SINUMERIK 805software Version 4interface Description PDF

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Interface Description
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SINUMERIK 805
General Documentation
SINUMERIK
805 805 805 Accessories
SINUMERIK
SINUMERIK SINUMERIK
Sales Brochure Technical Data Catalog NC 34 Catalog NC 90
User Documentation User/Manufacturer and Service Documentation
805 805 805

SINUMERIK SINUMERIK SINUMERIK
Operator's Guide Programming Guide Function Manual

SINEC L2 Interface Module
805 805 800 800

805
SINUMERIK SINUMERIK SINUMERIK SINUMERIK
SINUMERIK
Instruction Manual Interface: PLC Programming Universal Interface CL 800 Language

- Signals
- Cables and
Connections
Service Documentation
805
SINUMERIK
Installation Guide
- Instructions
- Lists
SINUMERIK 805
Software Version 4
Interface Description
Part 2: Connection Conditions
Planning Guide
May 1993 Edition

SINUMERIK® documentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the "Remarks" column.
Status code in ”Remarks” column:
A . . . New documentation
B . . . Unrevised reprint with new Order No.
C . . . Revised edition with new status.
If factual changes have been made on a page since the last edition, this is indicated
by a new edition coding in the header on that page.
Edition Order No. Remarks

03.90 6ZB5 410-0CR02-0BA0 A
08.90 6ZB5 410-0CR02-0BA1 C
01.91 6ZB5 410-0CR02-0AA2 C
11.91 6ZB5 410-0CR02-0AA3 C
05.93 6ZB5 410-0CR02-0AA4 C
Other functions not described in this documentation might be

executable in the control. This does not, however, represent an
obligation to supply such functions with a new control or when
servicing.
This publication was produced on the Siemens 5800 Office

System.
Subject to change without prior notice.
The reproduction, transmission or use of this document or its

contents is not permitted without express written authority.
Offenders will be liable for damages. All rights, including rights
created by patent grant or registration of a utility model or
design, are reserved.
© Siemens AG 1990 All Rights Reserved

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When planning, installing, starting up and operating the control, the
As far as this Manual and the warning advice on the products

personnel concerned must be familiar with the documentation relevant
and deenergize, earth and tag electric circuits and devices
following meanings in the context of this Manual and the remarks on the product itself:
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safety practices in the care, use and repair of appropriate safety
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be a source of danger to property or life.

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Active and passive faults in an automation system

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result if proper precautions are not taken.
CAUTION
WARNING
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part of the Manual to which particular attention must be paid.
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”Note” refers to important items of information about the product or the
dangerous. In a drive control, for example, the active fault is generally dangerous
themselves are concerned, ”warning” refers to instances where
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harmless is important for all safety considerations concerning the delivered product.
Depending on the type of automation system, both active and passive faults can be
because it results in the drive being switched on without authorization. By contrast, a

described in the catalog or the technical description, and only in combination with the
handling instructions and safety guidelines described for planning, installation, proper
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The equipment/system or the system components may only be used for the applications
This distinction of possible faults and their task-specific characterization as dangerous or

operation and maintenance are adhered to, the product, under normal conditions, will not
physical injury or material damage can result if proper precautions are
The product described has been developed, manufactured, tested and the documentation
equipment, components and devices of other manufactuers as far as this is recommended
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passive fault can prevent a dangerous state of operation from being reported in the case of
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Notes on configuring the product

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The following facts are of particular importance:

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monitors, mechanical interlocks etc.).
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WARNING
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dangerous faults and additional hazards can result.

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essential to meticulously follow the instructions given in the
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a measures that have been provided to prevent the occurrence of
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documentation because incorrect handling can make ineffective any
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of automation equipment, e.g. by the use of multiple channels, it is still
equipment must be provided to ensure or force safe operating
Even if a maximum degree of safety has been incorporated in the design
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material damage or even physical injury, i.e. wherever dangerous
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conditions even if a fault occurs (e.g. by means of independent limit
Wherever faults in the automation equipment can cause substantial
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These notes are intended to serve as a guideline for avoiding dangers when integrating this
faults can arise, additional external measures must be introduced or
product in its environment since the product is generally used as part of a greater system or
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Additional Notes
If measuring or testing work is required on an active piece of equipment, the stipulations and
implementation instructions of the VBG 4.0 accident prevention regulation, in particular § 8
”Permissible deviations when working on active parts”, must be observed. Suitable electric
tools must be used.
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• Repairs to equipment suppled by us must be made only by the
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a Siemens customer service or by repair services authorized
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by Siemens. Use only parts contained in the Spare Parts List
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when renewing parts or components. Unauthorized opening and

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improper repairs can lead to fatal or serious physical injury and

considerable material damage.
• Always pull out the mains connector or open the disconnecting
switch before opening the device.
• Use only the specified types when renewing fuses.
• Do not throw batteries into fires and do not solder on the cell
casing owing to the risk of explosion (max. temperature 100°C).
Do not open and do not recharge lithium batteries or batteries
containing mercury. Use only the same types when replacing.
• All types of batteries must be disposed of as special waste.
• When using monitors:
Improper intervention, in particular changes to the high voltage or

installation of a different type of picture tube, can lead to
intensified X rays. Equipment modified in this way no longer
complies with the approval and must not be used.
Cables and Devices 1
Connection Conditions 2
Cable and Device Lists 3
Devices 4
Individual Elements for Machine Control Panels 5
Cable Diagrams 6
Contents
Page
1 Cables and Devices .................................. 1–1
1.1 Range of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1

