Professional Documents
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contents
05. TenarisHydril
11.
GENERAL GUIDELINES
33.
Technical Recommendations
__
NOTE: Find the table for Group 1 and Group 2 connections
on the flap at the end of this manual.
TenarisHydril
Worldwide Support
TenarisHydril premium connections are supplied and
supported by Tenaris, a leading manufacturer and
supplier of steel pipes and integrated tubular services
to the world’s energy industry.
REPAIR SHOPS
Field Services
This Running Manual includes Tenaris’s
recommendations on best practices for the care,
handling and installation of our products. These
recommendations aim to maximize the value of our
products before, during and after installation.
In addition to the guidelines described in our Running
Manual, we recommend the assistance of a Tenaris field
services specialist when running TenarisHydril premium
connections to ensure optimum efficiency and best
performance. Based on their experience and judgment,
RUNNING MANUAL
5
Running Assistance Services – Rig site
activity
. Stabbing guides
. Handling plugs
Quick fit protectors
. connections.
. Connection make-up parameters.
Recommended best practices for the running and
. pulling processes.
6
Technical Assistance Services – On-land
activity (yard, machine shop, bucking facility)
. at third-party premises:
. Make-up hangers
Make-up packers
7
12. Participate in pre-job and drilling on paper
meetings.
9
General
Guidelines
Quick Start
Running Guidelines
Connection preparation
Follow the recommendations for applying running
and thread lock compounds with great care to ensure
optimum connection performance.
Alignment
1. Check that the traveling block and rotary hole are
aligned.
SECTION.
__
REFER TO THE STABBING DETAIL IN THE RUNNING SECTION.
Rotation speeds
RUNNING MANUAL
13
Torque application
Always use the recommended torque values for
TenarisHydril connections. The updated values are on
. our website:
Data Sheets:
. http://premiumconnectiondata.tenaris.com/index.php
Torque Tables:
http://www.tenaris.com/en/Products/
PremiumConnections/TorqueTables.aspx
__
NOTE: FOR WEDGE SERIES 500™ SIZES 10 3/4” AND LARGER, EITHER APPLY
THE TARGET TORQUE TWICE OR HOLD THE TORQUE FOR SEVERAL SECONDS.
Dopeless® technology
1. General Guidelines apply to our Dopeless®
technology except for cleaning, visual inspection and
running and thread lock compound application.
__
REFER TO THE DOPELESS® RUNNING GUIDELINES.
14
Running and
Handling Guidelines
Pre-running
1. Locate and confirm availability of all necessary
accessories and tools on location, such as: pup joints,
crossovers, float equipment, stabbing guides, handling/
lifting plugs, single-joint elevators, thread compound, etc.
Drifting
1. Ensure drift mandrels meet API dimensional
requirements (reference API Specification 5CT) or
specified special drift requirements.
GENERAL GUIDELINES
15
API standard drift mandrel size (min.)
inch mm inch mm
Tubing
2 7/8”and smaller 42 1,067 d - 3/32 d - 2.38
3 1/2”and larger 42 1,067 d - 1/8 d - 3.18
Cleaning
1. Clean connections using one of the following
. methods:
. cleaning solvents.
High pressure water blast.
16
Inspecting
1. Only Tenaris plants and authorized repair facilities
make genuine TenarisHydril connections, identified by
the stencil on the pipe body. Most genuine threads
also have a low stress roller mark on the pin and box
connections. In case of doubt, contact your local
Tenaris representative.
Connection preparation
1. Handle all pipes with the right thread protectors in
GENERAL GUIDELINES
place.
fieldservices@tenaris.com
Running
EQUIPMENT / SERVICE TOOLS
18
3. When using collar-type elevators on integral
connections or special clearance coupled connections,
the bored ID of the elevators should be able to pass
over the box connection OD and shoulder onto a lift
plug. An internal diameter of approximately 0.5%
more than the section OD is recommended.
19
Handling
1. Handle all pipes with adequate thread protectors
in place.
Stabbing
1. Do not remove the pin thread protector until
the pin is hanging in the derrick and the joint is
ready to stab to prevent damage from accidental
mishandling.
20
YES NO
1. ALIGNMENT
The pipe should be aligned
with the coupling axis.
21
Make-up
1. Updated torque values for TenarisHydril connections
. http://premiumconnectiondata.tenaris.com/index.php
Torque Tables:
http://www.tenaris.com/en/Products/
PremiumConnections/TorqueTables.aspx
USING LOW RPM IN LOW GEAR, AND CHECK FINAL MAKE-UP POSITION.
REFER TO MAKE-UP ACCEPTANCE CRITERIA SECTION.
TenarisHydril
23
power tong torque
90°
90°
short as practical
MAKE-UP
1. Power tong, upper view.
2. Load cell installation, side view.
24
9. Monitor the rotation speed for irregularities.
Irregular speeds may indicate connection misalignment.
Joints made up at irregular speeds should be backed
out and inspected for possible damage.
25
! 13. For connections from Wedge Series
500™, use the following procedure on the
first joint.
13.1. Make up the first joint to the specified
target torque and relax the tongs.
13.2. Draw a longitudinal line across the pin
and box and reapply the target torque as
indicated in the Data Sheet.
