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Indian Standard
CERAMIC TILES — METHODS OF TEST,
SAMPLING AND BASIS FOR ACCEPTANCE
( First Revision)
ICS 91.100.23
© BIS 2006
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002
FOREWORD
This Indian Standard (Parts 1 to 15) (First Revision) was adopted by the Bureau of Indian Standards, after the
draft finalized by the Flooring, Wall Finishing and RoofingSectionalCommittee had been approved by the Civil
Engineering DivisionCouncil.
This standard was first publishedin variousparts in 1992-93. This is the first revision;havingall parts combined
in one publication, of the standard in whichthe following major changeshave been incorporated:
a) As per the decisiontaken in the last meeting, the requirements of all the parts have been includedin one
volume and the revised standardhas been brought in line with ISO 10545 (various parts).
b) The requirements for determination of bulk density have been added in Part 2 and a few changes have .
been made in the requirements for determination of water absorption.
c) A few modifications have also been made in Part 3.
d) Requirements for determination of breakingstrengthhave also been added in Part 6.
e) Requirements for determination ofglazingresistance tests have also been modified in Part 9.
t) A new test for determination of impactresistance by measurement of co-efficient of restitutionhas been
added as Part 14.
g) IS 13711 : 1993 'Samplingand basisfor acceptance'has beenamalgamated with Part 15 ofthis standard.
In formulation ofthis standard considerable assistance have been derived from the following standards:
ISO 10545-1 : 1995 Ceramictiles - Part 1 : Sampling and basis for acceptance
ISO 10545-2 : 1995 Ceramictiles - Part 2 : Determination of dimensions and surface quality
ISO 10545-3 : 1995 Ceramictiles - Part 3 : Detennination of waterabsorption, apparentporosity, apparent
relative density and bulk density
ISO 10545-4 : 2004 Ceramictiles - Part 4 : Determination of modulus of rupture and breakingstrength
ISO 10545-5 : 1996 Ceramic tiles- Part 5 : Determination of impact resistance bymeasurement of coefficient
of restitution
ISO 10545-6 : 1995 Ceramictiles - Part 6 : Determination of resistanceto deep abrasionfor unglazedtiles
ISO 10545-7 : 1996 Ceramictiles - Part 7 : Determination of resistance to surfaceabrasionfor glazed tiles
ISO 10545-8 : 1994 Ceramictiles - Part 8 : Determination of linear thermalexpansion
ISO 10545-9 : 2004 Ceramictiles - Part 9 : Determination of resistance to thermalshock
ISO 10545-10 : 1995 Ceramictiles - Part 10 : Detennination of moistureexpansion
ISO 10545-11 : 1994 Ceramictiles - Part 11 : Determination of crazing resistancefor glazed tiles
ISO 10545·12 : 1995Ceramictiles - Part 12 : Determination offtost resistance
ISO 10545-13 : 1995 Ceramictiles - Part 13 : Determination ofchemicalresistance
ISO 10545-14 : I99S Ceramictiles - Part 14 : Determination of resistanceto stains
ISO 13006 : 1998 Ceramictiles - Definitions, classification, characteristics and marking
For the purpose of deciding whethera particularrequirement of this standard is complied with, the fmal value,
observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance
with IS 2.: 1960 'Rules for roundingoff numerical values (revised)'. The numberofsignificantplaces retained in
the rounded off value should be the same as that of the specifiedvalue in this standard.
•
IS 13630 (part 1) : 2006
Indian Standard
CERAMIC TILES - METHODS OF TEST,
SAMPLING AND BASIS FOR ACCEPTANCE
PART 1 DETERMINATION OF DIMENSIONS AND SURFACE QUALITV
( First Revision)
1 SCOPE b) All measurements of length and width;
1.1 This standard (Part 1) covers methods for c) Average size ofeach test specimenfor square
detennining the dimensional characteristics (length, tiles; and the averagelength andwidthfor each
width, thickness, straightness of sides, rectangularity, oblong tile;
surfaceflatness) and the surface quality ofall ceramic d) Average size of 10 test specimensfor square
tiles. tiles and the average length and width of
oblong tiles;
1.2 Tileswith area less than 400 mm2 are excluded from
e) Deviation in percentof theaverage sizeof each
measurements of length, width, thickness, straightness
tile (2 or 4 sides) from the work size; and
of sides, rectangularity, and surface flatness.
f) Deviation in percent of the average size of
1.3 Spacer lugs, glaze bobs and other irregularitiesof each tile (2 or 4 sides) from the average size
thesidesshallbe ignoredwhenmeasuring length, width, of the 10 test specimens (20 or 40 sides).
and straightness of sides, rectangularity if these are
subsequently hidden in the joints after fixing. 3 MEASUREMENTS OF THICKNESS
2
IS 13630 (part I) : 2006
(8)
DIRECTION OF POSITIVE
ORNEGATIVe READING
5.6 Test Report 6.1.4 Edge Curvature - The departure of the centre
of one edge of a tile from the plane in which three of
The test report shall contain the following:
the fourcomers lie.
a) Description of the tiles;
6.1.5 Warpage - The departure of the fourth comer
b) All measurements of rectangularity; and of a tilefrom the plane in which threeofthefourcomers
c) Maximum deviation from rectangularity in lie.
percent, related to the corresponding work
sizes. 6.2 Apparatus
6.2.1 For tiles larger than 40 mm )( 40 mm the
6 MEASUREMENTS OF SURFACE FLATNESS
apparatus given in 6.2.1.1 and 6.2.2.2 shall be used.
(CURVATURE AND WARPAGE)
6.1.1.1 An apparatusas shown in Fig. 2, or any other
6.1 Terminology
suitable instrument. Although only one dial gauge is
6.1.1 For the purpose of measurement of surface shown in the figure. there are three on the instrument,
flatness (curvature and warpage) of ceramic tiles located at the centre of oneside,at thecentreof thetile
according to this standard, the following definitions and at one comer. To measure smooth-surfaced tiles
shall apply. the support studs are S rnm in diameter. In order to
obtain meaningfbl results forothertile surfaces, suitable
6.1.2 Surface Flatness - Defmed by measurements
. support studs shall be used.
inthreepositions onthe surface of tiles.Tilesthathave
relief on the proper surfacepreventing measurements 6.2.1.2 True flat calibrating plate of metal or glassand
on that surface shall, wherepossible, be measured on at least 10 mm thick for the apparatus described
the back. in 6.2.1.1.
6.1.3 Centre Curvature - Thedeparture of thecentre 6.2.2 For tiles of dimensions 40 rnm )( 40 mm or less
ofa tilefrom theplanein which threeofthefourcorners the apparatus given in 6.2.2.1 and 6.2.2.2 shall be
lie. used.
3
IS 13630 (part I) : 2006
DIRECT ION OF
POSITIVE OR
NEGATIVE
READING
6.2.2.1 Metal straightedge of the tile, and the two outer dial gauges are 10 mm
from the sides of the tile.
6.2.2.2 Thickness feeler gauges
6.4.1.3 Adjustthe threedial gaugesto a suitableknown
6.3 Test Specimens value.
Ten whole tiles in each type shall be tested. 6.4.1.4 Remove the calibrating plate, place a tile on
the apparatuswithpropersurfaceofthe tile downwards
6.4 Procedure andrecordthethreedialgaugereadingin the centre of
6.4.1 For 1iles Larger Than 40 mm x 40 mm the side. Rotate the tile, if square, to obtain four
measurements ofeachproperties. Repeatthis procedure
6.4.1.1 Select an apparatus of the appropriate size for each tile. In the case of oblong tiles, use separate
and place the corresponding calibrating plate exactly instruments of the appropriate dimensions.Record the
into positionson top ofthe three accuratelypositioned maximum centre curvature, edge curvature and warpage
studs. for each tile. Measure to an accuracy of 0.1 mm.
6.4.1.2 The centre ofeach stud is 10 nun fromthe side 6.4.1 For Ttl« Dimension 0/49 mm )( 40 mm or Less
4
IS 13630 (part 1): 2006
5
IS 13630 (part 1) : 2006
"'---L---~
+61
-tu
I.~---L----.1
FIG. 6 EooE CURVATURE (&IL)
6
IS 13630 (Part 1) : 2006
-6w
FIG. 7 WARPAGE (4wID)
1
IS 13630 (Part 2) : 2006
Indian Standard
CERAMIC TILES - METHODS OF TEST,
SAMPLING AND BASIS FOR ACCEPTANCE
PART 2 DETERMINATION OF WATER ABSORPTION AND BULK DENSITY
( First Revision)
1 SCOPE so that each test specimen reaches a mass of 50 g
to 100 g.
This standard (Part 2) covers methods of test for
determiningthe water absorption of all ceramictiles. 4.4 Tiles with sides larger than 200 mm may be cut
up, but all piecesshall be includedin the measurement.
2 TERMINOLOGY With polygonal and other non-rectangular tiles, the
2.1 For the purpose of this standard, the following length and width shall be those of the enclosing
definition shall apply. rectangles.
2.2 Water Absorption - The increase in mass 5 PROCEDURE
(expressed as a percentage of the mass of the dry
S.1 Water Impregnation
material) of tiles which after determination of the dry
mass are placed under water, then boiled and, after 5.1.1 Dry the tiles in the oven at 110 ± SoC until
wards, cooled during specified times while still constant mass is reached, that is, when the difference
completely immersed, taken out of the water and between two successive weighing at intervals of 24 h
reweighedafter removingexcess of water. is less than 0.1 percent.
3 APPARATUS 5.1.2 Cool the tiles in the desiccator over silica gel or
other suitable desiccant, but not an acid, until cooled
3.1 Drying Oven - Capable of operation at about to room temperature.
110OC.
5.1.3 Weigh each tile and record the results of the
3.2 Heating Apparatus - Constructed of suitable corresponding accuracyshown in Table 1.
inert material, in which the boiling will take place.
Table 1 Tile Mass: Accuracy of Measurement
3.3 Source or Heat
3.4 Balance - Accurate to 0.01 percent of the mass 81 No. Ma.lolTIIeI Accuracy 01Mea.urement.
B g
of a test specimen.
(I) (2) (3)
3.5 De-ionized or Distilled Water i) 0 to 100 0.02
ii) 101to 500 0.05
3.6 Desiccator iii) 501 to I 000 0.25
iv) 1001 to 3000 0.50
3.7 Chamois Leather
v) Above 3 000 1.00
3.8 Wire Loop, Halter, Basket - Capable of
supporting specimens under water for making 5.1.4 Placethetilesvertically, withno contactbetween
suspended mass measurements. them, in water in the heating apparatus/water bath so
that there is a depth of SO nun water above and below
4 TEST SPECIMENS the tiles. Maintainthe water level of SO nun above the
4.1 A sample for each type of tile under test shall tiles throughoutthe test.
consist of 10 whole tiles. 5.1.5 Heat the water until boilingand continueto boil
4.1 If the proper surfacearea ofeach individual tile is for 2 h. Then remove the source of heat and allow the
greater than 0.04 m2, then only 5 whole tiles shall be tiles to cool, still completely immersed in this water
used for the tests. overnight.
4.3 When the mass of each individual tile is 5.1.6 Remove the surface water from the tile pieces
below 50 g, a sufficientnumberof tiles shall be taken by chamois leather.
8
·IS 13630 (Part 2) : 2006
5.1.7 Immediately after this procedureweigheach tile 6.1.3 Calculate the average water absorption of the
and record the results to the same accuracy as for the sample as the average of the individual results.
dry state.
6.2 Bulk Density
5.2 Suspended Weight
6.2.1 Bulk density, B, in g/cm', ofa specimen is the
After water impregnation of the test specimens, quotient of its dry mass divided by the exterior
determine to the nearest 0.01 g the mass m3, of each volume, including pores. Calculate the bulk density
specimen while suspended in water. Perform the as follows:
weighing by placing the specimen in the wire loop,
halter, or basket (see 3.8) that is suspended from one B = (m/V)
arm of the balance. Before actually weighing, where
counterbalance the scale with the wire loop, halter,
basket in placeand immerse in waterto the samedepth m. = mass of the dry tile;
as is used when the specimensare in place. V = exterior volume, in em): (m2 - m); and
mJ = mass of suspended tile impregnated by
6 EXPRESSION OF RESULTS
boilingwater method.
6.1 Water Absorption NOTE - Fordetermination of bulkdensity by boilingwater
6.1.1 For each tile, calculatethe waterabsorption as a method, the specimen size shouldnot be morethan 0.01 m2
(100 mmx IOOrnm) to facilitate propcrwcighingoftileundcr
percentage of the dry mass using the expression: suspended conditions by boilin. 'Yater method.
m2 -m1 -roe 6.3 Tes_~ Report
m.
where The test report shall contain the following:
m. = mass of the dry tile; and a) Descriptionof the tiles;
m2 = mass of the wet tile. b) Water absorption and bulk density of each
6.1.2 The results shall be given to the fllSt decimal individual tile; and
place. c) Average water absorptionand bulk density.
9
IS 13630 (Part 3) : 2006
Indian Standard
CERAMIC TILES - METHODS OF TEST,
SAMPLING AND BASIS FOR ACCEPTANCE
PART 3 DETERMINATION OF MOISTURE EXPANSION USING
BOILING WATER - UNGLAZED TILES
( First Revision)
1 SCOPE 5.1.2 Refire the test specimens in a kiln, with a
This standard (Part 3) covers methods of test for temperature rise of 150°C/h and a 2 h soak at 600°C.
determining the moisture expansion of unglazed 5.1.3 Allow the test specimens to cool inside the kiln
ceramictiles. for at least 20 h, remove them when the temperature
2 TERMINOLOGY falls to 70 ± 10°C and then keep them at room
temperature for at least 20 h in a desiccator.
1.1 For the purpose of this standard, the following
definitionshall apply. 5.1.4 Measure the test specimens twice with 3 h
1.2 Moisture Expansion Using Boiling Water- The
between measurements,
difference between the means of measurements made 5.1.5 Record the length of each test specimenrelative
on test specimensbefore and after subjecting them to to the length of the invar reference bar in order to
boiling water. It is expressed as IlL, where I is the eliminate possible variations of the measuring
expansion after treatment in boiling water and L is the apparatus.
initiallength.
5.1.6 Determine the initiallengthof eachtest specimen
3 APPARATUS
to the nearest 0.5 mm.
3.1 Direct reading gauge with a minimum travel
of 10 mm and an accuracy of at least 0.01 mm. 5.1 Boiling Water Treatment
3.1 Reference bars of nickel steel (invar) of the 5.2.1 Immerse the test specimens in boiling water
approximate lengths of the test specimens. for 24 h consecutively, ensuring that there is at least
SO mm heightof water above and the test specimen do
3.3 Kiln
not touch each other or touch the base and sides.
3.4 Vernier calipers or other suitable apparatus, for
linear measurement to the nearest 0.5 mm. 5.1.1 Remove the test specimens and allow them to
cool at room temperature, measure them after 1 h and
3.5 An apparatus for maintaining the specimens in again after a further 3 h.
boiling water for 24 h.
5.1.3 Record the measurement as in 5.1.
4 TEST SPECIMENS
4.1 Sample for each type of tile undertest shallconsist 6 EXPRESSION OF RESULTS
of sevenwholetiles.Cuta test specimen fromthecentre 6.1 For each test specimensdeterminethe meanof the
of each tile of the greatest possible length of up two measurements prior to treatment in boiling water,
to 100 mm with a minimum width of 35 mm and the the mean of the two measurements after boiling water
thickness that of the tile.
treatment and then determine the difference between
4.2 In the case of extruded tile the length of the test the two mean values.
specimens shall be in the direction ofthe extrusion.
6.2 The moisture expansion, in mmlm is calculated
4.3 Preparethe ends of the test specimensas required from //L )( 1 000.
for the adopted measuringdevice.
7 TEST REPORT
S PROCEDURE
5.1 Refiring The test report shall contain the following:
5.1.1 [fthe test specimensbecome wetduringcutting, a) Description ofthe tiles; and
keep them for 24 h at room temperature. b) Moisture expansion of each test specimen.
10
IS 13630 (part 4): 2006
Indian Standard
CERAMIC TILES - METHO~S OF TEST,
· SAMPLING AND BASIS FOR ACCEPTANCE
PART 4 DETERMINATION OF LINEAR THERMAL EXPANSION
( First Revision)
1 SCOPE tiles fired along with the normal production may be
used.
This standard (Part 4) covers a method of test for
detennining the coefficientoflinear thennal expansion S PROCEDURE
of all ceramic tiles. S.1 Dry thetestspecimens at 110 :J: SoC until they reach
2 PRINCIPLE constant mass, that is, whenthedifference between two
successive weighing at intervals of 24 h is less than
The coefficient of linear thermal expansion is 0.1 percent. Then allowthemto cool in a desiccator at
determined for the temperature range from ambient ambienttemperature.
temperature to 100°C.
5.2 UsingVernier calipers,determine the length to an
3 APPARATUS accuracy of 0.002 times of the length.
3.1 Suitable Calibrated Thermal Expansion 5.3 Place a test specimen in the apparatus and note
Apparatus the ambient temperature.
The apparatus shouldbe capable of heatingat the rate 5.4 Initially and throughout the heating procedure,
of 3°C/min with uniform distribution of heat to a test measure the lengthto an accuracy of 0.01 mm.
specimen. Certaintypesof apparatusrequirea soaking 5.5 The rate of heatingshall be 3°e/min.
timeat 100°C.
6 EXPRESSION OF RESULTS
3.2 Vernier Callpen
."
6.1 The coefficient of linearexpansion (a) isexpressed
3.3 DrylDI Oven - Capable of operating at; 110 to the first decimalplace )( 1O~oC in accordance with
±soC. the expression:
3.4 Desiccator 1M
a=-x-
/0 41
4 TEST SPECIMENS
where
4.1 Twotestspecimens shall becut at rightangles from /0 -length of test specimens at the ambient
the centralportion of one tile so that their lengths are temperature;
suitable for the apparatus. 4/ increase in the lengthof the testspecimen; and -,
::I
4.2 The end of the test specimens shall be groundflat 111 = rise in temperature.
and parallel.
7 TEST REPORT
4.3 The test specimens are ground to make the length
of specimen equal to 2S.4::i: 1 mm and diameterequal The test report shall contain the following:
to 10:J: 1 mm. Alternatively, the size of the test a) Brief description of the apparatus;
specimen should be according to the requirement of b) Description ofthe tiles; and
the apparatus.
c) Coefficient of linear thermal expansion for
4.4 In the case of glazed tiles, the glaze shall be both test specimens.
ground offthe test specimens or alternatively unglazed
II
IS 13630 (part 5) : 2006
Indian Standard
CERAMIC TILES - METHODS OF TEST,
SAMPLING AND BASIS FORACCEPTANCE
PART 5 DETERMINAnON OF RESISTANCE TO THERMAL SHOCK
( First Revision)
1 seOPE an illumination of approximately 300 lux. All the
This standard (Part S) coven a method of test for test specimens shall be free from defoctl at the
determining the resistance to thermal shock of all commencement of test. The methylene blue solution
ceramic tiles in nonnal conditions of use. described in 5.5 may be used to detect pretest defects.
Depending on the water absorption ofthetiles,different 5.2 For 'JUtiDI with Immenlon
procedures (tests with or without immenion) are used Inthe cue of lowporositytileshavingwater absorption
unless there is an agreementto the contrary. not areater than 10 percent, immene them vertically in
cold water at IS :t: SoC so that they are not in contact
2 PRINCIPLE
with each other.
Detennination ofresistance to thermalshockof. whole
5.3 For Teltlnl wltllout ImmenloD
,tile by cycling10timesbetween the temperature of cold
water anda temperature just abovethatofboilina water. In the cue of glazed tiles having water absorption
Usuallytests are cmied out between lSoC and 14SoC. greater than 10 percent, place the glazed surface
downwards in contact with the aluminium grains over
3 APPARATUS
the cold water bath at 1S :i: SoC.
3.1 LQw Temperatare Bat. -Through whichcold 5.4 Temperatare eyeliD.
waterflows at 1S :i: SoC. Oneexample isa bath SSO nun
long, 350 mm wide and 220 mm deep with water flow For both proceClures, after S minat thelow temperature,
rate of 4 litre/min. Any other suitable apparatus may immediately transferthe test specimens to the oven and
be used. keep it at 14SoC to ISOOC untila unifonntemperature is
achieved (usually 20 min),andthen immediately transfer
3.1.1 'Jesting with Immersion - In the case of all tiles themback to the lowtemperature conditions.
havingwater absorption not greaterthan 10 percentthe
bath is not covered and is of sufficient depth to allow , Repeat this procedure 10 times.
thetilesto be placedverticallyand immersed completely. 5.5 Examl.atlon
3.1.2 Testing without Immersion - In the cue of Thenexaminethe test specimensfor visibledefects by
glazed tiles having water absorption greater than viewina them with the naked eye (with the aid of
10 percent, the bath is covered with a S mm thick spectacles ifusually worn)froma distanceof2S em to
aluminium plate in suchmannerthatthe water,directed 30 cm underan illumination ofapproximately 300 lux.
towardsthe surfaceis in contactwiththeplate.Covering To usist in detectingdefects. a suitable stain (such as
the aluminium plate is a layer of aluminium grains 1 percent aqueous solution of methylen~ blue
approximately S nun thick with diameten in the range containing a small quantity of wetting agent) ~ay be
orO.3 mmto 0.6 nun. brushedonto the glazedsurfacesof the test specimens.
3.1 Oven-Capable ofoperation at 14S0Cto150°C. After 1 min, wipe otfthe stain with a damp cloth.
6 TEST REPORT
4 TEST SPECIMENS
The test report shall contain the following:
A minimum of five test specimensshall be used.
a) Description ofthe tiles;
5 PROCEDURE b) Water absorption coefficient of the tiles;
5.1 Firstexamine thetilesforvisibledefects byviewing c) Type of test performed (with or without
them with the naked eye (with the aid of spectacles if immersion); and
usually worn) tram a distanceof25 em to 30 em under d) Numberoftestlpecimenswithvisibledefects.
12
IS 13630 (part 6) : 2006
Indian Standard
CERAMIC TILES - METHODS OF TEST,
.SAMPLINGAND BASIS FOR ACCEPTANCE
PART 8 DETERMINATION OF MODULUS OF RUPTURE
AND BREAKING STRENGTH
( First Revision)
I SCOPE 4.3 Two Cyllndrlea' Support Rods - It shall be
made of metal and the parts in contact with the test
This standard (Part 6) covers a method of test for
specimen shall be covered with rubber having a
determining the modulus of rupture and breaking
hardness of SO :J: 5 IRHD. measured in accordance
strength of all ceramic tiles.
with IS 3400 (Part 2). One rod shall be slightly
1 REFERENCE pivotable (see Fig. I) and the other shall be slightly
rotatable about its own axis (see Table I for relevant
The standard listed below is necessaryadjunct to this dimensions).
standard:
4.4 Central Cyllndrlca' Rod -It shall beof the same
IS No. nIle diameter as the support rods and covered with similar
3400 (part 2) : Methods of test for vulcanized rubber, whichtransmitsthe load F. This rod shall also
1995 rubbers: Part 2 Hardness (second be slightly pivotable (see Fig. 1) (see Table 1 for
revision) relevant dimensions).
3 PRINCIPLE 5 TEST SPECIMENS
Determination of modulus of rupture and breaking 5.1 Whenever possible, whole tiles shall be tested.
strengthof a wholetile by meansof three-pointloading, However, it may be necessaryto cut exceptionally large
the centralpoint being in contactwiththe propersurface tiles (that is those greater than 300 mm in length) and
of the tile. some non-rectangular shapes in order to fit them in the
apparatus. Rectangular test specimens of the largest
4 APPARATUS
possible size shall then be cut, having their centres
4.1 Dryinl Oven - Capableofoperation at 110:I: SoC. coincidingwith the centres of tiles.
4.1 Reeording Gaul. - Accurateto 2 percent. 5.1 In caseof doubt) resultsobtainedusingwholetiles
13
IS 13630 (Part 6) : 2006
shall always be preferred to results obtained with cut diameter of the central rod shall be used to calculate
tiles. the average breaking strength and average modulus
5.3 The minimum number of test specimens for each of rupture.
sample is given in Table 2. 7.2 A minimum oftive acceptable results is necessary
to calculate the average value.
Table 2 Minimum Number of
Test Specimens 7.3 If there are fewer than five acceptable results, a
second sampleshall be tested consistingthe double the
SI Dimensionor Tile Minimum Number of number of tiles.
No. rom Tat Speclmenl
(I) (2) (l) 7.4 A minimum of ten acceptable results is then
required to calculate the average value.
i) ~48 7
ii) < 48 ~ 18 10 7.5 The breaking strength (S), expressed in newtons,
is calculated by means of the expression:
6 PROCEDURE
S = FUb
6.1 I f cut test specimens are to be measured, dry them
where
in the oven at 110 ± SoC until constant mass is
reached. that is when the difference between two F = load required to break the tile, in N;
successive weighing at intervals of 24 h is less than L = span of the support rods, in mm (see Fig. 2);
0.) percent. and
6.2 Place a test specimenon two supportingrods, with b = wdth of the tile, in mm,
the glazed or proper surface uppermost so that the test 7.6 The modulusof rupture (8), expressed in newtons/
specimen projects by the length / (see Table 1 and mm2, is calculated by means of the expressions.
Fig. 2) beyond each support rod.
8 = 3 FL/2 b h 2
6.3 Position the central rod equidistant between the
support rods.Apply the load evenly in such a way as to where
obtain a rate of increase of stress of I ± 0.2 N/mm2/s; F = load required to break the tile, in N;
the actual rate per second can be calculated by the L =span of the support rods, in mm (see Fig. 2);
expression given in 7. b = width of the tile, in mm; and
6.4 Note the load to break, F. h = minimum thickness of the test specimen
measuredafter the test along the broken edge,
6.5 For extruded tiles, place the tiles so that the
inmm.
projecting ribs are at right angles to the support rods.
NOTE- The calculationof the modulusof rupture is based
For all other rectangular tiles the greater side is at right on a rectangularcross-section. In the case of'tiles of variable
angles to the support rods. thickness along the broken edge. approximate results only
are produced. The shallower the relief, the more exact is it
6.6 For tiles with relief surfaces, place a second layer possibleto make the approximations.
of rubber,of the appropriatethicknessgiven inTable 1,
on the central rod in contact with the relief surface. 7.7 Note all results for breakingstrength and modulus
of rupture.
7 EXPRESSION OF RESULT
7.8 Calculate the average breaking strength and
7.1 Only the results for test specimens that break average modulus of rupture of the samples as the
within a central portion of length equivalent to the average of the acceptable results.
14
IS 13630 (Part 6) : 2006
IS
IS 13630 (part 7) : 2006
Indian Standard
CERAMIC TILES - METHODS OF TEST,
SAMPLING AND BASIS FOR ACCEPTANCE
PART 7 DETERMINATION OF CHEMICAL RESISTANCE -
UNGLAZED nLES
( First Revision)
1 SCOPE 4.2 SwlmDlIDI Pool Salts
This standard (Part 7) coven a method of test for a) Sodium hypochlorite solution 20 mg/l,
determining the chemical resistance of the proper prepared from technical grade hypochlorite
surface of all unglazed ceramic tiles. with about 13 percent active chlorine, and
b) Copper sulphate solution, 20 mg/l.
2 REFERENCE
The standard listed below is necessary adjunct to this 4.3 Aeld.
standard: a) Sulphuric acid solution, 70 percent (v/v)
IS No. Title prepared from concentrated sulphuric acid
(d ~ 1.84). Cautiously add the sulphuric acid
2303 : 1994 Method of grading glass for alkalinity to water, cooling the solution and keeping it
(first revision)
well mixed during addition.
3 PRINCIPLE b) Lactic acid solution S percent (v/v) (available
in this concentration).
The test specimens are partially immersed in the test
solution and attack is determined visually after 4.4 Alkali
28 days. Potassium hydroxide solution 200 gil.
4 AQUEOUS TEST SOLUTIONS 5 APPARATUS
4.1 Household Chemicals 5.1 Vessel - With a lid, made of borosilicate glass
a) Ammonium Chloride Solution, 100 gil. 3.3 confonning to Type 1 when graded accordingto IS
2303 or any other suitable material.
b) Standard cleaning agent solution prepared
from: 5.2 Drylnl Oven - Capableofoperationat 110;J: SoC.
1) Anhydrous sodium 33 percent (m/m) 5.3 Cbamols Leather
carbonate
2) Sodiwn perborate 7 percent (m/m) 5.4 Balance - Accurate to O.OS g
3) Sodiumsilicatesolution 7 percent (mlm) 6 TEST SPECIMENS
of density 1.33 g/cm'
6.1 Number of Test Speeimens
4) Commercial sodium 30 percent (m/m)
oleate soap flakes Fivetest specimensshall be used witheachtestsolution.
5) Distilled water or 23 percent (m/m) 6.2 Size of Tat Specimens
de-ionized water
NOTE - The soap can be prepared from concentrated A square test specimen SO nun )( SO mm shall be cut
sodium hydroxide solution and oleic acid in the from each tile under test in such a manner that one side
proportions of 2.6 I to 18.S 8 respectively. of each test specimen is not a cut side.
c) 100 g ofthis standard cleaning agent contain
6.3 Preparation or Test Specimens
70 g ofdry substance. Use in a concentration
of 109 dry substance per litre. The test Thoroughly clean the proper surface with a suitable
solution shall be prepared immediatelybefore solvent, for example, methanol. Test specimens with
use. surface defects shall be excluded from the test.
16
IS 13630 (part 7) : 2006
17
IS 13630 (part 8) : 2006
Indian Standard
CERAMIC TILES - METHODS OF TEST,
SAMPLING AND BASIS FOR ACCEPTANCE
PART 8 DETERMINATION OF CHEMICAL RESISTANCE -
GLAZED TILES
( First Revision)
I SCOPE b) Standard cleaning agent solution, prepared
1.1 This standard (Part 8) coversa method of test for from:
determining the chemical resistance of the proper 1) Anhydrous sodium 33 percent(mlm)
surface of all glazedceramic tilesat room temperature. carbonate
2) Sodiumperborate 7 percent(mint)
1.2 The method isapplicable to allglazedceramic tiles
exceptthatthe penciltest is onlyappliedto glazesfrom 3) Sodium silicate solution 7 percent (mlm)
whichpencil marks can be removedby meansof a dry of density 1.33 g/cm3
cloth. 4) Commercial sodium 30 percent (mlm)
oleate soap flakes
1.3 Wherethe penciltest is not applicable, the glazes
can be classified by the changein appearance resulting S) Distilledwater or 23 percent (mlm)
fromchemical action. de-ionizedwater
c) 100 g of this standardcleaning agentcontain
1.4 The stain test is not applicable tiles described as 70 g of dry substance. Use in a concentration
part glazed. of 109dry substance per litre. The test solution
2 REFERENCE shall be prepared immediately before use.
The stUidard listed below is necessary adjunct to this NOTE - Thesoap canbeprepared fiom concentrated sodium
hydroxide solution and oleicacid in the proportion of 2.68
standard:
to 18.5 I respectively.
IS No. 1itle
2303 : 1994 Methodofgradingglass for alkalinity 4.3 SwlmmlDI Pool Salts
(first revision) a) Sodium hypochlorite solution 20 mgll,
3 PRINCIPLE prepared from technical grade hypochlorite
with about 13 percent active chlorine.
3.1 For testing the resistance to staining, the test
b) Copper sulphatesolution, 20 mgll.
solutions are allowed to drop on and dry and then the
test surfaces are inspected for visual changes. 4.4 Acids
3.2 For testing the resistance to householdchemicals, a) Hydrochloric Acid Solution, 3 percent (vlv)
swimming pool salts and citric acid, part ofthe glazed prepared from concentrated sulphuric acid
surface is subjected to the action of the test solution (d~ 1.19); and
for 6 h and then inspected for visual changes.
b) Citric Acid Solution, 100 gil.
3.3 For testingthe resistance to hydrochloric acid and
potassium hydroxide the procedure is similar except 4.5 Alkali
that the period of test is 7 days. Potassium hydroxide solution 200 gil.
4 AQUEOUS TEST SOLUTIONS
5 APPARATUS
4.1 Stains
5.1 Vellel - A cylinder of borosilicate glass
a) Methylene Blue, 10 gil, and conforming to Type 1 when graded according to
b) Potassium Permanganate Solution, 10 gil. IS 2303 or any other suitable material havinga lid or
an openingfor filling_ The bottomedgeofthe cylinder
4.2 Housebold Cbemlcals shall be ground ftat and perpendicular to the vertical
a) