ER-II Service Manual

ER-jr SERVICE MANUAL

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< Table of Contents >

1. Introduction .......................................................................................................................... 4
1.1. Preface ............................................................................................................................... 4
1.2. Precaution ........................................................................................................................ 4
1.3. Specifications ................................................................................................................. 5
1.4. Dimension ........................................................................................................................ 6
1.5. Key & SYMBOLS ON DISPLAY................................................................................. 7
1.6. SealingMethod ............................................................................................................... 8
2. Calibration.............................................................................................................................10
2.1. General Calibration.....................................................................................................10
2.1.1. C4 Setting ........................................................................................................11
2.1.1.1. C4-1 Setting................................................................ 11
2.1.1.2. C4-2 Setting................................................................ 11
2.1.1.3. C4-3 Setting................................................................ 11
2.1.1.4. C4-4 Setting................................................................ 12
2.1.1.5. C4-5 Setting................................................................ 12
2.1.2. SPAN Calibration Setting (C-3) ............................................................13
2.1.3. Gravity Constant Value Setting (C-9) ...............................................13
2.1.4. Calibration factor Setting (C-10) ........................................................14
2.1.5. Displaying Real A/D Value (C-5).........................................................14
2.1.6. Input Function Key Code (C-6) ............................................................15
2.1.7. Percent Calibration (C-7) ........................................................................16
2.1.8. Battery Calibration (C-8).........................................................................16
3. The Schematics and Diagram ......................................................................................18
3.1. System Block Diagram ..............................................................................................18
3.1.1. Main ....................................................................................................................19
3.1.2. Power Part & Back_Light ........................................................................20
3.1.3. Key Part............................................................................................................21
3.1.4. Display Driver(Main PCB) & REAR Display .....................................22
4. Exploded View Load Cell drawing .............................................................................23
4. Load Cell drawing ..............................................................................................................24
5. Part Location........................................................................................................................25
5.1. Main PCB (Top).............................................................................................................25
5.2. Main PCB (Bottom) .....................................................................................................26
5.3. Rear Display PCB (Top) ............................................................................................27

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5.4. Rear Display PCB (Bottom) ....................................................................................27
6. Error Messages & Solution............................................................................................28
7. Part List ..................................................................................................................................29

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1. Introduction
1.1. Preface
Thank you for purchasing of our CAS scale.
This scale has been designed with CAS reliability, under rigid quality control
and with outstanding performance.
WE hope that your departments enjoy with high quality of CAS product.
This manual will help you with proper operations and care of the EB series.
Please keep it handy for the future references.

1.2. Precaution
 Make sure that you plug your scale into the proper power outlet.
 Place the scale on a flat and stable surface.
 Plug into a power outlet 30 minutes before operations.
 Keep the scale away from strong EMI noises may cause incorrect weight readings.
 This scale must be installed in a dry and liquid free environment.
 Do not subject the scale to sudden temperature changes.
 Do not subject the platter to sudden shocks.
 If the scale is not properly level, please adjust the 4 legs at the bottom of the
scale (turn legs clockwise or counterclockwise) so as to center the bubble of the
leveling gauge inside the indicated circle.

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1.3. Specifications

ERII – 6 ERII – 15 ERII – 30

Dual Interval Dual Interval Dual Interval

Capacity 3 kg / 0.001 kg 6 kg / 0.002 kg 15 kg / 0.005 kg
6 kg / 0.002 kg 15 kg / 0.005 kg 30 kg / 0.01 kg

Internal
1 / 60,000 1 / 60,000 1 / 60,000
Resolution
External
1 / 3,000 1 / 3,000 1 / 3,000
Resolution
Display Three LCDs with 6 digit
Charge, stabilization, zero, tare, lower battery, NET
Symbols
backlight (LCD version only)
Interface RS – 232C (Printer Option)
Number(0~9), Direct PLU(M1~M4),Clear, ZERO, TARE,
Keys
*, +(add), Power ON/OFF
 Direct PLU(4) / Indirect PLU(200)
 Price computing scale
Function  Low Battery Indication function
 Auto Power Off, Auto BL off
 BL brightness control function

Product Size 304(W) X 324(D) X 112(H)

Platter Size 290(W) X 209(D)

Operating
- 10 C ~ +40 C
Temperature

Power 12 V Adaptor or PB BATTERY (6V3.6AH/20HR)

Options Recharge Battery, BACK LIGHT

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1.4. Dimension

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1.5. Key & SYMBOLS ON DISPLAY
■ Table : Key Functions