13.3. If the drawn line does not move more
than ½” after the second torque application,
continue running the rest of the string
normally using the specified target torque.
13.4. If the drawn line moves more than
½” after the second torque application, this
indicates that a portion of the torque was
absorbed by other variables in the make-up
26
14. Make up connections to the target torque. Only
for Wedge Series 500™ connection sizes 10 3/4”
and larger: either apply the target torque twice or
hold the torque for several seconds.
For Wedge Series 500™ connection sizes smaller than
10 3/4”, and Wedge Series 600™ connections in all
sizes, apply target torque only once without holding.
Lowering
1. Pick up and lower pipes carefully. Be careful when
RUNNING MANUAL
Pulling
BREAK-OUT
FIELD
SIDE
MILL
SIDE BACK UP TONG
1. BREAK OUT
Tongs positioning for breaking
out of Group 1 coupled
connections.
29
Standing back / laying down
1. Clean all pipes thoroughly to remove corrosive fluids
from the internal bore and inspect as soon as possible.
30
End of job / storage
1. Clean any used connections to remove dope, mud
and corrosive fluids, using the methods described in
the cleaning section, on page 16.
__
NOTE: DAMAGED AND REJECTED CONNECTIONS ALSO REQUIRE
PROTECTION. AFTER INSPECTION, THE DAMAGE MAY BE
FIELD-REPAIRABLE. FAILURE TO APPLY PROTECTORS OR STORAGE
COMPOUND MAY RENDER THE CONNECTIONS UNSUITABLE FOR REPAIR
AND THE WHOLE JOINT AS SCRAP.
GENERAL GUIDELINES
RUNNING MANUAL
TenarisHydril
31
Technical
Recommendations
Pipe identification
Pipe manufacturers apply color bands to pipe body
and couplings to help identify different steel grades
from a distance.
J55 tubing Bright – – Bright – –
Green Green
RUNNING MANUAL
J55 casing Bright White – Bright – –
Green Green
K55 Bright – – Bright Bright –
Green Green Green
TenarisHydril
N80 1 Red – – Red – –
T95 1 Silver – – Silver – –
T95 2 Silver Yellow – Silver Yellow –
R95 Brown – – Brown – –
P110 White – – White – –
36
Color codes for proprietary grades
37
STEEL COUPLING PIPE BODY COLOR CODE
GRADES
Body Bands Bands
38
STEEL COUPLING PIPE BODY COLOR CODE
GRADES
Body Bands Bands
39
STEEL COUPLING PIPE BODY COLOR CODE
GRADES
Body Bands Bands
40
Marking API threaded pipe
Hard stamp
.
. TAT: TenarisAlgoma
7/2
TSD
. 5CT: APIspecification
. 8/1: 2008 Q1
. P: Grade
TAT
S: Seamless
8/1
Pipe Stencil
. Manufacturer
. Manufacturing
8/1 9 5/8 53.5 P S P9200 BC DA8.500 (Customer´s brand) HNXXXX 0765 14,32 MADE IN CANADA
. specification
. API monogram
. OD
Date of manufacture
. Mass designation
. Grade
. Process of manufacture
. Hydrostatic test pressure
. Thread type
. Drift diameter if
. alternative drift
Pipe identification
. Heat number
Customer brand
. Pipe number
. Length (mts)
RUNNING MANUAL
TenarisHydril
41
Marking premium threaded pipe
0124
TTM
. TenarisTamsa
SF
TTM:
. 4/1: 2004 Q1
TTM
TENARIS TM ISO11960 5CT 0124
. SF: Special end-finish
. P: Grade
. S: Seamless
TSH MS: Thread type
Pipe Stencil
. Manufacturer
. Manufacturing
. specification
. API monogram
. Special end-finish
Date of manufacture
. OD
. Mass designation
HNYYYY 0126 14,32 MADE IN MEXICO
. Grade
. Process of manufacture
. Hydrostatic test pressure
. Drift diameter
. ifThread
alternative drift
. Customertypebrand / PO
. number
. Heat number
. Length (mts)
Pipe number
__
NOTE: THE PIPE MARKING SHOWN IS ONLY AN EXAMPLE.
SOME DIFFERENCES MAY BE OBSERVED DEPENDING ON WHERE
PRODUCTS ARE MANUFACTURED.
42
Tenaris mills marking codes
Pipe identification
RUNNING MANUAL
TenarisHydril
43
44
Handling and Care
of Pipes
and Connections
These guidelines are for the general care and handling
of TenarisHydril connections and pipes at the well site
to ensure their optimum performance. All queries
should be sent to fieldservices@tenaris.com.
__
NOTE: REFER TO API RECOMMENDED PRACTICE 5C1.
Pipe handling
1. Carefully place the pipes on the racks when they
arrive at the well site. Handling and Care of Pipes and Connections
45
3. If damage has been caused to the pipe or
connections, the pipe should be clearly identified /
labeled, and set aside for further examination.
4. Use bumper rings for pipes with flush and/or near flush
connections to limit the chances of damaging the ends.
46
TOTAL LENGTH (TL)
MAKE-UP
EL = TL - MUL
LOSS (MUL)
1. MEASURING
Be sure to use the effective
length of each pipe to be
run into the hole.
