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LEAD
Lead is a blue-gray, soft, very heavy
metal (the heaviest of the common
metals). It is extremely workable, has a
good corrosion resistance, is easily
recovered from scrap materials, and is
and is relatively impenetrable to
• The term “bronze” however, is no radiation. The corrosion resistance of
longer used in this limited sense. In lead arises from the fact that metallic
commercial practice the terms “brass” lead does not react with many
and “bronze” may be used without much compounds or solutions, and with
regard for their original meanings. certain others it forms compounds which
CHROMIUM act as protective coatings against further
corrosion.
Chromium is a steel-white metal which
takes a brilliant polish and is harder
than cobalt or nickel. It is
nonmagnetic at ordinary temperatures
but becomes magnetic at 13F. It does
not tarnish in air, resists oxidizing
agents, is soluble in acids and strong
alkalis.
- Metal bath dip soldering is defined as a
metal-joining process where the
workpieces to be joined are immersed in
a pot of molten solder. Because of the
relatively low melting temperature of
Lead is available the solder (between 350 and 600 degrees
(1) extruded in the forms of pipe, rod, wire, F), only adhesion between the solder
ribbon, etc. and the workpieces results. A flux or
metal cleaner is used to prepare the
(2) rolled into sheet, foil, strip, workpiece for bonding with the solder.
Typically, dip soldering is an automated
(3) cast.
process used extensively in the
There are several grades of lea metal which electronics assembly industry.
corroding lead, chemical lead and common
desilverized lead are of interest to the architect.
c. Torch
- The parts to be soldered are heated by
the torch flame and then the solder and
flux are applied. This method is limited
to metals which can be heated without
altering their characteristics.
d. Sweat method
a. Metal Bath Dip Solder - The heating of the metals to be joined
causes the solder to run into the joint.
This is the method used for joining used to fill the joints, which
copper tubing and fittings. consequently are stronger than ordinary
- Fluxes for soldering are generally of soldered joints. The bond is obtained by
three types: allying between the brazing material and
Corrosive fluxes are known as acid type the surface of the joined metals.
and salt type fluxes and include
chlorides of zinc, ammonium, calcium,
magnesium, aluminum and other metal.
Care should always be taken with the
corrosive fluxes. The residue must be
quickly removed, as it is not only WELDING
corrosive to the metal being jointed, bit
it is also electrically conductive as a rule - Welding is the process by which two
and therefore cannot be used for most metals are so joined that there is an
electrical work. actual union of the interatomic bonds.
This may be brought about by close
contact, heating, pressure, adding
Neutral fluxes are mild in type and are molten metal, or combinations of these
used for easily soldered metals such as methods. The resulting are as strong or
copper, brass, lead, and tin plate. Stearic stronger than the metals joined.
acid is a typical neutral flux.
RIVETS
- Rivets are devices used to join or fasten
the metals. The rivet, a metal cylinder or
BRAZING rod which has a head at one end, is
inserted through holes in the materials
- Brazing is a type of soldering in which being joined, and then the protruding
the operating temperatures are higher end is flattened to tie the two pieces of
(but lower than in welding) and in which material together.
stronger and higher-melting alloys are
- This is manufactured from solid steel
sheets. To form the expanded mesh, the
sheet is first cut or pierced in staggered
slots or patterns; then the sheet is held
by the two sides parallel to the slots and
stretched by pressure until the desired
openings or forms are obtained. Sheets
may also be stamped, perforated or
deformed into an open mesh. The forms
into which sheet can be shaped include
diamond, crimp, herringbone and Z-rib,
to name only a few. Expanded mesh is
therefore free from mechanical and
welded joints., e.g. STEELCRETE.
METALS FOR CONCRETE
REINFORCEMENT
STEEL BARS
- Reinforcement for concrete construction
is mostly in the form of steel bars and
rods of round or square cross section.
LATHS
The bars may be plain or deformed
(with lugs or projections for better - In addition to the various meshes
bonding to the concrete). They are mentioned above, permanent centering
called billet-steel bars or rail-steel bars. or self-centering laths are produced in
many forms. These laths are furnished
either in flat or segmental sheets,
pressed into a series of solid ribs,
between which the metal is stamped,
perforated or deformed into an open
mesh-work. These laths are furnished
painted or galvanized, and in open-
hearth mild steel or in special copper-
bearing or alloy steels, e.g. “RIBPLEX”,
“HYRIB”.
WIRE FABRIC
STORAGE & CARE FOR METAL
Wire fabric made of cold-drawn steel wire is REINFORCEMENT
widely used for the reinforcement of concrete
Metal reinforcement shall be stored in racks
slabs and floors, as well as for stuccoed work.
above the ground and away from moisture and
vegetation. If a large quantity of reinforcement
is stored at the site for an extended period, it is
well to build shed over the storage racks.
EXPANDED MESH
A bright-red rust, such as forms in a few days on
reinforcement exposed to rain, is not in any way
detrimental. Actual rust scales, however, may
indicate a reduction in the effective cross section
of the bar.
Deep scaling should be considered a sufficient
reason for condemning the use of reinforce
unless it is first cleaned of mill and rust scale
and used as the equivalent of a smaller size. All
reinforcement should be kept free from oil
which will tend to reduce the bond between
concrete and steel.