SP-H Asta

SEPAROMAT ASTA 600/800
Type no. 151 01 01 / 151 03 01
02/95 en
07/01
Manufactured under licence from Trützschler GmbH & Co., KG Germany
by Trumac Engineering Co. Pvt. Ltd.,
Regd. Office : Works :
43, Dr.V.B. Gandhi Marg, N.I.D.C. Estate,
Fort, Near Lambha Village, Post Narol,
Mumbai-400 023., Ahmedabad (INDIA) - 382405.
This Service Manual has been written and produced with due care.
Company accepts no responsibility for technical or printing errors or for
faults and omissions in this catalogue.
No part of this catalogue may be copied, printed, filmed or with any other
process reproduced, processed, duplicated or disseminated in whole or in
part without prior written consent.
Company reserves right to make changes to the content of the catalogue

without notice.
I Preface
I PREFACE I
Before starting the installation/control, please read this service manual carefully.
This service manual is integral to the installation/control described. If the installation/control is

moved to new premises (transferred to other plants, sold to other companies etc.), it myst be
accompanied by this service manual.
To prevent operator errors, this service manual must be accessible to operating personnel at all
times.
All safety regulations have been compiled with in the design, seleciton of materials and production
of this installation/control.
Long-term trouble - free operaiton is only assured with a certain degree of maintenance. This
maintenance work, which is confined to what is absolutely necessary, is essential for a long service
life.
To ensure safety, repairs should only be carried out by specialists using original Trumac replacement
parts. To order original Trumac replacement parts, please refer to the catalogue of replacement
parts accompanying the installation/control.
Repairs may only be caried out when the installation/control is switched off and secured. Never
try to remedy faults or carry out repairs if you do not have the necessary experience.
After carrying out repairs, make sure that all Protective and safety devices are correctly refitted.
The general statutory safety and accident prevention regulations, which may vary from country to
country, must be strictly followed when operating the installation/control. Please also observe the
other safety instructions contained in this service manual. You are also requested to pass on the
general safety and accident prevention instructions contaiend in this service manual to your operating
staff.
All technical details, dimensions and illustrations in this service manual are non-binding. No claims
can be derived from them. We reserve the right to make technical changes as a result of the
ongoing development of the instllation/control described in this service manual without changing
the service manual accordingly.
We also reserve the copyright to this service manual.

II Safety measures
B-00-en-03/93
II SAFETY MEASURES II-1
Accident prevention instructions
II. 1 Training
Persons employed on textile machinery, especially on tearing and willowing machines and cards,
must be instructed for safe working on these machines. Refer also to “Accident Prevention
Regulation for Machines, Plants....,” VBG 7v, § 33.
Training of the staff concerned must be repeated in regular intervals (every 6 months). A corre-
sponding training certificate must be issued.
Set-up and maintenance of textile machines as well as the correction of faults on textile machines
may be entrusted to a technically qualified personnel only. Refer also to “Accident Prevention
Regulation for Machines, Plants...” VBG 7v, § 34.
II. 2 Start-up of the machine
Prior to the first start-up of the machine and also after maintenance and modification work,
the machine must be carefully checked by technically qualified personnel for its proper operational
safety and eventual accident risks.
Before starting the machine, persons in the danger zone of the machine must be warned and
requested to leave this area.
Modifications on the machine may only be undertaken in co-ordination with M/s. TRÜTZSCHLER
and under the supervision of a technically qualified staff.
II. 3 Safeguarding the machine stoppage
Set-up and maintenance work on the machine as well as the correction of malfunctions may only
be performed, when the machine is isolated from the power supply and has come to a standstill.
Any unauthorized, inadvertant or negligent re-connection of the power supply and starting-up of the
machine during this work, especially in the case of machine groups on which visual control and
communication are impeded, must be prevented by precautionary measures appropriate to local
circumstances.
Even the loosening of one screw is regarded as maintenance work. In accordance with valid
accident prevention regulations, the machine must be isolated from the power supply during
maintenance work so that a starting-up is impossible.
The master switches of the switch and control cabinets must be set to ‘’0” and must be locked.
II.4 Safety switches
Doors and opening covers giving access to drives and potentially dangerous opening and cleaning
rolls are provided with safety switches. When these doors or covers are opened, these safety
switches de-energize the machine drives.
These safety switches must always be operational. Starting-up the machine with a defective safety
mechanism is not permitted.
II.5 Walking on the machine and working above, below and on the machine or parts of
the machine
Walking on the machine or on parts of the machine and working above below and on the machine or
parts of the machine (e.g. ceiling or lighting work or servicing, adjustment or maintenance) are forbid-
den during operation.
If it is necessary to walk on the machine or to carry out work above, below or on the machine or parts
of the machine when the machine is stopped, it must be protected for this purpose, prior to starting
the work, with solid slip-resistant footboards (supporting trestles, wooden boards, plastic plates or
similar) and appropriate safety railings must be established.
For safeguarding the stationary machines refer to Section “3. Safeguarding the machine stop page.”
II.6 Auxiliary equipment is needed for the servicing, adjustment or maintenance of the
machines
If auxiliary equipment is needed for the servicing, adjustment or maintenance of the machines
(ladders, poles, supporting trestles, hooks or similar), these must be in an accident-proof condition
and must be used in a safe manner.
The inappropriate and potentially dangerous use of auxiliary equipment of any kind on the machines
is inadmissible.
II.7 Control cabinets and electrical equipment on the machines
All control cabinets are fitted with lockable doors. The doors must always be securely locked, and the
double-bit key must be kept by a responsible person (chief electrician).
Only trained staff may have access to the control cabinets, who are familiar with the electrical equip-
ment and its dangers.
Work on control cabinets and electrical equipment may only be entrusted to technically qualified
personnel.
ATTENTION
For the safe operation of electrical equipment, please also refer to VDE 0.100 § 3,
Chapter F, Sec. 2 and/or the relevant local regulations in force.
II. 8 Machine maintenance
z Stopping the machine

For cleaning, resetting and lubricating, all machine drives and associated machine groups must be
isolated from the power supply. Maintenance work may only be started when the whole machine
system has come to a standstill.
For safeguarding the stoppage of the machines, refer to Sections "3. Safeguarding the machine
stoppage" and "5. Walking on the machine and working above, below and on the machine or parts
of the machine".
z Use of auxiliary equipment
Regarding the use of auxiliary equipment during maintenance work, refer to Section "6, Auxiliary
equipment for the operation, adjustment and maintenance of the machine."
z Cleanliness when working with lubricants

Excessive oil or grease on lubricating points or machine parts must be removed after the completion
of the lubrication work.
Oil or grease dropped on the floor must be removed immediately.
II. 9 Statutory accident prevention regulations
Besides these recommendations on accident prevention and the instructions placed on the machines,
the German Accident Prevention Regulation "Machines, Plants and Equipment in the Textile Industry
(Textile Machinery)" - VBG 7v - and the locally valid accident prevention regulations for the operation
of textile machinery must be observed.
II. 10 Transferring the machine
This operating manual represents an integral part of the machines described therein. If the machines
are removed (transferred to other plants, sold to other firms, etc.) this operating manual must
accompany the machines.
III Table of contents
SEPAROMAT® ASTA 600/800

III TABLE OF CONTENTS III-1
Page
I FORWARD .......................................................................................................................... I
II SAFETY PRECAUTIONS ............................................................................................... II-1
III TABLE OF CONTENTS ................................................................................................. III-1
1 General
1.0 Contents ....................................................................................................................... 1.0-1
1.1 Rating Plate .................................................................................................................. 1.1-1
1.2 Variants ........................................................................................................................ 1.2-1
1.3 Definition of Machine Sides .......................................................................................... 1.3-1
1.4 Technical Data .............................................................................................................. 1.4-1
1.5 Installation Instructions ................................................................................................. 1.5-1
2 Description
2.0 Contents ....................................................................................................................... 2.0-1
2.1 Configuration ................................................................................................................ 2.1-1
2.2 Subassemblies ............................................................................................................. 2.2-1
2.3 Safety Devices ............................................................................................................. 2.3-1
2.4 Electrical and Electronic Equipment ............................................................................. 2.4-1
2.5 Options ......................................................................................................................... 2.5-1
3 Method of Operation
3.0 Contents ....................................................................................................................... 3.0-1
3.1 Whole Machine (Principle) ........................................................................................... 3.1-1
4 Operation
4.0 Contents ....................................................................................................................... 4.0-1
4.1 Operating and Display Elements .................................................................................. 4.1-1
4.2 Notes on Operation ...................................................................................................... 4.2-1
4.3 Changing the Waste Bag ............................................................................................. 4.3-1
5 Malfunctions
5.0 Contents ....................................................................................................................... 5.0-1
5.1 General ........................................................................................................................ 5.1-1
5.2 Occurrence and Remedying of Malfunctions ............................................................... 5.2-1
5.3 Faults, Causes and Remedies ..................................................................................... 5.3-1
6 Maintenance
6.0 Contents ....................................................................................................................... 6.0-1
6.1 Important Note.............................................................................................................. 6.1-1
6.2 Setting Operations ....................................................................................................... 6.2-1
6.3 Service and Maintenance ............................................................................................. 6.3-1

1 General

1 General 1.0-1
1.0 Contents
page
1.1 Rating Plate ................................................................................................................ 1.1-1
1.2 Variants
1.2.1 Over view ..................................................................................................................... 1.2-1
1.3 Definition of Machine Sides. ..................................................................................... 1.3-1
1.4 Technical Data. ........................................................................................................... 1.4-1
1.5 Installation Instructions

1.5.1 Machine Installation .................................................................................................... 1.5-1

1 General 1.1–1
1.1 Rating Plate
The rating plate is attached to the outside of the

waste truck housing.
The following can be found on the plate:
– Type designation
– Type number
– Commission number
– Year of manufacture
– Address of the manufacturer
For technical information and when ordering

spare parts, all the above data must be quoted.
A second rating plate is attached to the inside of

the door.
The figure shows the variant "Separation trunk plexiglass pane right"

1 General 1.2–1
1.2 Variants
1.2.1 Overview
Separation trunk Separation trunk

Plexiglass pane left Plexiglass pane right
The ASTA 600/800 is manufactured in two variants:
– Separation trunk (1) plexiglass pane (2) left

– Separation trunk (1) plexiglass pane (2) right
The door is located on the same side as the plexiglass

pane of the separation trunk.
Modification of the separation trunk and relocation

of the door safeguarding system allows the machine
to be converted for left-hand or right-hand operation1.
1. Definition of machine sides, see page 1.3-1

1 General 1.3–1
1.3 Definition of Machine Sides
The machine sides are defined in accordance

with the side definitions for spinning mill
machines in DIN 63 400 / ISO 92.
The machine sides are thus defined looking

against the direction of material flow, i.e.
against the pass direction of the fibre material.
The letters indicate:

(M) Material flow
(L) Left-hand side of machine
(R) Right-hand side of machine
(V) Front side of machine
(H) Rear side of machine

1 General 1.4–1
1.4 Technical Data
Frame width (LGW) mm 600 800
Machine height (H) mm 3.250 3.250

Machine width (B) mm 1.750 1.750
Machine depth (T) mm 635 835
Weight kg 240 300
Compressed air connection1 bar min. 6 min.6
Compressed air line NW 6 NW6
Compressed air requirement (at 8 bar) NI/h 60 60
Connection pressure Pa -1.200 -- -200 -1.200--200
Pressure differential inlet/outlet Pa 20-120 70-250
Intake air volume m3/h 2.400 - 3.55 3.500-4.600

m3/h opt. 3.000 opt. 4.000
Material volume kg/h max. 700 max.1.050
Material volume during continuous production kg/h max. 600 max. 900
1 Compressed air quality to ISO

1 General 1.5–1
1.5 Installation Instructions
1.5.1 Machine Installation
The ASTA 600/800 is delivered in partly assembled

state.
The delivery units are:

(1) Separation trunk
(2) Trunk with closing flap
(3) Waste trunk
(4) Door safeguarding system
The floor in the area of the ASTA 600/800 should

be of sufficient load-bearing strength, flat and level.
Installation of connecting pipework and ducts is

made after the assembly of the machine.
The Safety Precaution [ → II-1 ff.]

and accident prevention regulations
must be observed during installation!