Pipe measuring
Remove protectors for measuring then reinstall
immediately after measuring each pipe (Fig. 1).
Protectors
1. Stack protectors on a clean, dry surface as they are
removed and ensure they are not contaminated by
debris, corrosive fluids or water.
47
46 cm
2. HANDLING
Proper handling and care
reduces damage on pipes and
connections.
Cleaning
Surplus pipe
1. Once running is completed, immediately clean all
remaining connections and dry using compressed air.
Then apply the appropriate storage compound to the Handling and Care of Pipes and Connections
entire thread and seal area of the connections.
connections.
the pipes.
49
Pulled pipe
1. Thoroughly clean the inside and outside of all
pipes pulled from the hole after running using a high-
pressure wash-down gun and fresh water. Dry the clean
connections and completely coat with the appropriate
storage compound. Install clean, dry protectors before
transportation to an inspection facility.
50
Running and Thread
Lock Compounds
Application
The recommendations in this section apply to Group 1
and Group 2 connections in both carbon steel and high
chrome materials.
CONNECTION PROFILE
Main features.
52
Blue®
PIN
Apply an even coat
of running compound
to the full thread area,
covering the seal surface
BOX
Apply a thin even coat
of running compound
covering the full thread
RUNNING MANUAL
pocket.
53
Blue®
PIN
Apply thread lock
compound only to the
first two-thirds of the pin
threads near the pipe end,
excluding the seal area.
A uniform coat should be
applied all round (360°).
Do not apply thread
lock compound on
either seal or pin nose.
BOX
Apply running compound
all round the internal seal
of the box (360°). Do not
fill dope pocket.
54
Blue® Thermal Liner
PIN
Apply a thin even coat
of running compound
covering the full thread
area and pin nose.
BOX
Apply an even coat of
running compound,
covering the full thread
area and torque shoulder.
RUNNING MANUAL
55
Blue® Thermal Liner
PIN
Apply thread lock
compound only to
the first two-thirds
of the pin threads
near the pipe end.
A uniform coat
should be applied
all round (360º).
BOX
Do not apply any
compound.
56
Blue® Near Flush
PIN
Apply running
compound to threads,
seals and pin nose.
RUNNING MANUAL
BOX
TenarisHydril
Apply running
compound to internal
and external seals.
57
Blue® Near Flush
PIN
Apply thread lock
compound to the first
half of each threaded
section close to the pin
end. Apply running
compound to the
external seal.
BOX
Apply a thin even coat
of running compound
to the internal seal at
the back of the box.
58
ER™
PIN
Apply a thin even coat
of running compound
covering the full thread
area and pin nose.
BOX
Apply an even coat of
running compound,
covering the full thread
area and torque shoulder.
Use approximately half
the amount of running
RUNNING MANUAL
compound as applied to
the pin.
TenarisHydril
59
ER™
PIN
Apply thread lock
compound only to
the first two-thirds
of the pin threads
near the pipe end.
A uniform coat
should be applied
all round (360º).
BOX
Do not apply any
compound.
60
TenarisXP™ Buttress
PIN
Apply a thin even coat
of running compound
covering the full thread
area and pin nose.
BOX
Apply an even coat of
running compound,
covering the full thread
area and torque shoulder.
RUNNING MANUAL
61
TenarisXP™ Buttress
PIN
Apply thread lock
compound only to
the first two-thirds
of the pin threads
near the pipe end.
A uniform coat
should be applied
all round (360º).
BOX
Do not apply any
compound.
62
Wedge Series 500™
PIN
Apply a thin, even coat
of running compound
(thread form should be
visible) to the entire pin
BOX
Do not apply running
compound.
RUNNING MANUAL
TenarisHydril
Wedge 533TM
TenarisHydril
63
Wedge Series 500™
PIN
Apply a thin, even coat
of running compound
(thread form should be
visible) to the entire pin
thread and seal areas.
BOX
Apply a very thin layer
of running compound
to thread and seals.
TenarisHydril
Wedge 533TM
64
Wedge Series 500™
PIN
Apply thread lock
compound to top-half
of pin thread only,
approximately 3 to 4
BOX
Apply running compound
RUNNING MANUAL
TenarisHydril
Wedge 533TM
TenarisHydril
65
Wedge 625™
PIN
Apply a thin, even coat
of running compound
(thread form should be
visible) to the entire pin
thread and seal areas.
BOX
Do not apply running
compound.
66
Wedge 625™
PIN
Apply a thin, even coat
of running compound
(thread form should be
visible) to the entire pin
BOX
Apply a very thin layer
RUNNING MANUAL
of running compound
to thread and seal.
TenarisHydril
67
Wedge 625™
PIN
Apply thread lock
compound to the larger
(wider) step of the pin
thread – do NOT apply
thread lock compound
to the seal area.
BOX
Apply running
compound to the metal
seal area and the full
smaller (narrower) step
of the box threads.
68
MS™
PIN
Apply a thin even coat
of running compound
covering the full thread
area, the seal surface
BOX
Apply an even coat of
running compound
covering the full thread
area, the seal surface
and torque shoulder.
