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LIST OF COMPRESSORS

CAPACITY
S.No E.Code Make MODEL (m³/min) Application STATUS CONDITION

A KILN-1
1 CO1CP03 Elgi E37-7-5 6.74 Coal mill pump purging & Running Equipment in good condition
2 CD1CP06 Elgi E37-7-5 6.74 Bag filter Standby Equipment in good condition

3 CH1CP01 Elgi E22 3.96 Coal ash conveying and Running Equipment in good condition
bag filter purging
4 N2 Elgi E15-10 2.15 Gas compressor Running Equipment in good condition
5 KL1CP09 Elgi E37-7-5 6.74 Cooler CCTV camera Running Equipment in good condition
6 CL1CP02 Elgi E18-7.5 2.97 Running Equipment in good condition
Cooler water spray, air Cooler leak in oil side, could not rectify
7 CD1CP05 Elgi E55-7.5 9.94 blast OFF the leakage. New cooler ordered waiting
to receive

8 KL1CP05 Elgi E37-7-5 6.74 Main bag filter unit bag Running Equipment in good condition
filter & pneumatic valve

9 KL1CP04 Elgi E37-7-5 6.74 Inlet seal & inlet air blast & Running Equipment in good condition
inlet gas analyser

10 KL1CP01 Elgi ET11-8.5 1.53 Girth gear grease Running Equipment in good condition
11 KL1CP02 Elgi ET11-8.5 1.53 lubrication Standby Equipment in good condition
12 KF1CP09 Elgi E45-7.5 7.56 Standby Equipment in good condition
Pre heater cleaning, SFM
13 KF1CP01 Elgi NA - valve operation, unit bag Standby Equipment in good condition
filter
14 KF1CP10 Elgi E110-8 6.74 Running Equipment in good condition
B KILN-2
15 CO2CP05 Elgi E37-7-5 6.74 Coal mill pump purging & Running Equipment in good condition
16 CO2CP06 Elgi E37-7-5 6.74 Bag filter Standby Equipment in good condition
17 F75 Elgi E37-7-5 6.74 Cooler CCTV camera Running Equipment in good condition
18 B12 Elgi E37-7-5 6.43 Running Equipment in good condition
Main Bag house
19 B13 Elgi E37-7-5 6.74 Standby Equipment in good condition
20 KF2CP03 Elgi E18-7.5 Running Equipment in good condition
2.97 Cooler Air blast
21 KF2CP04 Elgi E18-7.5 Standby Equipment in good condition
22 KF2CP01 Elgi EG22-7.5 3.96 Kiln-2 Inlet seal, Analyser, Running Equipment in good condition
23 KF2CP02 Elgi EG22-7.5 3.96 unit bag filter Standby Equipment in good condition
C RAWMILL
24 CE1CP02 Elgi E11-7.5 2.01 Discharge venting unit bag Running Equipment in good condition
25 CE1CP01 Elgi E18-7.5 2.97 filter, clinker unit bag filter Standby Equipment in good condition

26 RM1CP02 Elgi ET7-7.5 1.18 Silo feed elevator bag filter Standby Equipment in good condition
purging

27 RM1CP03 Elgi E15-7.5 2.49 VRM venting bag filter Running Equipment in good condition
purging
VRM venting bag filter
28 RM1CP04 Elgi E11-7.5 1.8 purging Standby Equipment in good condition

Mill bag filter purging


29 RM1CP12 Elgi E15-7.5 2.49 system Standby Equipment in good condition

30 RM1CP13 Elgi SR1030L1 - Bag filter purging Running Equipment in good condition
31 RM1CP05 Elgi E15-7.5 2.49 Running Equipment in good condition
Hopper air blast, unit bag
32 RM1CP01 Elgi E22-7.5 3.85 filter, CF silo blower valve Standby Equipment in good condition
33 K20 Elgi E11-7.5 1.84 operation Standby Equipment in good condition

34 RM1CP18 IR ML160 28 Raw mill coal ash Running Equipment in good condition
unloading
D ROLLER PRESS
35 CM1CP02 Hitachi OSP-75 S5AL1 11.89 Running Equipment in good condition
Main bag house
36 CM1CP03 Hitachi OSP-75 S5AL1 11.89 Standby Equipment in good condition
37 CM1CP04 Hitachi OSP-75 S5AL1 11.89 Hopper air blast & unit bag Running Equipment in good condition
38 CM1CP05 Hitachi OSP-75 S5AL1 11.89 filter purging Standby Equipment in good condition
E FLYASH
Abnormal noice from new airend,
39 CA1CP01 Elgi E160-8.5 28.5 OFF Recondtioning required. Waiting for
Fly ash unloading airend despatch to ELGI
40 CA1CP06 Elgi EG90-5.5 20 Running Equipment in good condition
Packing plant amma
41 CA1CP07 Elgi E132 23.36 cement Running Equipment in good condition

