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BallSim Open
BallSim Open
0
About the BallSim_Open Spreadsheet ...
Scope :
The BallSim_Open spreadsheet was designed to simulate the Size-by-Size Mass Balance around a single
conventional ball mill, operating in Open Circuit (see Flowsheet).
Theoretical Framework :
For the simulation of the ball mill response, this routine is based on the so called Modern Theory of Comminution.
This theory introduced two new sets of parameters : the Selection Function S and the Breakage Function B. The
first set – also referred to as Grindability – relates to the grinding kinetics of each independent particle and the
second set – also referred to as Distribution of Primary Fragments – characterizes the size distribution of the
fragments produced as a result of breakage events.
The Figure below helps define both concepts with greater clarity. Consider that at any given instant t, the size
distribution of the mineral charge in a hypothetical batch mill is quantified by the fractions f i (i = 1, n) retained on the
n different screens represented on the left of such Figure. After a time interval Dt, the resulting size distribution is
represented on the right of the same Figure. During this time interval, some particles will be fractured and their
fragments redistributed to the lower screens. For the particles retained on mesh ‘i+1’ (the ‘i’ fraction), the Selection
Function Si (min-1) denotes the fractional breakage velocity; that is, the fraction of the particles in the size range [d i+1
, di] which are fractured, per unit of time. Therefore, the product (S iDt) represents the fraction of the material retained
on mesh ‘i+1’, at time t, that will be fractured by the action of the grinding media, during the following time period Dt.
Complementarily, the Breakage Function bij denotes the fraction, by weight, of the fragments arising from the
breakage of the particles retained on mesh ‘j+1’ to be retained on the lower ‘i+1’ mesh.
t=t t = t + t
(1-S 1 t) f1
f1
2 S 1 t f1 2
b 21 S 1 t f1
f2
3 (1-S 2 t) f2 3
• •
• S 2 t f2 •
• b i1 S 1 t f1 •
fi
i+1 b i2 S 2 t f2 i+ 1
• •
• b n1 S 1 t f1 •
• •
fn
b n2 S 2 t f2
n+1
n+1
It is customary to define mesh ‘1’ as the coarsest opening and ‘n’ as the finest opening. Then, by definition :
i+1
represents the cumulative fraction of fragments from the breakage of particles retained on mesh ‘j’ that will become
finer than mesh ‘i’.
With reference to the Figure above, it is then possible to establish, for each size fraction ‘i’, the following population
balance of particles :
Considering the limiting condition when Dt approaches zero, the expression above reduces to the system of first
order differential equations :
1
The analytical solution of this complex system of differential equations is fortunately known, under the restrictive
assumption that the parameters S and B are invariant with time; so giving rise to particular solution of the general
system denoted ‘Linear Model’, which in its matrix form is expressed as :
f = ( T J T-1 ) f° (4)
where :
f = {fi | i = 1, 2, …, n} = vector containing the size distribution of the mill discharge (ground product),
f° = {fi° | i = 1, 2, …, n} = vector containing the size distribution of the mill feed,
T = {Tij | i,j = 1, 2, …, n} = lower triangular matrix of values Tij recursively defined as :
Tij = 0 ; when i < j
Tij = 1 ; when i = j
i-1
and where t - the average mean residence time - and N are parameters characteristic of the Residence Time
Distribution (RTD) of the mineral slurry in the mill, here represented by :
referred to as the ‘N-Mixers in Series Model’ and where the parameter N may be approximated by the effective
(Length/Diameter) ratio of the mill.
The grinding model parameters (the Selection and Breakage parameters) are different for different particle sizes.
Such dependence is here represented by the following relationships :
An expanded form of this expression - also available in this simulation routine - is given by :
An expanded form of this expression - also available in this simulation routine - is obtained by replacing b0 in
Equation 7 by :
These expanded forms for Si and Bij are intended to provide the model greater descriptive flexibility when
tuning the model to actual specific grinding systems (see Files BallParam_Batch and BallParam_Open) but,
since they increment the total number of ore characteristic parameters to be estimated, its use should be
avoided whenever possible.
In any case, the proposed expanded forms reduce to the normal forms if a02 and b01 are set equal to zero.
Not considering the expanded forms, the above expressions considerably reduce the number of ore characteristic
parameters to a maximum of seven (a0, a1, a2, dcrit, b0, b1 and b2) and simplify the computation of the (n-1) Si‘s
values and the n(n-1)/2 Bij’s values required for the evaluation of the model.
The critical role of the Specific Energy Consumption E (kWh/ton) becomes explicit in the above formulations
through a simple change of variables, when introducing the Specific Selection Function parameter as :
where Pballs represents the contribution of the balls to the Net Mill Power Draw (kW) (see Mill Power_Ball Mills), it
may be concluded that :
SiEballs Eballs = Si t (batch grinding)
or : S iEballs Eballs = Si t (continuous grinding) (10)
Therefore, it is enough to replace in Equations 4 above the products (Sit) or (Sit) by the product (SiEballsEballs) to
obtain the equations of the Linear Grinding Model in terms of the Specific Selection Function, SiEballs.
The data required by the simulator must be defined in each corresponding unprotected white background cell -
inside the red double-lined border - of the here attached Data_File worksheet. Gray background cells contain the
results of the corresponding formulas there defined and are protected to avoid any accidental editing.
Calculation results are presented in the Reports worksheet and graphically summarized in the Flowsheet
worksheet.
