c500d6 Parts Manual Ingles PDF

Parts Manual
Generator Set with Engine QSX15−G8 and G9

with PowerCommand 2.2 and 3.3 Controls
C500 D5
C550 D5
C450 D6
C500 D6
English − Original Instructions 8−2011 A034Y540 (Issue 2)

Publication A034Y540 Parts Manual
Issue 2 − 8-2011 Model: C500 D5,C550 D5,C450 D6,C500 D6
Table of Contents
Description Page
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Quick Serve Online (QSOL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Related Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Paint and Thread Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Engine Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Electric Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Air Cleaner (Standard Duty) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Heat Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Water Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Exhaust Flexible Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Alternator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Skid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Skid − Rental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Skid Floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Rail Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Fuel Tank Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Fuel Tank Accessories − Rental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
PCC2300 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
PCC3300 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Pedestal Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
I/O Card Aux 101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
I/O Card Aux 102 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Circuit Breaker Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Bus Bar Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Current Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
2011 Copyright Cummins Power Generation Page 1

Parts Manual Publication A034Y540
Model: C500 D5,C550 D5,C450 D6,C500 D6 Issue 2 − 8-2011
Safety Precautions
The following symbols are used in Cummins Power Generation manuals to alert users to the potentially
dangerous conditions relating to maintenance of equipment and replacement of parts. Please read and
observe.
This symbol warns of immediate hazards which will result in severe personal injury or
death.
This symbol refers to a hazard or unsafe practice which can result in severe personal
injury or death.
This symbol refers to a hazard or unsafe practice which can result in severe personal in-
jury or product or property damage.
Product Safety Precautions

Before operating the generator set, read the manuals and become familiar with them and the equipment.
Safe and efficient operation can be achieved only if the equipment is properly operated and maintained.
Many accidents are caused by failure to follow fundamental rules and precautions.
Note: It is in the Operator’s interest to read and understand all Health and Safety information
together with all Warnings and Cautions contained within the documentation relevant
to the generator set, its operation and daily maintenance.
Improper operation and maintenance can lead to severe personal injury or loss of life
and property by fire, electrocution, mechanical breakdown or exhaust gas asphyxiation.
Read and follow all safety precautions in the health and safety manual 0908−0110.
Service and repair of Cummins Power Generation equipment must be performed by

trained, experienced personnel only. Improper service, repair or replacement of parts
may result in damage to equipment & property, severe personal injury or death. Do not
use this catalog as a guide to servicing your equipment. Read and follow the IMPOR-
TANT SAFETY INSTRUCTIONS in the Service Manual appropriate for the equipment you
are working on.
Contact with USED ENGINE OILS has been identified by a United States federal agency
and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When
checking or changing engine oils take all necessary precautions not to ingest, breathe
the fumes or contact the used oil.
Contact with ASBESTOS has been identified by a United States federal agency and
some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When
handling engine gaskets take all necessary precautions not to ingest, breathe or contact
the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks
and clothing!
Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has
been identified by a United States federal agency and some USA state agencies as caus-
ing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gaso-
line and fuel additives or using solvents take all necessary precautions not to ingest,
breathe the fumes or contact the liquids. Use adequate ventilation and wear protective
gloves, masks and protective clothing!
Page 2 2011 Copyright Cummins Power Generation

About This Manual

This manual applies to the generator models C500 D5, C550 D5, C450 D6, C500 D6. Parts illustrations are
arranged in groups relating to their position and function on the generator set. Each part illustrated is identified
by a reference number corresponding to the list of part numbers in the accompanying table.
Engine and alternator parts that have been modified or added by Cummins Power Generation are identified
in this catalog. Contact your nearest authorized distributor for assistance in ordering replacement parts. All
other replacement parts must be ordered from the engine/alternator manufacturer by referring to the item
nameplate and supplying all available information.
Cummins Power Generation Cummins Engine Model

Generator Model
C500 D5 QSX15−G8
C550 D5 QSX15−G8
C450 D6 QSX15−G9
C500 D6 QSX15−G9
Generator Set Data Table
Electrical Data Battery

Model
Watts VA Hertz Wire Phase Voltage
C500 D5 500,000 400,000 50 4L, 6L 3 24VDC
C550 D5 550,000 440,000 50 4L, 6L 3 24VDC
C450 D6 450,000 563,000 60 4L, 6L 3 24VDC
C500 D6 500,000 625,000 60 4L, 6L 3 24VDC
Replacement parts not identified in this catalogue can be ordered by contacting:
Engine Parts: Alternator Parts:

Cummins Engine Company, Ltd Cummins Generator Technologies
+1 (800) 343−7357 Within the US: 1−763−528−7301
Web: http://www.quickserve.cummins.com Outside the US: +44 (0) 1780−484744
Web: http://www.cumminsgeneratortechnolo -
gies.com

Quick Serve Online (QSOL)

Documentation and operator manuals pertaining to the generator set are available on QuickServe Online.
QuickServe Online: https://quickserve.cummins.com/info/index.html
The information contained within this manual is based on information available at the time of going to print.
In line with Cummins Power Generation policy of continuous development and improvement, information may
change at any time without notice. Make sure that the documentation is the latest information available. Con-
tact your authorized distributor for assistance.
Related Literature
The related literature that is appropriate to your generator set includes:
 Operator Manual for Generator Set − With PowerCommand 2.2 (0908−0219)
 Operator Manual for Generator Set − With PowerCommand 3.3 (0908−0230)
If further information is required, contact your authorized distributor.