KEYS FUNCTIONS

Numbers import

Direct PLU keys

Function key, PLU restore,

P mode (User s Set-up Mode enter)
Push more than 2 second when using P mode

To make several sales transaction by adding up

To Clear data

To set zero

To set up or clear tare value

To turn on/off the scale or backlight(LCD version only)

■ Table : Symbols on Display

KEYS FUNCTIONS

Weight steady

To adjust zero

Tare on

Backlight on

Low power warning

Used to call a toral price of add up transations

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1.6. SealingMethod

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2. Calibration
2.1. General Calibration
Pressing and holding calibration switch press [POWER] key to go to calibration mode.
User can move to other mode by using [ZERO] key in the calibration mode.
User also moves to other sub-modes for each mode by using [TARE] key.
Please simply follow below procedure to move to other mode.
(1) Calibration Mode: Pressing and holding “Calibration Switch” press [POWER] key.
(2) It displays “CAL-0” after “CAL”, and it blinks the version of scale three times.
(3) Selecting menu: press [TARE].
(4) ENTER(Setting) : [TARE] key

MODE Function

CAL 1 Display normalized AD

CAL 2 Display Keypad infomation-

Weight Setting Mode

“UnLoad” → [TARE] →
CAL 3 “MIDD” → [TARE] after loading for 1/3 weight →
“FULL” → [TARE] after loading for Full weight →
“MIDD” → [TARE] after loading for 1/3 weight → “END”

CAL 4 Option Setting ( Table 1 참조 )

CAL 5 Display filtered Raw AD

CAL 6 Function setting on each Key ( Table 2 참조 )

CAL 7 % Calibration

CAL 8 Battery calibration

CAL 9 Gravity constant

Set calibration factor

“Unit”  [TARE]  select 0, 1 (0:kg, 1: lb)  [TARE]
“CAPA”  [TARE]  select capacity  [TARE]
CAL 10 “MCAPA”  [TARE]  select mid-capacity  [TARE]
“W-dP”  [TARE]  Select Decimal Point  [TARE]
“ 1 d ”  [TARE]  Select division  [TARE]
“Dual”  [TARE]  Enable dual interval (0:disable, 1:enable)  TARE
CAL 11 Set nation(00 : OIML , 01 : NTEP , 02: KOREA)

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< Modes >

2.1.1. C4 Setting
2.1.1.1. C4-1 Setting
3 5%

2 10%
BIT 6~7 Initial Zero range
1 3%

0 2%

0 Proper tare
BIT5 Tare Type
1 Full Tare

BIT4

3 (+), (-) Direction successive Tare

2 (-) Direction successive Tare

Successive tare
BIT 2~3 1 (+) Direction successive Tare

0 One Time tare

BIT1

BIT0

2.1.1.2. C4-2 Setting

BIT7

BIT6 Use PLU Tare 1 Use

0 Don't use
BIT5 Use PLU Name
1 Use

0 Don't use
BIT4 Use Daily Total
1 Use

0 Don't clear
BIT3 Clear Price
1 Clear

0 Don't clear
BIT2 Clear Tare
1 Clear

0 Don't use
BIT1 Use Euro
1 Use

0 No
BIT0 Power On Euro
1 Yes

2.1.1.3. C4-3 Setting

0 "." dot
BIT7 Dot Type
1 "," comma

BIT6 Use Preset tare 0 Don't use

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1 Use

0 Don't use
BIT5 Use Back light
1 Use

0 Don't use
BIT4 Use Head message
1 Use

0 Don't clear
BIT3 Use gram
1 Clear

0 Don't clear
BIT2 Use oz
1 Clear

0 Don't use
BIT1 Use lb
1 Use

0 No
BIT0 Use Kg
1 Yes

2.1.1.4. C4-4 Setting

BIT7 X

BIT6 X

3 00, 25, 50, 75

2 00, 10, 20
BIT 4~5 Price round off
1 0, 5

0 normal

BIT3 X

BIT2 X

3 1000/1

2 100/1
BIT 0~1 Unit / Price
1 10/1

0 1/1

2.1.1.5. C4-5 Setting

0 Don't use
BIT7 Use Standby time
1 Use

7 Special case

BIT6 Price decimal point 6 O.OOOOOO

5 O.OOOOO

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4 O.OOOO

3 O.OOO

2 O.OO

1 O.O

0 O

0 Don't use
BIT3 Use Unit message
1 Use

0 Don't use
BIT2 Use Total price window over
1 Use

3 Don't use

2 DEP-50
BIT 0~1 Print type
1

2.1.2. SPAN Calibration Setting (C-3)

(1) Pressing and holding “Calibration Switch” press [POWER] key.
After “CAL” message blinks three times and shows the version of scale, it displays “CAL 1”
message.
(2) Press [ZERO] to display “CAL-3”.
(3) Press [TARE] key and then it displays “zero ” message.
(4) Press [TARE] key and then it displays “midup” message
(5) Load middle weight (ex:1/3 full capacity) on the platform
(6) Press [TARE] key and then it displays “span ” message
(7) Load full weight on the platform
(8) Press [TARE] key and then it displays “middn” message
(9) Load middle weight (ex:1/3 full capacity) on the platform
(10) Press [TARE] key and then it display “CAL 3” message

2.1.3. Gravity Constant Value Setting (C-9)

Current gravitational Acceleration value is set to 9.7994 m/s2 .

