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Table of

contents
05. TenarisHydril

11.

GENERAL GUIDELINES

13. Quick Start Running Guidelines


15. Running and Handling Guidelines

33.

Technical Recommendations

35. Pipe Identification


45. Handling and Care of Pipes and Connections
51. Running and Thread Lock Compounds Application
85. Make-up Acceptance Criteria
131. Chrome Running Guidelines
137. FGL and CB® Options
143. Dopeless® Running Guidelines

__
NOTE: Find the table for Group 1 and Group 2 connections
on the flap at the end of this manual.
TenarisHydril
Worldwide Support
TenarisHydril premium connections are supplied and
supported by Tenaris, a leading manufacturer and
supplier of steel pipes and integrated tubular services
to the world’s energy industry.

REPAIR SHOPS

A broad international network of licensed threading


facilities provides services for TenarisHydril products.
Please check our website to find the nearest authorized
repair shop.

Field Services
This Running Manual includes Tenaris’s
recommendations on best practices for the care,
handling and installation of our products. These
recommendations aim to maximize the value of our
products before, during and after installation.
In addition to the guidelines described in our Running
Manual, we recommend the assistance of a Tenaris field
services specialist when running TenarisHydril premium
connections to ensure optimum efficiency and best
performance. Based on their experience and judgment,
RUNNING MANUAL

Tenaris field service specialists may adjust these


guidelines to the specific conditions of a given situation.

We offer our customers running assistance and


technical assistance in accordance with the summarized
and general description detailed below. Should you
TenarisHydril

require a complete description of Tenaris field services,


please contact us at fieldservices@tenaris.com.

5
Running Assistance Services – Rig site
activity

1. Interaction with the operating company


representative.

2. Interaction with services companies.

3. General application of TenarisHydril Running Manual


recommendations.

4. Visual inspection of TenarisHydril products at the


well site.

5. Verification of running equipment calibration.

6. Verification of ancillary running equipment such as,

. but not limited to:

. Appropriate Drift, OD & length

. Stabbing guides

. Handling plugs
Quick fit protectors

. 7.HSEAdvise the operating company representative on:

. Care, handling and preparation of TenarisHydril


issues relating to field service operations.

. products prior to, during and after running activities.


Correct application of appropriate thread compound to

. connections.
. Connection make-up parameters.
Recommended best practices for the running and

. pulling processes.

. Segregation and identification of rejected joints.


Preparation of surplus pipe post running.

8. Monitor make-up operations during running.

9. Field repair connections as per applicable guidelines


if necessary.

6
Technical Assistance Services – On-land
activity (yard, machine shop, bucking facility)

1. Interaction with customers, operating company


representatives, drilling and completion technicians.

2. General application of field services guidelines,


Tenaris procedures and TenarisHydril Running Manual.

3. Visual inspection of our pipe and connections


on-site.

4. Verification of make-up / buck-on equipment


calibration.

5. Sub-assembly make-up verification at Tenaris or

. at third-party premises:

. Buck on / off couplings

. Make-up completion assemblies

. Make-up shoe tracks

. Make-up hangers
Make-up packers

6. Accessory inspection at customer or third-party


premises.

7. Field repair of TenarisHydril connections as per


applicable guidelines.

8. Dopeless® technology support:


Inspection and repair of connections with
Dopeless® technology.
RUNNING MANUAL

9. Periodic stock inspection, traceability, coating


condition check.

10. Advise best practices for storage and transportation.


TenarisHydril

11. Organize rig-ready preparation.

7
12. Participate in pre-job and drilling on paper
meetings.

13. Proactively advise on process efficiency


improvement.

14. Customer and service company training


and presentations.

Job development and completion

During job development, a field services specialist will


advise and recommend best practices for the handling
and use of Tenaris products in accordance with the
scope summarized above. Any final decision made
on any job will remain with the customer’s company
representative at the worksite.

Any deviations or anomalies contrary to Tenaris procedures,


the advice of the field service specialist, and/or the
TenarisHydril Running Manual recommendations, which
may be deemed detrimental to the performance of the
product, will be documented by the field services specialist.

Upon completion of field services, and prior to the


departure of the Tenaris representative from the
worksite, a service ticket shall be prepared by the Tenaris
representative to be signed by the customer’s company
representative at the worksite. The service ticket will
contain a brief description of the services performed,
including any deviations or anomalies mentioned, among
other relevant information. In addition, a detailed report
will be delivered to the customer if agreed by the parties.

Commitment to sustainable business


Tenaris would like to emphasize the importance of
paying utmost attention to all aspects of health, safety
and environmental protection during the running of
our TenarisHydril premium connections.
8
Tenaris is committed to incorporating the principles of
sustainable development throughout its operations with
practices aiming to protect personal health, uphold
group safety and minimize environmental impact.

During the execution of running operations on


the premises of the oil and gas company, all HSE
procedures applicable at the rig site should be fully
acknowledged, addressed and followed.

Moreover, we strongly recommend the assistance


of Tenaris field service specialists, who receive
comprehensive HSE training as part of their
qualification plan.

Regarding health, rest periods should be respected as


well as the physical fitness requirements for each job.

As regards safety pipe running operations generally


involve several hazards and exposure to risks, including
moving objects; H2S and risks involved in handling
and exposure to chemical substances; manipulation
of heavy pipe and equipment; road, sea and air
transportation; fire and explosion risks and many
more which are well known to oil and gas operators.
All applicable safety measures must be addressed,
including procedures, protective measures and
equipment, risk analysis, emergency response drills
and a toolbox safety talk prior to operations startup.
An attitude involving a permanent awareness of safety
should be fostered and encouraged among personnel.
RUNNING MANUAL

Concerning the environment, water, pipe protectors,


cleaning rags and all other site waste should be
correctly disposed, in accordance with the oil and gas
company procedures.

We are convinced that all efforts devoted to health,


TenarisHydril

safety and environment will result in an improved


performance and sustainable development.

9
General
Guidelines
Quick Start
Running Guidelines
Connection preparation
Follow the recommendations for applying running
and thread lock compounds with great care to ensure
optimum connection performance.

Install handling plugs on integral connections each


time the pipe is moved to or from the rig floor.

Alignment
1. Check that the traveling block and rotary hole are
aligned.

2. Check that the centerline of the suspended pin is


over the box, and adjust if necessary.
__
REFER TO EQUIPMENT / SERVICE TOOLS DETAIL IN THE RUNNING
GENERAL GUIDELINES

SECTION.
__
REFER TO THE STABBING DETAIL IN THE RUNNING SECTION.

Rotation speeds
RUNNING MANUAL

1. Spin in at 15 RPM or slower.

2. For final make-up, use low gear. Do not exceed 5 RPM.


__
REFER TO THE MAKE-UP DETAIL IN THE RUNNING SECTION.
TenarisHydril

13
Torque application
Always use the recommended torque values for
TenarisHydril connections. The updated values are on

. our website:
Data Sheets:

. http://premiumconnectiondata.tenaris.com/index.php
Torque Tables:
http://www.tenaris.com/en/Products/
PremiumConnections/TorqueTables.aspx
__
NOTE: FOR WEDGE SERIES 500™ SIZES 10 3/4” AND LARGER, EITHER APPLY
THE TARGET TORQUE TWICE OR HOLD THE TORQUE FOR SEVERAL SECONDS.

Chrome and CRA


1. Take special care with chrome steels (9% or higher)
to avoid damage to the connection during handling
and running operations.

2. Running compound application processes for these


materials are different from low carbon steel pipe.

3. Always walk connections in by hand until hand-tight


before applying power tongs.

4. Apply the Chrome Running Guidelines as well


as the General Guidelines to stainless steels and
high alloy materials.
__
REFER TO THE CHROME RUNNING GUIDELINES.

Dopeless® technology
1. General Guidelines apply to our Dopeless®
technology except for cleaning, visual inspection and
running and thread lock compound application.
__
REFER TO THE DOPELESS® RUNNING GUIDELINES.
14
Running and
Handling Guidelines
Pre-running
1. Locate and confirm availability of all necessary
accessories and tools on location, such as: pup joints,
crossovers, float equipment, stabbing guides, handling/
lifting plugs, single-joint elevators, thread compound, etc.

2. Verify interchangeability with size, weight and


connection type.
__
REFER TO THE PREMIUM CONNECTIONS CATALOGUE

Drifting
1. Ensure drift mandrels meet API dimensional
requirements (reference API Specification 5CT) or
specified special drift requirements.
GENERAL GUIDELINES

2. Carry out drifting before cleaning and inspecting the


connection.

3. Blow out the pipe ID from box to pin to completely


remove loose mill scale and accumulated debris.
RUNNING MANUAL

4. Drift from box to pin. Be careful not to damage


connections during drifting operations.

5. Pipes that fail the drift test should be marked with a


red paint band on either side where the drift is sticking
and then laid aside for further investigation. Label the
TenarisHydril

pipe “No drift” to avoid confusion with other types of


damage.

15
API standard drift mandrel size (min.)

products & sizes LENGTH diameter

inch mm inch mm

Casing and Liners


Smaller than 9 5/8” 6 152 d - 1/8 d - 3.18
9 5/8” to 13 3/8” 12 305 d - 5/32 d - 3.97
Larger than 13 3/8” 12 305 d - 3/16 d - 4.76

Tubing
2 7/8”and smaller 42 1,067 d - 3/32 d - 2.38
3 1/2”and larger 42 1,067 d - 1/8 d - 3.18

d= Nominal pipe body internal diameter


Check tables C.28 and E.28 in the last version of API 5CT

Cleaning
1. Clean connections using one of the following

. methods:

. A non-metallic brush and cleaning solvent.

. Steam cleaning with water and cleaning solvent.


A rotary bristle brush with high pressure water jet and

. cleaning solvents.
High pressure water blast.

2. Diesel and oil-based products are not


recommended as cleaning solvents, as it is difficult
to remove them from the threads and they can affect
running compound lubrication.

3. Wipe or blow out solvents and/or water from the


thread roots and from the bottom of the box. In
freezing temperatures, ensure that no moisture remains
on the connection as ice may prevent proper seal and
shoulder engagement during make-up.

16
Inspecting
1. Only Tenaris plants and authorized repair facilities
make genuine TenarisHydril connections, identified by
the stencil on the pipe body. Most genuine threads
also have a low stress roller mark on the pin and box
connections. In case of doubt, contact your local
Tenaris representative.

2. Place pipes so that the joints can be rolled 360


degrees to facilitate complete cleaning and inspection.

3. Inspect all connections for damage, such as


out-of-round, handling damage, thread damage,
dents, mashed areas, rust and scaling. Seal areas must
be free of longitudinal or transverse cuts, scratches,
corrosion pitting, rust and scaling. Segregate and label
properly all pipes with suspected connection damage.
Further evaluation and hand repair must be
performed by a Tenaris field service specialist.

Connection preparation
1. Handle all pipes with the right thread protectors in
GENERAL GUIDELINES

place.

2. API-Modified running compound is recommended


for Group 1 and Group 2 connections. To check
whether a particular thread compound works
with a specific connection, contact
RUNNING MANUAL

fieldservices@tenaris.com

3. Use a thermal grade running compound when the


service temperature exceeds 250°F / 120°C.

4. Use an Arctic-grade running compound in freezing


TenarisHydril

temperatures. The compound should be free of water


and ice particles and kept warm in the dog house or
with a warming device.
17
PRE-RUNNING
Running compound
application.

5. Running compound must be homogenized prior


to use. Never use a running compound that has
reached its expiry date, as its lubrication properties
may have been affected.
__
FOR SPECIFIC INSTRUCTIONS, SEE RUNNING AND THREAD LOCK
COMPOUND APPLICATION SECTION

Running
EQUIPMENT / SERVICE TOOLS

1. Use slip-type elevators for integral and special


clearance coupled connections. Do not set elevators
on the upset or connection area.

2. Collar-type elevators may be used with coupled


connections.

18
3. When using collar-type elevators on integral
connections or special clearance coupled connections,
the bored ID of the elevators should be able to pass
over the box connection OD and shoulder onto a lift
plug. An internal diameter of approximately 0.5%
more than the section OD is recommended.

4. Do not use bottleneck elevators.

5. Preferably use single-joint elevators as they improve


stabbing alignment and promote safer operations.
When running integral or special clearance coupled
connections, ensure elevators are bored to the
appropriate diameter and used in conjunction with a
handling plug.

6. Check for traveling block and rotary hole alignment.

7. Power tongs are required for final torque


application. Dies that are improperly mounted or
poorly maintained can damage the pipe body. Torque
measurement equipment must be calibrated by tubular
running company and documentation provided at
work site.
GENERAL GUIDELINES

8. Use a torque-turn monitoring system for


Group 1 connections. Torque turn equipment is
not necessary for the proper make-up of Group 2
connections. Every time torque-turn equipment is used,
verify the calibration dates on load cells.
RUNNING MANUAL
TenarisHydril

19
Handling
1. Handle all pipes with adequate thread protectors
in place.

2. If pipes are to be left on the rack for an extended


period of time prior to running, apply a suitable
compound to the thread and seal areas. Verify
manufacturer’s specifications before use as running
compounds do not normally have corrosion protection
properties. In doubt, use storage compound. Place
dry, clean and damage-free thread protectors on all
connections.

3. Re-inspect connections if there is any accidental


mishandling.

4. Before rolling or hoisting integral connection joints,


install a handling plug in the box end and ensure
pin-end protectors are in place. Boxes that will not
accept a handling plug should be set aside.

5. Special care should be taken with CRA and sour


service materials to avoid pipe surface damage.

Stabbing
1. Do not remove the pin thread protector until
the pin is hanging in the derrick and the joint is
ready to stab to prevent damage from accidental
mishandling.

2. For integral connections, remove the handling plug


when the box end is suspended in the rotary table.

3. Clean and re-inspect the connections if in doubt.


Check centerlines of the suspended pin over the box,
and adjust if necessary (Fig. 1).

20
YES NO

1. ALIGNMENT
The pipe should be aligned
with the coupling axis.

4. Verify that the amount and distribution of


running compound complies with the Running and
Thread Lock Compound Application section. Ensure
the running compound is kept free of contaminants.
Excess compound should be removed.
GENERAL GUIDELINES

5. Use a stabbing guide on the box end.

6. If an automated pipe racking system is not used,


ensure the pin is stabbed vertically with the assistance
of someone on the stabbing board and lower joint
taking care to avoid damaging connections.
RUNNING MANUAL

7. If an error occurs when stabbing, or the pipe tilts to


one side after stabbing, pick up and clean connections,
then inspect and repair as required. Do not roll pin into
box if an error occurs when stabbing.
TenarisHydril

21
Make-up
1. Updated torque values for TenarisHydril connections

. can be found on our website.


Data Sheets:

. http://premiumconnectiondata.tenaris.com/index.php
Torque Tables:
http://www.tenaris.com/en/Products/
PremiumConnections/TorqueTables.aspx

! 1.1. When combining different weights


(e.g., 5” 15 lb/ft with 5” 18 lb/ft) or different
grades (e.g., L80 with P110) verify the
compatibility of connections and define the

. torque to be applied as follows:


For all Group 1 connections and any shouldered
Group 2 connections (SLX®, MACII™,
TenarisXP™ BTC, PH6™, PH4™, and CS®)

. use the lower of the two torque values.


For any Group 2 Wedge Series 500™
and Wedge Series 600™ connection use
the higher of the two torque values.

. 1.2. When making up accessories:


Verify that both the power tong and back-up tong are
of the correct diameter and can grip properly. Incorrect

. tong dies or size can deform or damage the pipe body.


Use torque values as described in point 1.1. above.
__
NOTE: FOR ACCESSORIES MANUFACTURED IN A MATERIAL AND WALL
THICKNESS VERY DIFFERENT TO THE PIPE TO WHICH IT WILL BE ASSEMBLED
TO, PLEASE CONTACT US AT fieldservices@tenaris.com

2. Do not use pipe wrenches, rig tongs and spinning


chains for final torque application.
__
NOTE: GIVEN THE VARIOUS SHAPES AND SIZES OF TUBULAR ACCESSORIES,
RIG TONGS MAY NEED TO BE EMPLOYED. DURING MAKE-UP ACCURATE
TORQUE MEASURING EQUIPMENT MUST BE USED.
22
3. Use power tongs to obtain the final recommended
torque values. Torque values of Data Sheets may
need to be adjusted considering the friction factor
of running compounds if it is different to 1.
__
NOTE: FOR FURTHER DETAILS ON MAKE-UP PARAMETERS, PLEASE
REFER TO MAKE-UP ACCEPTANCE CRITERIA SECTION.

4. During make-up, the pipe must be vertical and


allowed to spin freely, which may require slacking off
or the elevator to be unlatched.

5. The power tong lead line should be attached to a


back-up post, leveled and positioned at a 90° angle to
the power tongs (Fig. 1 and 2).

6. For integral connections, do not latch back-up


tongs over the box ends. For threaded and coupled
connections this practice is not recommended, as this
greatly increases the risk of galling the connection. Do
not use pipe wrenches as back-up tongs as they may
damage the pipe body.

7. Use full wrap-around back-ups on thin-walled


or plastic-coated pipe to reduce the possibility of
damaging either pipe or coating.
GENERAL GUIDELINES

8. Maximum rotation speeds must not exceed 15 RPM


during spin-in nor 5 RPM for final make-up in
low gear.
__
NOTE: WHEN THREAD LOCKING, MAKE-UP AS SOON AS POSSIBLE
RUNNING MANUAL

USING LOW RPM IN LOW GEAR, AND CHECK FINAL MAKE-UP POSITION.
REFER TO MAKE-UP ACCEPTANCE CRITERIA SECTION.
TenarisHydril

23
power tong torque

90°

90°

load cell close as practical

short as practical

MAKE-UP
1. Power tong, upper view.
2. Load cell installation, side view.

24
9. Monitor the rotation speed for irregularities.
Irregular speeds may indicate connection misalignment.
Joints made up at irregular speeds should be backed
out and inspected for possible damage.

10. If the pipe has a tendency to wobble greatly during


make-up due to harmonics, wind or rig motion, reduce
the make-up rotation speed to prevent damage.

11. If excessive wobbling persists despite reduced


rotation speed, stop using the power tong for
spinning in. Check running compound distribution
and walk the connection in with a strap wrench.
When hand-tight, apply the power tong to reach target
torque and monitor make-up graph evolution.

12. Power tongs should be in low gear at


approximately one turn prior to connection
shouldering.
When using connections with installed rings for
CB® or FGL options, run in low gear throughout
the make-up in order to prevent ring displacement.
GENERAL GUIDELINES
RUNNING MANUAL
TenarisHydril

25
! 13. For connections from Wedge Series
500™, use the following procedure on the
first joint.
13.1. Make up the first joint to the specified
target torque and relax the tongs.
13.2. Draw a longitudinal line across the pin
and box and reapply the target torque as
indicated in the Data Sheet.
13.3. If the drawn line does not move more
than ½” after the second torque application,
continue running the rest of the string
normally using the specified target torque.
13.4. If the drawn line moves more than
½” after the second torque application, this
indicates that a portion of the torque was
absorbed by other variables in the make-up

. system. If this occurs, follow these steps:


Increase the target torque by 15% and

. reapply the torque.


Draw a second line and apply the original,

. specified target torque.


If the second drawn line does not move
more than ½”, continue running the rest
of the string normally using the 15%

. higher target torque.


If the second drawn line moves more than
½”, recheck the alignment, dope application
and tong function, then continue to repeat
this procedure from step 13.2 above until the

. drawn line does not move more than ½”.


It is best practice to repeat this procedure
if the tongs are changed out during the
running of the pipe.
Sufficient torque must be reached
to ensure that it is not lost to other
variables in the make-up system such
as rig motion, misalignment or tong
inconsistencies.

26
14. Make up connections to the target torque. Only
for Wedge Series 500™ connection sizes 10 3/4”
and larger: either apply the target torque twice or
hold the torque for several seconds.
For Wedge Series 500™ connection sizes smaller than
10 3/4”, and Wedge Series 600™ connections in all
sizes, apply target torque only once without holding.

15. Always check that make-up acceptance criteria


are met.
__
NOTE: REFER TO MAKE-UP ACCEPTANCE CRITERIA SECTION.

16. During temperatures at freezing or below,


maximum make-up torque may be needed to
overcome running compound viscosity and ensure
the right make-up.

17. When using tubing as a workstring or test string,


make up the first one or two turns by hand to extend
the life of the connection.

18. If making up the pipe from racked back stands,


it is best practice to re-tong all connections before
running downhole. This will ensure no loose joint
GENERAL GUIDELINES

goes into the hole.

Lowering
1. Pick up and lower pipes carefully. Be careful when
RUNNING MANUAL

setting floor slips to avoid shock-loading the string.

2. Ensure the elevator slips are set well below the


connection area.

3. If possible keep the handling plug in the box


TenarisHydril

connection until the joint is lowered and set in the


floor slips. The plug will help keep drilling mud off the
thread and seal areas if overflow occurs.
27
4. If fill-up is required during running, the handling
plug should be left installed in the box to prevent the
fill-up hose from damaging box threads and seals.

5. Do not hammer on the box to break the handling


plug free, as this may damage the connection. If
necessary, hammer on the handling plug flange.

Pulling
BREAK-OUT

1. A weight compensator should be used to avoid


thread damage.

2. Use power tongs in low gear to break out


connections.

3. Do not hammer on connections to assist breakout as


this may damage the pipe or connections.

4. During breakout and spinout, the pipe must


be vertical and allowed to spin freely, which may
necessitate slacking off or unlatching elevators.

5. To break out a Group 1 coupled connection, the


back-up tongs must be set on the mill side of the
coupling, leaving the field side free to disengage (Fig. 1).

For Group 2 coupled connections, placing the back-up


tongs on the pipe body below the coupling will extend
connection life. Coupling turn should not occur due to
the higher buck on torque applied to the mill end.

If gripping the coupling cannot be avoided, use a full


wraparound back-up tong and grip the coupling
as close to the pipe end as possible. The back-ups must
be released as soon as the field end is disengaged,
and re-set on the pipe body for spin out completion
if necessary.
28
POWER TONG

FIELD
SIDE

MILL
SIDE BACK UP TONG

1. BREAK OUT
Tongs positioning for breaking
out of Group 1 coupled
connections.

6. Rotation speed should not exceed 15 RPM.

7. Excess torque during break-out or irregular rotation


GENERAL GUIDELINES

speed indicate poor alignment that may cause damage.


Any rotational movement should be stopped until the
cause is determined and corrected.

8. Exercise care when lifting the pin out of the box.


Maintaining breakout rotation and keeping the pin
RUNNING MANUAL

centered in the box when disengaging can prevent


thread hang-up and damage. The use of a stabbing
guide will help in this process.
TenarisHydril

29
Standing back / laying down
1. Clean all pipes thoroughly to remove corrosive fluids
from the internal bore and inspect as soon as possible.

2. Handle all pipes with protectors in place.

3. Using a mustache brush, re-distribute the existing


running compound on the connection when standing
back for extended periods.

4. Install a clean, undamaged thread protector to the


pin end and stand back on platform. The protector
should be on straight and tight.

5. Tubing set back in the derrick must be properly


supported with a bellyband to prevent excessive
bending.

6. When pulling out a workstring, and in order to


extend the service life of the connections, break out a
different joint every 3 round trips.

30
End of job / storage
1. Clean any used connections to remove dope, mud
and corrosive fluids, using the methods described in
the cleaning section, on page 16.

2. Inspect cleaned connections for apparent damages.

3. Apply a corrosion-inhibiting storage compound on


clean and dry pin and box connections when storing.
Install clean, undamaged thread protectors.

4. Rejected connections must be properly marked.

__
NOTE: DAMAGED AND REJECTED CONNECTIONS ALSO REQUIRE
PROTECTION. AFTER INSPECTION, THE DAMAGE MAY BE
FIELD-REPAIRABLE. FAILURE TO APPLY PROTECTORS OR STORAGE
COMPOUND MAY RENDER THE CONNECTIONS UNSUITABLE FOR REPAIR
AND THE WHOLE JOINT AS SCRAP.

GENERAL GUIDELINES
RUNNING MANUAL
TenarisHydril

31
Technical
Recommendations
Pipe identification
Pipe manufacturers apply color bands to pipe body
and couplings to help identify different steel grades
from a distance.

In addition to color bands, the stencils on the pipe


body and couplings provide information on the
tubular product and its manufacturing process
(e.g., dimensions, material, threaded connection, test
pressure, if seamless or welded, manufacturing mill,
heat number, etc).
__
Note: Color bands may also be applied according
to customer specifications. The tables given below do not
apply to these cases.

Color codes for API grades

STEEL COUPLING (**) PIPE BODY COLOR CODE


GRADES
Body Bands Bands
Pipe identification

1 st. 2 nd. 1 st. 2 nd. 3 rd.

H40 (*) Black – – Black – –


J55 tubing Bright – – Bright – –
Green Green
RUNNING MANUAL


J55 casing Bright White – Bright – –
Green Green


K55 Bright – – Bright Bright –
Green Green Green
TenarisHydril


N80 1 Red – – Red – –

(*) Optional: bare


(**) Special-clearance coupling also has a black band.
35
STEEL COUPLING (**) PIPE BODY COLOR CODE
GRADES
Body Bands Bands

1 st. 2 nd. 1 st. 2 nd. 3 rd.

N80 Q Red Green – Red Bright –


Green

L80 1 Red Brown – Red Brown –

L80 13Cr Silver Yellow – Red Brown Yellow

C90 1 Purple – – Purple – –

C90 2 Purple Yellow – Purple Yellow –



T95 1 Silver – – Silver – –


T95 2 Silver Yellow – Silver Yellow –


R95 Brown – – Brown – –


P110 White – – White – –

C110 White Brown Brown White Brown Brown

Q125 1 Orange – – Orange – –

Q125 2 Orange Yellow – Orange Yellow –

Q125 3 Orange Green – Orange Green –

Q125 4 Orange Brown – Orange Brown –

(**) Special-clearance coupling also has a black band.

36
Color codes for proprietary grades

STEEL COUPLING PIPE BODY COLOR CODE


GRADES
Body Bands Bands

1 st. 2 nd. 1 st. 2 nd. 3 rd.

TN 80S Pink Blue – Blue Pink –

TN 90S Pink Purple – Purple Pink –

TN 95S Pink Orange Sky Orange Sky Pink


Blue Blue

TN 80SS Brown Blue – Blue Brown –

TN 90SS Brown Purple – Purple Brown –

TN 95SS Brown Orange Sky Orange Sky Brown


Blue Blue

TN 100SS Brown Silver – Silver Brown –

TN 110SS Brown Pink Yellow Pink Yellow Brown


Pipe identification

TN 125SS Brown Blue Blue Blue Blue Brown

TN 80HC White Blue – Blue White –

TN 95HC White Orange Sky Orange Sky White


Blue Blue
RUNNING MANUAL

TN 110HC White Pink Yellow Pink Yellow White

TN 125HC White Blue Blue Blue Blue White


TenarisHydril

TN 140HC White Brown – Brown White –

37
STEEL COUPLING PIPE BODY COLOR CODE
GRADES
Body Bands Bands

1 st. 2 nd. 1 st. 2 nd. 3 rd.

P110-IC White – – White – –


P110-ICY

Q125-IC Orange – – Orange – –


Q125-ICY

TN 80HS Silver Blue – Blue Silver –

TN 95HS Silver Orange Sky Orange Sky Silver


Blue Blue

TN 100HS Silver – – Silver Silver –

TN 110HS Silver Pink Yellow Pink Yellow Silver

TN 135DW Sky Blue Brown Blue Brown Sky


Blue Blue

TN 140DW Sky Brown – Brown Sky –


Blue Blue

TN 150DW Sky Red Red Red Red Sky


Blue Blue

TN 55CS Green Pink – Pink Green –

TN 70CS Green Sky – Sky Green –


Blue Blue

TN 75CS Green Gray Gray Gray Gray Green

TN 80Cr3 Green Blue – Blue Green –

TN 95Cr3 Green Orange Sky Orange Sky Green


Blue Blue

38
STEEL COUPLING PIPE BODY COLOR CODE
GRADES
Body Bands Bands

1 st. 2 nd. 1 st. 2 nd. 3 rd.

TN 110Cr3 Green Pink Yellow Pink Yellow Green

TN 55LT Violet Pink – Pink Violet –

TN 80LT Violet Blue – Blue Violet –

TN 95LT Violet Orange Sky Orange Sky Violet


Blue Blue

TN 110LT Violet Pink Yellow Pink Yellow Violet

TN 125LT Violet Blue Blue Blue Blue Violet

TN 35HD (*) – – – Pink Pink Yellow

TN 45HD (*) – – – Yellow Blue Yellow


Pipe identification

TN 60HD (*) – – – Pink Yellow –

TN 70HD (*) – – – Sky Yellow –


Blue

TN 55TH Red Pink – Pink Red –


RUNNING MANUAL

TN 80TH Red Blue – Blue Red –

TN 80Cr13 Gray Red – Gray – Red


TenarisHydril

TN 85Cr13 Gray Purple – Gray – Purple

(*) Steel grade for special application.

39
STEEL COUPLING PIPE BODY COLOR CODE
GRADES
Body Bands Bands

1 st. 2 nd. 1 st. 2 nd. 3 rd.

TN 95Cr13 Gray Brown – Gray – Brown

TN 95Cr13M Light Orange Sky Orange Sky Light


Brown Blue Blue Brown

TN 110Cr13M Light Pink Yellow Pink Yellow Light


Brown Brown

TN 95Cr13S Bright Orange Sky Orange Sky Bright


Green Blue Blue Green

TN 110Cr13S Bright Pink Yellow Pink Yellow Bright


Green Green

TN 125Cr13S Bright Blue Blue Blue Blue Bright


Green Green

40
Marking API threaded pipe

Hard stamp

.
. TAT: TenarisAlgoma

7/2

TSD
. 5CT: APIspecification

. 8/1: 2008 Q1

. 53.5: Mass designation

. P: Grade

Tenaris AT ISO11960 5CT 0514

TAT
S: Seamless

8/1
Pipe Stencil

. Manufacturer
. Manufacturing
8/1 9 5/8 53.5 P S P9200 BC DA8.500 (Customer´s brand) HNXXXX 0765 14,32 MADE IN CANADA

. specification
. API monogram

. OD
Date of manufacture

. Mass designation
. Grade
. Process of manufacture
. Hydrostatic test pressure
. Thread type
. Drift diameter if
. alternative drift
Pipe identification

. Heat number
Customer brand

. Pipe number
. Length (mts)
RUNNING MANUAL
TenarisHydril

41
Marking premium threaded pipe

Hard stamp / stencil


coupling

0124

TTM
. TenarisTamsa

SF
TTM:

. 5CT: API specification

. 0124: API licence number

. 4/1: 2004 Q1

TTM
TENARIS TM ISO11960 5CT 0124
. SF: Special end-finish

. 53.5: Mass designation

. P: Grade

. S: Seamless
TSH MS: Thread type

Pipe Stencil

. Manufacturer
. Manufacturing
. specification
. API monogram

. Special end-finish
Date of manufacture

. OD
. Mass designation
HNYYYY 0126 14,32 MADE IN MEXICO

. Grade
. Process of manufacture
. Hydrostatic test pressure
. Drift diameter
. ifThread
alternative drift

. Customertypebrand / PO
. number
. Heat number

. Length (mts)
Pipe number

__
NOTE: THE PIPE MARKING SHOWN IS ONLY AN EXAMPLE.
SOME DIFFERENCES MAY BE OBSERVED DEPENDING ON WHERE
PRODUCTS ARE MANUFACTURED.
42
Tenaris mills marking codes

Production unit WHITE INK STENCIL HARD STAMP

Siderca Argentina Tenaris SD TSD


SIAT VA ARGENTINA Tenaris VA TVA
CONFAB BRAZIL Tenaris CF TCF
TUBO CARIBE COLOMBIA Tenaris TC TTC
Tamsa Mexico Tenaris TM TTM
Algoma Canada Tenaris AT TAT
PRUDENTIAL CANADA Tenaris PS TPS
CONROE USA Tenaris CR TCR
HICKMAN USA Tenaris HK THK
COUNCE USA Tenaris CN TCN
Dalmine Italy Tenaris DL TDL
Silcotub Romania Tenaris SL TSL
NKTubes Japan Tenaris NKKtubes TNK
SPIJ indonesia Tenaris SPIJ TIJ

Pipe identification
RUNNING MANUAL
TenarisHydril

43
44
Handling and Care
of Pipes
and Connections
These guidelines are for the general care and handling
of TenarisHydril connections and pipes at the well site
to ensure their optimum performance. All queries
should be sent to fieldservices@tenaris.com.
__
NOTE: REFER TO API RECOMMENDED PRACTICE 5C1.

Pipe handling
1. Carefully place the pipes on the racks when they
arrive at the well site. Handling and Care of Pipes and Connections

! 2. Pipes manufactured in CRA, High Chrome


grades or Sour Service grades (TN S, TN SS,
TN HS) must be handled as follows:
2.1. In bundles using the appropriate slings,
before placing individually on the racks with
non-metallic slings. Do not use steel wire
slings as these may affect pipe performance
during service.
2.2. Do not use steel hooks.
RUNNING MANUAL

2.3. If using forklifts at any stage, ensure the


forks are adequately padded to avoid sharp
edges or bulges.
2.4. Use crow bars made of wood rather
than steel, or other non-metallic soft material
to move this type of pipe.
TenarisHydril

2.5. Take all precautions to prevent


aggressive contact with carbon steel.

45
3. If damage has been caused to the pipe or
connections, the pipe should be clearly identified /
labeled, and set aside for further examination.

4. Only move the pipe when the correct thread


protectors have been securely installed. Ensure
all relevant precautions are taken to avoid damage
to either pipe body or connections.

5. Only use protectors that correspond to the threaded


pin/box ends. The use of incorrect protectors may
damage the connections.

Pipe storage at rig site


1. For all steel grades: stack pipes on wooden batons
and avoid contact between pipe bodies by aligning
at least three rows of wooden spacers perpendicular
to the length of the pipe between layers.

2. Stack pipes so as to avoid any bending during


storage.

3. For best results, ensure the stack of pipes is at least


1.5 ft (46 cm) above the ground to protect them from
moisture.

4. Use bumper rings for pipes with flush and/or near flush
connections to limit the chances of damaging the ends.

5. Do not mix pipes of different grades when storing,


as this makes it more difficult to locate them for
pre-running inspections and can lead to grade mixing
in the well.

46
TOTAL LENGTH (TL)

EFFECTIVE LENGTH (EL)

MAKE-UP
EL = TL - MUL
LOSS (MUL)

1. MEASURING
Be sure to use the effective
length of each pipe to be
run into the hole.

Pipe measuring
Remove protectors for measuring then reinstall
immediately after measuring each pipe (Fig. 1).

Handling and Care of Pipes and Connections


__
NOTE: Take into account the reduction in length ensuing
from make-up loss when determining the effective length
of each pipe.

Protectors
1. Stack protectors on a clean, dry surface as they are
removed and ensure they are not contaminated by
debris, corrosive fluids or water.

2. If debris or fluid contaminate the protectors, they


RUNNING MANUAL

should be thoroughly cleaned and dried prior to


re-installation on the connections (Fig. 2).
TenarisHydril

47
46 cm

2. HANDLING
Proper handling and care
reduces damage on pipes and
connections.

Cleaning

! 1. Storage compounds do not have the


right lubrication properties for making
up connections. It is very important to
completely remove storage compound and
clean connections prior to running.

2. Cleaning of the connections to remove storage


compound should be carried out as close to the time of
running as possible.

3. Only clean connections with fresh water or cleaning


solvent which does not leave any residue when mixed
with water. Do not use diesel or oily solvents, as
these are difficult to remove from the threads and
affect running compound lubrication.

4. Dry the clean connections using compressed air then


reinstall clean, dry protectors.

5. If possible only remove protectors and clean


connections on one row of pipes at a time prior to hoisting
to the rig floor. This avoids exposing the complete
string to the elements if there are delays in running.
48
6. If clean connections are left exposed for over 12
hours, apply a light oil to the connections with a spray
or soft brush and install clean, dry protectors.

7. The lightly-oiled connections can then be lifted to


the rig floor to remove the protectors. Wipe off the
oil (wash it off if possible) before applying running
compound prior to running.

8. If connections need to be exposed for over 24 hours,


apply a suitable storage compound and install clean,
dry protectors. Ensure storage compound is completely
removed before applying running compound prior to
running.

Surplus pipe
1. Once running is completed, immediately clean all
remaining connections and dry using compressed air.
Then apply the appropriate storage compound to the Handling and Care of Pipes and Connections
entire thread and seal area of the connections.

2. Ensure enough storage compound is applied to


protect the entire thread and seal area.

3. Ensure no corrosive fluids, debris or water come into


contact with the connection during transportation and/
or storage.

4. Clean protectors thoroughly to remove all debris


and corrosive fluids, then dry before reinstalling on
RUNNING MANUAL

connections.

! 5. Ensure connections are clean, the right


storage compound applied and clean,
dry protectors installed before back-loading
TenarisHydril

the pipes.

49
Pulled pipe
1. Thoroughly clean the inside and outside of all
pipes pulled from the hole after running using a high-
pressure wash-down gun and fresh water. Dry the clean
connections and completely coat with the appropriate
storage compound. Install clean, dry protectors before
transportation to an inspection facility.

2. Clean thoroughly any connections which have come


into contact with completion fluid.

3. When the pulled pipe is racked back in stands to be


re-run later:
3.1. Thoroughly clean connections and the inside and
outside of the pipe body with high-pressure water jets
and allow to drain as much as possible.
3.2. Dry pin connections on the bottom of the stands
and apply running compound.
3.3. Install open (driftable) pin end protectors to allow
water to drain. Alternatively, regular protectors with a
hole drilled in the bottom can be used. Use composite
thread pin protectors for heavy pipe as plastic
protectors may split/break due to the weight.
3.4. The excess compound must be removed after the
stand is picked up before running again.

50
Running and Thread
Lock Compounds
Application
The recommendations in this section apply to Group 1
and Group 2 connections in both carbon steel and high
chrome materials.

For high chrome grades, further details are provided


in the “Chrome Running Guidelines” section.

For connections with Dopeless® Technology,


refer to the “Dopeless® Technology Running

Running and Thread Lock Compounds Application


Guidelines” section.

API-Modified running compound is recommended


for Group 1 and Group 2 connections. To check
whether a particular compound works with a specific
connection, contact fieldservices@tenaris.com

Follow these steps carefully to ensure the successful


performance of the connection.

1. Storage compound must be thoroughly


removed from the connection before applying running
or thread lock compounds.
RUNNING MANUAL

2. Keep the running compound well mixed and stir


thoroughly before using. If the compound is too thick,
due to low external temperatures, it can be warmed up
to a maximum of 30º C for mixing.

Never use oil or solvent to dilute compound.


TenarisHydril

Never use a running compound that has reached


its expiry date, as its lubrication properties might
have been affected.
51
3. Keep the running compound container covered
in order to avoid contamination from dust, water
or other substances.

4. Use new brushes with a clean soft bristle; never


use metallic brushes or spatulas to apply running
compound.

It is practical to use a mustache-type brush for the box


end and a plain type brush for the pin end.

5. Thread compound should be applied as a continuous


film covering the different zones detailed in this section
for each connection. The thread form outline should be
clearly visible.

6. For Wedge Series 500™ and 600™ connections:


if pipes arrive with running compound already applied,
the boxes should be thoroughly cleaned and excess
compound removed from the pins. This is essential to
the smooth performance of the connections.

7. In the following illustrations, running compound is


shown in black and thread lock compound in grey.

Metal to Metal Seal box

pin Thread Form Torque Shoulder

CONNECTION PROFILE
Main features.

52
Blue®

Running compound application


Carbon steel and high chrome materials

PIN
Apply an even coat
of running compound
to the full thread area,
covering the seal surface

Running and Thread Lock Compounds Application


and pin nose.

BOX
Apply a thin even coat
of running compound
covering the full thread
RUNNING MANUAL

area, the seal surface


and torque shoulder.
Use approximately half
the amount of running
compound applied to the
pin. Do not fill dope
TenarisHydril

pocket.

53
Blue®

Thread lock compound application


Carbon steel and high chrome materials

PIN
Apply thread lock
compound only to the
first two-thirds of the pin
threads near the pipe end,
excluding the seal area.
A uniform coat should be
applied all round (360°).
Do not apply thread
lock compound on
either seal or pin nose.

BOX
Apply running compound
all round the internal seal
of the box (360°). Do not
fill dope pocket.

54
Blue® Thermal Liner

Running compound application


Carbon steel and high chrome materials

PIN
Apply a thin even coat
of running compound
covering the full thread
area and pin nose.

Running and Thread Lock Compounds Application

BOX
Apply an even coat of
running compound,
covering the full thread
area and torque shoulder.
RUNNING MANUAL

Use approximately half


the amount of running
compound as applied to
the pin.
TenarisHydril

55
Blue® Thermal Liner

Thread lock compound application


Carbon steel and high chrome materials

PIN
Apply thread lock
compound only to
the first two-thirds
of the pin threads
near the pipe end.
A uniform coat
should be applied
all round (360º).

BOX
Do not apply any
compound.

56
Blue® Near Flush

Running compound application


Carbon steel and high chrome materials

Running and Thread Lock Compounds Application

PIN
Apply running
compound to threads,
seals and pin nose.
RUNNING MANUAL

BOX
TenarisHydril

Apply running
compound to internal
and external seals.

57
Blue® Near Flush

Thread lock compound application


Carbon steel and high chrome materials

PIN
Apply thread lock
compound to the first
half of each threaded
section close to the pin
end. Apply running
compound to the
external seal.

BOX
Apply a thin even coat
of running compound
to the internal seal at
the back of the box.

58
ER™

Running compound application


Carbon steel and high chrome materials

PIN
Apply a thin even coat
of running compound
covering the full thread
area and pin nose.

Running and Thread Lock Compounds Application

BOX
Apply an even coat of
running compound,
covering the full thread
area and torque shoulder.
Use approximately half
the amount of running
RUNNING MANUAL

compound as applied to
the pin.
TenarisHydril

59
ER™

Thread lock compound application


Carbon steel and high chrome materials

PIN
Apply thread lock
compound only to
the first two-thirds
of the pin threads
near the pipe end.
A uniform coat
should be applied
all round (360º).

BOX
Do not apply any
compound.

60
TenarisXP™ Buttress

Running compound application


Carbon steel and high chrome materials

PIN
Apply a thin even coat
of running compound
covering the full thread
area and pin nose.

Running and Thread Lock Compounds Application

BOX
Apply an even coat of
running compound,
covering the full thread
area and torque shoulder.
RUNNING MANUAL

Use approximately half


the amount of running
compound as applied to
the pin.
TenarisHydril

61
TenarisXP™ Buttress

Thread lock compound application


Carbon steel and high chrome materials

PIN
Apply thread lock
compound only to
the first two-thirds
of the pin threads
near the pipe end.
A uniform coat
should be applied
all round (360º).

BOX
Do not apply any
compound.

62
Wedge Series 500™

Running compound application


Carbon steel grades

PIN
Apply a thin, even coat
of running compound
(thread form should be
visible) to the entire pin

Running and Thread Lock Compounds Application


thread and seal areas.

BOX
Do not apply running
compound.
RUNNING MANUAL

TenarisHydril
Wedge 533TM
TenarisHydril

63
Wedge Series 500™

Running compound application


High chrome materials

PIN
Apply a thin, even coat
of running compound
(thread form should be
visible) to the entire pin
thread and seal areas.

BOX
Apply a very thin layer
of running compound
to thread and seals.

TenarisHydril
Wedge 533TM

64
Wedge Series 500™

Thread lock compound application


Carbon steel and high chrome materials

PIN
Apply thread lock
compound to top-half
of pin thread only,
approximately 3 to 4

Running and Thread Lock Compounds Application


threads.

BOX
Apply running compound
RUNNING MANUAL

to the metal seal area and


the last threads at the
back of the box.

TenarisHydril
Wedge 533TM
TenarisHydril

65
Wedge 625™

Running compound application


Carbon steel grades

PIN
Apply a thin, even coat
of running compound
(thread form should be
visible) to the entire pin
thread and seal areas.

BOX
Do not apply running
compound.

66
Wedge 625™

Running compound application


High chrome materials

PIN
Apply a thin, even coat
of running compound
(thread form should be
visible) to the entire pin

Running and Thread Lock Compounds Application


thread and seal areas.

BOX
Apply a very thin layer
RUNNING MANUAL

of running compound
to thread and seal.
TenarisHydril

67
Wedge 625™

Thread lock compound application


Carbon steel and high chrome materials

PIN
Apply thread lock
compound to the larger
(wider) step of the pin
thread – do NOT apply
thread lock compound
to the seal area.

BOX
Apply running
compound to the metal
seal area and the full
smaller (narrower) step
of the box threads.

68
MS™

Running compound application


Carbon steel and high chrome materials

PIN
Apply a thin even coat
of running compound
covering the full thread
area, the seal surface

Running and Thread Lock Compounds Application


and pin nose.

BOX
Apply an even coat of
running compound
covering the full thread
area, the seal surface
and torque shoulder.
RUNNING MANUAL

Use approximately half


the amount of running
compound applied to
the pin.
TenarisHydril

69
MS™

Thread lock compound application


Carbon steel and high chrome materials

PIN
Apply thread lock
compound only to the
first two-thirds of the
pin threads near the
pipe end, excluding the
seal area. A uniform
coat should be applied
all round (360º). Do
not apply thread lock
compound on either
seal or pin nose.

BOX
Apply running
compound
to the internal seal
of the box.

70
3SB™

Running compound application


Carbon steel and high chrome materials

PIN
Apply a thin even coat
of running compound
covering the full thread
area, the seal surface

Running and Thread Lock Compounds Application


and pin nose.

BOX
Apply an even coat of
running compound
covering the full thread
area, the seal surface
and torque shoulder.
RUNNING MANUAL

Use approximately half


the amount of running
compound applied to
the pin.
TenarisHydril

71
3SB™

Thread lock compound application


Carbon steel and high chrome materials

PIN
Apply thread lock
compound only to the
first two-thirds of the
pin threads near the
pipe end, excluding the
seal area. A uniform
coat should be applied
all round (360º). Do
not apply thread lock
compound on either
seal or pin nose.

BOX
Apply running
compound
to the internal seal
of the box.

72
HW™

Running compound application


Carbon steel and high chrome materials

PIN
Apply a thin even coat
of running compound
covering the full thread
area, the seal surface

Running and Thread Lock Compounds Application


and pin nose.

BOX
Apply an even coat of
running compound
covering the full thread
area, the seal surface
and torque shoulder.
RUNNING MANUAL

Use approximately half


the amount of running
compound applied to
the pin.
TenarisHydril

73
HW™

Thread lock compound application


Carbon steel and high chrome materials

PIN
Apply thread lock
compound only to the
first two-thirds of the
pin threads near the
pipe end, excluding the
seal area. A uniform
coat should be applied
all round (360º). Do
not apply thread lock
compound on either
seal or pin nose.

BOX
Apply running
compound
to the internal seal
of the box.

74
PJD™

Running compound application


Carbon steel and high chrome materials

PIN
Apply a thin even coat
of running compound
covering the full thread
area, seal surface and

Running and Thread Lock Compounds Application


pin nose.

BOX
Apply an even coat of
running compound
covering the full thread
RUNNING MANUAL

area, seal surface and


torque shoulder.
TenarisHydril

75
SLX®

Running compound application


Carbon steel

PIN
Apply a thin, even coat
of running compound
(thread form should be
visible) to the entire pin
thread and seal areas.

BOX
Do not apply running
compound.

76
SLX®

Running compound application


High chrome materials

PIN
Apply a thin, even coat
of running compound
(thread form should be
visible) to the entire pin

Running and Thread Lock Compounds Application


thread and seal areas.

BOX
Apply a very thin layer
of running compound
to thread and seals.
RUNNING MANUAL
TenarisHydril

77
SLX®

Thread lock compound application


Carbon steel and high chrome materials

PIN
Apply thread lock
compound to the large
step of the pin thread
only.

BOX
Apply running
compound on the
smallest step of
the box threads
and seal.

78
MACII™

Running compound application


Carbon seel

PIN
Apply a thin, even coat
of running compound
(thread form should be
visible) to the entire pin

Running and Thread Lock Compounds Application


thread and seal areas

BOX
Do not apply running
compound.
RUNNING MANUAL
TenarisHydril

79
MACII™

Running compound application


High chrome materials

PIN
Apply a thin, even coat
of running compound
(thread form should be
visible) to the entire pin
thread and seal areas

BOX
Apply a very thin layer
of running compound to
thread and seals.

80
MACII™

Thread lock compound application


Carbon steel and high chrome materials

PIN
Apply thread lock
compound to the large
step of the pin thread
only. Apply running

Running and Thread Lock Compounds Application


compound to the
external seal area.

BOX
Apply running compound
on the smallest step of
the box threads and seal.
RUNNING MANUAL
TenarisHydril

81
CS®, PH4™ and PH6™

Running compound application


Carbon steel

PIN
Apply a thin, even coat
of running compound
(thread form should be
visible) to the entire pin
thread and seal areas.

BOX
Do not apply running
compound.

TenarisHydril
PH4TM

82
CS®, PH4™ and PH6™

Running compound application


High chrome materials

PIN
Apply a thin, even coat
of running compound
(thread form should be
visible) to the entire pin

Running and Thread Lock Compounds Application


thread and seal areas.

BOX
Apply a very thin layer
of running compound to
thread and seals.
RUNNING MANUAL

TenarisHydril
PH4TM
TenarisHydril

83
84
Make-up
Acceptance Criteria
These guidelines indicate the acceptance and rejection
criteria to be used when making up TenarisHydril
connections at the well site. The same criteria apply
for any specific TenarisHydril connection either in
the regular or in the Dopeless® version.

Highly recommended: Use of a torque vs. turn


monitoring system for Group 1 connections.

A torque vs. turn system is not necessary for Group


2 connections, as long as all other recommendations
are correctly followed. Verify validity of calibration
dates on load cells every time torque vs. turn
equipment is used.

Unless otherwise stated, torque values published in


TenarisHydril Data Sheets are for pipe-in-pipe make-up
Make-up Acceptance Criteria

with a running compound having a torque factor of 1.


Use of other compounds may result in higher or lower
torque values.

NOTE: For accessories whose wall thickness is significantly


different from the pipe on which they are being made up,
torque values may vary from those published. In these
situations please contact fieldservices@tenaris.com
RUNNING MANUAL

or follow the advise of the onsite Tenaris field service


specialists.
TenarisHydril

85
Group 1 Connections
TURN MEASUREMENT RECOMMENDATIONS

1. Use a turn transducer device independent from the


power tongs.

2. Perform a test to ensure that one turn of the


transducer device indicates one turn on the graph.

3. Use a turn transducer that can deliver preferably


1,000 pulses per turn for an accurate reading.

TIME MEASUREMENT

Time measurement is useful but not necessary for


monitoring the make-up of TenarisHydril premium
connections.

DUMP VALVE RECOMMENDATIONS

1. Check the dump valve opening time before the first


make-up.

2. Test the dump valve by applying the torque vs. turn


system to the pipe body.

3. If the final torque reading does not meet the target,


fix or replace the dump valve.

86
Group 1 Connections
Torque vs. turn MONITORING SYSTEM

The following torque parameters should be loaded into


the computer:

. Reference torque
. Minimum shoulder torque
(1)

. Maximum shoulder torque


. Minimum make-up torque
. Optimum/target make-up torque
. Maximum make-up torque
(2)

As well as the following data:

. Calibration value of the load cell


. Dump valve sensitivity
. Turn transducer sensitivity
__
(1) THE INITIAL RECOMMENDED VALUE FOR THE REFERENCE TORQUE
IS 5% OF THE OPTIMUM TORQUE. WHILE RUNNING, THE REFERENCE
TORQUE CAN BE ADJUSTED TO DISPLAY AT LEAST THE LAST TWO TURNS.
Make-up Acceptance Criteria

(2) FOR THESE PURPOSES, OPTIMUM TORQUE IS THE SAME AS TARGET


TORQUE.

TORQUE FACTOR CORRECTION

If the torque factor is different to 1, all torque


parameters (see above) must be adjusted by multiplying
the parameters by the torque factor. This applies to
both running compound and thread lock compound.
RUNNING MANUAL
TenarisHydril

87
Group 1 Connections
TORQUE PARAMETERS

Torque parameters for regular connections can be


obtained from the connection Data Sheet and Torque
Tables, available online from our website. As a
reference, the following table expresses torque shoulder
parameters as a percentage of optimum torque:

SHOULDER Minimum Maximum


TORQUE Shoulder Torque Shoulder Torque
(% Optimum Torque) (% Optimum Torque)
Blue® /
Blue® Thermal Liner 15 85
Blue® Near Flush (2) 10 85
3SB™ (1) 5 80
HW™ (1) 5 80
MS™ (1) 10 75
MS XT/XC™ (1) 10 75
PJD™ 15 75
ER™ (1) 15 80

NOTES:
(1) For the special clearance option, torque values can be
different to those used in regular connections.
(2) In the case of Blue NearFlush, for shoulder torque values
above maximum limit and up to 90% of optimum torque, the
make up can be accepted provided a Delta torque higher than
5% is obtained. contact fieldservices@tenaris.com for advice.

Delta torque= (Final torque - Shoulder torque)*100/Optimum


torque

When dealing with accessories manufactured in a


material and/or wall thickness very different to the pipe
on which they will be assembled, please contact us at
fieldservices@tenaris.com or follow present FSS advice.

For any other information which is not available


on our website, please contact fieldservices@tenaris.com
88
Group 1 Connections
Graph interpretation

Torque vs. turn make-up graphs are useful to evaluate


if a joint is correctly made-up. Torque-time graphs are
not suitable for this.

The make-up curves shown throughout this section


are schematic and for illustration purposes only. Some
variations may be observed in real make-up graphs.

For a correct interpretation of make-up graphs, it is


important to consider the behavior exhibited by the
joints that were previously run into hole.

Any graph reflecting abnormalities should be


investigated (i.e., back out and inspect joint).

Make-up Acceptance Criteria


RUNNING MANUAL
TenarisHydril

89
Main features of the
torque vs. turn graph
TORQUE

Shouldering Section Delta Turns


Value
MAX. MAKE-UP TORQUE
OPTIMUM MAKE-UP TORQUE
MIN. MAKE-UP TORQUE
MAX. SHOULDER TORQUE

Delta Torque
Thread & Seal Interference Section
Value

Shoulder Torque Value


Top Turns
MIN. SHOULDER TORQUE
REFERENCE TORQUE

TURNS

Typical graph profile

The graph pattern will indicate . Automatic shouldering torque


at least the following: determination on each graph

.
The shoulder torque value
should show a value close to
that determined visually.
will be within the specified
shoulder torque range.

.
The final torque value will be
within the specified torque
window.

90
group 1 connections torque vs. turn
acceptance criteria

MAXIMUM MAKE-UP TORQUE


TORQUE

OPTIMUM MAKE-UP TORQUE


MINIMUM MAKE-UP TORQUE

MAXIMUM SHOULDER TORQUE

Shoulder Torque OK
MINIMUM SHOULDER TORQUE

REFERENCE TORQUE

TURNS

Acceptable curve

Follow the recommended


guidelines for running and
thread lock compounds
Make-up Acceptance Criteria

application to achieve
acceptable curves.
RUNNING MANUAL
TenarisHydril

91
MAXIMUM MAKE-UP TORQUE
TORQUE
OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE

MAXIMUM SHOULDER TORQUE

Shoulder Torque
MINIMUM SHOULDER TORQUE

REFERENCE TORQUE

TURNS

Acceptable curve

Follow the recommended


guidelines for running and
thread lock compounds
application to achieve
acceptable curves.

92
MAXIMUM MAKE-UP TORQUE
TORQUE OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE

MAXIMUM SHOULDER TORQUE

Shoulder Torque OK
MINIMUM SHOULDER TORQUE

REFERENCE TORQUE

TURNS

Acceptable curve with slight


oscillations

Slight oscillations in the


thread interference section are
allowed.
Make-up Acceptance Criteria
RUNNING MANUAL
TenarisHydril

93
MAXIMUM MAKE-UP TORQUE
TORQUE

OPTIMUM MAKE-UP TORQUE


MINIMUM MAKE-UP TORQUE

MAXIMUM SHOULDER TORQUE

Hump Effect
MINIMUM SHOULDER TORQUE

REFERENCE TORQUE

TURNS

Acceptable curve with


hump effect not exceeding
the SHOULDER POINT

.
Possible causes Recommendations

.
Running compound excess In this case it is recommended

.
Dirt between threads to break out the first two

.
Decanted running compound
Running compound not
connections to verify that the
hump effect is produced by an

.
homogenized
High friction running
excess of running compound
thus ensuring no damage has

.
compound
Running compound
been caused.

contamination

94
group 1 connections torque vs. turn
rejection criteria

MAXIMUM MAKE-UP TORQUE


TORQUE

OPTIMUM MAKE-UP TORQUE


MINIMUM MAKE-UP TORQUE

MAXIMUM SHOULDER TORQUE

Shoulder Torque

MINIMUM SHOULDER TORQUE

REFERENCE TORQUE

TURNS

Non-acceptable curve with


high final torque

.
Possible causes
.
Possible effects

.
Over torque
.
Too much stress

.
Make-up Acceptance Criteria

Load cell problem Galling on thread and/or seal

.
Dump valve problem

.
Tong operator error
High momentum .
Recommendations
Break out, clean and perform
visual inspection (drift if

.
possible).
If the results from the
inspection are acceptable,
re-apply running compound
RUNNING MANUAL

and make-up again.


TenarisHydril

95
MAXIMUM MAKE-UP TORQUE
TORQUE
OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE

MAXIMUM SHOULDER TORQUE

Shoulder Torque

MINIMUM SHOULDER TORQUE

REFERENCE TORQUE

TURNS

Non-acceptable curve with


low final torque

.
Possible causes
.
Possible effects

.
Torque interruption
.
Connection leak

.
Load cell problem
.
Poor energization

.
Dump valve problem Back-off

.
Tong operator error
Back-up slip + dump delay
.
Recommendations
Break out, clean and perform
visual inspection (drift if

.
possible).
If the results from the
inspection are acceptable,
re-apply running compound
and make-up again.

96
MAXIMUM MAKE-UP TORQUE
TORQUE
OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE

MAXIMUM SHOULDER TORQUE

MINIMUM SHOULDER TORQUE

REFERENCE TORQUE

TURNS

Non-acceptable curve with


yielded connection

.
Possible causes
.
Possible effects

.
Over torque
.
No drift after make-up

.
Wrong box and/or pin grade
.
Pin plastic deformation

.
Load cell problem Special clearance box plastic

.
Dump valve problem
.
deformation

.
Tong operator error
.
Tools could not pass

. .
Make-up Acceptance Criteria

Low friction running compound Connection could fail due to:


Running compound
.Tension
contamination
.Compression

.Collapse
Burst

.
Recommendations
Reject pin and box joints
RUNNING MANUAL
TenarisHydril

97
MAXIMUM MAKE-UP TORQUE
TORQUE
OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE

MAXIMUM SHOULDER TORQUE

MINIMUM SHOULDER TORQUE

REFERENCE TORQUE

TURNS

Non-Acceptable curve with


hump effect exceeding
the Shoulder Point

.
Possible causes
.
Recommendations

.
Running compound excess Break out the first two

.
Dirt between threads connections when this effect

.
Decanted running compound
Running compound not
appears and check if it is
caused by an excess in the

.
homogenized
High friction running
amount of applied running
compound.

.
compound
Running compound
In this case, reduce the amount
for the next make-up, applying
contamination the same distribution as
indicated in the running

.
Possible effects compound guidelines.

.
Thread damage

.
Seal damage

.
Shoulder damage
Connection leak

98
MAXIMUM MAKE-UP TORQUE
TORQUE OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE

High Shoulder torque MAXIMUM SHOULDER TORQUE

MINIMUM SHOULDER TORQUE

REFERENCE TORQUE

TURNS

Non-Acceptable curve with


high shoulder torque

.
Possible causes
.
Recommendations

.
Wrong torque Break out, clean and perform

.
Wrong running compound visual inspection (drift if
Running compound
.
possible).

.
contamination If the results from the inspection

.
Presence of storage compound are acceptable, re-apply

.
Make-up Acceptance Criteria

Load cell problem running compound increasing


High thread interference the amount respecting the
recommended distribution and

.
Possible effects
Leakage due to connection
make-up again.

pre-load
RUNNING MANUAL
TenarisHydril

99
MAXIMUM MAKE-UP TORQUE
TORQUE
OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE

MAXIMUM SHOULDER TORQUE

MINIMUM SHOULDER TORQUE


Low Shoulder torque

REFERENCE TORQUE

TURNS

Non-Acceptable curve with


low shoulder torque

.
Possible causes
.
Recommendations

.
Wrong torque
Wrong running compound
Break out, clean and perform
visual inspection (drift if

.
(low friction)
Running compound .
possible).
If the results from the inspection

.
contamination are acceptable, re-apply running

.
Presence of storage compound compound decreasing the

.
Other friction reducer amount of it respecting the

.
Load cell problem
Low thread interference
recommended distribution and
make-up again.

.
Possible effects

.
Back-off
High localized stress

100
MAXIMUM MAKE-UP TORQUE
TORQUE OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE

MAXIMUM MAKE UP TORQUE

MINIMUM SHOULDER TORQUE

REFERENCE TORQUE

TURNS

Non-Acceptable curve with


non-defined torque
shoulder

.
Possible causes
.
Possible effects

.
Cross threads
.
Leak

.
Misalignment
.
Galling

.
Damaged threads
.
Back-off

.
Dirty threads Jump-out

.
Make-up Acceptance Criteria

Wrong torque

.
Incorrect running compound Recommendations

.
amount Break out, clean and perform

.
Incorrect running compound visual inspection (drift if

.
Load cell problem possible).
If the results from the
inspection are acceptable,
re-apply running compound
and make-up again.
RUNNING MANUAL
TenarisHydril

101
MAXIMUM MAKE-UP TORQUE
TORQUE
OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE

MAXIMUM SHOULDER TORQUE

MINIMUM SHOULDER TORQUE

REFERENCE TORQUE

TURNS

Non-Acceptable curve with


abnormal thread
interference

.
Possible causes
.
Possible effects

.
Cross-threads
.
Severe thread damages

.
Dings or cut threads
.
Thread galling

.
Galled threads
.
Connection leak

.
Threads with burs
.
Connection back-off

.
Threads with razor edges
Running compound
Connection jump-out

.
contamination
Spider or slip turns during .
Recommendations
Break out, clean and perform

.
make-up visual inspection (drift if
Back-up tong dies slip during
.
possible).

.
make-up
Mechanical interference of
If the results from the
inspection are acceptable,
pipes during rotation re-apply running compound
and make-up again.

102
MAXIMUM MAKE-UP TORQUE
TORQUE OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE

MAXIMUM SHOULDER TORQUE

Dies Slipping on Pipe Body

MINIMUM
SHOULDER TORQUE

REFERENCE TORQUE

TURNS

Non-Acceptable curve with


excessive jaw slips

.
Possible causes
.
Recommendations

.
Jaw dies poor grip Break out, clean and perform

.
Dirty or worn tong dies visual inspection (drift if

.
Dirty or worn slips dies
.
possible).

.
Dirty or worn spider dies If the results from the

.
Spider movement inspection are acceptable,
Make-up Acceptance Criteria

Not enough string weight for re-apply running compound


proper slips grip
.
and make-up again.
Minor jaw slip can be accepted.

.
Possible effects
Pipe body damage
RUNNING MANUAL
TenarisHydril

103
Group 2 Connections
The primary make-up criterion for Group 2 connections
is to achieve target torque.

Check correct make-up final position of the connection


using the following visual aids:

Wedge Series 500™ AND WEDGE SERIES 600™

If the face of the coupling/


box end surpasses the
maximum limits of the band,
mark both ends and set both
pipes aside. If the face falls
TSH W521, TSH W561, TSH W563, short of the band, break-out
TSH W551, TSH W553 AND TSH the joint, clean pin and box,
W625 and inspect for damage.

These connections have Any damage must be


a make-up band stenciled repaired.
round the circumference Reapply running compound
of the pin OD. and make up again. If the
The face of the coupling/ face still fails to reach the
box end should be within band, mark both ends and
the range of the band. set them aside.

104
TSH W533 TSH W511, TSH W513
AND TSH W503 AND TSH W523

These connections have a These connections have no


Make-up Acceptance Criteria

wear indicator gap between make-up band on pin end.


the pin and box shoulders Correct make-up has been
after make-up. achieved if no pin threads are
This gap should always be visible after make-up.
visible.

When the gap is closed,


it is an indication that the
connection is worn, and both
RUNNING MANUAL

pin and box should be marked


and sent to be re-cut.
TenarisHydril

105
Legacy Series

MacII™

This connection should have


the external seal in contact
after make-up.

106
PH4™, PH6™ and CS®

These connections are to be


Make-up Acceptance Criteria

made up to the external seal


with no visible gap.

SLX®

There should be no pin threads


visible in the connection after
make-up.
RUNNING MANUAL
TenarisHydril

107
TENARISXP™ SERIES

TXP™ BUTTRESS

This connection has a triangle height when at the right torque


stamped on the pin end. When values. The coupling face
correctly made-up, the position should never exceed 1/3 of
of the face of the coupling is the triangle height as from
approximately 1/4 of the triangle the base of the triangle.

108
Group 2 Connections
TORQUE FACTOR CORRECTION

When using running compound, apply the following


recommendations:

. For the TenarisXP™ Buttress connection, torque values


should be adjusted by multiplying by the corresponding

. torque factor.
For all other Group 2 connections (with the exception
of TenarisXP™ Buttress), it is recommended not to
apply any torque factor correction, regardless of
the recommendations made by the compound's
manufacturer. Use the TenarisHydril make-up torque
published.

For thread lock compound, apply the following


recommendations:

. Wedge Series 500™ and Series 600™: Torque


applied should be 15-20% over target torque regardless
of compound manufacturer recommendations. Do not

. exceed 1.75 times minimum torque.


Make-up Acceptance Criteria

SLX® and MACII™: Use maximum torque value from


Data Sheet.
RUNNING MANUAL
TenarisHydril

109
Group 2 Connections
Graph interpretation

Although the use of a torque monitoring system is


not required for Group 2 connections, in those cases
where torque vs. turn make-up graphs are available,
the following illustrations are provided for reference
purposes to aid with interpretation.

By design, Group 2 connections do not have


requirements for shoulder torques.

Most torque monitoring systems in the industry require


the introduction of shoulder torque parameters to
operate. Program any appropriate values for these
parameters in the computer.

110
WEDGE group 2 CONNECTIONS

These connections will not show a shoulder torque on


the make-up graphs, due to their unique design.

Main features of the


torque vs. turn graph
TORQUE

YIELD TORQUE

Safety
Margin

OPERATING TORQUE

Allowed
down-hole
torque range
MAX. MAKE-UP TORQUE
Recommended
TARGET MAKE-UP TORQUE surface power
MIN. MAKE-UP TORQUE tong range

REFERENCE TORQUE

TURNS
Make-up Acceptance Criteria

Typical graph profile

The graph pattern will show a


ski-slope increase in torque.
It will not show a shoulder.
RUNNING MANUAL
TenarisHydril

111
WEDGE GROUP 2 CONNECTIONS
TORQUE VS TURN ACCEPTANCE CRITERIA
TORQUE

TARGET TORQUE

MINIMUM MAKE-UP TORQUE

REFERENCE TORQUE

TURNS

Acceptable curve

Follow the recommended


guidelines for running and
thread lock compounds
application to achieve
acceptable curves.

112
TORQUE

TARGET TORQUE

MINIMUM MAKE-UP TORQUE

REFERENCE TORQUE

TURNS

Acceptable curve with slight


oscillations

Slight oscillations in the


thread interference section are
Make-up Acceptance Criteria

allowed.
RUNNING MANUAL
TenarisHydril

113
TORQUE

TARGET TORQUE
MINIMUM MAKE-UP TORQUE

REFERENCE TORQUE

TURNS

Acceptable curve with


hump effect

.
Possible causes Recommendations

.
Running compound excess In this case it is recommended

.
Dirt between threads to break out the first two

.
Decanted running compound
Running compound not
connections to verify that the
hump effect is produced by an

.
homogenized
High friction running
excess of running compound
thus ensuring no damage has

.
compound
Running compound
been caused.

contamination

114
WEDGE GROUP 2 CONNECTIONS
TORQUE VS TURN REJECTION CRITERIA
TORQUE

TARGET TORQUE
MINIMUM MAKE-UP TORQUE

REFERENCE TORQUE

TURNS

Non-Acceptable curve with


excessive hump effect

.
Possible causes
.
Recommendations

.
Running compound excess Break out the first two

.
Make-up Acceptance Criteria

Dirt between threads connections when this effect

.
Decanted running compound
Running compound not
appears and check if it is
caused by an excess in the

.
homogenized
High friction running
amount of applied running
compound.

.
compound
Running compound
In this case, reduce the amount
for the next make-up, applying
contamination the same distribution as
indicated in the running
RUNNING MANUAL

.
Possible effects compound guidelines.

.
Thread damage

.
Seal damage

.
Shoulder damage
Connection leak
TenarisHydril

115
TORQUE
TARGET TORQUE
MINIMUM MAKE-UP TORQUE

REFERENCE TORQUE

TURNS

Non-Acceptable curve
with abnormal thread
interference

.
Possible causes
.
Possible effects

.
Cross-threads
.
Severe thread damages

.
Dings or cut threads
.
Thread galling

.
Galled threads
.
Connection leak

.
Threads with burs
.
Connection back-off

.
Threads with razor edges
Running compound
Connection jump-out

.
contamination
Spider or slip turns during .
Recommendations
Break out, clean and perform

.
make-up visual inspection (drift if
Back-up tong dies slip during
.
possible).

.
make-up
Mechanical interference of
If the results from the
inspection are acceptable,
pipes during rotation re-apply running compound
and make-up again.

116
TORQUE
TARGET TORQUE
MINIMUM MAKE-UP TORQUE

REFERENCE TORQUE

Non-Acceptable curve with


excessive jaw slips

.
Possible causes
.
Recommendations

.
Jaw dies poor grip Break out, clean and perform

.
Dirty or worn tong dies visual inspection (drift if

.
Dirty or worn slips dies
.
possible).

.
Dirty or worn spider dies If the results from the

.
Spider movement inspection are acceptable,
Make-up Acceptance Criteria

Not enough string weight for re-apply running compound


proper slips grip
.
and make-up again.
Minor jaw slip can be accepted.

.
Possible effects
Pipe body damage
RUNNING MANUAL
TenarisHydril

117
NON-WEDGE GROUP 2 CONNECTIONS

These are shouldered connections which are not


required to comply with any shoulder torque window.
However, even though shoulder torque may take any
value, the presence of a torque shoulder must be
verified in any make-up graph for these connections.

Main features of the


torque vs. turn graph

MAXIMUM MAKE-UP TORQUE


TORQUE

TARGET MAKE-UP TORQUE

MINIMUM MAKE-UP TORQUE

Shoulder

REFERENCE
TORQUE

TURNS

Typical graph profile

The graph pattern will show


a shoulder point.

118
NON-WEDGE GROUP 2 CONNECTIONS
TORQUE VS. TURN ACCEPTANCE CRITERIA

MAXIMUM MAKE-UP TORQUE


TORQUE

OPTIMUM MAKE-UP TORQUE


MINIMUM MAKE-UP TORQUE

Shoulder

REFERENCE TORQUE
Make-up Acceptance Criteria

TURNS

Acceptable curve

Follow the recommended


guidelines for running and
thread lock compounds
application to achieve
RUNNING MANUAL

acceptable curves.
TenarisHydril

119
MAXIMUM MAKE-UP TORQUE
TORQUE
OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE

Shoulder

REFERENCE TORQUE

TURNS

Acceptable curve

Follow the recommended


guidelines for running and
thread lock compound
application to achieve
acceptable curves.

120
MAXIMUM MAKE-UP TORQUE
TORQUE
OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE

Shoulder

REFERENCE TORQUE

TURNS

Acceptable curve with slight


oscillations

Slight oscillations in the


thread interference section
are allowed.
Make-up Acceptance Criteria
RUNNING MANUAL
TenarisHydril

121
MAXIMUM MAKE-UP TORQUE
TORQUE

OPTIMUM MAKE-UP TORQUE


MINIMUM MAKE-UP TORQUE

Hump Effect

REFERENCE TORQUE

TURNS

Acceptable curve with


hump effect not exceeding
the SHOULDER POINT

.
Possible causes Recommendations

.
Running compound excess In this case it is recommended

.
Dirt between threads to break out the first two

.
Decanted running compound
Running compound not
connections to verify that the
hump effect is produced by an

.
homogenized
High friction running
excess of running compound
thus ensuring no damage has

.
compound
Running compound
been caused.

contamination

122
NON-WEDGE GROUP 2 CONNECTIONS
TORQUE VS. TURN REJECTION CRITERIA

MAXIMUM MAKE-UP TORQUE


TORQUE

OPTIMUM MAKE-UP TORQUE


MINIMUM MAKE-UP TORQUE

Shoulder

REFERENCE TORQUE

TURNS

Non-acceptable curve with


high final torque

.
Possible causes
.
Possible effects

.
Over torque
.
Too much stress

.
Make-up Acceptance Criteria

Load cell problem Galling on thread and/or seal

.
Dump valve problem

.
Tong operator error
High momentum .
Recommendations
Break out, clean and perform
visual inspection (drift if

.
possible).
If the results from the
inspection are acceptable,
re-apply running compound
RUNNING MANUAL

and make-up again.


TenarisHydril

123
MAXIMUM MAKE-UP TORQUE
TORQUE
OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE

Shoulder

REFERENCE TORQUE

TURNS

Non-acceptable curve with


low final torque

.
Possible causes
.
Possible effects

.
Torque interruption
.
Connection leak

.
Load cell problem
.
Poor energization

.
Dump valve problem Back-off

.
Tong operator error

.
Back-up slip + dump delay Recommendations
Break out, clean and perform
visual inspection (drift if

.
possible).
If the results from the
inspection are acceptable,
re-apply running compound
and make-up again.

124
MAXIMUM MAKE-UP TORQUE
TORQUE
OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE

REFERENCE TORQUE

TURNS

Non-acceptable curve with


yielded connection

.
Possible causes
.
Possible effects

.
Over torque
.
No drift after make-up

.
Wrong box and/or pin grade
.
Pin plastic deformation

.
Load cell problem Special clearance box plastic

.
Dump valve problem
.
deformation

.
Tong operator error
.
Tools could not pass

. .
Make-up Acceptance Criteria

Low friction running compound Connection could fail due to:


Running compound
.Tension
contamination
.Compression

.Collapse
Burst

.
Recommendations
Reject pin and box joints
RUNNING MANUAL
TenarisHydril

125
MAXIMUM MAKE-UP TORQUE
TORQUE
OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE

REFERENCE TORQUE

TURNS

Non-Acceptable curve with


hump effect exceeding
the SHOULDER POINT

.
Possible causes
.
Recommendations

.
Running compound excess Break out the first two

.
Dirt between threads connections when this effect

.
Decanted running compound
Running compound not
appears and check if it is
caused by an excess in the

.
homogenized
High friction running
amount of applied running
compound.

.
compound
Running compound
In this case, reduce the amount
for the next make-up, applying
contamination the same distribution as
indicated in the running

.
Possible effects compound guidelines.

.
Thread damage

.
Seal damage

.
Shoulder damage
Connection leak

126
MAXIMUM MAKE-UP TORQUE
TORQUE
OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE

REFERENCE TORQUE

TURNS

Non-Acceptable curve with


non-defined torque
shoulder

.
Possible causes
.
Possible effects

.
Cross threads
.
Leak

.
Misalignment
.
Galling

.
Damaged threads
.
Back-off

.
Dirty threads Jump-out

.
Make-up Acceptance Criteria

Wrong torque

.
Incorrect running compound Recommendations

.
amount Break out, clean and perform

.
Incorrect running compound visual inspection (drift if

.
Load cell problem possible).
If the results from the
inspection are acceptable,
re-apply running compound
and make-up again.
RUNNING MANUAL
TenarisHydril

127
MAXIMUM MAKE-UP TORQUE
TORQUE
OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE

REFERENCE TORQUE

TURNS

Non-Acceptable curve with


abnormal thread
interference

.
Possible causes
.
Possible effects

.
Cross-threads
.
Severe thread damages

.
Dings or cut threads
.
Thread galling

.
Galled threads
.
Connection leak

.
Threads with burs
.
Connection back-off

.
Threads with razor edges
Running compound
Connection jump-out

.
contamination
Spider or slip turns during .
Recommendations
Break out, clean and perform

.
make-up visual inspection (drift if
Back-up tong dies slip during
.
possible).

.
make-up
Mechanical interference of
If the results from the
inspection are acceptable,
pipes during rotation re-apply running compound
and make-up again.

128
MAXIMUM MAKE-UP TORQUE
TORQUE
OPTIMUM MAKE-UP TORQUE
MINIMUM MAKE-UP TORQUE

Dies Slipping on Pipe Body

REFERENCE TORQUE

TURNS

Non-Acceptable curve with


excessive jaw slips

.
Possible causes
.
Recommendations

.
Jaw dies poor grip Break out, clean and perform

.
Dirty or worn tong dies visual inspection (drift if

.
Dirty or worn slips dies
.
possible).

.
Dirty or worn spider dies If the results from the

.
Spider movement inspection are acceptable,
Make-up Acceptance Criteria

Not enough string weight for re-apply running compound


proper slips grip
.
and make-up again.
Minor jaw slip can be accepted.

.
Possible effects
Pipe body damage
RUNNING MANUAL
TenarisHydril

129
130
Chrome Running
Guidelines
These guidelines have been written to ensure optimum
performance when running chrome pipes –high Cr
alloyed (with a chrome content greater than 9%)
and Ni based alloys– which have higher thread galling
tendencies than standard carbon grade pipe.

Follow all the procedures in the General Guidelines


section of this Manual when running chrome pipe and
use these Chrome Running Guidelines as a complement.

Make sure that the accessories have been manufactured


from material with the same chrome content (or
higher) as the chrome pipe to avoid faster corrosion.

! Never use direct flame-heating or welding


on chrome pipe, as this drastically reduces its
CHROME RUNNING GUIDELINES

anti-corrosion properties.

Guidelines
EQUIPMENT & TOOLS
RUNNING MANUAL

1. Use pick-up/lay-down equipment with a rubber or


soft-coated traveling basket.

2. Metal-to-metal contact is not acceptable: Cover


any V door, catwalk, stanchions and ferrous steel areas
TenarisHydril

and use nylon slings where appropriate to protect the


chrome pipe from aggressive contact.
Use a Teflon or plastic coated drift for best results.
131
3. Use equipment with non-ferrous low marking
dies for best results.

4. Use slip type elevators with the following

. characteristics:

. Long slip body to distribute string load.


Fine tooth and curved face slip inserts to minimize

. tooth marks.
Slip-gripping surfaces which uniformly match pipe OD.

5. Using a weight compensator helps with hand


make-up (while running) and avoids thread damage
(while pulling).

6. Use a stabbing guide for running and pulling


operations for best results.

7. For Wedge™ Series connections, ensure that handling/


lifting plugs and all service tools (cementing/circulating
swage, etc.) are peened and moly-coated before use.

PRE-RUNNING

1. Use a non-metallic drift mandrel when drifting.

2. After removing protectors, do not clean excessively


or too vigorously.

3. Inspect the connections after cleaning to make sure


they are free from any contamination, debris and
foreign matter.

4. For TSH Blue® in CRA grades (Cr>13%), spray a thin


coat of molybdenum disulfide on the pin seals and
threads for best results. For Group 2 connections, apply
a thin even coat of moly coat spray to any shiny areas
of the pin metal seal. Allow the moly coating to dry
according to manufacturer's recommendation.

5. Reinstall clean and dry thread protectors.

132
RUNNING

1. Check for traveling block and rotary hole alignment:


if these are badly misaligned, they must be adjusted.
Most chrome connection make-up problems such as
galling and high shoulders are caused by poor alignment.

2. Use a weight compensator to help with hand make-


up for best results.

3. Preferably do not run chrome pipe in stands because


the stand movement is difficult to control during
stabbing and spinning-in. This leads to high loads on
the threads of sensitive material and increases the
chances of damaging the product. If pulling or running
in stands cannot be avoided, strict adherence to the
recommendations given in these Guidelines is imperative.

4. If handling/lifting plugs are used on integral


connections, they must be kept free of damage,
debris or dirt to avoid damaging the box threads.
The condition of plug and box end threads must
be checked to make sure that they are right before
each plug installation.
CHROME RUNNING GUIDELINES

! 5. For Group 2 connections apply a very


thin, even coat of running compound (the
thread form outline should be clearly visible)
to both pin and box using a mustache
brush. For other TenarisHydril connections,
apply the running compound as described
RUNNING MANUAL

in the Running and Thread Lock Compound


Application section.

6. Stab with a stabbing guide, and carefully lower the


pin into the box slowly and smoothly.
TenarisHydril

133
! 7. Make up the connections by hand using
a strap wrench and a steady pulling motion
for best results. The power tongs should only
be engaged after ensuring a connection is
hand-tight in order to apply the final make-up
torque. Do not jerk on the connection.

8. When fully-automatic power tongs are used, the


connections must be made up at low RPM (10 RPM
max, 5 RPM recommended) in the first threads to
prevent galling.
8.1. Monitor the make-up and rotation speed for possible
irregularities at the start, and adjust as necessary.
8.2. Pay attention to any instant indication of high
torque, as this is a sign of possible misalignment. If
misalignment is detected, it must be corrected
before continuing rotation: stop the rotation, check
the thread alignment and then restart rotation.

9. If a joint needs to be re-made, it must be broken


out completely and both ends cleaned for visual
inspection. Re-apply the dope before making it up again.

! 10. Visually check for tong die or slip marks


on the pipe before running the pipe in the
hole – noticeable marks mean that the joint
should be retrieved and replaced.

134
PULLING

! 1. Use power tongs in low gear only to break


out the connections. After the initial break,
walk the joint out by hand using a strap
wrench.

2. Exercise extreme care when lifting the pin out of


the box and use a stabbing guide to stop the hanging
pin smashing into the box ID. Lift the joint slowly and
steadily in order to avoid a hang-up.

3. Wash the pipes with fresh water both internally


and externally after pulling from the well.

4. Dry out pipe using compressed air.

5. Clean, dry and inspect the pin and box connections.

6. Apply storage or running compound depending


on the kind of operation planned and install clean,
dry protectors.
CHROME RUNNING GUIDELINES

7. Keep the pipe dry to prevent rust or corrosion during


storage at well site.

8. For offshore operations, use a suitable corrosion


inhibitor to avoid pitting on the pulled pipe. All pipes
should be sent to an onshore location as soon as
possible for further cleaning and storage.
RUNNING MANUAL
TenarisHydril

135
136
FGL and CB®
Options
These guidelines only apply to the connections listed
in the table below with the Corrosion Barrier (CB®)
or Fiber Glass Lining (FGL) options.

Compatibility
The compatibility of connections with CB® or FGL
options with standard connection is described in the
table below.

CONNECTIONS Compatible with


standard OPTION

TSH Blue-FGL No
TSH Blue-CB No
TSH MS-FGL No
TSH MS-CB No
TSH W563-CB Yes
TSH W553-CB Yes
FGL AND CB® OPTIONS

TSH W533-CB Yes


TSH PH4-CB Yes
TSH PH6-CB Yes
TSH CS-CB Yes
TSH PJD-CB Yes
__
RUNNING MANUAL

NOTE: PLEASE SEND ALL QUERIES TO THE TENARIS LICENSEE SUPPORT


GROUP (LICENSEES@OILFIELD.TENARIS.COM).

Accesories
TenarisHydril

1. Accessories for FGL or CB® options are specially


designed by Tenaris. This means that standard
connections accessories must on no account be used.
137
2. The only accessories that should be used are those
threaded by Tenaris or one of its licensed repair shop
facilities.

Drifting
1. Use a non-metallic drift or a drift coated with plastic
or Teflon in order to avoid damages.

2. For FGL option, the connection drift is different to


that of a standard connection, due to pipe internal
coating. Check that the drift mandrel OD complies
with the Product Data Sheet, or with customer’s
specifications (if the required drift is smaller than the
one in the Data Sheet).

Field Repair
1. Never run a pipe with a damaged coating or a
damaged fiber glass lining (FGL coating).

2. Any damage to the coating or lining must be


repaired either by the coating company or by certified
personnel of a third-party company. In the meantime
the joint must be segregated and clearly identified.

Installation of seal rings


1. Check the available seal rings are the specific ones
for the product to be run. Ensure there are some
additional seal rings, as backup.

! 2. Install the seal rings just before running


the pipe. Install them either at the v-door or
at the rig floor. Do not install them on a
pipe bench.

138
3. Make sure seal rings and pipes are at the same
temperature before installation.

4. Fully clean and dry box end connection and perform


a visual thread inspection.

5. Check there are no seal rings already installed on the


connection. Any seal rings already installed must be
removed and discarded before installing the new ones.

6. Make sure the seal ring is in perfect condition before


installing it. This means no cuts, deformations or dents.
If the seal ring is not in perfect condition it must be
discarded.

7. Instructions for installing a seal ring on the FGL


options (this only applies to TSH Blue-FGL and TSH
MS-FGL).
7.1. Take a brand new seal ring and compress it
with the fingers so that it partially collapses into the
inside diameter of the pipe (Fig. 1).
7.2. Place collapsed seal ring into the seal ring lodging
area and release it (Fig. 2).
Make sure the "T" end of the seal ring fits into the gap
between the flange and the ID of the coupling.
7.3. Manually push the seal ring into place, pressing
FGL AND CB® OPTIONS

all around the edge of the ring. You can use a non-
metallic instrument like a wooden hammer handle to
nudge it into place.
7.4. Make sure the seal ring is properly inserted
between the flange (the front of the pin) and the ID
of the coupling. The seal ring must be in contact
RUNNING MANUAL

with the ID of the coupling all the way round and


should not stick out at any point. If in doubt, use a
straight edge to check whether it is properly aligned.
TenarisHydril

139
1. seal ring
Manually collapse the seal ring.

flange

2. FGL seal ring and flange


Ensure proper installation of both elements.

CB ring pin

box

3. TSH W533-CB
140
8. For seal ring installations on CB® options.
8.1. Take a brand new seal ring and compress it with
the fingers so that it partially collapses into the inside
diameter of the pipe (Fig. 1).
8.2. Place the collapsed seal ring into the seal ring
groove and release it (Fig. 3).
8.3. Manually push the seal ring into place, pressing
all around the edge of the ring. You can use a
non-metallic instrument like a wooden hammer
handle to nudge it into place.
8.4. Make sure the seal ring is properly inserted in the
groove. The seal ring must be in contact with the
ID of the coupling all the way round and should
not stick out at any point. If in doubt, use a straight
edge to check whether it is properly aligned.

9. If you cannot install the seal ring, check the size


of the ring, as this could be the problem.

Running compound application


1. Apply the running compound to connections
with the CB® option in the same way as for the
corresponding standard connections.
FGL AND CB® OPTIONS

2. Apply the running compound to connections with


the FGL option in the same way as for standard
connections. Keep the protruding nose and flange
clear of running compound (Fig. 2).
RUNNING MANUAL

Stabbing
1. Before stabbing the pin end in, make sure the seal
ring is still in place.

2. If corrections need to be made, do them manually.


TenarisHydril

Do not use pliers or any other objects to adjust the seal


ring as it could fall into the pipe column.

141
End of job / Storage
1. Check that there are no seal rings on the box
ends of surplus or laid-out pipes.

2. Clean and dry threads, then apply storage


compound on them, and finally install clean dry
thread protectors.

142
Dopeless®
Technology Running
Guidelines
These guidelines apply only to TenarisHydril
connections with Dopeless® technology and should be
used in conjunction with the relevant sections of this
manual as indicated.

Throughout this section, the term "standard


connection" refers to a connection without Dopeless®
coating. A Dopeless® connection is a TenarisHydril
premium connection with Dopeless® coating applied.

Dopeless® Technology Running Guidelines


RUNNING MANUAL

1 2

VISUAL APPEARANCE OF DOPELESS® CONNECTIONS


Dopeless® technology applied to the connection
TenarisHydril

gives the pin and the box different colors.


1. Blue® Dopeless® connection
2. Wedge 533™ Dopeless® connection
143
Cleaning
1. Remove pin and box protectors, setting them aside
in a clean place. Clean the protectors with a rag or
non-metallic bristle brush and fresh water. Dry them
with a clean rag or compressed air.

2. If connections are contaminated (dirt, mud, oil,


brine, etc.) wipe them with clean rags. If connections
are heavily contaminated they may be cleaned with
soap and water. Thereafter, the connections must be
dried with clean rags or compressed air.

! Do not use a high-pressure water jet,


wire brushes or any other mechanical
method for cleaning.
Do not use solvents or any other
chemicals to clean the connections.

Visual inspection and field repairs


Only authorized personnel trained by Tenaris may
perform inspection and field repairs on Dopeless®
connections.

Torque values and running


compound application
1. Download the Dopeless® connections datasheets
from our website. If you require further assistance,
contact your local Technical Sales representative or
write to us at fieldservices@tenaris.com.

2. Dopeless® connections do not need thread


compound to be run.

144
3. Do not apply running compound to
handling/lifting plugs. Check that these have a
phosphate coating, are not damaged and are clean
of dope, dirt, etc., before usage.

4. Special cases
4.1. When assembling Dopeless® connections
to standard connections (for example accessories),
use thread compound.
4.2. Dopeless® connections can also be made
up using thread compound if required.

. For
PIN:
both situations:

Apply a very thin layer of running compound on


threads, seals and nose.
BOX:
Apply a very thin layer of running compound to seals
and shoulder only. Do not fill any dope pocket.

. For torque-related practical purposes, the connection Dopeless® Technology Running Guidelines
(both joints) should be considered as standard, i.e. no
longer a Dopeless® connection since the prevailing
lubrication mechanism is provided by the running
compound. Therefore use the torque values for the
corresponding standard connections affected by a
friction factor when applicable. (Do not use Dopeless®
connections torques). Refer to the "Make-up
acceptance criteria" section.

Thread lock compound application


RUNNING MANUAL

1. PIN:
Completely remove the Dopeless® coating only
from the pin threads. Do not remove Dopeless®
coating from the seal and pin nose. Use either a
wire brush or a rotating machine with steel or brass
TenarisHydril

wire wheels; or a high-pressure hot water jet, drying


the connection afterwards.

145
. 2.ForBOX:
Dopeless ® coupled connections at yard/repair shop:
use a standard coupling. If a Dopeless® coupling
has already been made up and the joint is to
be thread-locked, remove the coupling and replace

. it with a standard version.


For Dopeless® coupled connections at rig site:
if a standard coupling cannot be used replace it with
a Dopeless® coupling. Clean it thoroughly with

. high-pressure hot water jets.


For integral Dopeless® connections: thoroughly clean
the box end with high-pressure hot water jets.

3. Clean and dry both pin and box ends before


applying thread lock compound.

4. Apply thread lock compound as described in the


“Running and thread lock compound application”
section.

5. Make up applying the torque values of the


equivalent standard connection. Refer to the “Make-up
acceptance criteria” section.

Make-up and break-out


1. When making up Wedge Series 500™ Dopeless®
and Wedge Series 600™ Dopeless® connections
of all diameters, apply target torque only once
without holding.

2. After breaking out a Dopeless® connection, wipe with


clean rags or use compressed air to remove any excess

. coating which has balled up during the make-up process.


Shiny silver areas will appear on some parts of the pin

. connection.
Some of the coating on the box may flake off.

146
This is normal behavior for Dopeless® coating
and should not be confused with galling. There
is still enough dry lubricant on the connections
for further usage (Fig. 1 and 2).

Dopeless® Technology Running Guidelines


1. BREAK-OUT
Excess coating which has balled
up during the make-up process
is removed with a clean rag.
RUNNING MANUAL

2. BREAK-OUT
TenarisHydril Blue® with
Dopeless® coating after three
TenarisHydril

make-and-breaks.

147
End of job / storage
1. All used connections should be cleaned in order to
remove any foreign matter and contaminants from the
surface.

2. Do not apply storage compound, light oils,


lubricants or any other chemicals to Dopeless®
connections. The Dopeless® coating already has
anticorrosion properties.

3. Prior to storage, install clean, dry, undamaged


Dopeless® thread protectors on clean, dry connections.
During storage periodically check that protectors
continue to remain properly installed and that
connections are dry and free from rust (Fig. 3).

3. Dopeless® Protectors
Pin and box protectors for Dopeless® connections use a
special rubber ring sealant system to prevent water getting in.
These protectors should not be replaced by standard ones.
148
CONNECTIONS

GROUP 1
Blue®
Blue® Near Flush
Blue® Thermal Liner
MS™
3SB™
HW™
PJD™
ER™

GROUP 2
Wedge Series 500™
Wedge 625™
MACII™
SLX®
PH6™, PH4™ and CS®
TenarisXP™ Buttress

For clarity, our premium


connections are organized
into two separate groups.

Should you require


assistance, please contact
fieldservices@tenaris.com.
For additional information, please visit
www.tenaris.com

TSH / RM / Version 03 / IDM code GDL00337 / November 2012

Tenaris has produced this manual for general information only. While every effort has been
made to ensure the accuracy of the information contained within this publication, Tenaris does
not assume any responsibility or liability for any loss, damage, injury resulting from the use of
information and data herein. Tenaris products and services are only subject to the Company’s
standard Terms and Conditions or otherwise to the terms resulting from the respective contracts
of sale, services or license, as the case may be. The information in this publication is subject to
change or modification without notice. For more complete information please contact a Tenaris
representative or visit our website at www.tenaris.com. This manual supersedes TSH / RM / Pocket
Version 01 / 2011 and TSH / RM / IDM codes GDL 00259, GDL 00260, GDL 00261, GDL 00262, GDL
00263, GDL 00264, GDL 00265, GDL 00266. ©Tenaris 2012. All rights reserved.
www.tenaris.com/tenarishydril

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