Model Identification
This manual covers generator set models produced under the Cummins Power Generation and Cummins
Onan brand names.
To avoid errors or delay in filling your parts order, always state the MODEL and SERIAL NUMBER from the
Cummins Power Generation nameplate.
5MDKAU-667A
I000 123456
The engine serial number is located on a data tag on the engine or is stamped on the engine block.
The control software number is located on the electronic control module (ECM) or can be obtained via the
digital interface if one is available.
For reference document your genset information in the spaces below.
Generator Model Number: _________________________________
Generator Set Serial Number: _________________________________
Engine Serial Number: _________________________________
Digital Control Software: _________________________________

Abbreviations
Some of the following abbreviations may be used throughout this Parts Manual:
AC Alternating Current LED Light−Emitting Diode
ACB Air Circuit Breaker LTP Limited Time Power Rating
ACH Anti−Condensations Heaters LTA Low Temperature Aftercooling
ATS Automatic Transfer Switch LV Low Voltage
Amp Ampere
M Meter
A/R As Required
MCB Miniature Circuit Breaker
AVR Automatic Voltage Regulator
MCCB Moulded Case Circuit Breaker
AWG American Wire Gauge
MF Mains Failed
BHP Brake Horsepower MFSS Master First Start Sensor
BMS Building Measurement System mm Millimeter
BST Busnar Sensing Transformer MOH Mobile Off Highway
CAN Controlled Area Network MR Mains Returned
CB Circuit Breaker MST Mains Sensing Transformer
CCA Cold Cranking Amps MSU Mains Sensing Unit
CHP Combined Heat and Power MV Medium Voltage
COP Continuous Power Rating NEC Neutral Earthing Contact
CT Current Transformer NFS Not For Sale
dB(A) Unit of noise level NPT National Pipe Thread
DC Direct Current
OD Outside Diameter
Deg Degree
oz. Ounce
DIP Dual In−line Package
DMC Digital Master Control PC PowerCommand 3.3
DMSU Demand Load Standby Unit PC Printed Circuit
ECM Engine Control Module PF Power Factor
EFC Electronic Fuel Control Ph Phase
EIT External/Internal Tooth PFC Power Factor Controller
EMCU Engine Monitoring and Control Unit PLC Programmable Logic Controller
EMF Electromotive Force PMG Permanent Magnet Generator
EPROM Erasable Programmable Read PRP Prime Power Rating
Only Memory PSU Power Supply Unit
EPU Engine Protection Unit PT/CT Potential Transformer/Current
ET External Tooth Transformer
PTC Power Transfer Control
FAE Full Authority Engine
FSS First Start Sensor QCC Quadrature Current Control
GCP Generator Control Panel RFI Radio Frequency Interference
Genset Generator set RMS Root Mean Square
GFI Ground Fault Interrupter RPM Revolutions Per Minute
GKWT Global Kilowatt Transducer RT Right
RTD Resistance Temperature Detector
HMI Human/Machine Interface
HV High Voltage Spec Specification
IC Integrated Circuit Thk Thick
ID Inside Diameter
IEC International Electrotechnical UL Underwriters Laboratories Inc.
Commission UNC Union National Coarse
I/O Input / Output UNF Union National Fine
IT Internal Tooth V Volts
kVA Apparent Power VAC Volts, Alternating Current
kVAR Reactive Power VCB Vacuum Circuit Breaker
kW Active / Real Power (Kilowatt) VDC Volts, Direct Current
kWh Unit of electrical energy or work VF Volt−free
VT Voltage Transformer
LPG Liquid Petroleum Gas
LT Left W/(ET, IT, EIT) With

Labels
1 2 3 4 5 7
10
6 8
9
11
14
12 13
15
Item Part No. Description Qty

1 098−8130 Label, Caution (Rotating Parts) 2
2 098−8219 Label, Warning (Voltage) 4
3 098−7894 Label, Information (Lifting Eye) 4
4 098−8095 Label, Warning (Hot Surface) 6
5 098−7895 Label, Warning (Do Not Lift) 2
6 C230−0049 Label, Logo (Web) 2
7 098−8097 Label, Information (Earth / Ground) 2
8 098−7902−03 Label, Logo 2
9 098−8099 Label, Danger (Autostart) 1
10 098−8312 Label, Instruction 2
11 098−8094 Label, Warning (Pressurized Liquid) 1
12 098−8098 Label, Instruction (Isolate Batteries) 1
13 098−8381 Label, Caution (No Support) 2
14 098−8505−02 Label, Logo (Web) 2
15 098−7902−05 Label, Logo 4

Consumables
The following is a list of consumables associated with the generator models covered in this manual:
Ref.
Page No. Part No. Description Qty
12 39354215 Element, Air Cleaner 1
14 0503−1634−01 Hose, Plain − Water Heater 4
19 C330−0016 Hose − Radiator 1
Paint and Thread Sealant

1 0525−0305 Onan Green Enamel (Non−Metallic) 12 oz. Pressurized Spray Can n/a
2 0518−0601 Sealant, Thread (6 ml Tube) n/a

This page is Intentionally blank.

Engine Accessories
13
18 14
15
SEE DETAIL D
12
9
10
11
DETAIL D
2
DETAIL B
3
17
4
7 5
8 6 SEE DETAIL B 16
7
8
SEE DETAIL C
SEE DETAIL A
2
DETAIL C
1 9
10
DETAIL A 11

1 C051−0070 Bracket, Engine (Front) 1
2 0402−0779−07 Isolator, Vibration 4
3 C370−0046−07 Screw, Hex (3/4” x 2-1/2) 2
4 C380−0034 Nut, Hex (3/4”) 4
5 C041−0020 Washer (M20) 4
6 C370−0046−05 Screw, Hex (3/4” x 2”) 4
7 C041−0018 Washer (3/4”) 8
8 C031−0019 Washer, Lock − Spring (3/4”) 6
9 C370−0031−04 Screw, Hex (M12 x 35) 8
10 C041−0006 Washer (M12) 8
11 C031−0007 Washer, Lock − Spring (M12) 8
12 C051−0074 Bracket, Engine (Rear) 2
13 C370−0045−03 Screw, Hex (5/8” x 1-1/2”) 6
14 C041−0017 Washer (5/8”) 6
16 C360−0056 Valve, Drain 1
17 C380−0042 Nut, Hex (3/4”) 2
18 C350−0048 Connection, Exhaust Outlet 1