(1) Pressing and holding “Calibration Switch” press [POWER] key.
After “CAL” message blinks three times and shows the version of scale, it displays “CAL-1”
message.
(2) Press [ZERO] to display “C-9”.
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(3) Press [TARE] key, and then “ G-1“ message and “9.7994” will be shown. The first digit,”9”
will blink.
(4) Input a gravitational acceleration value by using [ZERO] key.
(5) Press [TARE] key, and then “G-2“ message blinks.“9.7994” will be shown. The first
digit,”9” will blink.
(6) Input a gravitational acceleration value by using [ZERO] key.
(7) Press [TARE] key to save the gravitational acceleration value, and “C-9 ” message will be
shown.

2.1.4. Calibration factor Setting (C-10)

(1) Pressing and holding “Calibration Switch” press [POWER] key.
(2) After “CAL” message blinks three times and shows the version of scale, it displays “CAL-1”
message.
(3) Press [ZERO] to display “C-10”.
(4) Press [TARE] key, and then “UNIT “ message and “0” will be shown. The first digit,”0”
will blink. It means calibration unit is “kg” (0 : kg, 1 : lb)
(5) Input a calibration unit by using [ZERO] key.
(6) Press [TARE] key, and then “CAPA“ message blinks.“0015” will be shown. The first digit,”0”
will blink. It means a full-capability is “15 (calibration unit, kg or lb)”
(7) Input a capability by using [ZERO] key.
(8) Press [TARE] key, and then “MCAPA“ message blinks.“0005” will be shown. The first
digit,”0” will blink. It means a mid-capability is “05 (calibration unit, kg or lb)”
(9) Input a capability by using [ZERO] key.
(10)Press [TARE] key, and then “W-dP “ message blinks.“3” will be shown. The first digit,”3”
will blink. It means a weight decimal point is “3 (will display 0.000)”
(11)Input a weight decimal point by using [ZERO] key.
(12) Press [TARE] key, and then “1d “ message blinks.“0.005” will be shown. The third digit,”0”
will blink. It means a division is “0.005 (calibration unit, kg or lb)”
(13) Input a division by using [ZERO] key.
(14) Press [TARE] key, and then “dual “ message blinks.“1” will be shown. The third digit,”1”
will blink. It means a dual interval is disable. (0 : disable, 1 : enable)”
(15) Input a dual interval enable by using [ZERO] key.
(16) Press [TARE] key to save the calibration factor, and “C-10 ” message will be shown.

2.1.5. Displaying Real A/D Value (C-5)

Display Raw AD

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2.1.6. Input Function Key Code (C-6)

(1) Under the calibration switch ON press [POWER] key.

 “CAL” message blinks three times.
(2) Press [ZERO] to display “C-6”.
(3) “E-SET” display on the weight window.
(4) “XX” message shows up on the total price window.
(5) Input “Soft Key Code” in the following table.
For first example, press ‘16’ as SOFT KEY CODE and then press ‘+’ key.
For second example, press ‘19’ as SOFT KEY CODE and then ‘Σ’ key.

(5) Press ‘C’ key to exit from “Input Soft Key Code” mode.

 NOTE: User doesn’t need MATRIX KEY CODES by inputting soft key code because MATRIX
KEY CODES are fixed in hardware.

* FIXED KEYS & THEIR SOFT KEY CODES

KEYS MATRIX KEY CODES SOFT KEY CODES

“0” through “9” 0 through 9 0 through 9
“C” 10 10
“ON/OFF” 12 12
“ZERO” 13 13
“TARE” 14 14

* CHANGEABLE KEYS & SOFT KEY CODES

FUNCTION SOFT KEY CODES REMARK
“00” 11
ADD 16
TTP CALL 18
PAY 19
MR 20
MW 21
CAN 22
MODE 23
1/2 24
1/4 61 25
PRE PACK 26

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KG/LB 27
TEST 28
HOLD 29
PRINT 30
NO FUNCTION 31
EURO 60
PERSENT TARE 62
TARE SAVE 63
BOTH SAVE 64
PERSET 65
MUL ”X” 66
PLU 32~59