1.2 Overview of operator and PLC I/O components . . . . . . . . . . . . . . . . 1–2
1.3 Connection options to central controller . . . . . . . . . . . . . . . . . . . . . 1–3
1.4 Connection options to PLC peripherals . . . . . . . . . . . . . . . . . . . . . . 1–5
1.4.1 Connection options to distributed peripherals . . . . . . . . . . . . . . . . . 1–6
1.5 Overview of power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–8
1.6 Overview of earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–9
1.6.1 Earthing system for distributed machine peripherals . . . . . . . . . . . 1–10
1.7 Connection options of monitor and operator
keyboard changeover switches . . . . . . . . . . . . . . . . . . . . . . . . . . 1–11
2 Connection Conditions ............................... 2–1
2.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1

2.1.1 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
2.1.1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
2.1.1.2 DC supply requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–2
2.1.1.3 AC supply requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–3
2.1.2 Mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–3
2.1.2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–3
2.1.2.2 Vibration resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–5
2.1.3 Climatic environmental conditions . . . . . . . . . . . . . . . . . . . . . . . . . 2–5
2.1.3.1 Installation and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–5
2.1.3.2 Transportation and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–8
2.1.4 Exposure to contaminants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–8
2.1.4.1 Gases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–9
2.1.4.2 Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–9
2.1.4.3 Clearance and creepage distances . . . . . . . . . . . . . . . . . . . . . . . . 2–9
2.1.5 Electromagnetic compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–9
2.1.5.1 Interference suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–9
2.1.5.2 Immunity to noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–10
2.1.5.3 Protection against X-rays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–10
2.1.6 Other data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–10
2.1.6.1 Mean time between failures (MTBF) . . . . . . . . . . . . . . . . . . . . . . . 2–10
2.1.6.2 Colours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–11
2.1.6.3 Data save, backup times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–11
2.1.7 Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–12
2.2 Safety when working with the control . . . . . . . . . . . . . . . . . . . . . . 2–14
2.2.1 Electrostatically endangered components (EECs) . . . . . . . . . . . . . 2–14
2.2.2 Interference suppression measures . . . . . . . . . . . . . . . . . . . . . . . 2–15
2.2.3 Cables and connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–17
2.3 Description of module labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–21
3 Cable and Device Lists ................................ 3–1
3.1 Accessories, devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1

3.2 Accessories, cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–3
3.3 Accessories, connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–5
4 Devices ........................................... 4–1
4.1 Central controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1

4.1.1 Jumperings on the central board . . . . . . . . . . . . . . . . . . . . . . . . . . 4–3
4.1.2 Memory submodules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–4
4.1.3 Measuring circuit actual value inputs . . . . . . . . . . . . . . . . . . . . . . . 4–6
4.1.4 Measuring circuit set value output . . . . . . . . . . . . . . . . . . . . . . . . 4–11
4.1.5 NC inputs/outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–12
4.1.6 Centralized peripherals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–13
4.1.7 Analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–14
4.1.8 NC Ready . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–14
4.1.9 MPC interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–15
4.1.10 Keyboard interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–15
4.1.11 Monitor interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–16
4.1.12 1st user interface (V.24/TTY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–16
4.1.13 2nd user interface (RS232/V.24) . . . . . . . . . . . . . . . . . . . . . . . . . 4–17
4.1.14 Setpoint output submodule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–17
4.1.15 Mounting dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–19
4.2 Operator keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–20
4.3 Keyboard expansion submodule . . . . . . . . . . . . . . . . . . . . . . . . . . 4–22
4.4 Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–24
4.4.1 Monochrome monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–24
4.4.2 Colour monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–27
4.4.3 LCD flatscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–29
4.5 SINUMERIK slimline operator panel . . . . . . . . . . . . . . . . . . . . . . . 4–30
4.5.1 SINUMERIK slimline operator panel, 19 ” subrack design,
10 ” monochrome display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–30
4.5.2 Machine control panel for SINUMERIK slimline operator panel . . . . 4–39
4.6 Distributed Machine I/Os (DMP) . . . . . . . . . . . . . . . . . . . . . . . . . . 4–44
4.6.1 DMP station, (16I/16Q or 32I) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–45
4.6.2 Machine control panel DMP submodule 64I/48Q
for SINUMERIK slimline operator panel . . . . . . . . . . . . . . . . . . . . . 4–50
4.6.3 DMP compact station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–50
4.6.3.1 DMP compact terminal block . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–50
4.6.3.2 DMP compact module 8 outputs . . . . . . . . . . . . . . . . . . . . . . . . . 4–53
4.6.3.3 DMP compact module 16 outputs . . . . . . . . . . . . . . . . . . . . . . . . . 4–54
4.6.3.4 DMP compact module 16 inputs . . . . . . . . . . . . . . . . . . . . . . . . . . 4–55
4.6.4 DMP terminal block with DMP module in IP 65 design . . . . . . . . . . 4–56
4.6.5 DMP termination connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–61
4.7 Hand-held unit with distributor box . . . . . . . . . . . . . . . . . . . . . . . . 4–62
4.7.1 Hand-held unit with housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–62
4.7.2 Hand-held unit without housing for panel mounting
(machine control panel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–64
4.7.3 Jumpering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–66
4.7.4 Distributor box for hand-held unit . . . . . . . . . . . . . . . . . . . . . . . . . 4–68
4.8 Power supply units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–70
4.8.1 Power packs (110 V/230 V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–70
4.8.2 Power packs (230 V/400 V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–71
4.9 Monitor and operator keyboard changeover switches .......... 4–72
4.9.1 Baseplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–73
4.9.2 Monitor changeover switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–74
4.9.3 Keyboard changeover switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–75
4.10 Incremental encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–76
4.10.1 Rotary encoders and main spindle encoder . . . . . . . . . . . . . . . . . 4–76
4.10.2 Combined rotary encoder for spindle and C axis . . . . . . . . . . . . . . 4–77
4.10.3 High-resolution rotary encoder for rotary axes . . . . . . . . . . . . . . . . 4–78
4.10.4 Spring disk coupling/clamping jaws . . . . . . . . . . . . . . . . . . . . . . . 4–79
4.11 Electronic handwheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–80
4.11.1 Electronic handwheel, small . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–80
4.11.2 Electronic handwheel, large . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–82
4.12 Tape readers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–84
4.12.1 Reader T40, with take-up reel . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–84
4.12.2 Reader T41, with take-up reel and smaller front panel . . . . . . . . . . 4–85
4.12.3 Reader T50, with winder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–86
4.12.4 Reader T60, portable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–87
4.12.5 DSG-3.5 disk drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–88
5 Individual Elements for Machine Control Panels ............ 5–1
5.1 Encoded selector switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1

5.2 Operating mode switch coding . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–2
5.3 Spindle speed override switch coding . . . . . . . . . . . . . . . . . . . . . . 5–2
5.4 Feed and rapid traverse override switch coding . . . . . . . . . . . . . . . . 5–3
5.5 Rapid traverse override switch coding . . . . . . . . . . . . . . . . . . . . . . 5–3
5.6 Rapid traverse override switch coding . . . . . . . . . . . . . . . . . . . . . . 5–4
5.7 Axis selector switch coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–4
5.8 Engravings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–5
6 Cable Diagrams ..................................... 6–1
6.1 Setpoint cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1

6.2 Measuring system cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–2
6.3 Sensor cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–5
6.4 Handwheel cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–6
6.4.1 Handwheel cable, old version . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–6
6.4.2 Handwheel cable, new version . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–7
6.5 Keyboard cable, NC NC link ........................... 6–8
6.6 Monitor cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–9
6.6.1 Monochrome monitor cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–9
6.6.2 Colour monitor cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–10
6.7 DMP station connecting cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–11
6.8 Hand-held unit intermediate connector cable . . . . . . . . . . . . . . . . . 6–13
6.9 Keyboard expansion module cable . . . . . . . . . . . . . . . . . . . . . . . . 6–14
6.10 Cable for analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–16
11.91 1 Cables and Devices
1.1 Range of application
1 Cables and Devices
1.1 Range of application
The SINUMERIK 805 control is a CNC continuous/linear path control.

This control enables up to 4 axes and 1 spindle for standard machine tools and special
applications (e.g. face grinding, loader, feeder, cutting-to-length attachments, etc.) to be easily
and conveniently operated and programmed.
The basic control version consists of a central controller to which binary 24V inputs/outputs for
NC and PLC sections are connected. Additional I/O devices can be connected via distributed
machine peripherals (DMP).
Definitions:
Machine peripherals
General comprehensive term for inputs and outputs at the machine and the associated outputs
and inputs at the SINUMERIK control (NC or PLC), chiefly binary with DC+24V levels.
Centralized peripherals
Input/output components (e.g. I/O submodules) accommodated in the central controller that
can be activated by the PLC directory without a link.
Distributed peripherals
Input/output components (e.g. DMP) accommodated outside the central controller that can be
activated by the PLC only via a link.
Operator keyboard peripherals

Input/output components (e.g. keyboard expansion submodules) accommodated outside the
central controller and assigned to the operater keyboard that can be used only for connecting
machine control panels etc.
_______
NC Numerical Control
PLC Programmable Logic Control
EU Expansion Unit
DMP Distributed Machine Peripherals
© Siemens AG 1990 All Rights Reserved 6ZB5 410-0CR02 1–1

SINUMERIK 805 (PJ)
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Distributed
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peripherals
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for 4 axes
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1 spindle
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MPC RS 485
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Setpoint and actual
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(2 handwheels)
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1.2 Overview of operator and PLC I/O components
SINUMERIK
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SINUMERIK 805 (PJ)

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MPC.
05.93
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Monitor
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connection
PLC inputs
PLC outputs
1st interface
Analog inputs
2nd interface
Power supply
L2 submodule
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6FX1146-0BA01
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PLC Section
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x141
SINUMERIK 805 (PJ)

X111
X151
X291
X281
X172
X162
X152
X101
X132
X122
X142
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Operator/display section
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6FC9 344-4F
SINEC L2 interface
6FC9 344-3S
6FC9 340-8W
6FC9 344-4N
6FC9 344-1T
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6FC9 344-1A
6FC9 344-1C
6FC9 344-4R
6FC9 340-8G
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See SINUMERIK 805 Function Manual

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Sensor
held unit
640x480
Operator
keyboard
DMP station
Color monitor
Monochrome
monitor 640x480
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Distributor box for hand-

Connection options to central controller
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Cassette drive MDC - 3 SNC
SIEMENS PG 730/750 (PCIN)
hand wheel submodule (for 2nd handwheel).

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SIEMENS PG 635/675/685/750 (PLC)
SIEMENS tape readers T40, T50, T41
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SINUMERIK flat
keyboard section
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In the 5th submodule slot either an L2 submodule, a setpoint output

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submodule or an actual value submodule without EXE can be plugged as

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ted cables)
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face for further
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for Universal Inter-
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(See Planning Guide
devices and associa-
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1–3
1.3 Connection options to central controller
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1 Cables and Devices 05.93
1.3 Connection options to central controller
NC Section
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6FC9 340-8R SIMODRIVE
Setpoints 1, 2, 3 X121 Static converter for feed drives and
main spindle
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Setpoints 4, 5
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X131 Static converter for feed drives and
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a main spindle
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Submodule slot 1
1st actual value 6FC9 340-8P
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Digital rotary
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6FX1145- 3BA
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X111 measuring system in

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2nd actual value

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6FX1145- 3BA X111 ing system (when

