SW-1S/1C Service Manual

SW-1S/1C SERVICE MANUAL

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< Table of Contents >

1. Introduction ............................................................................................................................... 4
1.1. Preface ................................................................................................................................... 4
1.2. Precaution............................................................................................................................ 4
1.3. Specifications..................................................................................................................... 5
1.3.1. SW-1S/1C Specifications............................................................................. 5
1.4. Key............................................................................................................................................ 6
1.5. Sealing Method ................................................................................................................. 7
2. Calibration ................................................................................................................................... 8
2.1. General Calibration......................................................................................................... 8
2.1.1. C4 Setting ............................................................................................................. 9
2.1.1.1. C4-1 Setting................................................................................................. 9
2.1.1.2. C4-2 Setting............................................................................................... 10
2.1.1.3. C4-4 Setting............................................................................................... 10
2.1.1.4. C4-6 Setting............................................................................................... 10
2.1.2. SPAN Calibration Setting (C-3).............................................................. 11
2.1.3. Gravity Constant Value Setting (C-9) ................................................ 11
2.1.4. Displaying Real A/D Value (C-5) .......................................................... 11
2.1.5. How to confirm SPAN calibrated A/D value (C-1) ..................... 12
2.1.6. Back to the normal weighing mode (C-0) ....................................... 12
2.1.7. Calibration Block Diagram ........................................................................ 13
3. The Schematics and Diagram......................................................................................... 14
3.1. System Block Diagram................................................................................................ 14
3.2. Circuit Diagram ............................................................................................................... 15
3.2.1. Main........................................................................................................................ 15
3.2.2. A/D ......................................................................................................................... 16
3.2.3. Wiring Diagram ............................................................................................... 17
3.2.4. Block Diagram Software ............................................................................ 18
4. Exploded View......................................................................................................................... 22
5. Part Location............................................................................................................................ 23
5.1. Main PCB (Front) ........................................................................................................... 23
5.2. Main PCB (Rear) ............................................................................................................. 24
5.3. Rear PCB ............................................................................................................................. 25
6. Error Messages & Solution............................................................................................... 26
6.1. Beep: Re-zero .................................................................................................................. 26

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6.2. Err: Initial Zero ............................................................................................................... 26
6.3. Init: Failure of Analog Module ............................................................................... 26
6.4. UNSTA: A/D Value Unstable.................................................................................... 26

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1. Introduction
1.1. Preface
Thank you for purchasing of our CAS scale.
This scale has been designed with CAS reliability, under rigid quality control
and with outstanding performance.
WE hope that your departments enjoy with high quality of CAS product.
This manual will help you with proper operations and care of the SW-1S/1C series.
Please keep it handy for the future references.

1.2. Precaution
• Make sure that you plug your scale into the proper power outlet.
• Place the scale on a flat and stable surface.
• Plug into a power outlet 30 minutes before operations.
• Keep the scale away from strong EMI noises may cause incorrect weight readings.
• This scale must be installed in a dry and liquid free environment.
• Do not subject the scale to sudden temperature changes.
• Do not subject the platter to sudden shocks.
• If the scale is not properly level, please adjust the 4 legs at the bottom of the
scale (turn legs clockwise or counterclockwise) so as to center the bubble of the
leveling gauge inside the indicated circle.

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1.3. Specifications
1.3.1. SW-1S/1C Specifications