2 Description

2 Description 2.0–1
2.0 Contents
Page
2.1 Configuration
2.1.1 General ..................................................................................................................................... 2.1-1
2.1.2 Feed / Delivery ......................................................................................................................... 2.1-2
2.2 Subassemblies
2.2.1 Separation Trunk ...................................................................................................................... 2.2-1
2.2.2 Trunk with closing Flap ............................................................................................................ 2.2-2
2.2.3 Waste Trunk ............................................................................................................................ .2.2-3
2.2.4 Door Safeguarding System ...................................................................................................... 2.2.4
2.3 Safety Devices

2.3.1 Door Safeguarding System ...................................................................................................... 2.3-1
2.4 Electrical / Electronic Equipment

2.2.1 Controller .................................................................................................................................. 2.4-1
2.5 Options
2.5.1 Overview ................................................................................................................................... 2.5-1

2.1 Configuration
2.1.1 General
The ASTA 600/800 consists of :
(1) Separation trunk [→ 2.2 - 1]

(2) Trunk with closing flap [→ 2.2-2]
(3) Waste trunk [→ 2.2-3]
(4) Door safeguarding system
[→ 2.2-4; 2.3-1]

2.1 Configuration
2.1.2 Feed / Delivery
Where :
BO Bale opener
BOA Premixer
BOAL Premixer
LTB Air flow divider
LVSA High-capacity condenser
LVSAB High-capacity condenser
MM Multi-mixer
MPM Multi-mixer
SC Securomat
TV Fan

2.2 Subassemblies
2.2.1 Separation Trunk
The Separation trunk of the ASTA 600/800 consists of:
(1) Back wall

(2) Baffle plate
(3) Flow assembly
(4) Plexiglass pane
(5) Sliding plate
(6) Window
(7) Inlet with
(8) Rake
(9) Maintenance flap
(10) Outlet

2.2 Subassemblies
2.2.2 Trunk with Closing Flap
The trunk with closing flap of the ASTA 600/800 consists

of :
(1) Moving flap

(2) Pneumatic cylinder with
(3) 5/2-way directional control valve
(4) Housing

2.2 Subassemblies
2.2.3 Waste Trunk
The waste trunk of the ASTA 600/800 consists of:
(1) Guide funnel with

(2) Clamping device
(3) Waste bag
(4) Housing with windows

2.2 Subassemblies
2.2.4 Door Safeguarding System
The door safeguarding system of the ASTA 600/

800 consists of:
(1) Flap pivot

(2) Mechanical door safeguarding mechanism
(linkage) with retainers
(4) Electronic door safeguarding mechanism

2.3 Safety Devices
2.3.1 Door Safeguarding System
The flap (1) in the trunk with closing flap is linked

via flap pivot (2) to the mechanical door
safeguarding system (3).
If the flap opens after a signal from the superordinate

controller [→ 2.4-1], the flap pivot presses against
the mechanical door safeguarding system which
locks the door of the waste trunk (4).
When the door of the waste trunk (4) is open, the

electronic door safeguarding system (5) sends a
signal to the superordinate controller.
The flap (1) in the trunk with closing flap is then
locked as long as the door of the waste trunk is
open.

