INTERACTIVE SCHEMATIC

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ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

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Fluid
Conditioner
Spring
(Adjustable)

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 M0105351
April 2019

24M Motor Grader

With Gen 2 Steering Rework
Hydraulic System
B5H1-UP
B9K336-UP
B931-UP

Volume 1 of 2: Main Schematic

Volume 2 of 2: Fan, Brake and Differential Lock Circuits

© 2019 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION
Volume 1 of 2 - MAIN SCHEMATIC
Part Schematic Machine
Description
Number Location Location
Accumulator Gp - Blade Cushion (LH) 219-8035 E-8 1
Accumulator Gp - Blade Cushion (RH) 219-8035 D-8 2
Cylinder Gp - Articulation 273-1733 D-5 3
Cylinder Gp - Blade Lift (LH) 276-7646 E-7 4
Cylinder Gp - Blade Lift (RH) 276-7646 D-8 5
Cylinder Gp - Blade Tip 143-5988 D-6 6
Cylinder Gp - Center Shift 276-7646 D-7 7
Cylinder Gp - Ripper 113-7754 D-4 8
Cylinder Gp - Side Shift 141-2914 E-6 9
Cylinder Gp - Steering Cylinder (LH) 383-8302 B-2 10
Cylinder Gp - Steering Cylinder (RH) 383-8302 A-2 11
Cylinder Gp - Wheel Lean (LH) 117-0836 E-7 12
Cylinder Gp - Wheel Lean (RH) 117-0836 E-6 13
Filter Gp - Oil (Case Drain) 197-1993 A-8 14
Filter Gp - Oil (Return Filter 1) 341-2079 A-8 15
Filter Gp - Oil (Return Filter 2) 341-2079 A-8 16
Filter Gp - Pilot 197-1993 A-5 17
Manifold Gp - Control 385-8161 A-5 18
Motor Gp - Circle Drive 341-7667 E-5 19
Pump Gp - Gear 117-5098 A-5 20
Pump Gp - Piston (Implement, Steering) 370-9197 B-7 21
Swivel Gp 361-8144 E-6 22
Tank Gp - Hydraulic 449-5095 B-7 23
Valve As - Breaker Relief (Hydraulic Tank) 358-9477 B-8 24
Valve Gp - Check 255-3631 B-4 25
Valve Gp - Check (Blade Lift) (LH) 223-2459 D-3 26
Valve Gp - Check (Blade Lift) (RH) 223-2459 D-2 27
Valve Gp - Check (Center Shift) 223-2459 D-7 28
Valve Gp - Check (Fan Anti-Cav) 193-9230 A-5 29
Valve Gp - Circle Flow Divider 112-9049 E-5 30
Valve Gp - Implement Control (Left) 382-4431 F-5 31
Valve Gp - Implement Control (Right) 382-4432 C-6 32
Valve Gp - Reducing 320-8224 B-4 33
Valve Gp - Sequence (Ripper Cylinder) 140-0357 E-4 34
Valve Gp - Shutoff (Implement Pilot Oil) 382-2790 B-5 35
Valve Gp - Solenoid (Blade Cushion (LH) 279-6521 E-3 36
Valve Gp - Solenoid (Blade Cushion (RH) 279-6521 E-2 37
Valve Gp - Steering Control 366-6682 B-3 38
Valve Gp - Unloading (Sec. Steering) 117-5099 A-4 39
COMPONENT LOCATION
Volume 2 of 2 - Fan, Brake, and Differential
Lock Circuits