New Moly-Cop Tools users are invited to explore the brief comments inserted in each relevant cell, rendering the
whole utilization of the worksheets self-explanatory. Eventually, the user may wish to remove the view of the
comments by selecting Tools / Options / View / Comments / None.
ton/hr 1702.8
F80 3934
Gross kW 4316.1
kWh/ton 2.53 % Balls 38.00
Wio 16.11 % Critical 72.00
% Solids 72.00
Mill Mill
Feed Discharge
Ore, ton/hr 1702.8 1702.8
Water, m3/hr 662.2 662.2
Slurry, ton/hr 2365.0 2365.0
Slurry, m3/hr 1270.3 1270.3
Slurry Dens., ton/m3 1.862 1.862
% Solids (by volume) 47.9 47.9
% Solids (by weight) 72.00 72.00
Size Distributions
i Mesh Opening % Passing
% Solids in the Mill 72.00 Charge Mill Charge Weight, tons Apparent
Ore Density, ton/m3 2.80 Volume, Ball Slurry Density
Slurry Density, ton/m3 1.86 m3 Charge Interstitial above Balls ton/m3
Balls Density, ton/m3 7.75 63.76 296.48 47.48 0.00 5.395
Selection Function :
1 1.05 25400
2 0.742 19050 21997.045 0.2797059
3 0.525 12700 15554.26 0.4995055
4 0.371 9500 10984.079 0.8323668
5 3 6700 7978.095 1.1913793
6 4 4750 5641.3651 1.4877833
7 6 3350 3989.0475 1.5571539
8 8 2360 2811.761 1.4284065
9 10 1700 2002.9978 1.2214915
10 14 1180 1416.3333 1.0039104
11 20 850 1001.4989 0.8114957
12 28 600 714.14284 0.6547717
13 35 425 504.97525 0.5238985
14 48 300 357.07142 0.4186298
15 65 212 252.1904 0.3340712
16 100 150 178.32555 0.2667338
17 150 106 126.0952 0.2129483
18 200 75 89.162773 0.1700014
19 270 53 63.047601 0.1357136
20 400 38 44.877611 0.1088079
21 -400 0 19 0
Page 13
Bij
Breakage Function :
Page 14
Bij
1 1.05 25400 0
2 0.742 19050 0.6612549 0
3 0.525 12700 0.1211991 0.5635233 0
4 0.371 9500 0.0512859 0.2040574 0.6187965 0
5 3 6700 0.0218392 0.0603587 0.1630242 0.61438 0
6 4 4750 0.0141415 0.0248564 0.0516887 0.1674408 0.6187965 0
7 6 3350 0.0114363 0.0149374 0.0222463 0.0517866 0.1645416 0.6197279 0
8 8 2360 0.00948 0.0110361 0.0133438 0.0211307 0.0488442 0.1584162 0.6003511 0
9 10 1700 0.009575 0.0107506 0.0119777 0.014929 0.0235734 0.0554633 0.1814696 0.6317428 0
10 14 1180 0.0078646 0.0087376 0.0094876 0.0107637 0.0133438 0.0211307 0.0497795 0.1500779 0.6003511 0
11 20 850 0.0076679 0.0084954 0.0091604 0.0101098 0.0114645 0.0143299 0.0230407 0.0516114 0.1772845 0.6180603 0
12 28 600 0.0069599 0.0077047 0.008291 0.0090754 0.0100008 0.0113628 0.0142313 0.0220216 0.0539646 0.1637604 0.6151284
13 35 425 0.0064461 0.0071343 0.007673 0.00838 0.0091604 0.0101098 0.0114975 0.0141427 0.0230407 0.0516114 0.1666923
14 48 300 0.0058904 0.0065189 0.00701 0.0076512 0.0083452 0.0091347 0.0100853 0.0113595 0.0143159 0.0221341 0.0515133
15 65 212 0.0053821 0.0059563 0.0064048 0.0069894 0.0076188 0.0083208 0.0091109 0.0099922 0.0114129 0.0140302 0.0221196
16 100 150 0.0049532 0.0054816 0.0058942 0.006432 0.00701 0.0076512 0.0083587 0.0090988 0.0100853 0.0113595 0.0141033
17 150 106 0.0045258 0.0050086 0.0053856 0.0058769 0.0064048 0.0069894 0.0076309 0.0082895 0.0091109 0.0099922 0.0113271
18 200 75 0.0041651 0.0046094 0.0049564 0.0054085 0.0058942 0.006432 0.0070212 0.0076228 0.0083587 0.0090988 0.0100335
19 270 53 0.003666 0.0040571 0.0043625 0.0047604 0.0051879 0.0056611 0.0061794 0.0067079 0.0073508 0.0079853 0.008738
20 400 38 0.0422671 0.0467762 0.0502973 0.0548854 0.059814 0.0652702 0.071244 0.077333 0.0847247 0.0919679 0.1003446
1 1 1 1 1 1 1 1 1 1 1
Page 15
Bij
1
1 1
0.3819397 1 1
0.2176113 0.3828748 1 1
0.1665679 0.2181793 0.3839281 1 1
0.1444338 0.166666 0.2181793 0.3828748 1 1
0.1304036 0.1445464 0.1667763 0.2181793 0.3839281 1 1
0.1190442 0.1304431 0.1445464 0.166666 0.2181793 0.3828748 1 1
0.1094162 0.1195211 0.1309602 0.1451855 0.1679697 0.2214576 0.3954455 1 1
Page 16
Bij
0
0.6180603 0
0.1643283 0.6171252 0
0.0510434 0.1646955 0.6160719 0
0.0221341 0.0515133 0.1657488 0.6171252 0
0.0140302 0.0221196 0.051403 0.1646955 0.6160719 0
0.0113595 0.0141033 0.0222299 0.0515133 0.1657488 0.6171252 0
0.009628 0.010922 0.0135862 0.0214805 0.0502096 0.1614172 0.6045545 0
0.1094162 0.1195211 0.1309602 0.1451855 0.1679697 0.2214576 0.3954455 1 0
1 1 1 1 1 1 1 1 0
Page 17
J&T
Matrix J
1 2 3 4 5 6 7 8 9 10
1 0.59791549929 0 0 0 0 0 0 0 0 0
2 0 0.4166852805 0 0 0 0 0 0 0 0