RUNNING MANUAL
69
MS™
PIN
Apply thread lock
compound only to the
first two-thirds of the
pin threads near the
pipe end, excluding the
seal area. A uniform
coat should be applied
all round (360º). Do
not apply thread lock
compound on either
seal or pin nose.
BOX
Apply running
compound
to the internal seal
of the box.
70
3SB™
PIN
Apply a thin even coat
of running compound
covering the full thread
area, the seal surface
BOX
Apply an even coat of
running compound
covering the full thread
area, the seal surface
and torque shoulder.
RUNNING MANUAL
71
3SB™
PIN
Apply thread lock
compound only to the
first two-thirds of the
pin threads near the
pipe end, excluding the
seal area. A uniform
coat should be applied
all round (360º). Do
not apply thread lock
compound on either
seal or pin nose.
BOX
Apply running
compound
to the internal seal
of the box.
72
HW™
PIN
Apply a thin even coat
of running compound
covering the full thread
area, the seal surface
BOX
Apply an even coat of
running compound
covering the full thread
area, the seal surface
and torque shoulder.
RUNNING MANUAL
73
HW™
PIN
Apply thread lock
compound only to the
first two-thirds of the
pin threads near the
pipe end, excluding the
seal area. A uniform
coat should be applied
all round (360º). Do
not apply thread lock
compound on either
seal or pin nose.
BOX
Apply running
compound
to the internal seal
of the box.
74
PJD™
PIN
Apply a thin even coat
of running compound
covering the full thread
area, seal surface and
BOX
Apply an even coat of
running compound
covering the full thread
RUNNING MANUAL
75
SLX®
PIN
Apply a thin, even coat
of running compound
(thread form should be
visible) to the entire pin
thread and seal areas.
BOX
Do not apply running
compound.
76
SLX®
PIN
Apply a thin, even coat
of running compound
(thread form should be
visible) to the entire pin
BOX
Apply a very thin layer
of running compound
to thread and seals.
RUNNING MANUAL
TenarisHydril
77
SLX®
PIN
Apply thread lock
compound to the large
step of the pin thread
only.
BOX
Apply running
compound on the
smallest step of
the box threads
and seal.
78
MACII™
PIN
Apply a thin, even coat
of running compound
(thread form should be
visible) to the entire pin
BOX
Do not apply running
compound.
RUNNING MANUAL
TenarisHydril
79
MACII™
PIN
Apply a thin, even coat
of running compound
(thread form should be
visible) to the entire pin
thread and seal areas
BOX
Apply a very thin layer
of running compound to
thread and seals.
80
MACII™
PIN
Apply thread lock
compound to the large
step of the pin thread
only. Apply running
BOX
Apply running compound
on the smallest step of
the box threads and seal.
RUNNING MANUAL
TenarisHydril
81
CS®, PH4™ and PH6™
PIN
Apply a thin, even coat
of running compound
(thread form should be
visible) to the entire pin
thread and seal areas.
BOX
Do not apply running
compound.
TenarisHydril
PH4TM
82
CS®, PH4™ and PH6™
PIN
Apply a thin, even coat
of running compound
(thread form should be
visible) to the entire pin
BOX
Apply a very thin layer
of running compound to
thread and seals.
RUNNING MANUAL
TenarisHydril
PH4TM
TenarisHydril
83
84
Make-up
Acceptance Criteria
These guidelines indicate the acceptance and rejection
criteria to be used when making up TenarisHydril
connections at the well site. The same criteria apply
for any specific TenarisHydril connection either in
the regular or in the Dopeless® version.
85
Group 1 Connections
TURN MEASUREMENT RECOMMENDATIONS
TIME MEASUREMENT
86
Group 1 Connections
Torque vs. turn MONITORING SYSTEM
. Reference torque
. Minimum shoulder torque
(1)
87
Group 1 Connections
TORQUE PARAMETERS
NOTES:
(1) For the special clearance option, torque values can be
different to those used in regular connections.
(2) In the case of Blue NearFlush, for shoulder torque values
above maximum limit and up to 90% of optimum torque, the
make up can be accepted provided a Delta torque higher than
5% is obtained. contact fieldservices@tenaris.com for advice.
89
Main features of the
torque vs. turn graph
TORQUE
Delta Torque
Thread & Seal Interference Section
Value
TURNS
.
The shoulder torque value
should show a value close to
that determined visually.
will be within the specified
shoulder torque range.
.
The final torque value will be
within the specified torque
window.
90
group 1 connections torque vs. turn
acceptance criteria
Shoulder Torque OK
MINIMUM SHOULDER TORQUE
REFERENCE TORQUE
TURNS
Acceptable curve
application to achieve
acceptable curves.
RUNNING MANUAL
TenarisHydril
91
MAXIMUM MAKE-UP TORQUE
TORQUE
OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE
Shoulder Torque
MINIMUM SHOULDER TORQUE
REFERENCE TORQUE
TURNS
Acceptable curve
92
MAXIMUM MAKE-UP TORQUE
TORQUE OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE
Shoulder Torque OK
MINIMUM SHOULDER TORQUE
REFERENCE TORQUE
TURNS
93
MAXIMUM MAKE-UP TORQUE
TORQUE
Hump Effect
MINIMUM SHOULDER TORQUE
REFERENCE TORQUE
TURNS
.