Part Schematic Machine

Description
Number Location Location
Accumulator Gp Brake 219-7282
F-6 40
CE/CRN Cert Brake 356-1238
Adjuster Gp - Service Brake Slack (LH) 2G-6535 D-2 41
Adjuster Gp - Service Brake Slack (RH) 2G-6535 E-2 42
Filter Gp - Oil (Differential Lock Filter) 337-0831 B-3 43
Manifold Gp - Control (Fan/Brake and Accu.) 353-2606 D-6 44
Motor Gp - Fan 213-5268 D-4 45
Pump and Motor Gp - Brake Release (parking, Sec) 5T-1060 B-5 46
Pump Gp - Gear (Transmission Charging) 270-2721 B-6 47
Pump Gp - Piston and Gear (Brake, Diff. Lock ) 419-9200 B-6 48
Valve As - Check (Park Brake) 9T-1013 F-5 49
Valve Gp - Brake Control 294-0978 D-4 50
Valve Gp - Check 164-7474 E-7 51
Valve Gp - Check (Cooler Bypass) 200-6311 C-5 52
Valve Gp - Check (Fan Anti-Cav) 193-9230 D-5 53
Valve Gp - Pressure (Park Brake) 160-4128 F-5 54
Valve Gp - Relief (Differential Lock) 266-1601 B-3 55
Valve Gp - Solenoid (Differential Lock) 277-8874 A-3 56
Valve Gp - Solenoid (Parking Brake Control) 349-4389 F-4 57
TAP LOCATION
Volume 1 of 2 - MAIN SCHEMATIC

Tap Schematic
Description
Number Location
BB Implement/Steering Pump Load Sense B-6
CC Implement/Steering Pump Pressure B-6
DD Implement B-5
EE Pilot Supply Pressure B-5
FF Pilot Filter Bypass Pressure A-5
GG Case Drain Filter Bypass Pressure A-8
HH Return Filter Bypass Pressure A-8
SOS 1 Hydraulic Oil Sampling B-5
SOS 2 Hydraulic Return Oil Sampling A-8
TAP LOCATION
Volume 2 of 2 - Fan, Brake, and Differential
Lock Circuits

Tap Schematic
Description
Number Location
KK Fan/Brake Pump Pressure C-6
LL Differential Pump Pressure B-3
MM Differential Lock Pressure A-2
NN Right Hand Rear Brake Pressure E-2
OO Left Hand Rear Brake Pressure D-2
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1

BLADE LIFT WHEEL LEAN SIDE SHIFT CIRCLE DRIVE RIPPER

(31) VALVE GP
IMPLEMENT CONTROL (LEFT)
382-4431

F F
ACCUMULATOR GP CYLINDER GP
ACCUMULATOR GP CYLINDER GP BLADE CUSHION (RH) BLADE LIFT (RH)
)( BLADE CUSHION (LH) BLADE LIFT (LH) 219-8035 276-7646
219-8035 276-7646

(36) VALVE GP
SOLENOID AND MANIFOLD
(BLADE CUSHION) (LH)
B A B A B A B A B A PS 279-6521

(26) VALVE GP
CHECK
(9) CYLINDER GP
(LH BLADE CYLINDER) (34) VALVE GP
223-2459 SIDE SHIFT
E 141-2914 SEQUENCE E
(1) ACCUMULATOR GP (RIPPER CYLINDER)
BLADE CUSHION (LH) 140-0357 (37) VALVE GP
219-8035 (12) CYLINDER GP (13) CYLINDER GP SOLENOID AND MANIFOLD
WHEEL LEAN (LH) WHEEL LEAN (RH)
117-0836 (BLADE CUSHION) (RH)
117-0836
279-6521
(4) CYLINDER GP 1.2
BLADE LIFT (LH)
276-7646
(26) VALVE GP
(19) MOTOR GP (26) VALVE GP
(22) SWIVEL GP CHECK
361-8144 CIRCLE DRIVER CHECK
(2) ACCUMULATOR GP (5) CYLINDER GP (3) CYLINDER GP 341-7667 (BLADE LIFT) (RH)
(BLADE LIFT) (LH) 223-2459
BLADE CUSHION (RH) BLADE LIFT (RH) (7) CYLINDER GP ARTICULATION 223-2459
219-8035 276-7646 CENTER SHIFT 273-1733
276-7646

(6) CYLINDER GP
BLADE TIP
143-5988
D (30) VALVE GP D
(27) VALVE GP CIRCLE FLOW DIVIDER
CHECK (28) VALVE GP 112-9049
(RH BLADE CYLINDER) CHECK
(CENTER SHIFT) (8) CYLINDER GP
223-2459 (32) VALVE GP
223-2459 RIPPER
IMPLEMENT CONTROL (RIGHT)
113-7754
382-4432