3 0 0 0.25531007704 0 0 0 0 0 0 0
4 0 0 0 0.16004904037 0 0 0 0 0 0
5 0 0 0 0 0.11310088954 0 0 0 0 0
6 0 0 0 0 0 0.10472362986 0 0 0 0
7 0 0 0 0 0 0 0.12095098517 0 0 0
8 0 0 0 0 0 0 0 0.15427761289 0 0
9 0 0 0 0 0 0 0 0 0.20281767486 0
10 0 0 0 0 0 0 0 0 0 0.2628121281
11 0 0 0 0 0 0 0 0 0 0
12 0 0 0 0 0 0 0 0 0 0
13 0 0 0 0 0 0 0 0 0 0
14 0 0 0 0 0 0 0 0 0 0
15 0 0 0 0 0 0 0 0 0 0
16 0 0 0 0 0 0 0 0 0 0
17 0 0 0 0 0 0 0 0 0 0
18 0 0 0 0 0 0 0 0 0 0
19 0 0 0 0 0 0 0 0 0 0
20 0 0 0 0 0 0 0 0 0 0
Page 18
J&T
Matrix T
1 2 3 4 5 6 7 8 9 10
1 1 0 0 0 0 0 0 0 0 0
2 0.84147951852 1 0 0 0 0 0 0 0 0
3 0.48992470808 0.8456462734 1 0 0 0 0 0 0 0
4 0.38660615119 0.7768630639 1.43467378029 1 0 0 0 0 0 0
5 0.31532715381 0.7219959867 1.80926053235 2.46946569023 1 0 0 0 0 0
6 0.31539855237 0.8211298685 2.75237990148 6.76089100996 13.2712580221 1 0 0 0 0
7 0.3690761884 1.1198146081 5.37887528228 30.3364643162 -219.81179245 -7.4953878792 1 0 0 0
8 0.46685878217 1.7310258162 14.0579255564 926.112663024 695.298127503 18.414207611 -4.1444332704 1 0 0
9 0.70861935872 3.4692456989 73.3281859668 -3857.7280858 -993.53157423 -22.328563063 6.92330625682 -3.5465794687 1 0
10 1.07231896298 8.1740426544 -2266.626607 5667.08508935 719.386614478 14.1911989453 -5.6475274104 4.76639085059 -3.1322899515 1
11 1.95178068049 31.647800583 6321.13560563 -4128.4245618 -265.17840443 -4.521553911 2.36378614441 -3.2157512751 3.98991188548 -3.2002338615
12 4.13643418322 579.41248874 -7291.8334619 1637.49397469 52.4404779451 0.75902858196 -0.5367283819 1.18555267625 -2.5935492843 4.01973065164
13 11.8690157125 -2368.8079284 4263.56561062 -316.25951157 -3.5633185433 -0.035929083 0.04690160916 -0.2089606275 0.87542628902 -2.5305938188
14 65.2746523977 3389.5752259 -1299.6668394 23.5724987851 0.02211842086 0.00057144127 -0.0005481411 0.01337227709 -0.1426753606 0.83298542789
15 -1113.1476498 -2364.7552134 179.66517123 0.87956364606 0.0518906771 0.00127371197 -0.000394096 0.00072112599 0.00648429702 -0.1275643212
16 2685.15196211 856.61700036 -5.658791646 0.56704165012 0.05013452041 0.00123564573 -0.0003583626 0.00044808464 -8.375792E-05 0.00529218339
17 -2777.3080593 -149.97725724 -0.2271928013 0.50325280737 0.04619333245 0.00113932466 -0.0003279276 0.00039487078 -0.0002475194 0.00018445238
18 1467.20189601 8.2654927484 -0.0275168257 0.46332713756 0.04269580853 0.00105307375 -0.0003028229 0.00036313048 -0.0002424183 2.9481486E-05
19 -391.52903569 0.1157263651 -0.009107053 0.40789369831 0.03761293008 0.00092772096 -0.0002667269 0.000319627 -0.0002150619 1.492215E-05
20 40.4333942664 -0.7530996598 -0.0781718552 4.76003332055 0.43796602007 0.01079787945 -0.0031068706 0.00372872844 -0.0025191177 0.00015488257
Vector SiE
1 2 3 4 5 6 7 8 9 10
1 0.27970585808 0.4995054698 0.8323668389 1.19137926352 1.48778327963 1.55715387967 1.42840647383 1.22149146574 1.00391041535 0.81149567607
Matrix bij
1 2 3 4 5 6 7 8 9 10
1 0 0 0 0 0 0 0 0 0 0
2 0.66125490792 0 0 0 0 0 0 0 0 0
Page 19
J&T
3 0.121199143 0.5635233113 0 0 0 0 0 0 0 0
4 0.05128593263 0.2040574151 0.61879653095 0 0 0 0 0 0 0
5 0.02183922731 0.06035874 0.163024186 0.61437996334 0 0 0 0 0 0
6 0.01414152064 0.0248564278 0.05168867811 0.16744075361 0.61879653095 0 0 0 0 0
7 0.01143632468 0.0149373601 0.02224627899 0.05178663333 0.16454160493 0.61972792657 0 0 0 0
8 0.00948004778 0.0110361085 0.01334375238 0.02113074414 0.04884415861 0.15841616568 0.6003511321 0 0 0
9 0.00957496655 0.0107505519 0.01197765314 0.01492897125 0.02357337956 0.05546325803 0.18146958485 0.63174283875 0 0
10 0.00786455402 0.0087376042 0.0094876432 0.0107637144 0.01334375238 0.02113074414 0.04977946721 0.1500778782 0.6003511321 0
11 0.00766790244 0.0084953584 0.0091604226 0.01010976152 0.01146447368 0.0143299053 0.02304067618 0.05161136186 0.17728445532 0.61806032575
12 0.00695990436 0.0077047306 0.00829103142 0.00907544223 0.01000082266 0.01136278035 0.01423130597 0.02202156496 0.05396459674 0.1637603912
13 0.00644605623 0.0071343232 0.00767296576 0.00837999944 0.0091604226 0.01010976152 0.01149749783 0.01414272477 0.02304067618 0.05161136186
14 0.00589036776 0.0065189096 0.0070100244 0.0076512389 0.00834521553 0.00913465767 0.01008534172 0.0113594544 0.01431590384 0.02213413561