42 CA1CP08 Elgi E160-8 28.5 Black stone unloading Running Equipment in good condition
(Cement mill)
43 CA1CP03 Elgi E37-7-5 6.74 New & old silo extraction Standby Equipment in good condition
44 CA1CP05 Elgi E37-7-5 6.74 & bag filer operation Running Equipment in good condition

45 CX1CP01 Elgi ET7-7.5 1.18 Clinker unloading bag filter Running Equipment in good condition

F PACKING PLANT
46 PK3CP01 Elgi E30-7.5 5.41 Packer1 bag filter, silo Standby Equipment in good condition
47 PK2CP01 Elgi E22-7.5 3.57 extraction, diverters gate Standby Equipment in good condition

48 CA1CP04 Elgi E18-7.5 2.97 Packer1 Electronic packer Running Equipment in good condition

49 SL7CP03 Elgi E55 9.94 Packing Instrumentation Standby Equipment in good condition

Running for RSF cement unloading


50 SL7CP01 IR ML160 28 Fly ash unloading Running without reciever tank. 5 m³ reciever
tank available. Already panned to
connect to the system
G MINES
51 120CP01 Elgi E250-11 38.23 Standby Equipment in good condition
52 120CP02 Elgi E250-11 38.23 Running Equipment in good condition
53 120CP03 Elgi E250-11 38.23 Optical sorter Standby Equipment in good condition
All spares removed and utilized for
54 120CP04 Elgi E250-11 38.23 OFF Tuticoring fly ash system
55 220CP01 Elgi E22-7.5 3.9 Bag filter Running Equipment in good condition
56 E22 Elgi E22-7.5 3.9 Running Equipment in good condition
57 E55 Elgi E55-7.5 9.94 Running Equipment in good condition
J THERMAL PLANT
58 INST-1 Elgi E75-9 10.05 Instrumentation Standby Equipment in good condition
59 INST-2 Elgi E75-9 10.05 Instrumentation Standby Equipment in good condition
60 ASH-1 Elgi E55-7.5 9.94 Coal ash conveying Running Equipment in good condition
61 ASH-2 Elgi E55-7.5 9.94 Coal ash conveying Standby Equipment in good condition
K LSSR
62 LH1CP03 Elgi EG22-7.5 3.96 LSSR MAIN BAGFILTER Running Equipment in good condition
63 LH1CP02 Elgi ET11-8 1.53 LSSR UNIT BAG FILTER Running Equipment in good condition
L CEMENT MILL-2
64 360CP01 Elgi EG11-7.5 2.01 DPC CONVEYING BAG Running Equipment in good condition
65 345CP01 Elgi EG11-7.5 2.01 FILTER Standby Equipment in good condition
66 360CP02 Elgi EG75-9 13.88 Standby Equipment in good condition
MILL BAG HOUSE
67 360CP03 Elgi EG75-9 13.88 Running Equipment in good condition
68 360CP04 Elgi EG45-7.5 8.75 Standby Equipment in good condition
UNIT BAG FILTER Actuator assembly problem, under
69 360CP05 Elgi EG45-7.5 8.75 OFF warranty period. Waiting for spares to
receive.
70 360CP06 Elgi EG160-5.5 31.15 Running Equipment in good condition
Cement mill-2 Block stone
unloading Not yet
71 EG160 Elgi EG160-5.5 31.15 commissioned Waiting for commissioning

72 360CP07 Elgi EG160-5.5 31.15 Cement mill-2 Block stone Running Equipment in good condition
unloading

Cement mill-2 Block stone


73 360CP08 Elgi ET7-7.5 1.18 unloading Valve Operation Running Equipment in good condition
LIST OF BLOWERS
Motor Capacity Pressure Operating
S.No E.Code Make Model KW (m³/hr) (kg/cm²) pressure Application Status
(kg/cm²)
A KILN-1
1 CD1BL01 KAY 816AC 75 1969 0.8 0.3 Running
Primary firing
2 CD1BL02 KAY 816AC 75 1969 0.8 0.3 Standby