SW1S/1C – 02 SW1S/1C – 05 SW1S/1C – 10 SW1S/1C – 20

2,000g / 1 g 5,000g / 2 g 10,000g / 5 g 20,000g / 10 g
Low (2 kg / 0.001 kg) (5 kg / 0.002 kg) (10 kg / 0.005 kg) (20 kg / 0.01 kg)
Resolution 5 lb / 0.002 lb 10 lb / 0.005 lb 20 lb / 0.01 lb 50 lb / 0.02 lb
80 oz / 0.05 oz 160 oz / 0.1 oz 400 oz / 0.2 oz 800 oz / 0.5 oz
2,000.0g / 0.5 g 20,000g / 5 g
5,000.0g / 1 g 10,000g / 2 g
2 kg / 0.0005 kg 20 kg / 0.005 kg
5 kg / 0.001 kg 10 kg / 0.002 kg
(1/4,000) (1/4,000)
High 10 lb / 0.002 lb (1/5,000)
5 lb / 0.001 lb 50 lb / 0.01 lb
(1/5,000) 20 lb / 0.005 lb
Resolution (1/5,000) (1/5,000)
160 oz / 0.05 oz 400 oz / 0.1 oz
80 oz / 0.02 oz 800 oz / 0.2 oz
(1/3,200) (1/4,000)
(1/4,000) (1/4,000)
Internal
1 / 20,000 1 / 25,000 1 / 20,000 1 / 20,000
Resolution
External
1 / 2,000 1 / 2,500 1 / 2,000 1 / 2,000
Resolution
Display 110 X 35mm (43” X 13.8”) 5 digits LCD
Symbols STABLE, ZERO, TARE, g, kg, lb, oz, Low Battery
(Indicators) HI/OK/LO, PCS (SW-1C only)
Keys ZERO, TARE, HOLD (SW-1S only), MODE (SW-1C only), POWER
• Simple Weighing function
• Hold function (SW-1S only)
• Weight Unit Conversion Function (KG/LB/OZ)
Functions • Counting Function (SW-1C only);
Counting sample range: 10~100, 200, 300, 400, 500
• Weight comparison function: Hi, OK, LOW (SW-1C only)
• Auto Power Off
260(Width) × 287(Depth) × 137(Height) [mm] /
Dimension
102(Width) × 113(Depth) × 54(Height) [inch]
Platter Size 230(Width) × 190(Depth) [mm]/ 90.55(Width) × 74.80(Depth) [inch]
Weight 2.8 kg
Power 1.5V x 6 (D size battery) or 9 V Adapter
Op.Temperature - 10 °C ~ +40 °C
Options 9V/300mA Adaptor, Rear Display, Stainless-tray

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1.4. Key
Key Function

ZERO (-O-) To set zero point

[Set] To do [SET] key in the SETUP mode.

TARE To input or cancel the tare (the weight of container).

HOLD To make the weight of item stable. This weight is average value.

MODE To change the unit of weight. The unit of weight is shown up in the
[SCROLL] following sequence, [kg] → [WEIGHT LIMIT ON/OFF] → [PCS] → [kg].

POWER To turn on or off.

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1.5. Sealing Method

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2. Calibration
2.1. General Calibration
Pressing and holding calibration switch press [POWER] key to go to calibration mode.
User can move to other mode by using [ZERO] key in the calibration mode.
User also moves to other sub-modes for each mode by using [MODE/HOLD] and [TARE] key.
Please simply follow below procedure to move to other mode.
(1) Calibration Mode: Pressing and holding “Calibration Switch” press [POWER]
key.

It displays “C-0” after “CAL”, and it blinks the version of scale three times.
(2) Selecting menu: press [TARE] and then [MODE/HOLD].
(3) ENTER(Setting) : [ZERO] key

MODE Function

C–0 To go back to simple weighing mode

C–1 To display internal value of weight

C–2 -

Weight Setting Mode

C–3
(“UnLoad” → [ZERO] →“Load”→ [ZERO] after loading → “END” on display)

C–4 Capacity displayed and Option Setting

C–5 Net internal value of weight (zero value confirmed)

C–6

C–7

C–8

C–9 Gravity constant

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< Modes >

2.1.1. C4 Setting
2.1.1.1. C4-1 Setting

B7 B6 B5 B4 B3 B2 B1 B0

Weight External
Display Unit TARE
Unit Resolution
00:kg
0:kg 00: Low 01:lb 0:One-time
1:lb 01: High 10:oz 1:Successive
11:g

User should input Hexa code to set C4.

User should input “weight unit”, “external resolution”, “display unit”, and “tare”.
For example, if you want to set “kg (0)” as the weight unit, “low (00)” as the external
resolution, or “(0)” as TARE you may input “00” as Hexa value.
User can set 2,000~2,500 for low external resolution or 4,000~10,000 for high external
resolution.