15 0.00538208195 0.0059562892 0.00640475453 0.00698943307 0.00761878166 0.008320784 0.00911087629 0.00999215186 0.01141289997 0.01403015411
16 0.00495316038 0.0054815822 0.00589423955 0.00643202048 0.0070100244 0.0076512389 0.00835867454 0.00909880817 0.01008534172 0.0113594544
17 0.00452576626 0.005008586 0.0053856194 0.00587692144 0.00640475453 0.00698943307 0.00763091631 0.00828950503 0.00911087629 0.00999215186
18 0.00416509301 0.0046094337 0.00495641585 0.00540854554 0.00589423955 0.00643202048 0.00702115114 0.00762282291 0.00835867454 0.00909880817
19 0.00366597241 0.0040570655 0.00436246634 0.00476041092 0.00518788445 0.00566114867 0.00617938785 0.00670790195 0.00735078942 0.00798532043
20 0.04226707067 0.046776203 0.05029733739 0.05488544639 0.05981395453 0.06527017561 0.07124398801 0.07733298716 0.08472465388 0.09196789662
1 1 1 1 1 1 1 1 1 1
Page 20
J&T
Page 21
J&T
11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0.32901796729 0 0 0 0 0 0 0 0 0
0 0.40111707388 0 0 0 0 0 0 0 0
0 0 0.4740558152 0 0 0 0 0 0 0
0 0 0 0.54508881366 0 0 0 0 0 0
0 0 0 0 0.61146098444 0 0 0 0 0
0 0 0 0 0 0.67192125119 0 0 0 0
0 0 0 0 0 0 0.72568307873 0 0 0
0 0 0 0 0 0 0 0.77253953037 0 0
0 0 0 0 0 0 0 0 0.811999 0
0 0 0 0 0 0 0 0 0 1
Page 22
J&T
11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
1 0 0 0 0 0 0 0 0 0
-3.0775485062 1 0 0 0 0 0 0 0 0
3.75777234658 -3.0759470531 1 0 0 0 0 0 0 0
-2.3061652083 3.73271086719 -3.0552420621 1 0 0 0 0 0 0
0.73025417934 -2.2666493 3.6858017655 -3.0564259774 1 0 0 0 0 0
-0.1065866027 0.71123421941 -2.2321085965 3.69658232763 -3.0604592105 1 0 0 0 0
0.00394652393 -0.1037045124 0.70033200041 -2.242119399 3.6965537159 -3.0547356366 1 0 0 0
-2.021049E-07 0.00363119118 -0.1009056362 0.70237388471 -2.2403568411 3.69241703391 -3.0597475611 1 0 0
-0.0001192382 2.014845E-05 0.00356157459 -0.1005558867 0.69252838904 -2.2067841689 3.653974344 -3.0494002977 1 0
-0.0015532924 -0.0012955607 -0.0014390457 0.00014505075 -0.0882660533 0.56910277157 -1.5942267829 2.04940029768 -1 1
11 12 13 14 15 16 17 18 19 20
0.65477172913 0.52389850573 0.41862982733 0.33407121877 0.26673377847 0.21294834101 0.17000141799 0.13571356984 0.1088079 0
11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
Page 23
J&T
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0.61512841082 0 0 0 0 0 0 0 0 0
0.16669230613 0.61806032575 0 0 0 0 0 0 0 0
0.05151329528 0.16432833754 0.61712520397 0 0 0 0 0 0 0
0.02211963153 0.05104341552 0.16469551298 0.61607193385 0 0 0 0 0 0
0.01410327806 0.02213413561 0.05151329528 0.1657487831 0.61712520397 0 0 0 0 0
0.01132705418 0.01403015411 0.02211963153 0.05140302447 0.16469551298 0.61607193385 0 0 0 0
0.01003351676 0.0113594544 0.01410327806 0.02222990234 0.05151329528 0.1657487831 0.61712520397 0 0 0
0.00873795652 0.00962797111 0.01092199169 0.01358620001 0.02148053614 0.0502096103 0.1614172211 0.60455449915 0 0
0.10034455072 0.10941620597 0.11952108649 0.13096015623 0.14518545163 0.16796967275 0.22145757493 0.39544550085 1 0
1 1 1 1 1 1 1 1 1 0
11 12 13 14 15 16 17 18 19 20
-8.570595E-17 -8.730494E-16 7.0355628E-17 -3.652097E-16 -4.310881E-16 -2.986916E-16 1.0721238E-16 1.0683236E-16 -1.14E-16 0
-8.020799E-16 2.9665072E-15 -9.476675E-16 5.9019477E-16 1.2963038E-15 4.5105419E-16 -6.249768E-16 -1.519434E-16 7.609E-17 0
-9.937883E-16 -2.474901E-15 4.1933918E-16 -6.489771E-16 -1.095627E-15 -4.13916E-16 4.6754714E-16 7.6150598E-17 -8.46E-18 0
-1.337156E-15 -2.023725E-15 -2.016672E-15 -7.926923E-16 -1.151553E-16 3.2617961E-16 -1.860203E-16 -3.251406E-17 -2.87E-18 0
6.2183051E-15 8.0009038E-15 4.9586667E-15 2.8192646E-15 1.4692624E-15 -2.874552E-16 3.5905359E-17 1.8531502E-17 3.436E-18 0
-7.017122E-14 -8.782861E-14 -5.256795E-14 -3.064087E-14 -1.663378E-14 2.4720649E-15 -2.644796E-17 -1.446372E-16 -2.94E-17 0
8.8772633E-13 1.1720888E-12 7.5591368E-13 4.1705264E-13 2.0637871E-13 -5.272044E-14 1.1482803E-14 3.6968074E-15 6.246E-16 0
1.9014543E-12 2.8161933E-12 2.5164567E-12 1.0748368E-12 2.6005111E-13 -3.61052E-13 1.8984656E-13 3.4353938E-14 3.442E-15 0
Page 24
J&T
Page 25
J&T
SiE
1 0.27970585808
2 0.49950546979
3 0.8323668389
4 1.19137926352
5 1.48778327963
6 1.55715387967
7 1.42840647383
8 1.22149146574
9 1.00391041535
10 0.81149567607
11 0.65477172913
12 0.52389850573
13 0.41862982733
14 0.33407121877
15 0.26673377847
16 0.21294834101
17 0.17000141799
18 0.13571356984
19 0.10880786995
20 0
Page 26
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Matrix J
1 2 3 4 5 6 7 8 9 10
1 0.59791549929 0 0 0 0 0 0 0 0 0
2 0 0.41668528046 0 0 0 0 0 0 0 0
3 0 0 0.25531007704 0 0 0 0 0 0 0
4 0 0 0 0.16004904037 0 0 0 0 0 0
5 0 0 0 0 0.11310088954 0 0 0 0 0
6 0 0 0 0 0 0.10472362986 0 0 0 0
7 0 0 0 0 0 0 0.12095098517 0 0 0
8 0 0 0 0 0 0 0 0.15427761289 0 0
9 0 0 0 0 0 0 0 0 0.20281767486 0
10 0 0 0 0 0 0 0 0 0 0.2628121281
11 0 0 0 0 0 0 0 0 0 0
12 0 0 0 0 0 0 0 0 0 0
13 0 0 0 0 0 0 0 0 0 0
14 0 0 0 0 0 0 0 0 0 0
15 0 0 0 0 0 0 0 0 0 0
16 0 0 0 0 0 0 0 0 0 0
17 0 0 0 0 0 0 0 0 0 0
18 0 0 0 0 0 0 0 0 0 0
19 0 0 0 0 0 0 0 0 0 0
20 0 0 0 0 0 0 0 0 0 0
Page 27
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Matrix T
1 2 3 4 5 6 7 8 9 10
1 1 0 0 0 0 0 0 0 0 0
2 0.84147951852 1 0 0 0 0 0 0 0 0
3 0.48992470808 0.84564627338 1 0 0 0 0 0 0 0
4 0.38660615119 0.77686306387 1.43467378029 1 0 0 0 0 0 0
5 0.31532715381 0.72199598674 1.80926053235 2.46946569023 1 0 0 0 0 0
6 0.31539855237 0.82112986848 2.75237990148 6.76089100996 13.2712580221 1 0 0 0 0
7 0.3690761884 1.11981460805 5.37887528228 30.3364643162 -219.81179245 -7.4953878792 1 0 0 0
8 0.46685878217 1.73102581617 14.0579255564 926.112663024 695.298127503 18.414207611 -4.1444332704 1 0 0
9 0.70861935872 3.46924569887 73.3281859668 -3857.7280858 -993.53157423 -22.328563063 6.92330625682 -3.5465794687 1 0
10 1.07231896298 8.1740426544 -2266.626607 5667.08508935 719.386614478 14.1911989453 -5.6475274104 4.76639085059 -3.1322899515 1
11 1.95178068049 31.6478005834 6321.13560563 -4128.4245618 -265.17840443 -4.521553911 2.36378614441 -3.2157512751 3.98991188548 -3.2002338615
12 4.13643418322 579.412488739 -7291.8334619 1637.49397469 52.4404779451 0.75902858196 -0.5367283819 1.18555267625 -2.5935492843 4.01973065164
13 11.8690157125 -2368.8079284 4263.56561062 -316.25951157 -3.5633185433 -0.035929083 0.04690160916 -0.2089606275 0.87542628902 -2.5305938188
14 65.2746523977 3389.57522594 -1299.6668394 23.5724987851 0.02211842086 0.00057144127 -0.0005481411 0.01337227709 -0.1426753606 0.83298542789
15 -1113.1476498 -2364.7552134 179.66517123 0.87956364606 0.0518906771 0.00127371197 -0.000394096 0.00072112599 0.00648429702 -0.1275643212
16 2685.15196211 856.61700036 -5.658791646 0.56704165012 0.05013452041 0.00123564573 -0.0003583626 0.00044808464 -8.375792E-05 0.00529218339
17 -2777.3080593 -149.97725724 -0.2271928013 0.50325280737 0.04619333245 0.00113932466 -0.0003279276 0.00039487078 -0.0002475194 0.00018445238
18 1467.20189601 8.26549274837 -0.0275168257 0.46332713756 0.04269580853 0.00105307375 -0.0003028229 0.00036313048 -0.0002424183 2.9481486E-05
19 -391.52903569 0.11572636506 -0.009107053 0.40789369831 0.03761293008 0.00092772096 -0.0002667269 0.000319627 -0.0002150619 1.492215E-05
20 40.4333942664 -0.7530996598 -0.0781718552 4.76003332055 0.43796602007 0.01079787945 -0.0031068706 0.00372872844 -0.0025191177 0.00015488257
Matrix T (inverse)
1 2 3 4 5 6 7 8 9 10
1 1 -1.552941E-15 -9.478822E-16 -5.436571E-17 -2.743869E-16 -8.8456212E-16 -8.538615E-16 -9.4788219E-16 -9.171815E-16 -6.012208E-16
2 -0.8414795185 1 -5.907932E-16 -2.303285E-15 -1.753608E-15 1.8881052E-16 -1.007826E-15 -7.2827384E-16 -7.472254E-16 -1.202358E-15
Page 28
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Matrix T*J
1 2 3 4 5 6 7 8 9 10
1 0.59791549929 0 0 0 0 0 0 0 0 0
2 0.50313364646 0.41668528046 0 0 0 0 0 0 0 0
3 0.29293357644 0.35236835459 0.25531007704 0 0 0 0 0 0 0
4 0.23115780991 0.32370740364 0.36628667337 0.16004904037 0 0 0 0 0 0
5 0.18853899261 0.30084510022 0.4619224459 0.39523561396 0.11310088954 0 0 0 0 0
6 0.18858168292 0.34215272954 0.70271032469 1.08207411822 1.50099108757 0.10472362986 0 0 0 0
7 0.22067637346 0.46661026402 1.37328106271 4.85532200215 -24.860909257 -0.7849442259 0.12095098517 0 0 0
8 0.27914210184 0.72129297769 3.58913005683 148.223442996 78.6388367132 1.92840266194 -0.501273287 0.15427761289 0 0
Page 29
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Matrix [T*J*T(inv.)]