Electric Start
5
1

1 C051−0092 Support, Battery 1
2 C370−0069 Hook, Battery Support 2
3 C051−0093 Lock, Battery Support 1
4 C380−0001−08 Nut, Wing (M6) 2
5 C370−0030−03 Screw, Hex (M10 x 25) 5
6 C041−0005 Washer (M10) 5
C045−0004 Washer, Toothed (M10) 1
C091−0031 Battery, Cable 1
C091−0032 Cordage, Ground − Starter 1

Air Cleaner (Standard Duty)
5 3
15 7
4
12 14
13
9 8
9
10
11

1 0140−3537−02 Bracket, Air Cleaner 1
2 0503−1675 Hose, Reducer 1
3 0140−3408−02 Tube, Air Cleaner (Inlet) 1
4 0503−0970 Elbow 1
5 0140−3288−02 Housing, Air Cleaner (Flame Retardant) 1
6 0503−1870−14 Clamp, Hose 3
7 0503−1870−10 Clamp, Hose 1
8 0140−3407−02 Bracket, Air Cleaner 2
9 0821−6003−02 Screw, Hex Head (M8 x 1.25 x 20) 8
10 0526−0399−64 Washer, Flat (M12) 4
11 0800−0310−64 Screw, Cap − Hex Head 4
12 0526−2140 Washer, Flat (M12) 1
13 0800−2111 Screw, Cap − Hex Head (M12 x 1.75 x 25) 1
14 0098−7954 Label, Information 1
15 39354215 Element, Air Cleaner 1

Heat Shield
6
8
4
5

1 0155−4399−02 Bracket, Heat Shield 2
2 0155−4400−02 Shield, Heat − Exhaust 1
3 C370−0031−02 Screw, Hex (M12 x 25) 4
4 C370−0029−04 Screw, Hex (M8 x 25) 4
5 C041−0006 Washer, Flat (M12) 4
6 C041−0004 Washer, Flat (M8) 4

Water Heater
12 6
4
4 10
3
4
10 16 1
10
4
14 4 6
4
17
9
5
8 2
4
11
4
10
15
18
15 19
20 7 13
20
18

1 C360−0055 Adapter, Pipe (M27 x 2 x 3/8”) 1
2 C025−0006 Bracket, Water Heater 1
3 C071−0009 Clamp 1
4 C071−0012−02 Clamp, Hose 8
5 C071−0019 Clamp, U 1
6 C360−0049 Connector, Hose (M27 x 2 x 3/4”) 2
7 0300−5356 Control, Heater 1
8 0319−2815 Cover, Terminal Box 1
9 0333−0634−01 Heater, Water (4.99kW) 1
10 0503−1634−01 Hose, Plain 4
11 C335−0031 Pipe, Water Heater 1
13 C370−0068−03 Screw, Allen (M4 x 8) 3
14 C370−0040−06 Screw, Hex (1/4” x 1”) 4
15 C370−0047−07 Screw, Allen (M10 x 40) 4
16 0309−0649 Thermostat 1
17 C041−0012 Washer, Flat (1/4”) 4
18 C041−0005 Washer (M10) 4
19 C041−0022 Washer, Flat (M4) 3

Water Heater (Continued)

4
10
4
6
12
1 16
9
5
3
2
14
17 10 4 6
4
11
7 11
13
8
15 19
20 15
18 20
18

1 C360−0055 Adapter, Pipe (M27 x 2 x 3/8”) 1
2 C025−0006 Bracket, Water Heater 1
3 C071−0009 Clamp 1
4 C071−0012−02 Clamp, Hose 8
5 C071−0019 Clamp, U 1
6 C360−0049 Connector, Hose (M27 x 2 x 3/4”) 2
7 0300−5356 Control, Heater 1
8 0319−2815 Cover, Terminal Box 1
9 0333−0634−01 Heater, Water (4.99kW) 1
10 0503−1634−01 Hose, Plain 4
13 C370−0068−03 Screw, Allen (M4 x 8) 3
14 C370−0040−06 Screw, Hex (1/4” x 1”) 4
15 C370−0047−07 Screw, Allen (M10 x 40) 4
16 0309−0649 Thermostat 1
17 C041−0012 Washer, Flat (1/4”) 4
18 C041−0005 Washer (M10) 4
19 C041−0022 Washer, Flat (M4) 3

Exhaust Flexible Pipe
4 6

1 C350−0030 Flange 1
2 C350−0035 Gasket 2
3 C380−0020 Nut, Hex (M10) 16
4 C350−0050 Pipe, Exhaust 1
5 C370−0030−05 Screw, Hex (M10 x 35) 16
6 C041−0005 Washer (M10) 32

Muffler
1
2
5
6
6
7
4

1 C350−0030 Flange 2
2 C350−0035 Gasket 2
3 Muffler
C350−0020 9dB 1
C350−0025 29dB 1
4 C380−0020 Nut, Hex (M10) 16
5 C370−0030−05 Screw, Hex (M10 x 35) 16
6 C041−0005 Washer (M10) 32

Radiator
15 18 17
18
1
16
12
4 14
5
6 13
11
3 7 7
8 9
9 10
10

Radiator

1 0130−6299 Radiator 1
2 C190−0047 Bracket, Radiator (RH) 1
3 C190−0048 Bracket, Radiator (LH) 1
4 C370−0030−03 Screw, Hex Head (M10 x 25) 10
5 C041−0005 Washer, Flat (M10) 10
7 C370−0031−04 Screw, Hex Head (M12 x 35) 4
8 C380−0021 Nut, Hex (M12) 2
9 C041−0006 Washer, Flat (M12) 6
11 0130−6295 Fan, Radiator 1
12 0130−5175 Spacer, Fan 1
13 C370−0044−20 Screw, Hex (1/2” x 6-1/2”) 6
15 C360−0017 Connector (1/4” x 1/4”) 1
16 C360−0054 Connector (M12 x 1.5 x 1/4”) 1
17 C330−0016 Hose 1
18 C071−0008−02 Clamp 2