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2.1.1.2. C4-2 Setting
B7 B6 B5 B4 B3 B2 B1 B0

CAPACITY INTERVAL
Kg lb oz
00000 1 2 40
00001 2 5 80
00010 3 6 100
00011 5 10 160
00100 6 15 200
00 : Single
00101 10 20 400
00110 12 25 400
00111 15 30 500
01000 20 50 800
01001 25 50 800
01010 30 60 1000
SW-1S/1C has four different weight units, g, kg, lb, or oz as shown in shaded area. You can
set the capacity to input first 5 bits, for example, “00011” for 5 kg capacity.
Next three (3) bits represent “Interval” information. For example, if you set 5 kg interval the
Hexa value will be “0x18”.

2.1.1.3. C4-4 Setting

B7 B6 B5 B4 B3 B2 B1 B0
Displaying
Unit change
unit

0: no use 0:dp
1: use 1:comma

C4-4 is to set to use the unit change function and the displaying unit.

2.1.1.4. C4-6 Setting

B7 B6 B5 B4 B3 B2 B1 B0
Init Zero

0:10%
1:2%

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2.1.2. SPAN Calibration Setting (C-3)

(1) Pressing and holding “Calibration Switch” press [POWER] key.

After “CAL” message blinks three times and shows the version of scale, it displays “C-0”
message.
(2) Press [TARE] to display “C-3”.
(3) Press [ZERO] key and then it displays “UnLOAd” message.
(4) Press [ZERO] key if you want to scroll it.
Ú To exit from SPAN Calibration mode press [TARE] key when “UnLOAd” or “LOAd” message is
displayed.

2.1.3. Gravity Constant Value Setting (C-9)

Current gravitational Acceleration value is set to 9.7994 m/s2 .

(1) Pressing and holding “Calibration Switch” press [POWER] key.

After “CAL” message blinks three times and shows the version of scale, it displays “C-0”
message.
(2) Press [TARE] to display “C-9”.
(3) Press [ZERO] key, and then “ G-1“ message and “9.7994” will be shown. The first
digit,”9” will blink.
(4) Input a gravitational acceleration value by using [MODE/HOLD] and [TARE] key.
(5) Press [ZERO] key, and then “G-2“ message blinks.“9.7994” will be shown. The first
digit,”9” will blink.
(6) Input a gravitational acceleration value by using [MODE/HOLD] and [TARE] key.
(7) Press [ZERO] key to save the gravitational acceleration value, and “C9 END” message
will be shown shortly.

2.1.4. Displaying Real A/D Value (C-5)

(1) Under Calibration switch on press [POWER] key.

After “CAL” message blinks three times and the version of scale is displayed, “C-0” message
will be displayed.
Press [TARE] to display “C-5”.
Press [ZERO] key, and then the display will show a real A/D value.
Press [ZERO] key to exit from it.

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2.1.5. How to confirm SPAN calibrated A/D value (C-1)

(1) Pressing and holding Calibration Switch please press [POWER] key.

After “CAL” message blinks three times and the version of scale is displayed, “C-0” message
will be displayed.
(2) Press [TARE] to change “C-0” to “C–1”.
(3) Press [ZERO] key, and then it displays SPAN calibrated A/D value, “0”.
(4) When the weighing value of maximum capacity is not stable you may use
[TARE] key to decrease or [MODE] key to increase the value.
For example, when you weigh maximum capacity on the platter in case of 1/20,000 it
may display “19,999” or “20,001”. You can adjust up or down to “20,000” using [MODE] or
[TARE] key.
(5) Press [ZERO] to go to and display “C – 1” and you may scroll it at this point.
Then, if you press [ZERO] key again it automatically saves “Span Factor” on it.

2.1.6. Back to the normal weighing mode (C-0)

(1) Under the Calibration Switch ON press [POWER] key.

9 After “CAL” message blinks three times and the version of scale is
displayed, “C-0” message will be displayed.
(2) You may exit from Calibration mode by pressing [ZERO] key.

