0.79 m
a Deflection data from laser gauge, first inbound response not captured, shock tube movement estimated
b Deflection data from DIC (preferred measurement method)
c Measured from bottom of mullion
d Load shapes were all essentially triangular (linear decay); subsequent shock tube reflections were made up of waves with amplitude
<10 % of the peaks observed, and subsequent reflections typically added <5 % of the total applied impulse
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28 K. Marchand et al.
Structural
Silicone Rendered
Vertical
Mullion
Inner Glass
Lite
Air Gap
Outer Glass
Lites of IGUs Rendered Beam
Elements Fig. 14 Illustration of finite element details along vertical cross-
section through centerline of curtain wall specimen IGUs
(a) (b)
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Coupled glass and structure response of conventional curtain walls... 29
Equivalent
Ix, Iy, A
Modified fy;
to account for
different
section/plastic
Actual Mullion moduli Equivalent
Section Mullion Section
Fig. 15 Mullion equivalent beam elements Fig. 16 SBEDS-W/GFPM model for threat-side (outer) lite of
lower IGU—resistance function comparison
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30 K. Marchand et al.
Fig. 17 SBEDS-W/GFPM model for threat-side (outer) lite of lower IGU—static and dynamic principal stress comparisons at corner
(left) and center (right) of glass lite
123
Coupled glass and structure response of conventional curtain walls... 31
space as glass shards; whereas, retained nodes from a ing response. The predicted glazing response for the
failed laminated glass lite transfer momentum of the no-break and no-break with no vertical restraint sim-
glass shards to the PVB interlayer via the previously ulations both yielded much better results with respect
described kinematic-constraint-based tied contact def- to glass lite first inbound and rebound peak responses.
inition. Very little difference was observed between the no-
break and no-break with no vertical restraint simula-
tions. No vertical restraint was evaluated due to the abil-
4.1 Glazing response comparisons ity of the top connections to flex in the vertical direction,
which was observed in later tests. Rather than quantify-
An abbreviated comparison of measured versus various ing the connection’s vertical stiffness and incorporating
kinematic response history comparisons from the finite that into the computational model, vertical restraint at
element simulations is included in this section. the connection points was completely removed. This
A comparison of the Test 1 lower IGU laser gauge was an easy simplification to implement in the compu-
displacement history with that predicted in LS-DYNA tational model, which revealed the influence of vertical
is shown in Fig. 19. It should be noted that the laser connection flexibility on glazing and mullion response.
gauge trigger was not working properly during Test 1, Test 3 DIC results were also compared with the
thus the measured data essentially begins at the IGUs finite element no-break simulation results. The com-
second inbound incursion. Two computational predic- parison to DIC results was made by taking horizontal
tions are shown in Fig. 19. The light blue curve repre- cuts through the mid-span of the lower IGUs (Section
sents the predicted displacement history when no struc- AA) and upper IGUs (Section BB), taking a vertical
tural damping is considered in computational space, cut through the mid-span of both IGUs (Section CC),
and the dark blue curve represents the predicted dis- and plotting several deformation curves about these
placement history when 7 % structural damping is con- cuts at various times during the specimen response.
sidered. A structural damping ratio of 7 % was ascer- The Test 3 Section AA deformation curves are shown
tained from the free vibration portion of the Test 1 in Fig. 21. While the deformation shape of the lower
laser gauge displacement history using the Logarithmic IGUs in Fig. 25 were predicted fairly well by the finite
Decrement technique (Thomson and Dahleh 1997). element model, it can be seen that the predicted mag-
Note that the second inbound and rebound peaks of nitudes were ahead of the measured magnitudes early
the damped displacement history are in good agree- in time. By 20-ms into the response, the finite element
ment with those of the measured data, thus implying deformation curve agrees well with the DIC deforma-
that the first inbound and rebound peaks are likely in tion curve. In addition, it can be observed that the ver-
agreement as well. Accordingly, 7 % structural damp- tical mullion response was captured fairly well with
ing was included in the computational model of the the finite element model. It is currently unknown why
curtain wall specimen for all subsequent simulations. the finite element deformation magnitudes were consis-
A comparison of the Test 3 lower IGU laser gauge tently greater than those measured with the DIC instru-
displacement history with that predicted in LS-DYNA mentation. One theory is that inertial resistance of the
is shown in Fig. 20. Three computational predictions glass lites due to early-time acceleration of the entire
are shown in Fig. 20. The dark blue curve repre- shock tube assembly could have contributed to the dif-
sents the predicted displacement history when no glass- ference in early-time displacement magnitude. While
break is permitted. The green curve represents the pre- the post-processed test data were corrected for the mea-
dicted displacement history when the GFPM glass- sured movement of the shock tube apparatus, the iner-
break methodology is permitted, and the black curve tial effects associated with the shock tube movement
represents the predicted displacement history when no were not explicitly captured during the finite element
glass-break is permitted and no vertical restraint is pro- simulations. Difficult to measure slippage in the con-
vided at the specimen support locations. During the nections would also contribute to the apparent initial
glass-break-permitted simulation, the protected (inner) resistance.