Alternator Installation
4
5
15
13
10 8
7 11
7 12
3
15
6
10
2 14
HC5C−WD311

1 0200−3137−03 Alternator, Main 1
3 C380−0034 Nut, Hex (3/4”) 2
4 C380−0021 Nut, Hex (M12) 2
5 C370−0057−05 Screw, Allen (7/16” x 1-1/2”) 12
6 C370−0046−09 Screw, Hex (3/4” x 3”) 2
7 C370−0031−04 Screw, Hex (M12 x 35) 6
8 C370−0058−04 Screw, Allen (1/2” x 1”) 8
9 C290−0565 Box, Terminal 1
10 C041−0020 Washer (M20) 4
11 C041−0016 Washer, Flat (1/2”) 8
12 C041−0006 Washer, Flat (M12) 8

4
5
15
13
10 8
7 11
7 12
3
15
10 6
2 14
HC5D−WD311

3 C380−0034 Nut, Hex (3/4”) 2
4 C380−0021 Nut, Hex (M12) 2
5 C370−0057−05 Screw, Allen (7/16” x 1-1/2”) 12
6 C370−0046−09 Screw, Hex (3/4” x 3”) 2
7 C370−0031−04 Screw, Hex (M12 x 35) 6
8 C370−0058−04 Screw, Allen (1/2” x 1-1/4”) 8
10 C041−0020 Washer (M20) 4
11 C041−0016 Washer, Flat (1/2”) 8
12 C041−0006 Washer, Flat (M12) 8

4
5
15
13
10 8
7 10
7 11
3
15
12 5
2 14
HC5E−WD311

3 C380−0034 Nut, Hex (3/4”) 2
4 C380−0021 Nut, Hex (M12) 2
5 C370−0057−05 Screw, Allen (7/16” x 1-1/2”) 12
6 C370−0046−09 Screw, Hex (3/4” x 3”) 2
7 C370−0031−04 Screw, Hex (M12 x 35) 6
8 C370−0058−03 Screw, Allen (1/2” x 1”) 8
10 C041−0020 Washer (M20) 4
11 C041−0016 Washer, Flat (1/2”) 8
12 C041−0006 Washer, Flat (M12) 8

Skid
2
3

1 C051−0068 Skid 1
2 C051−0071 Support, Engine/Alternator 3
3 C370−0031−04 Screw, Hex (M12 x 30) 12
4 C380−0021 Nut, Hex (M12) 12
5 C041−0006 Washer (M12) 24

Skid − Rental
2
5
3 6
1

1 C380−0021 Nut, Hex (M12) 12
2 C370−0031−04 Screw, Hex (M12 x 35) 12
3 C051−0083 Skid, Fuel Tank 1
4 C051−0071 Support, Engine/Alternator 3
5 C041−0006 Washer (M12) 24

Skid Floor
6 6
7 7
4 8 8
1
4
3
5
6
7
8 2
5

1 C051−0094 Plate, Floor (Cover − Front) 1
2 C051−0095 Plate, Floor (Cover − Rear) 2
3 C051−0096 Plate, Floor (Cover − Cables) 2
4 C051−0097 Plate, Floor (Support − Front) 2
5 C051−0098 Plate, Floor (Support − Rear) 2
6 C370−0029−04 Screw, Hex (M8 x 25) 32
7 C041−0004 Washer, Flat (M8) 32

Rail Enclosure
5
6 6
3 2 7

1 C290−0735 Skid 1
2 C380−0021 Nut, Hex (M12) 8
3 C115−0119 Rail, Enclosure (LH) 1
4 C115−0120 Rail, Enclosure (RH) 1
5 C370−0031−04 Screw, Hex (M12 x 35) 8
6 C041−0006 Washer, Flat (M12) 16

Fuel Tank Accessories
8
5
3
4
1
2
5
7

1 C635−0001 Connection, Oil Fill 1
2 C635−0002 Cover, Oil Fill 1
3 0193−5580 Gauge, Level 1
4 C635−0011−02 Level, Indicator 1
5 C360−0044 Connector, Pipe 2
6 C360−0046 Connector, Hose 1
8 C330−0024 Hose, Intake 1

Fuel Tank Accessories − Rental
See Detail A
Detail A
7
1
8 2
2 6
5 3

1 C360−0048 Breather, Fuel Tank 1
2 C360−0040 Connection, Fuel Outlet 2
3 C635−0001 Connection, Oil Fill 1
6 C635−0002 Cover, Oil Fill 1
7 C330−0024 Hose, Fuel Inlet 1
8 C635−0011−03 Level, Indicator 1

Battery Charger

1 C250−0009 Charger, Battery 1

Battery

1 C250−0005 Battery 2

Enclosure
7
4
5 2
10
8 7
9 8
11 13
12
3
6

1 C405−0302 Enclosure − Assembly 1
2 C380−0021 Nut, Hex (M12) 6
3 C380−0025 Nut, Hex (M20) 8
4 C370−0031−04 Screw, Hex (M12 x 35) 6
5 C370−0035−04 Screw, Hex (M20 x 45) 8
6 C370−0029−05 Screw, Hex (M8 x 30) 14
7 C041−0006 Washer, Flat (M12) 12
8 C041−0010 Washer, Flat (M20) 16
9 C041−0004 Washer, Flat (M8) 14
13 C310−0012 Gasket, Rubber (10m) 1