2 Description 2.4-1
2.4 Electrical /Electronic Equipment
2.4.1 Controller
The ASTA 600/800 does not have a separate

controller.
It is controlled automatically by the Electrical Control

System EGS or the Electronic Installation Control
EAS.
The timing control for the flap in the trunk with closing
flap is set from here.
The setting is made
At the EGS by setting the timer relay

At the EAS by entering the minute and
second values via the keypad.
Normal settings are:

- Flap open: 3 - 10 seconds
- Flap closed: 15 - 30 minutes

2 Description 2.5-1
2.5 Options
2.5.1 Overview
For special applications, the options available for

the ASTA 600/800 include the following:
— Inlet deflector for product feed via pipes

— Double magnet trap for additional removal
magnetic metal foreign particles such as
e.g. pieces of wire
— Container balance to indicate the need to
empty the waste bag

3 Method of Operation

3 Method of Operation 3.0-1
3.0 Contents
page
3.1 Whole Machine (Principle). ....................................................................................... 3.1-1

3 Method of Operation 3.1-1
3.1 Whole Machine (Principle)
The ASTA 600/800 removes heavy particles from

the air material flow. Particle removal is
improved by a uniform material stream.
The air and material stream enters the

separation trunk (I) via the upper channel (1)
and strikes baffle plate (4) Heavy particles are
removed here from the lighter fibres by the
negative acceleration and the force of gravity.
The lower channel (2) generates an upward

air stream in the area of the baffle plate which
guides the fibres to the outlet (3).
This process is enhanced by the position of
the window (5).
The heavy particles drop down into the trunk

with closing flap (II) and are discharged into
the waste bag (7) in the waste trunk (III) every
15 to 30 minutes by opening the flap (6).
The separation processes in the ASTA 800

take place under defined aerodynamic
conditions [→ 6.2-1]
The ASTA 800 does have a separate controller.

It is controlled automatically by the Electrical
Control System EGS or the Electronic
Installation Control EAS.
The timing control for the flap in the trunk with
The figure shows the variant "Separation trunk plexiglass pane right" closing flap is set from here [→ 2.4-1].

4 Operation

4 OPERATION 4.0-1
4.0 Contents
page
4.1 Operating and Display Elements

4.1.1 General ..................................................................................................................................... 4.1-1
4.1.2 Display Elements ...................................................................................................................... 4.1-1
4.2 Notes on Operation

4.2.1 Machine Operation .................................................................................................................... 4.2-1
4.3 Changing the Waste Bag. ....................................................................................................... 4.3-1

4 Operation 4.1-1
4.1 Operating and Display Elements
4.1.1 General
The ASTA 600/800 has no separate control elements.
Control (switching ON/OFF) and operation are

effected automatically via
— The controller of the downline machine
— Superordinate controllers (e.g. Electrical
Control System EGS or Electronic Installation
Control EAS)1.
The instructions in the operating manual

for the complete line must be observed
when operating the ASTA 800. This applies
in particular to the safety precautions and
the accident prevention regulations.
4.1.2 Display Elements
The ASTA 600/800 has the following display elements:

(1) Differential pressure gauge for reading off
the differential pressure [→ 6.2-1].
The differential pressure gauge is at eye
level on the inlet side.
1. See also separate operating manual for the controller

4 Operation 4.2–1
4.2 Notes on Operation
4.2.1 Machine Operation
Before switching ON the ASTA 600/800, read

through the opening manual carefully.
The ASTA 600/800 is commissioned with the

commissioning of the line as a whole.
The ASTA 600/800 is operated via the control

elements of the controller used
— The controller of the downline machine,

or
— Superordinate controller such as e.g.

Electrical Control System EGS or
Electronic Installation Control EAS.
Operation of the ASTA 600/800 is very straightforward.
Nevertheless, only trained and authorised

persons familiar with the safety devices and
accident prevention regulations should be
allowed to operate the machine.

4 Operation 4.3–1
4.3 Changing the Waste Bag
When the flap (1) in the trunk with closing flap is

opened. the door of the waste trunk (2) is locked.
When the door of the waste trunk (2) is open. the
flap (1) in the trunk with closing flap cannot be
opened [ 2.4-1].
The waste bag is changed as follows:

- Open the door of the waste trunk (2)
- Release retaining clamp (3) and remove the
waste bag (4)
- Place a new waste bag around the guide
funnel (5) and secure with retaining clamp (3)
- Close the door of the waste trunk (2)
The waste can be disposed of as domestic refuse.