Possible causes Recommendations
.
Running compound excess In this case it is recommended
.
Dirt between threads to break out the first two
.
Decanted running compound
Running compound not
connections to verify that the
hump effect is produced by an
.
homogenized
High friction running
excess of running compound
thus ensuring no damage has
.
compound
Running compound
been caused.
contamination
94
group 1 connections torque vs. turn
rejection criteria
Shoulder Torque
REFERENCE TORQUE
TURNS
.
Possible causes
.
Possible effects
.
Over torque
.
Too much stress
.
Make-up Acceptance Criteria
.
Dump valve problem
.
Tong operator error
High momentum .
Recommendations
Break out, clean and perform
visual inspection (drift if
.
possible).
If the results from the
inspection are acceptable,
re-apply running compound
RUNNING MANUAL
95
MAXIMUM MAKE-UP TORQUE
TORQUE
OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE
Shoulder Torque
REFERENCE TORQUE
TURNS
.
Possible causes
.
Possible effects
.
Torque interruption
.
Connection leak
.
Load cell problem
.
Poor energization
.
Dump valve problem Back-off
.
Tong operator error
Back-up slip + dump delay
.
Recommendations
Break out, clean and perform
visual inspection (drift if
.
possible).
If the results from the
inspection are acceptable,
re-apply running compound
and make-up again.
96
MAXIMUM MAKE-UP TORQUE
TORQUE
OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE
REFERENCE TORQUE
TURNS
.
Possible causes
.
Possible effects
.
Over torque
.
No drift after make-up
.
Wrong box and/or pin grade
.
Pin plastic deformation
.
Load cell problem Special clearance box plastic
.
Dump valve problem
.
deformation
.
Tong operator error
.
Tools could not pass
. .
Make-up Acceptance Criteria
.Collapse
Burst
.
Recommendations
Reject pin and box joints
RUNNING MANUAL
TenarisHydril
97
MAXIMUM MAKE-UP TORQUE
TORQUE
OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE
REFERENCE TORQUE
TURNS
.
Possible causes
.
Recommendations
.
Running compound excess Break out the first two
.
Dirt between threads connections when this effect
.
Decanted running compound
Running compound not
appears and check if it is
caused by an excess in the
.
homogenized
High friction running
amount of applied running
compound.
.
compound
Running compound
In this case, reduce the amount
for the next make-up, applying
contamination the same distribution as
indicated in the running
.
Possible effects compound guidelines.
.
Thread damage
.
Seal damage
.
Shoulder damage
Connection leak
98
MAXIMUM MAKE-UP TORQUE
TORQUE OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE
REFERENCE TORQUE
TURNS
.
Possible causes
.
Recommendations
.
Wrong torque Break out, clean and perform
.
Wrong running compound visual inspection (drift if
Running compound
.
possible).
.
contamination If the results from the inspection
.
Presence of storage compound are acceptable, re-apply
.
Make-up Acceptance Criteria
.
Possible effects
Leakage due to connection
make-up again.
pre-load
RUNNING MANUAL
TenarisHydril
99
MAXIMUM MAKE-UP TORQUE
TORQUE
OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE
REFERENCE TORQUE
TURNS
.
Possible causes
.
Recommendations
.
Wrong torque
Wrong running compound
Break out, clean and perform
visual inspection (drift if
.
(low friction)
Running compound .
possible).
If the results from the inspection
.
contamination are acceptable, re-apply running
.
Presence of storage compound compound decreasing the
.
Other friction reducer amount of it respecting the
.
Load cell problem
Low thread interference
recommended distribution and
make-up again.
.
Possible effects
.
Back-off
High localized stress
100
MAXIMUM MAKE-UP TORQUE
TORQUE OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE
REFERENCE TORQUE
TURNS
.
Possible causes
.
Possible effects
.
Cross threads
.
Leak
.
Misalignment
.
Galling
.
Damaged threads
.
Back-off
.
Dirty threads Jump-out
.
Make-up Acceptance Criteria
Wrong torque
.
Incorrect running compound Recommendations
.
amount Break out, clean and perform
.
Incorrect running compound visual inspection (drift if
.
Load cell problem possible).
If the results from the
inspection are acceptable,
re-apply running compound
and make-up again.
RUNNING MANUAL
TenarisHydril
101
MAXIMUM MAKE-UP TORQUE
TORQUE
OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE
REFERENCE TORQUE
TURNS
.
Possible causes
.
Possible effects
.
Cross-threads
.
Severe thread damages
.
Dings or cut threads
.
Thread galling
.
Galled threads
.
Connection leak
.
Threads with burs
.
Connection back-off
.
Threads with razor edges
Running compound
Connection jump-out
.
contamination
Spider or slip turns during .
Recommendations
Break out, clean and perform
.
make-up visual inspection (drift if
Back-up tong dies slip during
.
possible).
.
make-up
Mechanical interference of
If the results from the
inspection are acceptable,
pipes during rotation re-apply running compound
and make-up again.
102
MAXIMUM MAKE-UP TORQUE
TORQUE OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE
MINIMUM
SHOULDER TORQUE
REFERENCE TORQUE
TURNS
.
Possible causes
.
Recommendations
.
Jaw dies poor grip Break out, clean and perform
.