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using internal EXEs)

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4BA See NC 90 Catalog

5BA (SINUMERIK
Accessories) for
Submodule slot 3 more detailed
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3rd actual value information on

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X111
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6FX1145- 3BA measuring systems

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4BA 6FC9 344-2B Digital rotary

5BA measuring system
Submodule slot 4
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measuring system See NC 90 Catalog

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(SINUMERIK
Accessories) for
more detailed
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Digital rotary
measuring systems
measuring system in
servodrive
6FC9 344-4U
Handwheel
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Rapid I/Os Customer

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X271
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The following the order number for cables (complete with connector) reserves space for
specifying the cable length. See Section 3 ”Cable Lists” for standard cable lengths that can be
ordered.
1–4 © Siemens AG 1990 All Rights Reserved 6ZB5 410-0CR02

SINUMERIK 805 (PJ)
05.93 1 Cables and Devices
1.4 Connection options to PLC peripherals
1.4 Connection options to PLC peripherals

On the basic control version, the centralized peripherals are available on the central controller.
The centralized peripherals include: 32 inputs, 24 V
32 outputs, 24 V, 400mA, short-circuit proof, non-
floating
This I/O configuration can be expanded by options:

(All options can be used at the same time):
• Option Hand-held unit via MPC chain
25 inputs, permanently assigned to the keys of the hand-held unit
16 outputs, permanently assigned to the key LEDs of the hand-held unit
• Option DMP stations via MPC chain
A maximum of 5 DMP stations are allowed (320I/320Q)
The following DMP modules can be connected:
– DMP module, 16I/16Q; 32I
– DMP compact module (SW 4.2 and higher), 8 x (16I, 16Q, 8Q), max. 64I and
64Q
– DMP IP65 module (SW 4.2 and higher), 8I/8Q or 16I
– Integrated DMP module of the flat operator panel (64I/48Q) for the machine
control panel (SW 4.2 and higher)
• Option Keyboard Expansion modules (incorporated in the operator keyboard)
2×16 inputs, for customer operator panel etc.
2×16 outputs, for customer operator panel etc.
• Option Analog inputs
8 analog inputs , 0 ...+10 V
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The capacitance of the outputs compensates only the inductances of

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the cables connected.

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If contactors, relays, valves etc. are connected, additional

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interferance suppressors (e.g. RC circuit, free-wheeling diode) must

be connected in parallel to these inductive loads (DIN IEC 550/DIN
VDE 0113, Part 200).
Non-observance of this warning may cause the outputs to be
destroyed.

SINUMERIK 805 (PJ)
1.4.1 Connection options to distributed peripherals

Hand-held unit and DMP stations (max. configuration)
Central
controller
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Operator
console,
housing etc.
Distribu-
DMP
Hand- tor box
held unit
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DMP terminating
DMP DMP
connector
The order of the DMP stations (distributed machine peripherals) and the distributor box for the
hand-held unit is irrelevant.
Cables: DMP station connector cable 6FC9 344-3S

DMP station intermediate cable 6FC9 344-3Q
Hand-held unit intermediate connector cable 6FC9 344-4G
DMP terminating connector 6FX 1145-2BA00
The total maximum cable length of all nodes is 50 m. The hand-held unit can only be
connected to the distributor box via an intermediate cable . The machine control panel
(hand-held unit without housing) is connected directly to the distributor box.

SINUMERIK 805 (PJ)
•
•
11.91
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it is directly connected to the distributor box via the cable supplied.
supplied with the hand-held unit and intermediate connector cable.
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controller
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X281.3 X281.4 X291.3 X291.4
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alternatively
6ZB5 410-0CR02
SINUMERIK 805 (PJ)
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SINUMERIK 805 (PJ)

controller, control
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Example of how to configure equipotential bonding conductors

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6ZB5 410-0CR02
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advice from your local Siemens representative.
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The cross-section of all equipotential bonding conductors must be at least 10 mm2.
DMP
connection
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If the configuration shown in the diagram cannot be implemented, please seek
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The equipotential bonding of all components is implemented as a star with the central
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All plant units which are connected by signal cables must also be connected by equipotential
connection
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24 V DC
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1.6 Overview of earthing
1–9
1.6.1 Earthing system for distributed machine peripherals
1.6.1 Earthing system for distributed machine peripherals

When configuring an MPC chain comprising DMP stations and the distributor box/hand-held
unit, the following points must be noted concerning the equipotential bonding conductors and
the 0V-cables:
• The 0V-cable for the load power supply should be at least 2.5 mm2, preferably 4 mm2.
The load power supply cables should be configured as a star with the power supply unit at
the centre. Jumpers between the stations are to be avoided.
• The equipotential bonding conductors should also be configured as a star with the central
earthing point at the centre. The equipotential bonding conductor can be laid parallel to the
signal lead (DMP cable) provided there is only a small distance between the installed
stations (not more than 2m apart). Both the equipotential bonding conductors, i.e. incoming
and outgoing to the next station, must be connected to one of the two earthing plates on
one side of the rack. The equipotential bonding conductors must have a diameter of at
least 6 mm.
• The power supply units used for the load power supply also require an equipotential
bonding conductor. The 0V output from the power supply unit must be connected to this
equipotential bonding conductor.
SINUMERIK
DMP DMP 805
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equipotential bonding conductor

Load voltage supply

SINUMERIK 805 (PJ)
1.7
11.91
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SINUMERIK 805 (PJ)

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NCs with a single monitor and operator keyboard
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6ZB5 410-0CR02
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The usual monitor and keyboard cables can be used.