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2.1.7. Calibration Block Diagram
DRAWING NUMBER : 9000-SW1-0005

START

교정 단위
외부분해능
1 C -4 C -4 -1 D is p la y U n it
T A R E O p tio n

C a p a c ity
C -4 -2 In te rv a l

U n it C h a n g e
C -4 -4 표시 단위

C -4 -6 In itia l Z e ro

C -9
2 G -1
(G ra v ity )

G -2

C -3
3 UnLOAd
(S P A N )

LOAd

C -1 F a c to re d
4 V a lu e
(T rim m in g )

LOAd

U p /D o w n
END

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3. The Schematics and Diagram

3.1. System Block Diagram

EEPROM
(24C02)

LCD POWER
Driver (DC 9V/300mA)

Load AMP A/D CPU DISPLAY

Cell & Converter
Filter (ADS1100) (LCD)
( NEC 78Fseries)

Dry Battery
(1.5V x 6)

KEY

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3.2. Circuit Diagram
3.2.1. Main
VDD V+

R1 R2
100K 270K
KTN2222AS KDS184 KTA1504 KTN2222AS
VDD V+
C 3 C
VDD Q5
R6 R7
100K 270K
R3 KTN2222AS R24
10K 30K
C B E
Q2
B E 2 1 B E

KTN2222AS R8
+ C1 30K R25
2K
1u/50v

Part NO. FLASH TYPE MASKED TYPE

AUTO POWER Low Battery Check
Low Battery Power Off
R14 VDD R10, 11 10K REMOVE
10k
11

P60/TO40 13
P10 12

40
39
P81/S21 38
1

INT/P61 2

Insert 0 Ohm when Masked CPU is in use. S1 ZERO R14 10K Insert 0 ohm or short
P80/S22

P82/S20
3
P11
reset

C13 50 P43/KR03
0.1uF VDD 4 S2 TARE
P42/KR02 R23 NO USE Insert 0 ohm or short
49
46 Vss 5
42 ICO(VPP) P41/KR01 S3 HOLD
VLC0 Flash connecter Insert REMOVE
6
R5 48 P40/KR00
XT2 POWER_CHK
10K 47 U2 uPD78F9328 10 J2 JP1 Insert REMOVE
VDD 41 XT1 P00 9
44 S23 P01 8 1 Vin
43 P21/SO10 P02 7 2
45 P22/SI10 P03 R4 CON1
P20/SCK10
CY1 C11 10k CAL S/W R22
51
X2 100
30p
COM0
COM1
COM2
COM3

VDD
S10
S11
S12
S13
S14
S15
S16
S17

52
S0
S1
S2
S3
S4
S5
S6
S7
S8
S9

X1
C10 BUZZER
14
15
16
17

18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

30p R18
Q4

2.2k KTN2222AS
10
11
12
13
14
15
16
17
18
19
20
21
22
1
2
3
4

5
6
7
8
9
STABLE/L/O/K
1F/1G/1E/1D

2F/2G/2E/2D

3F/3G/3E/3D

4F/4G/4E/4D

5F/5G/5E/5D
S2/S3/S4/HI

OZ/LB/ K/ G
PCS
/ /1P/1Z

/ /2P/2Z

/ /3P/3Z

/ /4P/4Z
C0
C1
C2
C3

1A/1B/1C/

2A/2B/2C/

3A/3B/3C/

4A/4B/4C/

5A/5B/5C/

1 B+
2
SW-II LCD
CON2
LCD1
VDD Vbat
CN62
U2
L5
C12 U3 XC6204C502MR 1
8 1 1 1 2 2
7 VDD A0 2 5 VIN 3

VSS
0.1u 6 WP A1 3 VOUT 3 L 102S
5 SCL A2 4 CE J1
R12 SDA VSS C6 + C3

2
24C02 + C4 0.1uF C5
Remove R11 when Masked CPU is in use. 0.1uF 330u/25v
100k 100u/16v L6
R11 10k R13
1 2 1 B-
VDD 2
Remove R10 when Masked CPU is in use. 100k L 102S
C19 CON3
D1
R10 10k 2 1
POWER_CHK
0.1u
KDS184 R15

3
U5 Q1
AUTO POWER
5

2N2222AS
1
2
3
4
5

100k
GND VDD

4 1
1
2
3
4
5

SDA VIN+ VIN+

S4
FLASH CONNECTER 3 6 FROM A/D ON/OFF
10

SCL VIN-
6
7
8
9
10
6
7
8
9

Short R23 when Masked CPU is in use.

2
2

Remove it when Masked CPU is in use. R23

JP1
1

10k
0.5% Title
VDD VDD Q3

R9 KTA1504SY SW-1S/1C MAIN CIRCUIT DIAGRAM

Size Document Number Rev
A3 6100-PSW-0000-0
Date: 목요일, 3월 04, 2004 Sheet 2 of 3

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3.2.2. A/D
VDD

VDD

1 2
J2 L4 C2
10 1 L 102S C9 + 330u
9 2 1 2 0.1uF
8 3
7 4 L 102S L3
To L/C
6 5 1 2
SIG+
L 102S L2
L/C CON 1 1 2
SIG-
L 102S L1

VCC
VCC

C22
L7 L9 R20 0.1uF
300k U4A
1 2 1 2 HA17358
SIG+ VIN+
VIN+ U4B

8
R16 C16 HA17358
MMZ1608Y102C MMZ1608Y102C C8 C23 3
1uF(105) +
1 uF C20 1
(C105) 1 uF 2
L8 VIN- -
L10 (C105) 50k
C18 R17 0.1uF VCC

4
1 2 1 2 0.1uF
SIG- VIN-

8
R21 100k
C7 100K 5
MMZ1608Y102C MMZ1608Y102C +
R19 7
1 uF +VIN
6
(C105) -
CHIP BEAD 100K
C17

4
C14 0.1uF C15
0.1uF

20PF

Title
SW-1S/1C A/D CIRCUIT DIAGRAM
Size Document Number Rev
A3
6100-PSW-0000-0
Date: 월요일, 1월 19, 2004 Sheet 2 of 3

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3.3. Wiring Diagram
DRAWING NUMBER : 9000-SW1-0001

BATTERY (+) BATTERY (-)

LOAD CELL CAL S/W ADAPTER

L/CCON1 CON1 CON2 J1 CON3

MAIN PCB

CON21

REAR DISPLAY

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3.4. Block Diagram Software
3.4.1. Main Flow Diagram
DRAWING NUMBER : 9000-SW1-0002

START

H/W & VARIABLE

INITIALIZATION

KEY CHECK

N N N
CAL MODE? USER MODE? SCALE MODE?

Y Y Y

POWER-OFF SCALE
CALIBRATION
TIME SETTING OPERATION

END

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3.4.2. Power-Off Time Setting
DRAWING NUMBER : 9000-SW1-0003

POWER-OFF
TIME SETTING

KEY CHECK

TARE N ON/OFF N
PRESSED? PRESSED?
Y Y

INCREMENT
TEN MINUTES

SCALE
OPERATION

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3.4.3. Scale Operation
DRAWING NUMBER : 9000-SW1-0004
SCALE
OPERATION

ZERO CHECK

DISPLAY
INITIALIZATION

KEY CHECK

ADC READ

ZERO CHECK

WEIGHT
CALCULATION

KEY CHECK

SCALE N COMPARE N COUNTING N

DISPLAY? MODE? MODE?
Y Y Y

SCALE COMPARE COUNTING

DISPLAY PROCESSING PROCESSING

KEY CHECK

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3.4.4. CALIBRATION

2.1.7. Calibration Block Diagram 참조

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4. Exploded View

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5. Part Location
5.1. Main PCB (Front)

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5.2. Main PCB (Rear)

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5.3. Rear PCB

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6. Error Messages & Solution

6.1. Beep: Re-zero

The range of “Re-zero” is within ± 2% of full capacity. However, when the scale is out of this
range it automatically beeps to notify to user that “Re-zero” function does not work in this
range.

6.2. Err: Initial Zero

You may set 2% or 10% of full capacity as Initial Zero.
When you place an item more than the initial zero setting value (2% or 10% of full capacity)
and turn on the scale it display “Err” message and does not work.
However, you can make the scale work if you make the item’s weight be within the initial
zero setting range (2% or 10% of full capacity) by decreasing the value of weight.

6.3. Init: Failure of Analog Module

“Init” message shows up when there is some problem on analog module.
Please turn off the scale and turn on. If you still have “Init” message on display please
contact CAS A/S service.

6.4. UNSTA: A/D Value Unstable

The scale displays “UNSTA” when it is in unstable status or in low-power supply.

If the scale is not properly balanced, please adjust the 4 legs at the bottom of the scale (turn
legs clockwise or counterclockwise) so as to center the bubble of the leveling gauge inside the
indicated circle. And if the scale is in low power supply please replace the battery or plug in
adapter.
However, if you still have “UNSTA” problem please contact CAS A/S service.

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