3 CD1BL03 KAY 1016AC 110 3364 0.8 0.4 Standby


secondary firing

4 CD1BL04 KAY 1016AC 110 3364 0.8 0.4 Running


5 KF1BL01 KAY 5MK 15 300 0.8 O.5 Running
6 KF1BL02 KAY 5MK 15 300 0.8 0.6 SS1 & SS2 silo Standby
extraction
7 KF1BL03 KAY 5MK 15 300 0.8 0.6 Standby
8 KF1BL08 KAY 78AC 22 950 0.66 0.6 SFM Hopper bin Running
9 KF1BL09 KAY 78AC 22 950 0.66 0.6 aeration Standby
B KILN-2

10 R39 KAY 1012WC 75 1800 0.8 0.3 Standby

Primary/secondary
11 R42 KAY 1012WC 75 1800 0.8 0.3 firing Running

12 R41 KAY 1012WC 75 1700 0.9 0.4 Running

13 E18 KAY 78AC 18.5 690 0.6 0.5 Running


Kiln feed bin aeration
14 E19 KAY 78AC 18.5 690 0.6 0.4 Standby
15 E42 KAY 76AC 15 690 0.5 0.4 Running
Hot dust bin aeration
16 E43 KAY 76AC 15 690 0.5 0.4 Standby
17 E24 KAY 65W 7.5 215 0.45
Air lift aeration
18 E26 KAY 610AC 11 515 0.45
- OFF
19 E25 KAY RP400 NA NA NA
Air lift blower
20 E27 KAY RP400 NA NA NA
21 K1 KAY 76AC 15 375 0.6 0.5 Running
CF Silo bin aeration
22 K3 KAY 76AC 15 375 0.6 0.5 Standby
C RAWMILL
23 KF1BL10 KAY RP150 NA 1230 0.8 - Raw mill silo discharge Running
24 KF1BL11 KAY RP150 NA 1230 0.8 - blower Standby
D ROLLER PRESS
25 CM2BL01 KAY 76AC 15 690 0.51 0.4 Running

400 Ton Hopper Bin


26 CM2BL02 KAY 78AC 22 950 0.66 0.4 Aeration Standby

27 CM2BL03 KAY 78AC 30 913 0.78 0.6 Standby


28 CM2BL04 KAY 5MK 11 420 0.5 0.5 Running
29 CM2BL05 KAY 5MK 11 420 0.5 0.5 Fly ash Hopper Bin Running
Aeration
30 CM2BL06 KAY 5MK 11 342 0.5 0.5 Running
31 CM3BL01 KAY 5MK 15 300 0.8 0.5 Standby
Cement mill-2 Bin
32 CM3BL02 KAY 5MK 15 300 0.8 0.5 Aeration Standby
33 CM3BL03 KAY 5MK 15 300 0.8 0.5 Running
34 CM1FN31 KAY 76AC 15 745 0.6 0.5 Niptrop Operation Running

E FLYASH
35 CA1BL01 KAY 76AC 15 433.4 0.6 0.5 Running
New silo bin aeration
36 CA1BL02 KAY 76AC 15 433.4 0.6 0.5 Standby

37 CA1BL06 KAY 76AC 11 353 0.6 0.5 Running


New silo extraction
38 CA1BL07 KAY 76AC 11 353 0.6 0.5 Standby
39 CA1BL08 KAY 76AC 11 353 0.6 0.5 Standby

40 CA1BL09 - UGRK240 - 1320 0.25 - Fly ash bulker Running


unloading
F PACKING PLANT
41 SL6BL01 KAY 76AC 15 375 0.6 0.5 Running
6th silo bin aeration
42 SL6BL02 KAY 76AC 15 375 0.6 0.5 Standby
43 SL5BL01 KAY 76AC 15 375 0.6 0.5 Running
5th silo bin aeration
44 SL5BL02 KAY 76AC 15 375 0.6 0.5 Standby
45 PK2BL01 KAY 47AC NA NA NA 0.5 Cement hopper bin Running
46 PK2BL02 KAY 47AC NA NA NA 0.5 aeration Standby
47 SL7BL03 KAY 76AC 18.5 600 0.6 0.6 Running
7th silo bin aeration
48 SL7BL04 KAY 76AC 18.5 600 0.6 0.5 Standby
49 SL8BL01 KAY 5MK 11 342 0.5 0.5 Running
8th silo bin aeration
50 SL8BL02 KAY 5MK 11 342 0.5 0.5 Standby
51 PK3BL01 KAY 76AC 11 342 0.5 0.4 cement hopper bin Running
52 PK3BL02 KAY 76AC 11 342 0.5 0.4 aeration Standby
G STP-1
53 B1 KAY 53AC 3.7 107 0.6 0.5 Running
STP operation
54 B2 KAY 53AC 5.5 80 0.6 0.5 Standby
55 B1 KAY 67AC 11 300 0.6 0.5 Running
STP operation
56 B2 KAY 67AC 11 300 0.5 0.5 Standby
H NEW CEMENT MILL-2
57 360BL01 KAY 710AC 29 1200 0.5 0.4 BALL MILL HOPPER Running
58 360BL02 KAY 710AC 29 1200 0.5 0.4 AREATION Standby
59 360BL03 - RH80AC 15 378 0.6 0.4 NIPTROP Running
60 360BL06 3MTL 3MTL80 11 344 0.5 0.4 Running
61 360BL07 3MTL 3MTL80 11 344 0.5 0.4 BLOCK STONE BIN Standby
AREATION
62 360BL08 3MTL 3MTL80 11 344 0.5 0.4 Standby
63 370BL01 KAY 710AC 29 1200 0.5 0.4 Running
FLYASH TOP AND
64 370BL02 KAY 710AC 29 1200 0.5 0.4 BOTTOM HOPPER Standby
65 370BL03 KAY 710AC 29 1200 0.5 0.4 Standby

Note: -
1 no 76AC model Kay blower, 1 no 78AC model Kay blower and 1 no 5MK model Kay blower newly ordered for spare
Present condition

Equipment in good condition


Equipment in good condition

Recently serviced blower, dekivery pressure is low.


Need to metalize and machining for rotor. Work
already planned. New blower also ordered

Equipment in good condition


Equipment in good condition
Equipment in good condition
Equipment in good condition
Heavy safety valve blow. Already pulley modified
further pulley size reduction required.

Water line scaling inside descaling required. Waiting


for outside vendor. New blower also received yet to
commssion.
Equipment in good condition. New blower revieved,
yet to commission
Equipment in good condition. New blower revieved,
yet to commission
Equipment in good condition
Equipment in good condition
Equipment in good condition
Equipment in good condition

Currently not in use. Planned to remove blowers


from position. Already electrical supply disconnecte

Equipment in good condition


Equipment in good condition

New blower ordered and received. Waiting for


stoppage

Equipment in good condition

Noticed small noice. Bearing need to be replaced.


Bearings in stock waiting for stoppage

Equipment in good condition


Equipment in good condition
Equipment in good condition
Equipment in good condition
Equipment in good condition
Equipment in good condition
Equipment in good condition
Location change required from cement mill 4th
floor to ground floor

Equipment in good condition


Equipment in good condition
Location change required from flyash new silo to 11
th silo bottom
Equipment in good condition
Equipment in good condition

Equipment in good condition

Location change required from 5th and 6th silo to 8


th silo
Equipment in good condition
Equipment in good condition
Equipment in good condition
Equipment in good condition
Equipment in good condition
Equipment in good condition
Equipment in good condition
Equipment in good condition
Equipment in good condition
Equipment in good condition

Equipment in good condition


Equipment in good condition
Equipment in good condition
Equipment in good condition

Equipment in good condition


Equipment in good condition
Equipment in good condition
Equipment in good condition
Equipment in good condition
Equipment in good condition
Equipment in good condition
Equipment in good condition
Equipment in good condition

er newly ordered for spare blowers


LIST OF DRIERS
Capacity
S.No E.Code Make Model (CFM) Status

A KILN-1
1 CO1DY01 Elgi ELRD-267 267 Running
2 KL1DY01 Elgi ELRD-267 267 Running

3 KL1DY02 Gem 2KD+0308 300 Running


4 CH1DY01 Elgi ELRD-200 200 Off
29 KILN-1 Summits 60 Running
32 PREHEATER Summits 600 Running
33 CD1DY01 Gem 2KD+0308 300 Running
B KILN-2
5 KL2DY01 Elgi ELRD-267 267 Running
6 CO2DY01 Elgi ELRD-400 400 Running
7 KF2DY01 Elgi ELRD-200 200 Running
30 KILN-2 Summits 60 Running
C RAWMILL
8 RM1DY01 Elgi ELRD-1552 1552 Standby
31 RAWMILL Summits 60 Running
D CEMENT MILL-1
9 CM1DY02 RAD 500 Running
10 CM1DY03 RAD 500 Running
11 CM1DY05 Gem 2KD+050B 500 Standby
D CEMENT MILL-2
23 360DY02 Elgi ELRD-750A 750 Running
24 360DY04 Elgi ELRD-750A 750 Running
25 360DY01 Elgi ELRD-100 100 Running
26 345DY01 Elgi ELRD-100 100 Running
27 360DY06 Elgi ELRD-2000A 2000 Running
36 360DY07 Elgi ELRD-2000A 2000 Running
E PACKING PLANT

12 PACKER-1 Elgi ELRD-227 227


Off
13 PACKER-2 Elgi ELRD-191 191 Running
14 PACKER-3 Elgi ELRD-200 200 Running
15 SL7DY01 Elgi ELRD-400 400 Running
16 SL7DY02 Alisha ACD-150 1600 Running
E OTHER AREA
17 DG Gem 2KD+010B 100 Running
28 LH1DY01 Elgi ELRD-200 200 Running
34 150DY01 Elgi ELRD-100 100 Running
18 THERMAL Gem 2KD+025BS 400 Running
35 THERMAL 191 Elgi ELRD-191 191 Off
E MINES
19 120DY01 Elgi ELRD-1552 1552 Running
20 120DY02 Elgi ELRD-1552 1552 Running
21 120DY03 Elgi ELRD-1552 1552 Standby
22 STARTER PLANT Elgi ELRD-400 400 Running
ST OF DRIERS
Present Condition

KILN-1
Equipment in good condition
Noice from compressor. Compressor, filter and Expansion valve
need to replace. Waiting for spares. Already ordered
Equipment in good condition
Equipment in good condition
Equipment in good condition
Equipment in good condition
Equipment in good condition
KILN-2
Equipment in good condition
Equipment in good condition
Equipment in good condition
Equipment in good condition
RAWMILL
Equipment in good condition
Equipment in good condition
CEMENT MILL-1
Equipment in good condition
Equipment in good condition
Equipment in good condition
CEMENT MILL-2
Equipment in good condition
Equipment in good condition
Equipment in good condition
Equipment in good condition
Equipment in good condition
Not yet commissioned
PACKING PLANT
Compressor, filter and Expansion valve need to replace. Waiting
for spares. Already ordered
Equipment in good condition
Equipment in good condition
Equipment in good condition
Equipment in good condition
OTHER AREA
Equipment in good condition
Equipment in good condition
Equipment in good condition
Equipment in good condition
Not yet commisioned
MINES
Equipment in good condition
Equipment in good condition
Equipment in good condition
Equipment in good condition
LIST OF RECEIPROCATING
Capacity Pressure
S.No E.Code Make MODEL (m³/min) (Kg/cm²g) Application Status

KILN-2 Girth gear grease


1 E5 Elgi TC-1500 1.5 12 lubrication Running

2 RM1CP11 Elgi SC-100 0.85 7 Raw mill girth gear Running


lubrication
3 DG1 NA HP10300 0.42 30 Starting compressor Running
4 DG2 NA HP10300 0.42 30 Starting compressor Running
5 DG3 NA THPC600 0.46 30 Starting compressor Running
6 DG4 NA 7T2 - 7 Starting compressor Running
Fuel & Lube oil valve
7 DG5 NA 15T - 20 operation Running

8 LAB Elgi SC 50 0.38 10 General purpose use Running


9 EEE WORKSHOP Elgi TC1000 0.15 12 EEE workshop Running
10 WORKSHOP Elgi SS10090HN 1.228 9 Workshop Running
11 AUTO Elgi TS15120 1.353 12 Auto section Running
12 CYCLE STAND Elgi SC 50 1.353 12 Cycle stand Running
13 TRANSFORMER Elgi THPC200 - 22 EEE Running

Note: -
1 no TC100 spare compressor, 1 no TC 1000 spare compressor, 1 no SC 50 spare compressor available in hand
Condition

Equipment in good condition

Equipment in good condition

Equipment in good condition


Equipment in good condition
Equipment in good condition
Equipment in good condition

Equipment in good condition

Equipment in good condition


Equipment in good condition
Equipment in good condition
Equipment in good condition
Equipment in good condition
Equipment in good condition

pressor available in hand

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