KEYS MATRIX KEY CODES SOFT KEY CODES

“0” through “9” 0 through 9 0 through 9
“C” 10 10
“ON/OFF” 12 12
“ZERO” 13 13
“TARE” 14 14

2.1.7. Percent Calibration (C-7)

(1) Pressing and holding “Calibration Switch” press [POWER] key.
After “CAL” message blinks three times and shows the version of scale, it displays “CAL 1”
message.
(2) Press [ZERO] to display “CAL-7”.
(3) Press [TARE] key and then it displays “per 0 ” message. Select the percent value using the
[numeric] key. You can choose 10~90 percent.
(4) Press [TARE] key and then it displays “zero” message
(5) Press [TARE] key and then it displays “pspan ” message
(6) Load choice percentage weight of full weight on the platform
(7) Press [TARE] key and then it displays “CAL 7” message

2.1.8. Battery Calibration (C-8)

(1) Pressing and holding “Calibration Switch” press [POWER] key.
After “CAL” message blinks three times and shows the version of scale, it displays “CAL 1”
message.
(2) Press [ZERO] to display “CAL-8”.

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(3) Press [TARE] key and then it displays voltage of battery.
(4) Change the jumper-pin of main PCB, ‘BAT’ to ‘+5V’.
(5) Press [ZERO] key two times and then Press [-] key two times.
And then it display ‘500’
(6) Change the jumper-pin of main PCB, ‘+5V’ to ‘BAT’.
(7) You can see the calibrated voltage of battery.

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3. The Schematics and Diagram

3.1. System Block Diagram

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Circuit Diagram

3.1.1. Main
RL2 RL103 +5V

MODULE CONNECTOR PART Key Connector PART 5

6
7
4
3
2
LOADCELL PART
U6 8 1
TP1
TP2 TP3
TP4
R16 10 ONE_MODULE1 5 4 18 2
B0 A0 Key _Out_5
1 36 AIN+ 6 3 17 3
A_Vcc A_Vcc AIN+ B1 A1 Key _Out_4
7 2 16 4
B2 A2 Key _Out_3
2 35 AIN- 8 1 15 5
A_GND A_GND AIN- B3 A3 Key _Out_2
D9 KDS160 14 6
B4 A4 Key _Out_1
3 34 A_GND D10 KDS160 LL1 LL102 13 7 +5V
Bat_chk Bat_chk A_GND D11 KDS160 12 B5 A5 8 +5V 5 4
P1.6 4 33 P1.0 D12 KDS160 11 B6 A6 9 6 3 CN4
P1.6 P1.0 CAL_SW B7 A7 L1 L102S
Power_chk D13 KDS160 7 2 1
P1.7 5 32 P0.0 CN7 1 C3 8 1 2 L2 L102S
Power_con P1,7 P0.0 Key _Out_1 DIR
1 19 0.1uF 3
RXD 6 31 P0.1 2 OE RL1 RL103 4
Rx Rx P0.1 Key _Out_2 L3 L102S L7 L102S
3 L9 5
AIN+
TXD 7 30 P0.2 4 L102S 74HC245/SO L4 L102S L8 L102S
Tx Tx P0.2 Key _Out_3
5
AIN-
P3.2 8 29 P0.3 6 CN4 L5 L102S
Key _IN_1 P3.2 P0.3 Key _Out_4
7 U7
P3.3 9 28 P0.4 8
Key _IN_2 P3.3 P0.4 Key _Out_5
9 2 18
A0 B0 Key _IN_4
P3.4 10 27 10 3 17
Key _IN_3 P3.4 P0.5 A1 B1 Key _IN_3
4 16
A2 B2 Key _IN_2
P3.5 11 26 11 5 15
Key _IN_4 P3.5 P0.6 A3 B3 Key _IN_1
6 14
12 25 7 A4 B4 13
P3.6 P0.7 +5V 8 A5 B5 12
13 24 9 A6 B6 11
P3.7 PSEN PSEN A7 B7
P2.0 14 23 I2C_SDA C4 1
LCD_CS P2.0 I2C_SDA 0.1uF19 DIR
P2.1 15 22 I2C_CLK OE
LCD_DATA P2.1 I2C_CLK
P2.2 16 21 C20 C21 C22 C23 74HC245/SO
LCD_WR P2.2 D_Vcc D_Vcc 0.001uF / 3kv
P2.3 17 20 0.001uF / 3kv +5V
BUZZER P2.3 D_GND D_GND 0.001uF / 3kv 5 4
P1.1 18 19 0.001uF / 3kv 6 3
BL_con P1.1 RTC_Power RTC_Power 7 2
8 1

OneModule RL3 RL103

POWER_KEY

PROGRAM PART CAL PART RS232 DRIVER PART BUZZER PART

CN1 +5V
+5V CON_RX
1 CON_TX C5
2 0.1uF
R1 +5V 3 C6
10k 0.1uF
0 C7 +5V
0.1uF
PSEN
R2
4.7k
2

JP1 Q1

16
2

6
CAL_SW U1A KTA1504 BUZZER
S1
V+

V-

V_CC
BUZZER
CAL S/W 11 14 CON_RX
Tx 10 DIN1 DOUT1 7
1

CON_TX 13 DIN2 DOUT2 12

8 RIN1 ROUT1 9 Rx
C8 RIN2 ROUT2 C9
0.1uF 1 4 0.1uF
3 C1+ C2+ 5
C1- C2-
GND

max3232idbre4
15

Title
ER2 MAIN CIRCUIT
Size Document Number Rev
B A
6100 - PER - 0002
Date: Friday , June 29, 2007 Sheet 2 of 4

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3.1.2. Power Part & Back_Light
RECHARGEABLE BATTERY
CN2
Power SW

TP_LED1

1
2
U5 LM7809
Power_LED D1 TP_BUZZER TP_BUZZER
1 3

GND
IN OUT

SS14
Charge +9V

2
A_Vcc +5V
R3
1k U2 XC6204C502MR
TP_IN TP_GND
D2 TP_BAT 1
R4 U3 MC34063A VIN 5

VSS
LED 0.33 1W 3 VOUT
8 1 L6 220uH CE
DC SWC
D3 D4
C10 + C11

2
7 2 0.1uF C12 C13
PK SWE 470u/35 100u/16 0.1u
Adaptor D5 1N5406
6 3 SS14 SS14
1 VCC TCAP D6
2 SS14
3 5 4 C14
COMP GND 470pF C15 C2 C19 +5V
CN3 470u/35 0.01uF / 3k v 0.01uF / 3kv

C16 R6
470u/35 C17 D8 100k
0.1u R5 +5V
R7 10K Power_c on D7
KDS184
2k 1 2
Power_chk
전 원 사 양 (+5V , Bat)
1N4004

3
R8 SW1
100 SW Charge

R9
100k
CN5_MALE1 CN5_FEMALE1
F1 FUSE
3 3 POWER_KEY
BT1
2 2 Bat_chk
Pb 6V/5A 1 1
BAT Pb BAT R10
1k

+5V TP_BL

Power PART
Q2 KTA1666
Bac kLight

C18
100u/16

R11 R12
100k 20k

Q3 R13
2N2222 10k
BL_con

R14
100k

Title
Back_Light Size
ER2 POWER
Document Number Rev
A3 6100 - PER - 0002 A

Date: Friday , June 29, 2007 Sheet 3 of 4

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3.1.3. Key Part

0 5 M1 C
CON1
1 KEY_OUT1
2 KEY_OUT2 1 6 M2 ZERO
3 KEY_OUT3
4 KEY_OUT4
5 KEY_OUT5 2 7 M3 TARE
6 KEY_IN1
7 KEY_IN2
8 KEY_IN3 3 8 M4 ADD
9 KEY_IN4
10 KEY_POWER
4 9 * ON/OFF
11 GND

Title
ER2 KEY CIRCUIT (MEMBRANE)
Size Document Number Rev
A 0
2101 - E20 - 0030
Date: Tuesday , May 29, 2007 Sheet 1 of 4

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3.1.4. Display Driver(Main PCB) & REAR Display
SEG31
SEG30
DISPLAY DRIVER(MAIN PCB) SEG29
SEG28
SEG27
SEG26
SEG25
SEG24
SEG23
SEG22
FRONT DISPLAY (MAIN PCB)
SEG21
SEG20
U4