Control
9 2 7 21 13 12
5
14
22
11
4
1
21
10 16
21
15
19
3
14 18 22 8 20
6 17

PCC2300 Installation

1 0327−1636−01 Baseboard, PCC2300 1
2 C051−0077 Bracket, Printed Circuit Board 1
3 C110−0152 Cover 1
4 C110−0200 Cover, Display 1
5 C110−0161 Cover, Control 1
6 0300−6314−01 Display − HMI220 1
7 C110−0211 Frame, Terminal − PC3.3 Electronic Engine 1
8 C380−0041 Nut, Hex (M6) 2
9 C110−0165 Pedestal 1
10 C230−0058 Label 1
11 C370−0068−03 Screw, Allen (M4 x 8) 8
12 C370−0070−05 Screw, Cross Slotted (#4 x 1/2”) 4
13 C370−0027−03 Screw, Hex (M5 x 16) 6
14 C370−0028−03 Screw, Hex (M6 x 16) 27
15 C370−0061−05 Screw, Phillips (M5 x 25) 2
17 C061−0017 Switch, Push − E-Stop 1
18 C061−0015 Block, Terminal − Customer 1
19 C061−0018 Block, Terminal − P/N 1
20 C061−0012 Block, Terminal − Battery Charge 1
21 C041−0002 Washer, Flat (M5) 14
22 C041−0003 Washer, Flat (M6) 27
C420−0013 Relay, Auxiliary (24V) 3
C140−0004 Fastener, Self Adhesive 6
0193−0468 Sender, Low Coolant Level 1
C130−0118 Harness, Engine 1
C130−0119 Harness, Control 1
C130−0120 Harness, Alternator 1
C130−0121 Harness, Electrical 1

Control
10 3 8 22 14 13
6
15
23
12
5
2
22
17
4 15 23 19 9 16 20 21
1 7 18 11

PCC2300 Installation (With Bargraph)

1 0300−6366−02 Baseboard, Bargraph 1
2 0327−1636−01 Baseboard, PCC2300 1
4 C110−0152 Cover 1
7 0300−6314−01 Display , Control 1
9 C380−0041 Nut, Hex (M6) 2
10 C3110−0165 Pedestal 1
11 C230−0057 Label 1
12 C370−0068−03 Screw, Allen (M4 x 8) 14
13 C370−0070−05 Screw, Cross Slotted (#4 x 1/2”) 4
14 C370−0027−03 Screw, Hex (M5 x 16) 6
15 C370−0028−03 Screw, Hex (M6 x 16) 27
19 C061−0015 Block, Terminal − Customer 1
22 C041−0002 Washer, Flat (M5) 14
23 C041−0003 Washer, Flat (M6) 27
C380−0017 Nut, Hex (M5) 2
C140−0004 Fastener, Self-Adhesive 6
C130−0121 Harness, Control Panel 1
C130−0119 Harness, Control 1

Control
15 6 2 3
8
23
12
22
11
22 14 13
17
7
9
15 20
23 16 21
5 19 22 10
1 18

PCC3300 Installation

1 0300−6366−02 Baseboard, Bargraph 1
2 0327−1636−01 Baseboard, PCC3300 1
4 C110−0152 Cover 1
7 0300−6315−02 Display , Control 1
9 C380−0041 Nut, Hex (M6) 2
10 C110−0165 Pedestal 1
11 C230−0057 Label 1
12 C370−0068−03 Screw, Allen (M4 x 8) 14
13 C370−0070−05 Screw, Cross-Slotted (#4 x 1/2”) 4
14 C370−0027−03 Screw, Hex (M5 x 16) 6
15 C370−0028−03 Screw, Hex (M6 x 16) 27
19 C061−0019 Block, Terminal − Customer PCC3300 1
22 C041−0002 Washer, Flat (M5) 18
23 C041−0003 Washer, Flat (M6) 27
C260−0002−05 Fuse, Glass (20A) 1
C260−0002−03 Fuse, Glass (5A) 1
C260−0002−01 Fuse, Glass (10A) 1
C140−0004 Fastener, Self-Adhesive 9
C130−0127 Harness, Regulator 1
C130−0119 Harness, Control Panel 1
0327−1593 Powerstage, AVR 1

Pedestal Installation
1
16 7
17
13
4 19
12
18
13 16
15
2 10
18
15
8
16
11
3 13
15
18
6
14

Pedestal Installation

1 C091−0024 Cordage Ground 1
2 C110−0166 Cover, Access − Lateral 1
3 C110−0147 Cover, Access − Front (QSX15) 1
4 C110−0162 Duct, Inlet 1
5 C380−0019 Nut, Hex (M8) 1
6 C380−0020 Nut, Hex (M10) 2
7 C110−0144 Pedestal 1
8 C051−0075 Bracket, Pedestal 1
9 C396−0002−X Rubber, Garrison 1
10 C370−0030−03 Screw, Hex (M10 x 25) 4
11 C370−0030−05 Screw, Hex (M10 x 35) 2
12 C370−0030−08 Screw, Hex (M10 x 45) 1
13 C370−0028−03 Screw, Hex (M6 x 16) 14
14 C220−0005 Spacer, Nylon 1
15 C041−0005 Washer, Flat (M10) 9
16 C041−0003 Washer, Flat (M6) 14
17 C041−0004 Washer, Flat (M8) 1

I/O Card Aux 101

1 0327−1536 Module, I/O Card − Aux 101 1
3 C041−0002 Washer, Flat (M5) 4
C130−0136 Harness, I/O Card 1

I/O Card Aux 102
2
3

1 0327−1265 Module, I/O Card − Aux 102 1
3 C041−0002 Washer, Flat (M5) 4

Blind Panel
9 3
8
2
5 9
6 3
10
4
1

1 C110−0177 Panel, Blind 1
2 C091−0017 Cordage, Ground 1
3 C380−0035 Nut, Hex − Parlock (M8) 2
4 C370−0030−04 Screw, Hex (M10 x 30) 1
5 C370−0028−03 Screw, Hex (M6 x 16) 10
6 C041−0005 Washer (M10) 1
7 C041−0003 Washer (M6) 10
8 C045−0004 Washer, Flat − Lock − W/ET (M10) 1
9 C041−0004 Washer, Flat (M8) 3


Circuit Breaker Installation
23 21 22 24
19 17 18 20
9 7 6 26 28
29 25 27
8
11
12 16
13 5
15 14
4 12 11
1 2 3

Circuit Breaker Installation

1 C110−0149 Panel, Circuit Breaker 1
2 C110−0179 Frame, Circuit Breaker 1
3 Breaker, Circuit
C210−0003−01 800A 1
C210−0003−02 1000A 1
C210−0003−03 1250A 1
C210−0003−04 1600A 1
4 C110−0182 Bracket, Circuit Breaker 1
5 C048−0006 Insulator, Low Voltage 4
6 C046−0021 Busbar, Breaker (Neutral) 1
7 C046−0022 Busbar, Breaker (Neutral) 1
8 0337−3738−01 Busbar, Breaker 3
9 C046−0023 Busbar, Breaker 3
10 C130−0097 Cable, Power (Not Shown) 2
11 C041−0003 Washer, Flat (M6) 18
12 C370−0028−03 Screw, Hex (M6 x 16) 18
13 C041−0004 Washer, Flat (M8) 11
14 C370−0029−01 Screw, Hex (M8 x 12) 2
15 C370−0029−02 Screw, Hex (M8 x 16) 2
16 C370−0022−01 Screw, Allen (M8 x 10) 4
17 C041−0005 Washer, Flat (M10) 17
19 C370−0030−06 Screw, Hex (M10 x 40) 8
20 C380−0020 Nut, Hex (M10) 8
21 C041−0006 Washer, Flat (M12) 32
23 C370−0031−05 Screw, Hex (M12 x 40) 16
24 C380−0021 Nut, Hex (M12) 16
26 C370−0029−04 Screw, Hex (M8 x 25) 1
28 C370−0030−04 Screw, Hex (M10 x 30) 1
29 C045−0004 Washer, Flat − Lock − W/ET (M10) 1

Bus Bar Breaker
23 21 22 24
27 25 26 28
2
8
14
18 29 30 11
15
19
20
12
16
17 5
7 6
9 4 10 3

Bus Bar Breaker

1 C110−0177 Panel, Bus Bar Breaker 1
2 C110−0181 Bracket, Bus Bar Breaker 1
5 C046−0025 Breaker, Bus Bar − Neutral 1
6 C046−0026 Breaker, Bus Bar − 630−1600A 2
9 C370−0067−04 Bolt, Screw (M8 x 26) 8
10 C370−0067−06 Bolt, Screw (M8 x 18) 2
13 C130−0097 Cable, Power (Not Shown) 4
14 C041−0003 Washer, Flat (M6) 14
15 C370−0028−03 Screw, Hex (M6 x 16) 14
16 C041−0004 Washer, Flat (M8) 9
17 C370−0029−02 Screw, Hex (M6 x 16) 2
18 C370−0029−05 Screw, Hex (M6 x 30) 2
20 C370−0022−01 Screw, Allen (M8 x 10) 6
21 C041−0005 Washer, Flat (M10) 17
23 C370−0030−06 Screw, Hex (M10 x 40) 8
24 C380−0020 Nut, Hex (M10) 8
25 C041−0006 Washer, Flat (M12) 32
27 C370−0031−05 Screw, Hex (M12 x 40) 16
28 C380−0021 Nut, Hex (M12) 16
29 C370−0030−04 Screw, Hex (M10 x 30) 1
30 C045−0004 Washer, Flat − W/ET (M10) 1

Current Transformer

1 Transformer, Current
C290−0637 1500−3000/5A 1
C290−0638 1650−3300/5A 1
C290−0639 1800−3600/5A 1
C290−0640 1950−3900/5A 1


Topical Index
A Cover, Access, 39
Cover, Control, 33 , 35 , 37
Alternator, 20 , 21 , 22 Cover, Display, 33 , 35 , 37
Cover, Oil Fill, 27 , 28
B Cover, Terminal Box, 14 , 15
Baseboard, Bargraph, 35 , 37
Baseboard, PCC2300, 33 , 35 D
Baseboard, PCC3300, 37 Display − HMI220, 33
Battery, 30 Display, Control, 35 , 37
Battery, Cable, 11 Duct, Inlet, 39
Block, Terminal, 33 , 35 , 37
Box, Terminal, 20 , 21 , 22 E
Bracket, Air Cleaner, 12
Electric Start, 11
Bracket, Bus Bar Breaker, 47
Element, Air Cleaner, 12
Bracket, Circuit Breaker, 45
Enclosure, 31
Bracket, Engine, 10
Engine Accessories, 10
Bracket, Heat Shield, 13
Bracket, Pedestal, 39
Bracket, Printed Circuit Board, 33 , 35 , 37 F
Bracket, Radiator, 19 Fan, Radiator, 19
Bracket, Water Heater, 14 , 15 Frame, Circuit Breaker, 45
Breaker, Bus Bar, 47 Frame, Terminal, 33 , 35 , 37
Breaker, Circuit − 1000A, 45 Fuel Tank Accessories, 27
Breaker, Circuit − 1250A, 45 Fuel Tank Accessories − Rental, 28
Breaker, Circuit − 1600A, 45 Fuse − Control, 37
Breaker, Circuit − 800A, 45
Breather, Fuel Tank, 28 G
Busbar, Breaker, 45
Gasket − Muffler, 17
Busbar, Breaker (Neutral), 45
Gasket, Exhaust Pipe, 16
Gauge, Level, 27
C
Cable, Power, 45 H
Charger, Battery, 29 Harness, Alternator, 33 , 35 , 37
Connection, Exhaust Outlet, 10 Harness, Control, 33 , 35
Connection, Oil Fill, 27 Harness, Control Panel, 35 , 37
Control, Heater, 14 , 15 Harness, Electrical, 33
Cordage, Ground − Starter, 11 Harness, Engine, 33 , 35 , 37