lite of the lower-left IGU broke early in time before the The Test 3 Section BB deformation curves are shown
16-ms blast pulse was done acting on the specimen. The in Fig. 22, where the same early-time trend observed
result of this simulation was a poor prediction of glaz- at the Section AA cut was also observed at the Sec-
123
32 K. Marchand et al.
tion BB cut up until glass failure. In Fig. 22, the 20-ms dicted deformation curves follow reasonably well with
predicted deformation curve shows rebound because the measured deformation shapes.
glass-break was not permitted during the simulation; A comparison of the Test 5 lower IGU laser gauge
whereas, actual glass failure was observed between 6- displacement history with that predicted in LS-DYNA
ms and 10-ms. The Test 3 Section CC deformation is shown in Fig. 24. Three computational predictions
curves are shown Fig. 23. The same early-time trend are shown in Fig. 24. The dark blue curve repre-
can also be observed in Fig. 23. It is interesting to note sents the predicted displacement history when no glass-
in Fig. 23 that the shape of the 10-ms and 20-ms pre- break is permitted. The green curve represents the pre-
dicted displacement history when the GFPM glass-
123
Coupled glass and structure response of conventional curtain walls... 33
break methodology is permitted, and the black curve and no-break with no vertical restraint simulations
represents the predicted displacement history when no resulted in poor glazing response predictions. As was
glass-break is permitted and no vertical restraint is pro- the case for the previously discussed tests, glass-break
vided at the specimen support locations. During Test occurred prematurely during the break-permitted sim-
5, the protected (inner) lite of the lower-left IGU was ulation. However, glass-break also occurred relatively
observed to crack with associated PVB stretching and early during the test. As such, the break-permitted sim-
moderate tearing. At the top of the lower-left IGU, the ulation yielded the best peak glazing response predic-
PVB pulled out of the frame entirely. Due to the level tion at approximately 394 mm (15.5 in) (∼ 25 % over-
of damage sustained by the protected (inner) lite of prediction).
the lower-left IGU during Test 5, both the no-break
123
34 K. Marchand et al.
Test 5 DIC results were also compared with the Fig. 25, it can be seen that vertical mullion response is
finite element no-break and break-permitted simula- captured quite well up to 20-ms, as is glazing response
tion results. The Test 5 Section AA deformation curves (glass-break likely occurred around 20-ms). In Fig. 26,
for the no-break and break-permitted simulations are the break-permitted simulation exhibits excessive PVB
shown in Figs. 25 and 26, respectively. In both Figs. 25 response at 20-ms due to premature glass-break.
and 26, the previously mentioned early-time deforma- The Test 5 Section BB deformation curves for the
tion magnitude discrepancy can be observed again. In no-break and break-permitted simulations are shown
123
Coupled glass and structure response of conventional curtain walls... 35
in Figs. 27 and 28, respectively. Figure 27 illustrates 12.7 mm for most of the time steps. Again, it should be
that the early-time deformation magnitude discrepancy recalled that the post-break deformation curves shown
is present and the predicted 20-ms deformation curve in Fig. 28 represent null shell elements. The null shell
shows rebound because glass-break was not permitted. elements have no physical meaning with respect to
For the break-permitted simulation, Fig. 28 shows that post-break glass response, and they serve the sole pur-
computational glass-break occurred between 3- and 5- pose of facilitating contact between the different ele-
ms. Based on high-speed video, it appears as though ments of the IGU unit.
actual glass-break in the upper IGUs occurred around The Test 5 Section CC deformation curves for the
7-ms. Aside from the early-time deformation magni- no-break and break-permitted simulations are shown in
tude discrepancy (likely due to inertial effects associ- Figs. 29 and 30, respectively. In summary, the trends
ated with shock tube acceleration), the break-permitted and observations previously noted for the Test 5 Sec-
glazing response predictions for the upper IGUs align tion AA and BB deformation curves can also be seen
reasonably well with the measured response—within in the Section CC plots. Most notably, in Fig. 29, it
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36 K. Marchand et al.
can be seen that horizontal mullion response is being 4.2 Mullion response comparisons
predicted quite well up to 20-ms. Though slightly over-
predicted, the shape of the predicted lower IGU defor- An abbreviated comparison of measured versus pre-
mation curves align well with those measured with the dicted mullion response is provided in this section,
DIC instrumentation. In Fig. 30, the predicted lower including tabular peak displacement comparisons with
IGU deformation curve at 20-ms is notably larger than finite element simulation results, as well as various
that measured with the DIC instrumentation because kinematic response history comparisons for the finite
glass-break occurred prematurely during the simula- element simulations.
tion.