B A B A B A B A B A

RH BLADE
LH BLADE LIFT VALVE
LIFT VALVE SECTION
SECTION

CONSTANT FORCE ATTACHMENT

(38) VALVE GP
C STEERING CONTROL C
366-6682

PP2

EF

D
P
BLADE LIFT CENTER SHIFT BLADE TIP CIRCLE DRIVE (35) VALVE GP ARTICULATION
(10) CYLINDER GP Do not operate or work on this product unless you have
SHUTOFF

LS
STEERING CYLINDER (LH) read and understood the instruction and warnings in the
(IMPLEMENT PILOT OIL) 383-8302
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc-
BB
382-2790 tions or heed the warnings could result in injury or
death. Proper care is your responsibility.
RPP

ILS
IPP

(24) VALVE AS
BREAKER RELIEF
(HYDRAULIC TANK) 1

T
(21) PUMP GP LINE PATTERNS
358-9477 (23) TANK GP 3
HYDRAULIC PISTON Pressure Line
RLS

SLS

449-5095 (IMPLEMENT, STEERING)

PS

APP
CC Pilot / Load Sensing Pressure
D

370-9197 2
P1 P2 Drain / Return Lines
B GAUGE B

A
GAUGE Component Group

CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter)
FROM BRAKE MANIFOLD (33) VALVE GP
DD EE (25) VALVE GP (11) CYLINDER GP Callout Number
(52) VALVE GP - CONTROL
Component
SOS 1
REDUCING (Machine Location from Name

CHECK STEERING CYLINDER (RH)

Component LocationsTable)
138-1234 Part Number
320-8224
255-3631 383-8302

(17) FILTER GP
PILOT
197-1993 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
FAN PILOT SHUTOFF CIRCUIT
SUCTION (39) VALVE GP IMPLEMENT/STEERING PUMP OUTPUT

B BPP
BLADE TIP CYLINDER CONTROL CIRCUIT
(15) FILTER GP UNLOADING SECONDARY STEERING PUMP OUTPUT
OIL (SEC. STEERING) STEERING CYLINDER CONTROL CIRCUIT

(RETURN FILTER 1) FF SUPPLY LINE

117-5099 ARTICULATION CYLINDER CONTROL CIRCUIT
341-2079 SIDESHIFT CYLINDER CONTROL CIRCUIT
RIPPER CYLINDER CONTROL CIRCUIT
IMPLEMENT AND STEERING PUMP LOAD SENSE CIRCUIT
SOS 2 DRAIN / RETURN LINE
BLADE LIFT CYLINDER CONTROL CIRCUIT

A IMPL/STRG
CENTERSHIFT CYLINDER CONTROL CIRCUIT
A
IMPL WHEEL LEAN CYLINDERS CONTROL CIRCUIT
(18) MANIFOLD GP CIRCLE DRIVE MOTOR CONTROL CIRCUIT

CONTROL
385-8161
THIS SCHEMATIC IS FOR THE 24M MOTOR GRADER HYDRAULIC SYSTEM
GG (29) VALVE GP
VOLUME 1 of 2: MAIN SCHEMATIC
FAN PUMP & MOTOR CHECK (20) PUMP GP
CASE DRAINS (FAN ANTI-CAV) MEDIA NUMBER: M0105351
(16) FILTER GP (14) FILTER GP GEAR
193-9230 117-5098 SCHEMATIC PART NUMBER: 266-1589, CHANGE: 05, VERSION: -
OIL (RETURN FILTER 2) OIL (CASE DRAIN) Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
HH

PP
341-2079 197-1993 in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
FAN RETURN Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
 7 6 5 4 3 2 1

(57) VALVE GP
SOLENOID
(PARKING BRAKE CONTROL)
(49) VALVE GP
349-4389
PRESSURE (PARK BRAKE)
160-4128

F B PARKING/ F
GP C SECONDARY
(40) ACCUMULATOR GP BRAKE

219-7282 (BRAKE)
356-1238 CE/CRN CERT BRAKE
C A

NN
T
SERVICE/
PRIMARY
BRAKE

(54) VALVE AS
CHECK (PARK BRAKE)
9T-1013

(42) ADJUSTER GP
SERVICE BRAKE SLACK (RH)
2G-6535
E E
(51) VALVE GP
CHECK
164-7474

(44) MANIFOLD GP
CONTROL (FAN / BRAKE AND ACCUMULATOR
CHARGING VALVE)
353-2606

(45) MOTOR GP
FAN (41) ADJUSTER GP
213-5268 SERVICE BRAKE SLACK (RH)
D 2G-6535 D
(50) VALVE GP
BRAKE CONTROL
294-0978

(53) VALVE GP
CHECK (FAN ANTI-CAV)
193-9230 OO
SERVICE / PRIMARY BRAKE
TO TANK

KK (52) VALVE GP PARKING / SECONDARY BRAKE

CHECK (COOLER BYPASS)
200-6311

C C
TO RETURN MANIFOLD

(43) FILTER GP (55) VALVE GP

OIL RELIEF
(DIFFERENTIAL LOCK FILTER) (DIFFERENTIAL LOCK)
TRANS CHARGE 337-0831 266-1601
(47) PUMP GP
PISTON AND GEAR
(BRAKE, DIFFERENTIAL LOCK, HYD FAN)
419-9200
DIFFERENTIAL
BEARING LUBE
(48) PUMP GP
GEAR (TRANSMISSION CHARGING) LL
270-2721

LINE PATTERNS
Pressure Line
B B
(56) VALVE GP Pilot / Load Sensing Pressure
(46) PUMP AND MOTOR GP SOLENOID Drain / Return Lines
BRAKE RELEASE (DIFFERENTIAL LOCK)
(PARKING, SECONDARY) 277-8874
Component Group
5T-1060 CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter)

Callout Number Component

(Machine Location from (52) VALVE GP - CONTROL Name
DIFFERENTIAL Component LocationsTable)
138-1234 Part Number
M LOCK

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

FAN/BRAKE PUMP SUPPLY LINE
DRAIN / RETURN LINE
FAN/BRAKE PUMP OUTPUT
MM SERVICE BRAKE CYLINDERS CONTROL CIRCUIT
PARKING BRAKE CYLINDERS CONTROL CIRCUIT
BRAKE PUMP OUTPUT
TRANSMISSION CHARGE PUMP OUTPUT
TO FAN SUCTION PORT
DIFFERENTIAL LOCK PUMP OUTPUT AND CONTROL CIRCUIT

TO ELECTRIC BRAKE
PUMP SUCTION PORT

A TO CASE DRAIN FILTER A

THIS SCHEMATIC IS FOR THE 24M MOTOR GRADER HYDRAULIC SYSTEM

VOLUME 2 of 2: FAN, BRAKE, AND DIFFERENTIAL LOCK CIRCUITS
MEDIA NUMBER: UENR2143-04
SCHEMATIC PART NUMBER: 266-1589, CHANGE: 05, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1
CHASSIS CENTER VIEW
VIEW ALL CALLOUTS

35

20 39

25
FRONT CHASSIS
VIEW ALL CALLOUTS
4

37 5 12 13

36

19

19

9 30
22 10 11
HYDRAULIC TANK AND FILTERS
VIEW ALL CALLOUTS

SOS 2

24

HH
GG

14
15

23

16

FF

17
REAR CHASSIS

VIEW ALL CALLOUTS

CC 21 BB 8 8
29

34
VIEW OF AREA “A”
(ROTATED FOR CLARITY)

A
SOS 1

B EE

32 C
DD

27

28

VIEW OF AREA “B” VIEW OF AREA “C”

(ROTATED FOR CLARITY) (ROTATED FOR CLARITY)

26 38 33 31 1 3 18
CHASSIS
VIEW ALL CALLOUTS

43 KK LL 55 44 40 40 50

48

47

A
OO

41

51

VIEW OF AREA “A”

46 (ROTATED FOR CLARITY)

MM 56 56 42 NN 49 49 54 57
COOLING FAN UNIT
VIEW ALL CALLOUTS

45 53 52