5 Malfunctions

5 Malfunctions 5.0-1
5.0 Contents
page
5.1 General ........................................................................................................................ 5.1-1
5.2 Occurrence and Remedying of Malfunctions

5.2.1 General ........................................................................................................................ 5.2-1
5.3 Faults, Causes and Remedies. .................................................................................. 5.3-1

5 Malfunctions 5.1–1
5.1 General
Remedy all faults and malfunctions only with the machine at standstill and secured to
prevent unauthorised starting.
Have malfunctions remedied only by qualified specialists. Never try to remedy any
malfunctions for which you are not sufficiently experienced.
After all service, maintenance and repair work, ensure that all protection devices and
guards are reinstalled correctly.
See also chapter II "SAFETY PRECAUTIONS"!

5.2 Occurrence and Remedying of Malfunctions
5.2.1 General
The ASTA 600/800 has no separate optical or acoustic

malfunction indicators.
Malfunctions are displayed optically on the control
cabinets of the
— Superordinate controller such as e.g.

Electrical Control System EGS or Electronic
Installation Control EAS. or via the
— Controller of the downline machine.
During the analysis and elimination of faults on the

ASTA 600/800, the instructions on reacting to malfunctions
on the downline machine or on the complete
production lines must be observed1.
1
See separate Operating manuals

5.3 Fault, Causes and Remedies
Fault Cause (s) Remedies
Irregularities in the air and

material flow a) Clogging due to fibre wrappings to a) Remove fibre wrappings
from incoming and outgoing
pipework
Clogging can cause
b) Suction rate of the material

damage to system
components and result
in fires.
transport fan too low
to b) Check the function of the
material transport fan
Fluctuations in the air pressure or material changes

can change the separation rate and produce
symptoms similar to a fault.
The separation rate can be corrected by adjusting
the baffle plate or window [→ 6.2-1].

6 Maintenance

6 Maintenance 6.0-1
6.0 Contents
page
6.1 Important Note

• Service,Maintenance and Lubrication ................................................................................. 6.1-1
• Repairs ................................................................................................................................ 6.1-1
6.8 Setting Operations

6.2.1 Adjusting the Baffle plate .......................................................................................................... 6.2-1
• ASTA 600 ............................................................................................................................. 6.2-2
• ASTA 800 ............................................................................................................................. 6.2-3
6.9 Service and Maintenance

6.3.1 Cleaning .................................................................................................................................... 6.3-1

6 Maintenance 6.1-1
6.1 Important Note
• Service, Maintenance and Lubricaiton
All these operaitons are necessary in order to ensure proper operation over a long
period of time. They also serve to maintain the reliability and service life of this
machine.
Carry out all service, maintenance and lubrication operations only with the
machine at standstill and secured to prevent unauthorised starting.
After all service, maintenance and repair work, ensure that all protection devices
and guards are reinstalled correctly.
Collect used oil in an enviromentally safe manner. Remove excess oil and
grease at lubrication points or machine parts on completion of the lubrication
work. Wipe up any oil or grease from the floor immediately.
→ See also chapter II “SAFETY PRECAUTIONS” !
• Repairs
Carry out all repairs only with the machine at standstill and secured to prevent
unauthorised starting.
Have repairs carried out only by qualified specialists using original Trumac
spare parts. Never try to carry out repairs for which you are not sufficiently
experienced.
After all repair work, ensure that all protection devices and guards are reinstalled
correctly.
→ See also chapter II “SAFETY PRECAUTIONS” !

6 Maintenance 6.2-1
6.2.1 Adjusting the Baffle Plate
- Read off the differential pressure at the
differential pressure gauge (1)
- Find the baffle plate setting corresponding

to the differential pressure and optimum
volumetric flow from the graph.
Optimum volumetric flow

— for ASTA 600 = 3.000 m3 /h
— for ASTA 800 = 5.000 m3/h
The baffle plate setting is dependent on:
- The air volume at the outlet from the ASTA

600/800 (optimum volumetric flow)
- The differential pressure between inlet and
outlet (is read off at the differential pressure
gauge)
The narrower the baffle plate setting, the higher is

normally the separation rate. With high throughput
rates, a wider setting must be chosen to avoid
clogging.
The baffle plate (2) is correctly set when heavy particles are
separated and drop down into the waste trunk and fibres
are transported to the outlet (3).
The figure shows the variant "Separation trunk plexiglass pane right" — for ASTA 600 [→ 6.2.-2]
— for ASTA 800 [→ 6.2.-3]

6 Maintenance 6.2-2
6.2.1 Adjusting the Baffle Plate (Continued)

• ASTA 600
Differential pressure [Pa]
Example:
A throughput of 2.600m 3 /h is to be
operated.
The differential pressure read off however,
Differential pressure [Pa]
is 18 Pa corresponding to 2.100 m3/h.
Measures:
— Increase the speed of the fan
and thus the differential pressure, or
— Retract the baffle plate

6 Maintenance 6.2-3
6.2.1 Adjusting the Baffle Plate (Continued)

• ASTA 600
Example:
A throughput of 4.000m 3 /h is to be
operated. The differential pressure read off
however, is 20 Pa corresponding to 3.100
m3/h.
Measures:
— Increase the speed of the fan
and thus the differential pressure, or
— Retract the baffle plate

6 Maintenance 6.3-1
6.3.1 Cleaning
The figure show the variant "Separation trunk plexiglass pane right"
Period
Position Machine component Work to be performed
weekly
(1) Rake Clean of any sticking fibres and dust

flow element
monthly
(etc.) Outer machine panelling Clean


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SEPAROMAT ASTA 600/800

Type no. 151 01 01 / 151 03 01

Company reserves right to make changes to the content of the catalogue

This service manual is integral to the installation/control described. If the installation/control is

We also reserve the copyright to this service manual.

II. 2 Start-up of the machine

II. 3 Safeguarding the machine stoppage

II.4 Safety switches

II.7 Control cabinets and electrical equipment on the machines

II. 8 Machine maintenance

z Stopping the machine

z Use of auxiliary equipment

z Cleanliness when working with lubricants

Oil or grease dropped on the floor must be removed immediately.

II. 9 Statutory accident prevention regulations

II. 10 Transferring the machine

SEPAROMAT® ASTA 600/800

II SAFETY PRECAUTIONS ............................................................................................... II-1

III TABLE OF CONTENTS ................................................................................................. III-1

SEPAROMAT® ASTA 600/800

SEPAROMAT® ASTA 600/800

1.1 Rating Plate ................................................................................................................ 1.1-1

1.3 Definition of Machine Sides. ..................................................................................... 1.3-1

1.4 Technical Data. ........................................................................................................... 1.4-1

1.5 Installation Instructions

SEPAROMAT® ASTA 600/800

The rating plate is attached to the outside of the

The following can be found on the plate:

For technical information and when ordering

A second rating plate is attached to the inside of

SEPAROMAT® ASTA 600/800

Separation trunk Separation trunk

The ASTA 600/800 is manufactured in two variants:

– Separation trunk (1) plexiglass pane (2) left

The door is located on the same side as the plexiglass

Modification of the separation trunk and relocation

1. Definition of machine sides, see page 1.3-1

SEPAROMAT® ASTA 600/800

The machine sides are defined in accordance

The machine sides are thus defined looking

The letters indicate:

SEPAROMAT® ASTA 600/800

Frame width (LGW) mm 600 800

Machine height (H) mm 3.250 3.250

Intake air volume m3/h 2.400 - 3.55 3.500-4.600

1 Compressed air quality to ISO

SEPAROMAT® ASTA 600/800

1.5.1 Machine Installation

The ASTA 600/800 is delivered in partly assembled

The delivery units are:

The floor in the area of the ASTA 600/800 should

Installation of connecting pipework and ducts is

The Safety Precaution [ → II-1 ff.]

SEPAROMAT® ASTA 600/800

SEPAROMAT® ASTA 600/800

2.3 Safety Devices

2.4 Electrical / Electronic Equipment

SEPAROMAT® ASTA 600/800

The ASTA 600/800 consists of :

(1) Separation trunk [→ 2.2 - 1]

SEPAROMAT® ASTA 600/800

2.1.2 Feed / Delivery

SEPAROMAT® ASTA 600/800