1 2 3 4 5 6 7 8 9 10
1 0.59791549929 -9.285272E-16 -5.667535E-16 -3.25061E-17 -1.640602E-16 -5.288934E-16 -5.10537E-16 -5.6675345E-16 -5.483971E-16 -3.594792E-16
2 0.15250151729 0.41668528046 -7.230862E-16 -9.870982E-16 -8.687561E-16 -3.663784E-16 -8.495525E-16 -7.8037241E-16 -7.728227E-16 -8.034991E-16
3 0.05301723192 0.13646633938 0.25531007704 -4.845948E-17 -1.103109E-15 -5.1361666E-16 -4.61247E-16 -6.289059E-16 1.6013812E-16 -3.770975E-16
4 0.03181028655 0.08379799826 0.13666851159 0.16004904037 4.5829839E-17 -2.0179623E-16 -4.756029E-16 -2.2755283E-16 -6.396364E-16 -3.503088E-16
5 0.01956523056 0.05219805296 0.0909619147 0.11593684771 0.11310088954 -1.845466E-16 -2.094422E-16 -1.6224353E-16 -4.556369E-16 -3.010453E-16
6 0.01470667332 0.03891470782 0.07057067931 0.09950183985 0.11117677473 0.10472362986 -1.589959E-16 -2.2477248E-16 -4.062923E-16 -2.555267E-16
7 0.0123972952 0.0319581876 0.05908940715 0.08877708515 0.11135620133 0.12163032233 0.12095098517 -2.1876841E-16 -3.684447E-16 -2.300771E-16
8 0.01058365513 0.02621954344 0.0485128566 0.075376782 0.1010497736 0.1227655278 0.13811998473 0.15427761289 -3.120601E-16 -1.839546E-16
9 0.01025968869 0.02407320817 0.04363149954 0.0679886659 0.09366661962 0.119701929 0.14668094274 0.17215118719 0.20281767486 -2.632861E-16
10 0.00864808124 0.01918589966 0.03367269129 0.05155670629 0.07113924828 0.09265500025 0.11830132127 0.14915537517 0.18792002303 0.2628121281
11 0.00809258651 0.01703266578 0.02869209543 0.04229364457 0.05683397641 0.07295815183 0.09322506133 0.11993636389 0.16012328193 0.21187416839
12 0.00721202918 0.01453844768 0.02352349709 0.03309494222 0.04255493838 0.05253356332 0.06518579545 0.08273592349 0.11181509967 0.1541464543
13 0.00651886895 0.01275014887 0.01997161853 0.02689030885 0.03288923941 0.03844058214 0.04514633632 0.05469333305 0.07165373431 0.09818480944
14 0.0058474166 0.01122796295 0.01720842637 0.02242036691 0.02627439825 0.02908569199 0.03198942757 0.03613501083 0.044128421 0.05750310388
Page 30
Mill
15 0.00525805756 0.00999658735 0.01513041683 0.01931792589 0.02199746229 0.02338061557 0.02429902434 0.02553724564 0.02843543581 0.03387888564
16 0.00477315581 0.00903066232 0.01358063781 0.0171536237 0.0192225644 0.01994266375 0.01997073466 0.01988351256 0.02035869217 0.02187510996
17 0.00431990973 0.00815524491 0.01222725753 0.0153659201 0.01708703638 0.01751534343 0.01720147034 0.0166050114 0.0160938129 0.01593725003
18 0.00394376362 0.00743798485 0.01113644894 0.01396335441 0.01547485667 0.01577955725 0.01536241745 0.01461703627 0.01377902995 0.01302320344
19 0.00345991434 0.0065230327 0.00976126097 0.01222825137 0.01353406752 0.01377225197 0.01336208736 0.01263968072 0.01177646451 0.01089972957
20 0.03916913853 0.07380804484 0.11035070327 0.13808469469 0.15264195321 0.15511516952 0.15020441128 0.1416327069 0.13109832986 0.11986515724
Page 31
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Page 32
Mill
Circuit Balance
1 2 3 4 5 6 7
Fresh Mill Mill Sump Cyclone Cyclone Cyclone
Feed Feed Discharge Water Feed U'flow O'flow
1 0.000 0.000 0.000 0.000 0.000 0.000 0.000
2 36.430 36.430 15.180 0.000 15.180 0.000 15.180
Page 33
Mill
Page 34
Mill
11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0.32901796729 0 0 0 0 0 0 0 0 0
0 0.40111707388 0 0 0 0 0 0 0 0
0 0 0.4740558152 0 0 0 0 0 0 0
0 0 0 0.54508881366 0 0 0 0 0 0
0 0 0 0 0.61146098444 0 0 0 0 0
0 0 0 0 0 0.67192125119 0 0 0 0
0 0 0 0 0 0 0.72568307873 0 0 0
0 0 0 0 0 0 0 0.77253953037 0 0
0 0 0 0 0 0 0 0 0.81199903589 0
0 0 0 0 0 0 0 0 0 1
Page 35
Mill
11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