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Coupled glass and structure response of conventional curtain walls... 37
A comparison of measured and finite element simu- design-level finite element model accounts for coupled
lation predicted peak mullion responses is reported in system response and more accurately distributes load
Table 6. from each window to the supporting mullions.
The vertical mullion and jamb response predicted A comparison of the Test 1 left jamb and vertical
by LS-DYNA when no glass-break is permitted and no mullion laser gauge displacement histories with those
vertical restraint is provided at the specimen support predicted in LS-DYNA is shown in Figs. 31 and 32,
locations is on average less than 15 % in error rela- respectively. It should be noted that the laser gauge
tive to the measured DIC and laser gauge data. The trigger was not working properly during Test 1, thus
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38 K. Marchand et al.
Rotation (◦ ) Ductilitye Disp. (mm, in) Rotation (◦ ) Ductilitye Disp. (mm, in)
123
Coupled glass and structure response of conventional curtain walls... 39
the measured data essentially begins at the mullions’ those predicted in LS-DYNA is shown in Figs. 33
second inbound incursion. Two computational predic- and 34, respectively. Three computational predictions
tions are shown in both figures. The light blue curves are shown in both figures. The dark blue curves rep-
represent the predicted displacement histories when resent the predicted displacement histories when no
no structural damping is considered in computational glass-break is permitted. The black curves represent
space, and the dark blue curves represent the predicted the predicted displacement histories when no glass-
displacement histories when 7 % structural damping is break is permitted and no vertical restraint is provided
considered. at the specimen support locations, and the green curve
A comparison of the Test 3 left jamb and verti- represents the predicted displacement histories when
cal mullion laser gauge displacement histories with the GFPM glass-break methodology is permitted. Dur-
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40 K. Marchand et al.
ing the break-permitted simulation, early-time glaz- response for the no-break simulations yielded much
ing failure occurred before the end of the blast load better results. The no-break simulation that allowed for
duration. Consequently, the effective load transferred vertical movement at the specimen support locations
to the mullions was reduced relative to what actu- produced slightly better mullion response predictions,
ally occurred during the test, where the upper IGUs which suggests minor flexing of the support connec-
failed but only the threat-side (outer) lite of one of the tions during the test. Again, later time response was
lower IGUs cracked. The result of this simulation was not predicted as well, but such is deemed of secondary
a grossly under-predicted peak inbound response rel- importance for a design-level analysis.
ative to the no-break simulations and a poor overall A comparison of the Test 5 left jamb and verti-
prediction of mullion response. The predicted mullion cal mullion laser gauge displacement histories with
123
Coupled glass and structure response of conventional curtain walls... 41
those predicted in LS-DYNA is shown in Figs. 35 and break simulations provided poor predictions of resid-
36, respectively. Three computational predictions are ual mullion/jamb displacement. Post-test observations
shown in both figures. The dark blue curves represent revealed significant local damage (e.g., unzipping of
the predicted displacement histories when no glass- vertical mullion interlocks and local web buckling) to
break is permitted. The black curves represent the pre- both jambs and the vertical mullion. This type of local
dicted displacement histories when no glass-break is damage is believed to have contributed to additional
permitted and no vertical restraint is provided at the residual displacement above and beyond what would
specimen support locations, and the green curve rep- be expected from pure section yielding and flexural
resents the predicted displacement histories when the hinge development. Furthermore, the equivalent beam
GFPM glass-break methodology is permitted. During elements employed in the design-level finite element
the break-permitted simulation, early-time glazing fail- model are not capable of capturing such local dam-
ure occurred before the end of the blast load duration. age, and therefore would be expected to under-predict
Consequently, the effective load transferred to the mul- residual mullion displacement in this case.
lions was reduced relative to what actually occurred
during the test. The result of this simulation was a
grossly under-predicted peak inbound response rela- 5 Conclusions
tive to the no-break simulations and a poor overall pre-
diction of mullion response. Mullion response predic- Glazing, mullion, and connection load data collected
tions from the no-break simulation were better than during the five shock tube tests on full-scale curtain
those from the break-simulation, but peak response was walls support the further development of WhAM (a
still under-predicted by approximately 10 %. The no- fast-running design and analysis tool for curtain walls
break and no vertical restraint simulation produced the subjected to blast and other dynamic service loads).