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The changeover switches are connected to each other at X6
NC 4
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The changeover switches can be installed one above the other on the baseplate. Identical
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The monitor signal is received at both changeover switches at X2
X5
X6
via the supplied ribbon cable so that the signals from the operator
The monitor and operator keyboard changeover switches make it possible to operate several
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1–11
1.7 Connection options of monitor and operator keyboard changeover switches
05.93 2 Connection Conditions
2.1 Technical data
2 Connection Conditions
2.1 Technical data
The SINUMERIK 805 control system has been manufactured in accordance with the
DIN VDE 0160 requirements regarding the construction of equipment.
2.1.1 Electrical data
2.1.1.1 Overview
Device Nominal Max. Typ. Max.

voltage and connected load power loss starting current
tolerance at nominal at nominal
voltage voltage
Central controller with power 24 V DC

supply unit for binary 154 VA
inputs/outputs 20×IN
24 V DC 85 W for 10 ms
for internal 75 VA
power supply
unit
Operator keyboard 24 V DC 5 VA 5W 20×IN
for 10 ms
Monochrome monitor 24 V DC Supply via 70 W 20×IN

operator panel for 10 ms
(70 VA)
Colour monitor 230 V AC 90 VA 80 W 20×IN
115 V AC for 10 ms
50/60 Hz
B/W LCD flatscreen 24 V DC 2.9 VA 2W 20×IN
for 10 ms
SINUMERIK slimline operator 230 V AC 65 VA 45 W 20×IN

panel for 10 ms
19” subrack design
10” monochrome display
Machine control panel for flat Supply and electronics section are implemented on the
operator panel slimline operator panel.
Hand-held unit 24 V DC Supply via 5W 20×IN

distributor box for 10 ms
Distributed peripherals 24 V DC 387.6 VA 30.3 W 500 mA

DMP submodule 16I/16Q (50 % simul-
incl. DMP terminal block taneity factor)
Distributed peripherals 24 V DC 10.8 VA 12.3 W 500 mA

DMP submodules 32I
incl. DMP terminal block
Electrical data, overview

SINUMERIK 805 (PJ)
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2–2
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terminal block
DMP compact
Distributor box
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DMP IP65 module

incl. terminal block
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peak to peak
Nominal voltage
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Harmonic content
Short voltage dips
– Events per hour

– Events per hour
– Restoration time
8 Q DMP compact module
16 I DMP compact module

16 Q DMP compact module
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voltage and current

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– Duration of overvoltage
Non-periodic overvoltages
– Voltage ripple at nominal

Elektrische Daten, Übersicht (Fortsetzung)

– Ramp-up time at power up
DIN VDE 0160, Section 5.3.1.2

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– Voltage range including ripple

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Nominal
24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
referred to 24 V DC nominal voltage

– Duration of voltage interruptions
tolerance
2.1.1.2 DC supply requirements

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voltage and
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In accordance with IEC 550, Section 6.5 and

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3W
Max.
5 VA
2.5 W
voltage
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at nominal
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connected load
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generated by an autotransformer.
10
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10 %
3.6 V
10 s
50 s
35 V
0W
5 ms
Typ.
input
1.8 W
2.5 W
24 V DC
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500 ms
100 ms
14.25 V
voltage
module
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2.5 W per
at nominal
power loss
2.65 W per
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20 V DC to 33 V DC
The DC supply voltage is always referred to ground and must not be
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Max.
20×IN
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for 10 ms
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starting current
6ZB5 410-0CR02
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SINUMERIK 805 (PJ)

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05.93
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2.1.2
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SINUMERIK 805 (PJ)

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– Tolerance
power supply unit

– Frequency
Operator keyboard
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Mechanical data, overview

Nominal voltage
2.1.2.1 Overview
Central controller with

Harmonic content
Short voltage dips
– Events per hour

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voltage and current

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Mechanical data
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Non-periodic overvoltages

– Ramp-up time at power up


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Width
Depth
Height
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60 mm
– Voltage interruption at nominal
211 mm
340 mm
101 mm
510 mm
268 mm
2.1.1.3 AC supply requirements
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Dimensions
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6ZB5 410-0CR02
5 kg
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In accordance with DIN VDE 0160 available soon
2.4 kg
Weight
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STOP of the control.
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10
with
10 %
10 s
IP 20
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10 ms
100 ms
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Degree of
from the machine power supply to prevent faults.
Rear IP 20
DIN 40050
Front IP 54
accordance
protection in
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50/60 Hz ± 5 Hz
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I
I
components, external control units etc.) which will then cause a NC

The SINUMERIK 24 V supply (including PLC I/Os) should be separate
A 24 V supply failure (> 5 ms) can lead to faults in the I/O devices (PLC
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230 V AC single-phase
0160
Shock
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protection,
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- 20%, +10% (184 V to 253 V)
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accordance
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with DIN VDE

safety class in
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2 Connection Conditions 05.93
2.1.2 Mechanical Data
Device Dimensions Weight Degree of Shock

protection in protection,
Width accordance safety class in
Height with accordance
Depth DIN 40050 with DIN VDE
0160
Monochrome monitor 340 mm 8.2 kg Front IP 54 I

242 mm Rear IP 20
310 mm
Colour monitor 340 mm 11.5 kg Front IP 54 I

262 mm Rear IP 20
382 mm
B/W LCD flatscreen 340 mm 2.45 kg Front IP 64 I
262 mm Rear IP 20
65 mm
SINUMERIK slimline 482.6 mm 4.5 kg Front IP 54 I
operator panel 310,3 mm Rear IP 20
19” sub-rack design 77 mm
10” monochrome display
Machine control panel for 482.6 mm 0.8 kg Front IP 54 I

slimline operator panel 155 mm Rear IP 20
53 mm
Hand-held unit 255 mm 1.5 kg IP 54 II
188 mm
82 mm
Distributed peripherals 257 mm 1.31 kg IP 20 I
DMP station 16I/16Q 90 mm
162 mm
Distributed peripherals 257 mm 1.05 kg IP 20 I
DMP station 32I 90 mm
162 mm
Distributed peripherals IP 20
DMP compact station
Distributed peripherals 172 mm 1.8 kg IP 65
DMP IP65 station 230 mm
70 mm
Distributor box 105 mm 0.25 kg IP 20 I