1 0 0 0 0 0 0 0 0 0
-3.0775485062 1 0 0 0 0 0 0 0 0
3.75777234658 -3.0759470531 1 0 0 0 0 0 0 0
-2.3061652083 3.73271086719 -3.0552420621 1 0 0 0 0 0 0
0.73025417934 -2.2666493 3.6858017655 -3.0564259774 1 0 0 0 0 0
-0.1065866027 0.71123421941 -2.2321085965 3.69658232763 -3.0604592105 1 0 0 0 0
0.00394652393 -0.1037045124 0.70033200041 -2.242119399 3.6965537159 -3.0547356366 1 0 0 0
-2.021049E-07 0.00363119118 -0.1009056362 0.70237388471 -2.2403568411 3.69241703391 -3.0597475611 1 0 0
-0.0001192382 2.014845E-05 0.00356157459 -0.1005558867 0.69252838904 -2.2067841689 3.653974344 -3.0494002977 1 0
-0.0015532924 -0.0012955607 -0.0014390457 0.00014505075 -0.0882660533 0.56910277157 -1.5942267829 2.04940029768 -1 1
11 12 13 14 15 16 17 18 19 20
-9.146232E-16 -7.18267E-16 -3.479406E-16 -4.0422506E-16 -1.343153E-17 7.5472401E-17 -1.0573332E-16 0 0 0
-8.340812E-16 -1.172799E-15 -1.936763E-15 -9.4642975E-17 -1.861399E-15 -1.381356E-15 -8.0493866E-17 0 0 0
Page 36
Mill
11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
Page 37
Mill
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0.32901796729 0 0 0 0 0 0 0 0 0
-1.0125687538 0.40111707388 0 0 0 0 0 0 0 0
1.23637461901 -1.2338148814 0.4740558152 0 0 0 0 0 0 0
-0.7587697891 1.49725406069 -1.4483552664 0.54508881366 0 0 0 0 0 0
0.24026674569 -0.9091917347 1.74727576062 -1.6660236101 0.61146098444 0 0 0 0 0
-0.0350689074 0.28528818893 -1.0581440603 2.01496567558 -1.8713514017 0.67192125119 0 0 0 0
0.00129847728 -0.0415976506 0.33199645737 -1.2221542033 2.26029837415 -2.052541791 0.72568307873 0 0 0
-6.649615E-08 0.00145653278 -0.0478349036 0.38285614756 -1.3698907996 2.48101347335 -2.2204070303 0.77253953037 0 0
-3.923152E-05 8.0818874E-06 0.00168838515 -0.054811889 0.42345409052 -1.4827851799 2.65162735157 -2.3557822739 0.81199903589 0
-0.0005110611 -0.0005196715 -0.000682188 7.9065539E-05 -0.0539712479 0.38239224633 -1.1569034 1.58324274352 -0.8119990359 1
11 12 13 14 15 16 17 18 19 20
-5.468674E-16 -4.29463E-16 -2.080391E-16 -2.4169243E-16 -8.030919E-18 4.5126118E-17 -6.3219588E-17 0 0 0
-8.07727E-16 -8.500724E-16 -9.820812E-16 -2.4281556E-16 -7.823755E-16 -5.376181E-16 -8.6738598E-17 0 0 0
-5.170916E-16 -1.300977E-16 -4.930259E-16 -1.2615912E-16 -4.069194E-16 -1.779261E-16 -3.0612366E-17 0 0 0
-2.826582E-16 -5.349179E-16 -3.550332E-16 -2.0707169E-16 -1.686194E-16 -1.350462E-16 -2.1511148E-17 0 0 0
-1.693798E-16 -4.132177E-16 -2.448794E-16 -1.5243658E-16 -1.010492E-16 -8.738408E-17 -1.4028789E-17 0 0 0
-1.280005E-16 -3.497661E-16 -1.935097E-16 -1.2752265E-16 -7.135319E-17 -6.744621E-17 -1.0801925E-17 0 0 0
-1.056523E-16 -3.130306E-16 -1.653478E-16 -1.1278741E-16 -5.615819E-17 -5.661386E-17 -9.0969745E-18 0 0 0
-7.89948E-17 -2.664336E-16 -1.380492E-16 -9.6014625E-17 -4.494821E-17 -4.686598E-17 -7.5782982E-18 0 0 0
-9.548905E-17 -2.395188E-16 -1.237551E-16 -8.7238438E-17 -4.155876E-17 -4.29674E-17 -7.0045326E-18 0 0 0
-5.91334E-17 -1.69408E-16 -1.001443E-16 -6.3486582E-17 -3.385693E-17 -3.382846E-17 -5.5253563E-18 0 0 0
0.32901796729 8.3679378E-16 -1.17701E-16 -5.5015963E-16 1.4197398E-16 1.1622375E-16 -7.5475316E-17 0 0 0
0.22188849779 0.40111707388 -8.87309E-17 -3.6462044E-16 9.0605418E-17 7.4447764E-17 -5.1071505E-17 0 0 0
0.1454463551 0.22435570643 0.4740558152 -2.9723404E-16 5.0857087E-17 3.7076579E-17 -3.8091664E-17 0 0 0
0.08330386354 0.13014639409 0.21702300469 0.54508881366 3.0481181E-17 2.3806576E-17 -1.7983322E-17 0 0 0
Page 38
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11 12 13 14 15 16 17 18 19 20
1.5205446E-15 1.3287796E-15 3.9339656E-16 7.3848053E-16 4.7578772E-17 -1.479351E-16 1.4570178E-16 -4.5268801E-31 -5.938692E-31 7.2630216E-31
1.5363327E-15 1.6953283E-15 4.0977573E-15 -4.7274885E-16 2.4557201E-15 1.9042353E-15 2.3352658E-16 -7.1850241E-32 -1.059684E-30 3.5020181E-30
3.8650539E-15 -2.289746E-15 1.1913552E-15 -3.3889094E-17 9.6072693E-16 9.677127E-18 1.0148388E-17 1.2912444E-30 -3.486747E-30 8.2273155E-31
-4.998371E-15 6.3262798E-15 2.1400897E-16 1.7778567E-15 -7.832566E-16 2.3462995E-16 2.5315865E-17 -2.9681028E-30 5.6426936E-30 4.298083E-31
-5.455035E-16 1.8183452E-16 1.8183452E-16 2.7275177E-16 9.0917258E-17 0 -1.8183452E-16 1.8183452E-16 0 -7.2733806E-16
-3.622389E-16 -2.414926E-16 -3.622389E-16 0 -1.811195E-16 -6.037315E-17 0 -1.2074631E-16 -2.414926E-16 -1.9319409E-15
6.8425368E-16 0 6.8425368E-16 0 1.3685074E-16 1.3685074E-16 3.4212684E-16 -1.3685074E-16 8.2110442E-16 2.1896118E-15
-4.867321E-16 3.6504905E-16 -8.517811E-16 -3.6504905E-16 1.2168302E-16 -2.43366E-16 -3.0420754E-16 2.4336603E-16 -9.734641E-16 0
-1.943631E-16 0 5.8308918E-16 9.7181529E-17 -1.943631E-16 1.9436306E-16 1.9436306E-16 -2.9154459E-16 3.8872612E-16 0
7.4837392E-16 -1.496748E-16 0 1.4967478E-16 3.7418696E-16 0 -1.4967478E-16 7.4837392E-16 8.980487E-16 -3.5921948E-15
3.0393476935 -7.432922E-15 -1.393673E-15 3.135764E-15 -9.291153E-16 -9.291153E-16 2.3227882E-16 -3.4841823E-16 -1.393673E-15 3.7164611E-15
-1.681295407 2.49303773167 0 3.7408334E-16 2.8056251E-16 2.8056251E-16 1.8704167E-16 -3.7408334E-16 3.7408334E-16 -1.4963334E-15
-0.1368063065 -1.1798763426 2.1094562453 -3.0742586E-16 -1.537129E-16 1.5371293E-16 0 0 -3.074259E-16 2.4594069E-15
-0.0085944805 -0.1254833347 -0.8398641123 1.8345634233 1.2960569E-16 -2.592114E-16 0 -2.5921138E-16 0 0
-0.0105379733 -0.0176833394 -0.1123804106 -0.6086447545 1.63542732153 -8.851744E-16 2.2129359E-16 0 -4.425872E-16 0
-0.0143599279 -0.0114041174 -0.0211655192 -0.0964193264 -0.4503700756 1.48826964205 -9.3618756E-16 0 0 0
-0.0147720677 -0.0119168289 -0.0109963413 -0.02078771 -0.079237352 -0.3368079092 1.37801201283 0 6.035202E-16 -2.4140808E-15
-0.014094407 -0.0117526949 -0.0099240574 -0.0100213151 -0.0189834286 -0.0654687493 -0.2557333023 1.29443214319 -4.465293E-16 0
-0.0125269182 -0.0105796885 -0.0089577102 -0.0078215446 -0.0084088206 -0.0161330122 -0.0516685311 -0.191818218 1.23152855583 1.3103015E-15
-0.1463602053 -0.1243413852 -0.1061680943 -0.0908687727 -0.0784276449 -0.0698599714 -0.0706101794 -0.1026139252 -0.2315285558 1
Page 39
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11 12 13 14 15 16 17 18 19 20
1.5205446E-15 1.3287796E-15 3.9339656E-16 7.3848053E-16 4.7578772E-17 -1.479351E-16 1.4570178E-16 -4.5268801E-31 -5.938692E-31 7.2630216E-31
1.5363327E-15 1.6953283E-15 4.0977573E-15 -4.7274885E-16 2.4557201E-15 1.9042353E-15 2.3352658E-16 -7.1850241E-32 -1.059684E-30 3.5020181E-30
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Mill
11 12 13 14 15 16 17 18 19 20
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Mill
Page 42
Mill
Fresh Mill
Feed Discharge
1 0.00 1 6.5624783E-13
2 36.43 2 15.1797563073
3 101.41 3 30.8633050859
4 91.33 4 31.5295902485
5 73.98 5 30.0822560923
6 68.51 6 33.0613196986
7 69.29 7 40.2157551286
8 72.37 8 49.3806631035
9 88.99 9 67.3113072446
10 98.65 10 82.0724434207
11 122.01 11 107.026655966
12 144.60 12 133.418831736
13 159.49 13 158.956597095
14 146.53 14 166.035269812
15 110.63 15 147.157658795
16 73.62 16 114.044300508
17 46.80 17 81.3584984593
18 30.94 18 57.6948166781
19 20.49 19 40.5379759915
20 146.74 20 316.877200843
1702.80420221 1702.80420221
Page 43