64
63
62
61
60
59
58
57
56
55
54
53
52
+5V

SEG31
SEG30
SEG29
SEG28
SEG27
SEG26
SEG25
SEG24
SEG23
SEG22
SEG21
SEG20
NC
1 50
COM4 COM5
1 51 2 49 1 1 1
LCD_CS CS NC COM6 COM7 S16 SEG16 S0 SEG0 SEG0 S0
2 50 3 48 2 2 2
NC NC SEG12 SEG13 S17 SEG17 S1 SEG1 SEG1 S1
3 49 4 47 3 3 3
RD NC SEG14 SEG15 S18 SEG18 S2 SEG2 SEG2 S2
4 48 SEG19 5 46 4 4 4
LCD WR WR SEG19 SEG10 SEG11 S19 SEG19 S3 SEG3 SEG3 S3
5 47 SEG18 6 45 5 5 5
LCD DATA DATA SEG18 BACKLIGHT BACKLIGHT S20 SEG20 S4 SEG4 SEG4 S4
6 46 SEG17 7 44 6 6 6
VSS SEG17 COM0 COM0 COM4 COM4 COM0 COM0
7 45 SEG16 8 43 7 7 7
OSCI SEG16 COM1 COM1 COM5 COM5 COM1 COM1
8 44 9 42 8 8 8
VDD SEG15 SEG15 COM2 COM2 COM6 COM6 COM2 COM2
9 43 SEG14 10 41 9 9 9
VLCD SEG14 COM3 COM3 COM7 COM7 COM3 COM3
10 HT1622-64 QFP 42 SEG13 11 40 10 10 10
IRQ SEG13 SEG0 SEG1 S28 SEG28 S12 SEG12 SEG12 S12
R15 2.2k 11 41 SEG12 12 39 11 11 11
BZ SEG12 SEG2 SEG3 S21 SEG21 S5 SEG5 SEG5 S5
12 40 SEG11 13 38 12 12 12
NC SEG11 SEG4 SEG5 S22 SEG22 S6 SEG6 SEG6 S6
C1 13 39 SEG10 14 37 13 13 13
0.1uF BZ SEG10 SEG6 SEG7 S23 SEG23 S7 SEG7 SEG7 S7
14 38 SEG9 15 36 14 14 14
T1 SEG9 SEG8 SEG9 S24 SEG24 S8 SEG8 SEG8 S8
15 37 SEG8 16 35 15 15 15
T2 SEG8 SEG16 SEG17 S25 SEG25 S9 SEG9 SEG9 S9
16 36 17 34 16 16 16
T3 SEG7 SEG7 SEG18 SEG19 S29 SEG29 S13 SEG13 SEG13 S13
17 35 18 33 17 17 17
COM0 NC COM0 COM1 S30 SEG30 S14 SEG14 SEG14 S14
18 34 19 32 18 18 18
COM2 COM3 SEG31 SEG15 SEG15
COM2
COM3
COM4
COM5
COM6
COM7

COM1 NC S31 S15 S15

SEG0
SEG1
SEG2
SEG3
SEG4
SEG5
SEG6
19 33 20 31 19 19 19
NC NC SEG28 SEG20 S26 SEG26 S10 SEG10 SEG10 S10
21 30 20 20 20
SEG25 SEG21 S27 SEG27 S11 SEG11 SEG11 S11
22 29
SEG30 SEG22
23 28
SEG31 SEG23
20
21
22
23
24
25
26
27
28
29
30
31
32

24 27
SEG26 SEG24 WEI GHT_DISPLAY UN IT_DISPLAY PRICE_DI SPLAY
25 26
SEG27 SEG29
SEG6
SEG5
CN6
SEG4
SEG3 REAR DISPLAY CONNECTOR (MAIN PCB)
SEG2
SEG1
SEG0
COM7
COM6
COM5
COM4
COM3
COM2
COM1
COM0

REAR DISPLAY PCB

1 50
COM4 C OM5
2 49
COM6 C OM7
3 48 1 1 1
SEG12 SEG13 S16 SEG16 S0 SEG0 SEG0 S0
4 47 2 2 2
SEG14 SEG15 S17 SEG17 S1 SEG1 SEG1 S1
5 46 3 3 3
SEG10 SEG11 S18 SEG18 S2 SEG2 SEG2 S2
6 45 4 4 4
BACKLIGHT BACKLIGH T S19 SEG19 S3 SEG3 SEG3 S3
7 44 5 5 5
S20 SEG20 S4 SEG4 SEG4 S4
8 43 6 6 6
COM0 COM0 COM4 COM4 COM0 COM0
9 42 7 7 7
COM1 COM1 COM5 COM5 COM1 COM1
10 41 8 8 8
COM2 COM2 COM6 COM6 COM2 COM2
11 40 9 9 9
SEG0 SEG1 COM3 COM3 COM7 COM7 COM3 COM3
12 39 10 10 10
SEG2 SEG3 S28 SEG28 S12 SEG12 SEG12 S12
13 38 11 11 11
SEG4 SEG5 S21 SEG21 S5 SEG5 SEG5 S5
14 37 12 12 12
SEG6 SEG7 S22 SEG22 S6 SEG6 SEG6 S6
15 36 13 13 13
SEG8 SEG9 S23 SEG23 S7 SEG7 SEG7 S7
16 35 14 14 14
SEG16 SEG17 S24 SEG24 S8 SEG8 SEG8 S8
17 34 15 15 15
SEG18 SEG19 S25 SEG25 S9 SEG9 SEG9 S9
18 33 16 16 16
COM0 C OM1 S29 SEG29 S13 SEG13 SEG13 S13
19 32 17 17 17
COM2 C OM3 S30 SEG30 S14 SEG14 SEG14 S14
20 31 18 18 18
SEG28 SEG20 S31 SEG31 S15 SEG15 SEG15 S15
21 30 19 19 19
SEG25 SEG21 S26 SEG26 S10 SEG10 SEG10 S10
22 29 20 20 20
SEG30 SEG22 S27 SEG27 S11 SEG11 SEG11 S11
23 28
SEG31 SEG23
24 27
SEG26 SEG24
25 26
SEG27 SEG29 WEIGH T_DISPLAY UNIT_DI SPLAY PRICE_DI SPLAY

CN8
REAR DISPLAY CONNECTOR(REAR PCB)

Tit le
ER2 DISPLAY (REAR)
Size Document Number Rev
A3 A
6110 - PER - 0002
Date: Tuesday , May 29, 2007 Sheet 4 of 4

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4. Exploded View

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Load Cell drawing

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5. Part Location
5.1. Main PCB (Top)

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5.2. Main PCB (Bottom)

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5.3. Rear Display PCB (Top)

5.4. Rear Display PCB (Bottom)

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6. Error Messages & Solution

Error
Message Description Solution
on Display
"Err 0" The "Err 0" occurs when scale is not stable. Remove unstable facts.
The "Err 1" occurs when a current zero point has Please call your CAS
"Err 1"
shifted from the last span calibration. dealer.
The "Err 2" is not a real error. Only it prompts Please call your CAS
"Err 2"
return CAL switch to the normal position. dealer.
Please remove the
"Err 3" The "Err 3" is an overload error.
weight.
Scale needs more
"Err 4" The "Err 4" is leakage of payment.
payment.
"Err 5" The "Err 5" means there is already tare. Remove the tare.
The "Err 6" means total price summation is Please change unit price
"Err 6"
over. or remove some weight.
Please change unit price
"Err 7" The "Err 7" means total price is over.
or remove some weight.
Please change unit price
"Err 8" The "Err 8" means Euro rating price is over.
or change euro rate.
The "Err 11" means a writing error of the internal
nonvolatile memory. To recognize this error, be If it still has "Err 11",
“Err 11”
sure to check the voltage on the circuit and do replace the digital module.
calibration procedures.
Enter each condition codes
The "Err 12" warns that the scale has lost the
again (?).
“Err 12” parameters for weighing regulations or has lost
Please try a span calibration
the factors for a digital span calculation.
again if still not fixed.
Please try to find out which
“Err 13” The "Err 13" means the soft key code is broken. key lost soft key code and
then input this code again.
The "Err 14" means calibration range is not Please call your CAS
“Err 14”
correct. dealer.
“Err 15” The "Err 15" means 1/2 or 1/4 unit price is over. Please change unit price

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7. Part List

1.1 MAIN PCB ASS'Y [110E20EMAPUN0101]

No Part Name Specification Part Number Q'ty Remark

MAIN PCB ASS'Y ER2-15CB(LCD) 1 MAIN PCB ASS'Y

1 PCB-MAIN 6100-PER-0001-A(ER LCD) 6100PER00010 1

2 ONE MODULE ONE MODULE 1 ONE MODULE1

3 IC(REGULATOR) KA7809A(D-PACK) 6220IS078090 1 U5

4 IC(REGULATOR) XC6204C502MR(5.0V) 6220IS0C5020 1 U2

5 IC(LCD DRIVER) HOLTEX HT1622 (ERS-LCD) 6224I0016220 1 U4

6 IC(DC DC CONVERTER) MC34063AD 6242I003406A 1 U3

7 IC(C MOS) 74HC245D(LP-II) 6236IS00245A 2 U6,7

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8 IC(INTERFACE) MAX3232(3.3V)(SMD) 6232IS032320 1 U1

9 TRANSISTOR CHIP KTA1504 SY 6281I0015040 1 Q1

10 TRANSISTOR CHIP KTA1666 6281I0016660 1 Q2

11 TRANSISTOR CHIP 2N2222AS 6281I0022220 1 Q3

12 DIODE POWER 1N5819(SMD) 6291IS058190 4 D1,3,4,6

13 DIODE-CHIP KDS184 6294ICP01840 1 D8

14 DIODE-CHIP KDS160(SMD) 6294ICP01600 5 D9,10,11,12,13

15 DIODE-SWITCHING PMLL4148L(LP-CONT') 6294ISW4148A 1 D7

16 DIODE-POWER 1N5406 6291IP054060 1 D5

17 RESISTOR 2W CFR 0.33Ω (±5%) 6512CJ000033 1 R4

18 RESISTOR-CHIP 1/10W RR1220P-103D(10K) 6527ID301000 3 R1,5,13

19 RESISTOR-CHIP 1/10W RR1220P-472D(4.7 ㏀) 6527ID300470 1 R2

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20 RESISTOR-CHIP 1/10W RR1220P-102D(1K) 6527ID300100 2 R3,10

21 RESISTOR-CHIP 1/10W RR1220P-104D(100K) 6527ID310000 4 R6,9,11,14

22 RESISTOR-CHIP 1/10W RR1220P-202D(2 ㏀) 6527ID300200 1 R7

23 RESISTOR-CHIP 1/10W RR1220P-101D(100Ω) 6527ID010000 1 R8

24 RESISTOR-CHIP 1/10W RR1220P-100D(10Ω) 6527ID001000 1 R16

25 RESISTOR-CHIP 1/10W RR1220P-203D(20K) 6527ID302000 1 R12

26 RESISTOR-CHIP 1/10W RR1220P-222D(2.2K) 6527ID300220 1 R15

27 RESISTOR-CHIP-ARRAY RP164P103J(=1608 10kΩ X 4PCS) 6598IJ301000 3 RL1,2,3

28 INDUCTANCE HB-1M2012-102JT(TP2,LP2,DBB) 6670T0001020 8 L1,2,3,4,5,7,8,9

29 INDUCTANCE 220uH(NT SERIES) 6670T0102200 1 L6

30 CONDENSER-CERAMIC 0.01uF/3KV 6710CAP0103B 1 C2,19

31 CONDENSER-CERAMIC 0.001uF/3KV 4 C19,20,21,23

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32 CONDENSER-CHIP CL21F 471KBNC 6712CHP04710 1 C14

33 CONDENSER-CHIP CL21F 104KBNC 6712CHP01040 10 C1,3,4,5,6,7,8,9,10,13,17

34 CONDENSER-ELECTRIC 100uF/16V 6704C1601000 2 C11, C18

35 CONDENSER-ELECTRIC 470uF/35V 6704C3504700 3 C12, C15, C16

36 CONNECTOR WIRE D9P*3P*230mm(ER-2) 7840W0012230 1 RS232 WIRE

37 CONNECTOR(WAFER) 03-5267 7805CCN67030 1 CN3

38 CONNECTOR(WAFER) 5273-02 (LPH03-02) 7804CCN73020 1 CN2

39 CONNECTOR(WAFER) 5273-03 (LPH03-03) 7804CCN73030 2 CN1,5

40 SOCKET CONNECTOR 5332-50P 7813C000050B 1 CN6

41 FPC-CONNECTOR FCZ254-11A 7807CFP0011A 1 CN7

42 CUSHION-VFD 30*20*2T 2631A0000010 3 CUSHION

43 FERRITE BEAD SMD ARRAY MZA3216R102A(TDK) 6810F0001020 1 LL1

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44 FUSE 1.6A/250V ø5 UL,S,VDE,BSI(유) fast blow type 7620S0516000 1 F1

45 FUSE HOLDER GF-205B(EXP-300L) 7630S0002050 1 FUSE1

46 JUMPER 2PIN 7821CJM00020 3 JP1,2,3

47 LCD PT-215(CHINA)ER-2 7212D0002150 3 LCD1,2,3

48 LED BACK LIGHT MD-2766-K(CHINA)ER-2 7224D0027660 3 LED_BL 1,2,3

49 LED LAMP ø5-RED 7232DR00005A 1 D2

50 PIEZO BUZZER HYR-1407A(ER-2) 7002Z0014070 1 BUZZER

51 TACT S/W 11902(DJTA-1102) 7600STA19020 1 S1 (CAL SW)

1.2 REAR DISPLAY PCB ASS'Y [110E20ERDPUN0101]

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No Part Name Specification Part Number Q'ty Remark

REAR DISPLAY PCB

REAR DISPLAY PCB ASS'Y ER2-15CB(LCD) 110E20ERDPUN0101 1
ASS'Y

1 CUSHION-VFD 30*20*2T 2631A0000010 3 CUSHION

2 PCB-DISPLAY 6110PER2001A (ER2-ONEMODULE) 6110PER2001A 1 REAR PCB

3 LCD PT-215(CHINA)ER-2 7212D0002150 3 LCD1,2,3

4 LED BACK LIGHT MD-2766-K(CHINA)ER-2 7224D0027660 3 LED_BL 1,2,3

5 FLAT CABLE CONNECTOR 50P*50P*500mm(ER-2) 7850W00B0500 1 CN1

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