Index (Continued)
Harness, I/O Card, 40 Pedestal, 33 , 35 , 37 , 39
Harness, Regulator, 37 Pipe, Exhaust, 16
Heater, Water, 14 Pipe, Water Heater, 14 , 15
Hose, Fuel, 28 Plate, Floor, 25
Hose, Intake, 27 Powerstage, AVR, 37
Hose, Radiator, 19
Hose, Reducer, 12
Housing, Air Cleaner, 12
R
Radiator, 19
I Rail Enclosure, 26
Relay, Auxiliary, 33 , 35 , 37
Insulator, Low Voltage, 45 , 47
Isolator, Vibration, 10 , 20 , 21 , 22
S
L Sender, Low Coolant Level, 33 , 35 , 37
Shield, Heat, 13
Labels, 7
Skid, 23 , 26
Level, Indicator, 27 , 28
Skid − Rental, 24
Skid Floor, 25
M Spacer, Fan, 19
Module, I/O Card − Aux 101, 40 Support, Battery, 11
Module, I/O Card − Aux 102, 41 Support, Engine/Alternator, 23 , 24
Muffler, 17 Switch, Push − E−Stop, 33 , 35 , 37
P T
Paint and Thread Sealant, 8 Thermostat, 14 , 15
Panel, Blind, 42 Transformer, Current, 48
Panel, Bus Bar Breaker, 47
Panel, Circuit Breaker, 45
PCC2300 Installation, 33
V
PCC3300 Installation, 37 Valve, Drain, 10

Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
0098−7954, 12 098−7894, 7 C041−0017, 10 C110−0021, 37
0130−5175, 19 098−7895, 7 C041−0018, 10 C110−0144, 39
0130−6295, 19 098−7902−03, 7 C041−0020, 10 , 20 , 21 , 22 C110−0147, 39
0130−6299, 19 098−7902−05, 7 C041−0022, 14 , 15 C110−0149, 45
0140−3288−02, 12 098−8094, 7 C045−0004, 11 , 42 , 45 , 47 C110−0152, 33 , 35 , 37
0140−3407−02, 12 098−8095, 7 C046−0021, 45 C110−0161, 33 , 35 , 37
0140−3408−02, 12 098−8097, 7 C046−0022, 45 , 47 C110−0162, 39
0140−3537−02, 12 098−8098, 7 C046−0023, 45 C110−0165, 33 , 35 , 37
0155−4399−02, 13 098−8099, 7 C046−0025, 47 C110−0166, 39
0155−4400−02, 13 098−8130, 7 C046−0026, 47 C110−0177, 42 , 47
0193−0468, 33 , 35 , 37 098−8219, 7 C046−0027, 47 C110−0179, 45
0193−5580, 27 098−8312, 7 C048−0005, 47 C110−0181, 47
0200−3137−03, 20 098−8381, 7 C048−0006, 45 , 47 C110−0182, 45
0200−3137−04, 21 098−8505−02, 7 C051−0068, 23 C110−0199, 35 , 37
0200−3137−10, 22 39354215, 8 , 12 C051−0070, 10 C110−0200, 33
0300−5356, 14 , 15 C051−0071, 23 , 24 C110−0211, 33 , 35
C051−0074, 10 C115−0119, 26
0300−6314−01, 33 , 35
0300−6315−02, 37
C C051−0075, 39 C115−0120, 26
0300−6366−02, 35 , 37 C025−0006, 14 , 15 C051−0077, 33 , 35 , 37 C130−0097, 45 , 47
0309−0649, 14 , 15 C031−0005, 13 , 25 , 31 , 39 C051−0083, 24 C130−0118, 33 , 35 , 37
0319−2815, 14 , 15 C031−0006, 14 , 15 , 16 , 17 , C051−0092, 11 C130−0119, 33 , 35 , 37

19 , 39 , 42 , 45 , 47
0327−1265, 41 C051−0093, 11 C130−0120, 33 , 35 , 37
C031−0007, 10 , 13 , 19 , 20 , C051−0094, 25 C130−0121, 33 , 35
0327−1536, 40 21 , 22 , 23 , 24 , 26 , 31 ,
0327−1593, 37 45 , 47 C051−0095, 25 C130−0125, 37
0327−1636−01, 33 , 35 , 37 C031−0011, 31 C051−0096, 25 C130−0127, 37
0333−0634−01, 14 , 15 C031−0016, 20 , 21 , 22 C051−0097, 25 C130−0136, 40
0337−3738−01, 45 C031−0017, 19 C051−0098, 25 C140−0004, 33 , 35 , 37
0402−0779−07, 10 , 20 , 21 , C031−0018, 10 C061−0012, 33 , 35 , 37 C190−0047, 19

22 C031−0019, 10 , 20 , 21 , 22 C061−0015, 33 , 35 C190−0048, 19
0503−0970, 12 C041−0002, 33 , 35 , 37 , 40 , C061−0017, 33 , 35 , 37 C210−0003−01, 45
0503−1634−01, 8 , 14 , 15 41 C061−0018, 33 , 35 , 37 C210−0003−02, 45
0503−1675, 12 C041−0003, 33 , 35 , 37 , 39 , C061−0019, 37 C210−0003−03, 45
42 , 45 , 47
0503−1870−10, 12 C071−0008−02, 19 C210−0003−04, 45
C041−0004, 13 , 25 , 31 , 39 ,
0503−1870−14, 12 42 , 45 , 47 C071−0009, 14 , 15 C220−0005, 39
0518−0601, 8 C041−0005, 11 , 14 , 15 , 16 , C071−0012−02, 14 , 15 C230−0049, 7
0525−0305, 8 17 , 19 , 39 , 42 , 45 , 47
C071−0019, 14 , 15 C230−0057, 35 , 37
0526−0399−64, 12 C041−0006, 10 , 13 , 19 , 20 ,
C091−0017, 42 , 45 , 47 C230−0058, 33
21 , 22 , 23 , 24 , 26 , 31 ,
0526−2140, 12 45 , 47 C091−0024, 39 C250−0005, 30
0800−0310−64, 12 C041−0010, 31 C091−0031, 11 C250−0009, 29
0800−2111, 12 C041−0012, 14 , 15 C091−0032, 11 C260−0002−01, 37
0821−6003−02, 12 C041−0016, 20 , 21 , 22 C091−0036, 47 C260−0002−03, 37