175 mm
32 mm
Mechanical data, overview (continued)

SINUMERIK 805 (PJ)
2.1.2 Mechanical Data
2.1.2.2 Vibration resistance

• Vibratory load (Section 2.2.7)
– In operation Severity 12 according to SN 29010,
Part 1 *)
for all components
– When transported in original packaging Severity 22 according to SN 29010,
Part 2 *)
for all components
• Shock load
Test group I, test Ea according to DIN 40046, Part 7
– Acceleration 15 g (1 g = 9.81 m/s2)
– Duration of nominal shock 11 ms
• Free fall
Unpacked In original packaging
– Central controller 50 mm 500 mm
– Operator keyboard 100 mm 1000 mm
– Monitor 50 mm 500 mm
2.1.3 Climatic environmental conditions

General requirements
• The packaging must be selected to suit the climatic conditions likely to be encountered on
the shipping route and at the destination.
– Register of destinations according to SN 69154 *)
– Climatic overview map with sea routes according to SN 29080 *)
– Climatic conditions before start-up according to SN 29081 *).
• If the specified limiting values cannot be maintained, a heat exchanger or an air conditio-
ning unit must be provided.
2.1.3.1 Installation and operation
• Temperature range
– Lower limit temperature 0 oC
– Upper limit temperature +45 oC /+55 oC
_______
*) SN = Siemens-Norm (Siemens Standard) (see Section 2.2.7)

SINUMERIK 805 (PJ)
• Dew point temperature td and relative air humidity U

– Annual average U = 75 %
td = 17 oC
– on 30 days (24 hours) per year U = 95 %
td = 24 oC
These days should be distributed naturally over the year.
– On the remaining days (< 24 hours) U = 85 %
observing the annual average td = 20 oC
• Condensation not allowed
• Temperature variation
– Within one hour 10 K
– Within three minutes 1K
• Atmosphere pressure 860 mbar to 1080 mbar

(86 kPa to108 kPa)
The values specified apply to operation at an altitude of 1500 m above sea level.
For altitudes greater than 1500 m above sea level, the upper limit temperature must be redu-
ced by 3.5 o / 500 m.
Heat removal
The climatic data, degree of protection and power loss for the SINUMERIK 805 control system
are given under ”Technical data”.
The front and underside surfaces have not been included in the calculation of the convection
surface.
1) Heat removal by natural convection
The necessary free convection surface of

the surrounding space (steel or aluminium
sheet, 1.5 mm thick) is determined, referred
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a
to a temperature difference T2 – T1 10 K,
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approximately from:
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SINUMERIK 805 Pv [W]

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A [m2] = –––––––––
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5 T [K]
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Example: T1 = 45 °C, T2 = 55 °C
a
T1 T2
Pv = 80 W
A = 1.6 m2

SINUMERIK 805 (PJ)
2) Heat removal by natural convection and internal air turbulance
The necessary free convection surface of

the surrounding space (steel or aluminium
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a sheet 1.5 mm thick) is determined referred to
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a temperature difference T2 - T1 10 K,
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approximately from:
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SINUMERIK 805
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A [m2] = –––––––––
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10 T [K]
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Fan volume flow: 100 to 165 m3/h

T1 T2
Example: T1 = 45 °C, T2 = 55 °C
Pv = 80 W
A = 0.8 m2
3) Heat removal by open-circuit ventilation
The air flow for removing lost heat is

calculated from:
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V [m3/h] = –––––––––––
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SINUMERIK 805
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Example: Inlet air temp. 45 °C,

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T=10 K,
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V = 28 m3/h
Note: Air filters must be provided to main-

tain the permissible environmental
conditions (see Section 2.3.4).

SINUMERIK 805 (PJ)
2.1.3.2 Transportation and storage

• Temperature range
– Lower limit temperature – 40 oC
– Upper limit temperature +70 oC
• Dew point temperature td and relative air humidity U

– Annual average U = 75 %
td = 17 oC
– On 30 days (24 hours) per year U = 95 %
td = 24 oC
These days should be distributed naturally over the year.
– On the remaining days (< 24 hours) U = 85 %
observing the annual average td = 20 oC
• Condensation Rare, briefly, light

Rare, brief and light condensation covers such cases for which the following conditions al-
so apply
– Max. duration of a single condensation event 3 hours
– Frequency of condensations: Annual average 3
Maximum 10
– Shortest sequence of condensation cycles 1 day
• Temperature variation
– Within 1 hour 10 K
• Atmosphere pressure 660 mbar to 1080 mbar

(66 kPa to 108 kPa)
The values specified apply to a transportation altitude of up to 3500 m above mean sea level.
2.1.4 Exposure to contaminants

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CAUTION
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If the conditions given below cannot be maintained, proper

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functioning of the control cannot be guaranteed.

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Applicable standards: DIN 40046, Part 36 and 37

DIN 40050

SINUMERIK 805 (PJ)
•
•
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11.91
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open.
2.1.5
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Severity
Severity
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Temperature
Temperature
SINUMERIK 805 (PJ)

2.1.4.1 Gases
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Test conditions:
Test conditions:
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Relative air humidity

Relative air humidity
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Sulphor dioxide (SO2)
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Hydrogen sulphide (H2S)
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2.1.5.1 Interference suppression

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Electromagnetic compatibility
clearance and creepage distances is maintained.