best peak mullion response predictions, therefore again The shock tube tests provided a range of response data
suggesting that flexing of the specimen support con- from elastic system response (Test 1) to plastic system
nections likely occurred during the test. High-speed response with significant deformations (Test 5). Dur-
video of the specimen’s top support connection fur- ing Test 1, all mullions and glazing responded elasti-
ther confirms that flexing of the connection did indeed cally without any permanent deformation. During Test
occur during the test. It can also be noted that both no- 2, one lite in three of the four IGUs failed and elastic
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42 K. Marchand et al.
mullion response was noted. The Test 2 load was on were also accurately predicted. Test 5 residual mul-
the cusp of failure of the upper IGUs. During Test 3, lion displacements were slightly under-predicted, and
the upper IGUs failed and one lite in one lower IGU it is believed that the under-prediction was due to local
cracked, the main response being further elastic mul- damage (unzipping of vertical mullion section and local
lion response. During Test 4, the upper IGUs failed and buckling) that could not be computationally captured
the lower IGUs exhibited significant response through with the simplified beam element representation of the
PVB stretching. During Test 4, the vertical mullions jambs and vertical mullion. That said, such post-peak
and jambs yielded with permanent deformation noted. response is of secondary importance for a design-level
During Test 5, the glazing and vertical mullions/jambs tool such as WhAM.
were pushed even further to near failure of the PVB An improved finite element implementation of
interlayer (two sides of one lower IGU experienced the Glass Failure Prediction Model will significantly
significant pull out failure). improve glass-break predictions. Accordingly,
Upon review of the first 20-ms of DIC glazing data improved glass-break predictions will significantly
for all tests, it was concluded that the no-break finite improve predictions of overall system (glazing and
element simulations yielded reasonably good glaz- mullion) response, as illustrated by the difference in
ing performance predictions. Early-time multi-modal prediction accuracy between the no-break and break-
behavior (i.e., non-sinusoidal deformation shape) of permitted finite element analysis results presented
the glass was captured, and peak glazing response was herein.
predicted fairly well when no glass failure occurred. Shock tube test data will be used to re-cast the cur-
These conclusions suggest that the current compu- rent WhAM glass-break methodology such that the
tational modeling strategy for IGU units, including core GFPM theory be utilized to directly interrogate
glass lites, air gaps, and structural silicone, is well the stress field of a glass lite to determine whether a
defined. Moderate early-time latency of measured glaz- probabilistically based “critical” stress value has been
ing response was observed relative to the design-level reached or exceeded on a time step basis during an
finite element predictions. While this observation can explicit dynamic analysis. This proposed approach for
certainly be further investigated, it is currently hypoth- incorporating the GFPM into a finite element frame-
esized that the observed early-time latency may be work is directly aligned with the state-of-the-art pro-
attributed to inertial effects associated with acceler- cedure currently being finalized by the ASTM E1300
ation of the entire shock tube apparatus (shock tube committee. The DIC data will be extremely valuable
movement confirmed by string pot measurements dur- in validating this proposed glass-break model. Fur-
ing the tests). During post-processing of the measured thermore, such a model would reside on the mater-
data, shock tube displacement was removed from all ial level and thus would be easily extended to more
laser and DIC data. However, effects associated with exotic façade systems and components such as triple-
acceleration of the entire shock tube apparatus were not pane IGUs, curved glass, and point-supported glass.
explicitly accounted for during the design-level finite This effort is currently under way and will ultimately
element simulations. result in an LS-DYNA user-defined material model
It was also concluded that the simplified model- (UMAT).
ing strategy for aluminum mullions is a viable and Shock tube test data will also be used to validate
computationally efficient approach for WhAM. The a UMAT for PVB material, which is currently being
mullion modeling assumptions include a Timoshenko- developed. The PVB UMAT will be based on hyper-
type beam element formulation, an equivalent rectan- elastic constitutive behavior and enhanced to include
gular tube cross-section, nonlinear constitutive model, (a) strain-based stiffening due to the post-break pres-
and Cowper–Symonds approach to capturing strain- ence of adhered pieces of glass and (b) stiffening due
rate effects. Comparison of all no-break simulation to strain-rate effects.
results with mullion laser gauge data demonstrates
the ability of the current mullion modeling strategy to Acknowledgements PEC acknowledges the significant sup-
port provided by ABS Consultants for shock tube testing and
accurately predict peak mullion response. In addition, Enclos for overall project funding, guidance and curtain wall
for Test 3 and Test 4, residual mullion displacements materials for testing
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Coupled glass and structure response of conventional curtain walls... 43
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