Numerical Index (Continued)

Part No. Page Part No. Page Part No. Page Part No. Page
C260−0002−05, 37 C360−0046, 27 , 28 C370−0031−04, 10 , 19 , 20 , C370−0070−05, 33 , 35 , 37

21 , 22 , 23 , 24 , 26 , 31
C290−0565, 20 , 21 , 22 C360−0047, 27 , 28 C380−0001−08, 11
C370−0031−05, 45 , 47
C290−0637, 48 C360−0048, 28 C380−0017, 35
C370−0035−04, 31
C290−0638, 48 C360−0049, 14 , 15 C380−0019, 39
C370−0040−06, 14 , 15
C290−0639, 48 C360−0054, 19
C370−0044−20, 19 C380−0020, 16 , 17 , 39 , 45 ,
C290−0640, 48 C360−0055, 14 , 15 47
C370−0045−03, 10
C290−0735, 26 C360−0056, 10 C380−0021, 19 , 20 , 21 , 22 ,
C370−0046−05, 10 23 , 24 , 26 , 31 , 45 , 47
C310−0012, 31 C370−0022−01, 45 , 47
C370−0046−07, 10 C380−0025, 31
C330−0016, 8 , 19 C370−0027−03, 33 , 35 , 37
C370−0046−09, 20 , 21 , 22
C330−0024, 27 , 28 C370−0028−03, 33 , 35 , 37 , C380−0034, 10 , 20 , 21 , 22
39 , 42 , 45 , 47 C370−0047−07, 14 , 15
C335−0031, 14 , 15 C380−0035, 42 , 45 , 47
C370−0029−01, 45 C370−0057−05, 20 , 21 , 22
C335−0032, 14 , 15 C380−0041, 33 , 35 , 37
C370−0029−02, 45 , 47 C370−0058−03, 22
C350−0020, 17
C380−0042, 10
C370−0029−04, 13 , 25 , 45 C370−0058−04, 20 , 21
C350−0025, 17
C396−0002−X, 39
C370−0029−05, 31 , 47 C370−0061−05, 33 , 35 , 37 ,
C350−0030, 16 , 17
40 , 41 C405−0302, 31
C350−0035, 16 , 17 C370−0030−03, 11 , 19 , 39
C370−0061−07, 33 , 35 , 37 C420−0013, 33 , 35 , 37
C350−0048, 10 C370−0030−04, 42 , 45 , 47
C370−0067−04, 47
C370−0030−05, 16 , 17 , 39 C635−0001, 27 , 28
C350−0050, 16
C370−0067−06, 47
C360−0017, 19 C370−0030−06, 45 , 47 C635−0002, 27 , 28
C370−0068−03, 14 , 15 , 33 ,
C360−0040, 28 C370−0030−08, 39 35 , 37 C635−0011−02, 27
C360−0044, 27 C370−0031−02, 13 C370−0069, 11 C635−0011−03, 28

Cummins Power Generation Cummins Power Generation Cummins Power Generation
1400 73rd Ave. NE Columbus Avenue 10 Toh Guan Road #07−01
Minneapolis, MN 55432 Manston Park TT International Tradepark
USA Manston, Ramsgate Singapore 608838
Kent CT12 5BF
Tel: +1 (763) 574−5000 United Kingdom Tel: (65) 6417 2388
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Fax: +44 (0) 1843 255902
Cummins Power Generation Cummins Power Generation Cummins Power Generation

35A/1/2 Erandawana Guarulhos − SP 2 Rongchang East Street
Pune 411 038 Rua Jati, 310 − Cumbica Beijing Economic − Technological
India Brazil Development Area
CEP: 07180−900 Beijing 100176, P. R. China
Tel: (91 020) 3024 8600
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Fax: (55 11) 2186 4729 Fax: (86 10) 5902 3199
Cummins Power Generation Cummins Power Generation

( Latin America Support) Eje 122 No. 200 Zona Indurstrial
3350 SouthWest 148th Ave. San Luis Potosi,
Suite 205 S.L.P 78395
Miramar, FL 33027 Mexico
USA
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c500d6 Parts Manual Ingles PDF

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Parts Manual

Generator Set with Engine QSX15−G8 and G9

English − Original Instructions 8−2011 A034Y540 (Issue 2)

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Product Safety Precautions

Service and repair of Cummins Power Generation equipment must be performed by

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About This Manual

Cummins Power Generation Cummins Engine Model

Generator Set Data Table

Electrical Data Battery

Replacement parts not identified in this catalogue can be ordered by contacting:

Engine Parts: Alternator Parts:

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Quick Serve Online (QSOL)

If further information is required, contact your authorized distributor.

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For reference document your genset information in the spaces below.

Generator Model Number: _________________________________

Generator Set Serial Number: _________________________________

Engine Serial Number: _________________________________

Digital Control Software: _________________________________

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Item Part No. Description Qty

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Paint and Thread Sealant

Item Part No. Description Qty

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This page is Intentionally blank.

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Item Part No. Description Qty

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Item Part No. Description Qty

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Air Cleaner (Standard Duty)

Item Part No. Description Qty

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Item Part No. Description Qty

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Item Part No. Description Qty

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Water Heater (Continued)

Item Part No. Description Qty

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Exhaust Flexible Pipe

Item Part No. Description Qty

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Item Part No. Description Qty

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Item Part No. Description Qty

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Item Part No. Description Qty

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Item Part No. Description Qty

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Item Part No. Description Qty

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Item Part No. Description Qty

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Item Part No. Description Qty

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