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6ZB5 410-0CR02
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Parts 1 and 2) at the mains power supply (24 V DC).

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2.1.4.3 Clearance and creepage distances

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operated in a cabinet with heat exchange or sufficient inlet air.
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entire installation (control, drives, machine ...)

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75 %, ± 5 %
75 %, ± 5 %
25 oC, ± 2 oC
25 oC, ± 2 oC
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The plant operator is responsible for interference suppression of the

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In addition, an air filter must be used when performing service work with the cabinet door
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The SINUMERIK 805 control system complies with limiting values class A (DIN VDE 0871,
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1 cm3/m3, ± 0.3 cm3/m3
1 cm3/m3, ± 0.3 cm3/m3
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When working in areas where there is an unacceptably high dust burden, the control must be
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2–9
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2.1.5 Electromagnetic compatibility
2.1.5.2 Immunity to noise

Relevant standards IEC 801-2, 3 and 4
• Immunity to noise carried in cables
Test in accordance with IEC 801-4
– Power supply cables:
Test voltage 3 kV
Test duration 10 s
– Signal cables:
Test voltage 2.5 kV
Test duration 10 s
• Immunity to static discharging
Test in accordance with IEC 801-2
Test voltage 12 kV
Test duration 10 discharges
at 1 discharge/s
• Immunity to high frequency radiation
Test in accordance to IEC 801-3
Test field strength 10 V/m
Test duration 11 min/frequency decade
2.1.5.3 Protection against X-rays
• In many countries there are regulations concerning the use of equipment emitting X-rays
(RÖV §5).
Approval must generally be obtained.
• In the case of the SINUMERIK 805 control system, routine tests assure that such regula-
tions are complied with. The X-rays generated by the SINUMERIK 805 control system are
shielded adequately.
Acceleration voltage (typical) 12.5 kV
RÖV approval number not required
2.1.6 Other data

2.1.6.1 Mean time between failures (MTBF)
• 0.2 failures/year
• The defined failure rate applies only:
– For reproducible hardware faults and component failures whose causes are within our
responsibility.
– For controls supplied from the series production line.
– Referred to the total number of controls delivered.
– In 24-hours operation.

SINUMERIK 805 (PJ)
2.1.6 Other data
2.1.6.2 Colours
Application Basic colour anthracite
colour colour number*)

Housing, front panels for operator keyboards anthracite -614
Basic key colour ergo grey -611
Background colour for keys/key groups medium grey ---
Keys for special functions ”Stop” red RAL 3018
Keys for special functions ”Start” green -506
Key for special function yellow RAL 1018
Symbols, lettering, outlines black RAL 9005
Surface underneath EMERGENCY STOP key yellow RAL 1021
EMERGENCY STOP key operating surface red RAL 3000
Siemens logo, label, if any petrol -615
Colours
2.1.6.3 Data save, backup times

For storage media requiring a backup power supply (volatile semi conductor memories), a sto-
red energy time of 1 year is guaranteed.
The time commences on the day of delivery from the factory (date on factory delivery note).
Battery submodule
The battery submodule is located in the central processor at the top right. It contains 3
batteries connected in series. The battery voltage is cyclically monitored when the control is
switched on. If the voltage falls below 2.9V, NC alarm 1 (battery fault) is displayed on the
screen.
Battery type: 3×1.5 V round cell, (LR6, usual commercial)
Backup time: approx. 1 year
Note:
Change the battery only when the control is switched on.
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Batteries must always be disposed of as special waste!

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_______
*) Complete colour designation:
for synthetics SN 30901 - SN 47030 Part 2 - xxx
for paints SN 30901 - SN 30920 - xxx SN = Siemens-Norm (Siemens Standard)
colour number

SINUMERIK 805 (PJ)
2.1.7 Standards
2.1.7 Standards
In addition to the relevant international and national standards, the Siemens standards (SN) li-
sted in the table below have been observed in the design of the SINUMERIK 880 control sy-
stem.
Siemens Text Part

standard
SN 26555 Electrical interfaces 1,

2, 3
The definitions contained in this standard for DC voltage and current si-
gnal interfaces should be used with preference for applications of energy,
process and drive technology as well as research and development in lo-
cal information processing, metrology and control technology. The purpo-
se of these interfaces is to unify function units, and to improve combinabi-
lity and interworking of the function units.
SN 26556 Application classed for constructional units in electrical engineering
Air temperature, humidity, pressure
This standard contains application classes for constructional units in elec-
trical engineering, e.g. in metrology and control technology. By conside-
ring the conditions to be expected in operation, during transportation and
storage, constructional units can be selected in accordance with uniform
considerations. An application class within the framework of this standard
is formed by the values of the upper and lower limit temperature of the
medium directly surrounding the constructional unit and humidity and air
pressure which is created in this area.
SN 29010 Mechanical testing loads for electrical engineering 1, 2

This standard covers severities of test loading for installations, equipment
and constructional units in electrical engineering. With these severities,
the resistance of the installations, equipment and constructional units
against mechanical vibration can be determined.
Frequency range Constant amplitude of

Severity Deflection Acceleration
(Hz) (mm) (m/s2)
10 to 58 0.075 –––
12
58 to 500 –– 9.8
5 to 8 3.5 –––
22
8 to 500 ––– 9.8
SN 29080 Climatic resistance of electrical equipment

This standard includes a climatic overview map with sea routes.
SN 29081 Packaging recommendations for electrical equipment
Permissible climatic exposure before start-up
In this standard, the limits of climatic exposure are given that are permis-
sible for electrical equipment during transportation and storage before
start-up.

SINUMERIK 805 (PJ)
2.1.7 Standards
Siemens Text Part

standard
SN 29500 Failure rates of construction elements 1 to
Part 1: General 11
The most frequently used quantity required for reliability calcula-
tions of modules and units is the failure rate. This standard con-
tains explanations and should be used in conjunction with one of
the following parts
Part 2: Empirical values for integrated circuits.
Part 3: Empirical values for discrete semiconductors.
Part 4: Empirical values of passive components
Part 5: Empirical values for electrical connection points.
Part 6: Empirical values for printed circuit connectors.
Part 7: Empirical values for relays
Part 8: Empirical values for integrated circuit holders.
Part 9: Empirical values for switches
Part 10: Empirical values for pilot and signal lamps
Part 11: Empirical values for contactors.
SN 30901 Colour selection for products
Siemens colours and surfaces
This standard serves to unify the colours of Siemens products and applies
to surfaces affecting the outward appearance of the product. It covers pla-
stic materials, paints and similar coatings.
SN 30920 Surface treatment

Paint finishes and similar coatings
This standard governs the uniform designation of paint finishes and similar
coatings within Siemens AG, without defining specific production proces-
ses. By applying this standard, it is possible to process surface designa-
tions on computers as Siemens item numbers.
SN 47030 Moulded materials, thermo-plastic moulding compounds 1
Specifications in documents, material selection
This standard contains material specifications and details on the constitu-
tion of moulded-plastic components to be entered in production docu-
ments and also recommendations on material selection.
SN 47030 Moulded materials, thermo-plastic moulding compounds 2

Colours
This standard contains colour specifications for the moulding compounds
mentioned in SN 47030 Part 1.
SN 69154 Packaging recommendations for electrical equipment
Register of destinations
This standard provides information relating to transportation to the listed
destinations and the local conditions. This is a help for anyone involved
with packaging to select the right packaging for the particular conditions.

SINUMERIK 805 (PJ)
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2.2 Safety when working with the control
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derable material damage.

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Safety when working with the control
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Modules must only be put down on conductive surfaces.

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WARNING
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(DIN VDE 0160, Section 5.5, Section 6.5).
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guards (safety goggles etc.) shall be observed.
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Electrostatically endangered components (EECs)

Modules must always be off-load before being plugged in or removed.

sheeting, insulating tabletops, items of clothing made of synthetic fibre.

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Signal voltages must be present only with the supply voltage switched on.

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Protection against direct contact in operational state is provided by the
The tip of the soldering iron must be earthed when carrying out soldering work on
As a general rule, electronic modules should only be touched in order to carry out
control being suitable for installation in closed electrical operating areas
National regulations for installation in the country of destination must be
way to achieve this is by touching a conductive, earthed object (e. g. bare metal on
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neral safety regulations for performing jobs on power systems and
priate use of lifting tackles and tools as well as the use of personal
switching cabinet, socket outlet with earthing contact) immediately before handling the
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In particular, both the general regulations for installation and the ge-
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equipment (e.g. DIN VDE) and the regulations concerning the appro-
Non-observance may result in death, serious physical injury or consi-
The person's body must be discharged before touching electronic modules. The simplest
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Safe operation requires the control to be properly installed and put in-
Modules must not be brought into contact with highly insulating materials - such as plastic
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a

aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa aaaaa aaaaaaaaaaaaaaaa aaa aa aa a aa aa a aa aa aa aaa a aa aaa aa aa a aa aa a aa aa a

Sales Brochure Technical Data Catalog NC 34 Catalog NC 90

User Documentation User/Manufacturer and Service Documentation

805 805 805

Operator's Guide Programming Guide Function Manual

805 805 800 800

Instruction Manual Interface: PLC Programming Universal Interface CL 800 Language

May 1993 Edition

Edition Order No. Remarks

Other functions not described in this documentation might be

This publication was produced on the Siemens 5800 Office

The reproduction, transmission or use of this document or its

© Siemens AG 1990 All Rights Reserved

inevitably subjected to hazardous voltages.

permited to interfere with this device/system.

damage. Only appropriately trained personnel familiar with the

assembly, installation, starting up or operation of the product are

the warning advice can result in serious physical injury or material

Improper interference with the device/system or failure to observe

proper precautions are not taken.

here or connected devices and machines against damage.

As far as this Manual and the warning advice on the products

serious physical injury or considerable material damage will result if

themselves are concerned, ”danger” refers to instances where death,

be a source of danger to property or life.

Active and passive faults in an automation system

because it results in the drive being switched on without authorization. By contrast, a

This distinction of possible faults and their task-specific characterization as dangerous or

Notes on configuring the product

The following facts are of particular importance:

dangerous faults and additional hazards can result.

Even if a maximum degree of safety has been incorporated in the design

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when renewing parts or components. Unauthorized opening and

improper repairs can lead to fatal or serious physical injury and

Improper intervention, in particular changes to the high voltage or

Cable and Device Lists 3

Individual Elements for Machine Control Panels 5

1 Cables and Devices .................................. 1–1

1.1 Range of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1

2 Connection Conditions ............................... 2–1

2.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1

3.1 Accessories, devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1

4 Devices ........................................... 4–1

4.1 Central controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1

5 Individual Elements for Machine Control Panels ............ 5–1

5.1 Encoded selector switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1

6 Cable Diagrams ..................................... 6–1

6.1 Setpoint cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1

1 Cables and Devices

1.1 Range of application

The SINUMERIK 805 control is a CNC continuous/linear path control.

Operator keyboard peripherals

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0CR02 1–1

24 V Emergency Stop Distributed machine

© Siemens AG 1990 All Rights Reserved

Machine control panel

SINUMERIK 805 (PJ)

SINUMERIK 805 (PJ)

© Siemens AG 1990 All Rights Reserved

See SINUMERIK 805 Function Manual

Distributor box for hand-