Dirty or worn tong dies visual inspection (drift if
.
Dirty or worn slips dies
.
possible).
.
Dirty or worn spider dies If the results from the
.
Spider movement inspection are acceptable,
Make-up Acceptance Criteria
.
Possible effects
Pipe body damage
RUNNING MANUAL
TenarisHydril
103
Group 2 Connections
The primary make-up criterion for Group 2 connections
is to achieve target torque.
104
TSH W533 TSH W511, TSH W513
AND TSH W503 AND TSH W523
105
Legacy Series
MacII™
106
PH4™, PH6™ and CS®
SLX®
107
TENARISXP™ SERIES
TXP™ BUTTRESS
108
Group 2 Connections
TORQUE FACTOR CORRECTION
. torque factor.
For all other Group 2 connections (with the exception
of TenarisXP™ Buttress), it is recommended not to
apply any torque factor correction, regardless of
the recommendations made by the compound's
manufacturer. Use the TenarisHydril make-up torque
published.
109
Group 2 Connections
Graph interpretation
110
WEDGE group 2 CONNECTIONS
YIELD TORQUE
Safety
Margin
OPERATING TORQUE
Allowed
down-hole
torque range
MAX. MAKE-UP TORQUE
Recommended
TARGET MAKE-UP TORQUE surface power
MIN. MAKE-UP TORQUE tong range
REFERENCE TORQUE
TURNS
Make-up Acceptance Criteria
111
WEDGE GROUP 2 CONNECTIONS
TORQUE VS TURN ACCEPTANCE CRITERIA
TORQUE
TARGET TORQUE
REFERENCE TORQUE
TURNS
Acceptable curve
112
TORQUE
TARGET TORQUE
REFERENCE TORQUE
TURNS
allowed.
RUNNING MANUAL
TenarisHydril
113
TORQUE
TARGET TORQUE
MINIMUM MAKE-UP TORQUE
REFERENCE TORQUE
TURNS
.
Possible causes Recommendations
.
Running compound excess In this case it is recommended
.
Dirt between threads to break out the first two
.
Decanted running compound
Running compound not
connections to verify that the
hump effect is produced by an
.
homogenized
High friction running
excess of running compound
thus ensuring no damage has
.
compound
Running compound
been caused.
contamination
114
WEDGE GROUP 2 CONNECTIONS
TORQUE VS TURN REJECTION CRITERIA
TORQUE
TARGET TORQUE
MINIMUM MAKE-UP TORQUE
REFERENCE TORQUE
TURNS
.
Possible causes
.
Recommendations
.
Running compound excess Break out the first two
.
Make-up Acceptance Criteria
.
Decanted running compound
Running compound not
appears and check if it is
caused by an excess in the
.
homogenized
High friction running
amount of applied running
compound.
.
compound
Running compound
In this case, reduce the amount
for the next make-up, applying
contamination the same distribution as
indicated in the running
RUNNING MANUAL
.
Possible effects compound guidelines.
.
Thread damage
.
Seal damage
.
Shoulder damage
Connection leak
TenarisHydril
115
TORQUE
TARGET TORQUE
MINIMUM MAKE-UP TORQUE
REFERENCE TORQUE
TURNS
Non-Acceptable curve
with abnormal thread
interference
.
Possible causes
.
Possible effects
.
Cross-threads
.
Severe thread damages
.
Dings or cut threads
.
Thread galling
.
Galled threads
.
Connection leak
.
Threads with burs
.
Connection back-off
.
Threads with razor edges
Running compound
Connection jump-out
.
contamination
Spider or slip turns during .
Recommendations
Break out, clean and perform
.
make-up visual inspection (drift if
Back-up tong dies slip during
.
possible).
.
make-up
Mechanical interference of
If the results from the
inspection are acceptable,
pipes during rotation re-apply running compound
and make-up again.
116
TORQUE
TARGET TORQUE
MINIMUM MAKE-UP TORQUE
REFERENCE TORQUE
.
Possible causes
.
Recommendations
.
Jaw dies poor grip Break out, clean and perform
.
Dirty or worn tong dies visual inspection (drift if
.
Dirty or worn slips dies
.
possible).
.
Dirty or worn spider dies If the results from the
.
Spider movement inspection are acceptable,
Make-up Acceptance Criteria
.
Possible effects
Pipe body damage
RUNNING MANUAL
TenarisHydril
117
NON-WEDGE GROUP 2 CONNECTIONS
Shoulder
REFERENCE
TORQUE
TURNS
118
NON-WEDGE GROUP 2 CONNECTIONS
TORQUE VS. TURN ACCEPTANCE CRITERIA
Shoulder
REFERENCE TORQUE
Make-up Acceptance Criteria
TURNS
Acceptable curve
acceptable curves.
TenarisHydril
119
MAXIMUM MAKE-UP TORQUE
TORQUE
OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE
Shoulder
REFERENCE TORQUE
TURNS
Acceptable curve
120
MAXIMUM MAKE-UP TORQUE
TORQUE
OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE
Shoulder
REFERENCE TORQUE
TURNS
121
MAXIMUM MAKE-UP TORQUE
TORQUE
Hump Effect
REFERENCE TORQUE
TURNS
.
Possible causes Recommendations
.
Running compound excess In this case it is recommended
.
Dirt between threads to break out the first two
.
Decanted running compound
Running compound not
connections to verify that the
hump effect is produced by an
.
homogenized
High friction running
excess of running compound
thus ensuring no damage has
.
compound
Running compound
been caused.
contamination
122
NON-WEDGE GROUP 2 CONNECTIONS
TORQUE VS. TURN REJECTION CRITERIA
Shoulder
REFERENCE TORQUE
TURNS
.
Possible causes
.
Possible effects
.
Over torque
.
Too much stress
.
Make-up Acceptance Criteria
.
Dump valve problem
.
Tong operator error
High momentum .
Recommendations
Break out, clean and perform
visual inspection (drift if
.
possible).
If the results from the
inspection are acceptable,
re-apply running compound
RUNNING MANUAL
123
MAXIMUM MAKE-UP TORQUE
TORQUE
OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE
Shoulder
REFERENCE TORQUE
TURNS
.
Possible causes
.
Possible effects
.
Torque interruption
.
Connection leak
.
Load cell problem
.
Poor energization
.
Dump valve problem Back-off
.
Tong operator error
.
Back-up slip + dump delay Recommendations
Break out, clean and perform
visual inspection (drift if
.
possible).
If the results from the
inspection are acceptable,
re-apply running compound
and make-up again.
124
MAXIMUM MAKE-UP TORQUE
TORQUE
OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE
REFERENCE TORQUE
TURNS
.
Possible causes
.
Possible effects
.
Over torque
.
No drift after make-up
.
Wrong box and/or pin grade
.
Pin plastic deformation
.
Load cell problem Special clearance box plastic
.
Dump valve problem
.
deformation
.
Tong operator error
.
Tools could not pass
. .
Make-up Acceptance Criteria
.Collapse
Burst
.
Recommendations
Reject pin and box joints
RUNNING MANUAL
TenarisHydril
125
MAXIMUM MAKE-UP TORQUE
TORQUE
OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE
REFERENCE TORQUE
TURNS
.
Possible causes
.
Recommendations
.
Running compound excess Break out the first two
.
Dirt between threads connections when this effect
.
Decanted running compound
Running compound not
appears and check if it is
caused by an excess in the
.
homogenized
High friction running
amount of applied running
compound.
.
compound
Running compound
In this case, reduce the amount
for the next make-up, applying
contamination the same distribution as
indicated in the running
.
Possible effects compound guidelines.
.
Thread damage
.
Seal damage
.
Shoulder damage
Connection leak
126
MAXIMUM MAKE-UP TORQUE
TORQUE
OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE
REFERENCE TORQUE
TURNS
.
Possible causes
.
Possible effects
.
Cross threads
.
Leak
.
Misalignment
.
Galling
.
Damaged threads
.
Back-off
.
Dirty threads Jump-out
.
Make-up Acceptance Criteria
Wrong torque
.
Incorrect running compound Recommendations
.
amount Break out, clean and perform
.
Incorrect running compound visual inspection (drift if
.
Load cell problem possible).
If the results from the
inspection are acceptable,
re-apply running compound
and make-up again.
RUNNING MANUAL
TenarisHydril
127
MAXIMUM MAKE-UP TORQUE
TORQUE
OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE
REFERENCE TORQUE
TURNS
.
Possible causes
.
Possible effects
.
Cross-threads
.
Severe thread damages
.
Dings or cut threads
.
Thread galling
.
Galled threads
.
Connection leak
.
Threads with burs
.
Connection back-off
.
Threads with razor edges
Running compound
Connection jump-out
.
contamination
Spider or slip turns during .
Recommendations
Break out, clean and perform
.
make-up visual inspection (drift if
Back-up tong dies slip during
.
possible).
.
make-up
Mechanical interference of
If the results from the
inspection are acceptable,
pipes during rotation re-apply running compound
and make-up again.
128
MAXIMUM MAKE-UP TORQUE
TORQUE
OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE
REFERENCE TORQUE
TURNS
.
Possible causes
.
Recommendations
.
Jaw dies poor grip Break out, clean and perform
.
Dirty or worn tong dies visual inspection (drift if
.
Dirty or worn slips dies
.
possible).
.
Dirty or worn spider dies If the results from the
.
Spider movement inspection are acceptable,
Make-up Acceptance Criteria
.
Possible effects
Pipe body damage
RUNNING MANUAL
TenarisHydril
129
130
Chrome Running
Guidelines
These guidelines have been written to ensure optimum
performance when running chrome pipes –high Cr
alloyed (with a chrome content greater than 9%)
and Ni based alloys– which have higher thread galling
tendencies than standard carbon grade pipe.
anti-corrosion properties.
Guidelines
EQUIPMENT & TOOLS
RUNNING MANUAL
. characteristics:
. tooth marks.
Slip-gripping surfaces which uniformly match pipe OD.
PRE-RUNNING
132
RUNNING
133
! 7. Make up the connections by hand using
a strap wrench and a steady pulling motion
for best results. The power tongs should only
be engaged after ensuring a connection is
hand-tight in order to apply the final make-up
torque. Do not jerk on the connection.
134
PULLING
135
136
FGL and CB®
Options
These guidelines only apply to the connections listed
in the table below with the Corrosion Barrier (CB®)
or Fiber Glass Lining (FGL) options.
Compatibility
The compatibility of connections with CB® or FGL
options with standard connection is described in the
table below.
TSH Blue-FGL No
TSH Blue-CB No
TSH MS-FGL No
TSH MS-CB No
TSH W563-CB Yes
TSH W553-CB Yes
FGL AND CB® OPTIONS
Accesories
TenarisHydril
Drifting
1. Use a non-metallic drift or a drift coated with plastic
or Teflon in order to avoid damages.
Field Repair
1. Never run a pipe with a damaged coating or a
damaged fiber glass lining (FGL coating).
138
3. Make sure seal rings and pipes are at the same
temperature before installation.
all around the edge of the ring. You can use a non-
metallic instrument like a wooden hammer handle to
nudge it into place.
7.4. Make sure the seal ring is properly inserted
between the flange (the front of the pin) and the ID
of the coupling. The seal ring must be in contact
RUNNING MANUAL
139
1. seal ring
Manually collapse the seal ring.
flange
CB ring pin
box
3. TSH W533-CB
140
8. For seal ring installations on CB® options.
8.1. Take a brand new seal ring and compress it with
the fingers so that it partially collapses into the inside
diameter of the pipe (Fig. 1).
8.2. Place the collapsed seal ring into the seal ring
groove and release it (Fig. 3).
8.3. Manually push the seal ring into place, pressing
all around the edge of the ring. You can use a
non-metallic instrument like a wooden hammer
handle to nudge it into place.
8.4. Make sure the seal ring is properly inserted in the
groove. The seal ring must be in contact with the
ID of the coupling all the way round and should
not stick out at any point. If in doubt, use a straight
edge to check whether it is properly aligned.
Stabbing
1. Before stabbing the pin end in, make sure the seal
ring is still in place.
141
End of job / Storage
1. Check that there are no seal rings on the box
ends of surplus or laid-out pipes.
142
Dopeless®
Technology Running
Guidelines
These guidelines apply only to TenarisHydril
connections with Dopeless® technology and should be
used in conjunction with the relevant sections of this
manual as indicated.
1 2
144
3. Do not apply running compound to
handling/lifting plugs. Check that these have a
phosphate coating, are not damaged and are clean
of dope, dirt, etc., before usage.
4. Special cases
4.1. When assembling Dopeless® connections
to standard connections (for example accessories),
use thread compound.
4.2. Dopeless® connections can also be made
up using thread compound if required.
. For
PIN:
both situations:
. For torque-related practical purposes, the connection Dopeless® Technology Running Guidelines
(both joints) should be considered as standard, i.e. no
longer a Dopeless® connection since the prevailing
lubrication mechanism is provided by the running
compound. Therefore use the torque values for the
corresponding standard connections affected by a
friction factor when applicable. (Do not use Dopeless®
connections torques). Refer to the "Make-up
acceptance criteria" section.
1. PIN:
Completely remove the Dopeless® coating only
from the pin threads. Do not remove Dopeless®
coating from the seal and pin nose. Use either a
wire brush or a rotating machine with steel or brass
TenarisHydril
145
. 2.ForBOX:
Dopeless ® coupled connections at yard/repair shop:
use a standard coupling. If a Dopeless® coupling
has already been made up and the joint is to
be thread-locked, remove the coupling and replace
. connection.
Some of the coating on the box may flake off.
146
This is normal behavior for Dopeless® coating
and should not be confused with galling. There
is still enough dry lubricant on the connections
for further usage (Fig. 1 and 2).
2. BREAK-OUT
TenarisHydril Blue® with
Dopeless® coating after three
TenarisHydril
make-and-breaks.
147
End of job / storage
1. All used connections should be cleaned in order to
remove any foreign matter and contaminants from the
surface.
3. Dopeless® Protectors
Pin and box protectors for Dopeless® connections use a
special rubber ring sealant system to prevent water getting in.
These protectors should not be replaced by standard ones.
148
CONNECTIONS
GROUP 1
Blue®
Blue® Near Flush
Blue® Thermal Liner
MS™
3SB™
HW™
PJD™
ER™
GROUP 2
Wedge Series 500™
Wedge 625™
MACII™
SLX®
PH6™, PH4™ and CS®
TenarisXP™ Buttress
Tenaris has produced this manual for general information only. While every effort has been
made to ensure the accuracy of the information contained within this publication, Tenaris does
not assume any responsibility or liability for any loss, damage, injury resulting from the use of
information and data herein. Tenaris products and services are only subject to the Company’s
standard Terms and Conditions or otherwise to the terms resulting from the respective contracts
of sale, services or license, as the case may be. The information in this publication is subject to
change or modification without notice. For more complete information please contact a Tenaris
representative or visit our website at www.tenaris.com. This manual supersedes TSH / RM / Pocket
Version 01 / 2011 and TSH / RM / IDM codes GDL 00259, GDL 00260, GDL 00261, GDL 00262, GDL
00263, GDL 00264, GDL 00265, GDL 00266. ©Tenaris 2012. All rights reserved.
www.tenaris.com/tenarishydril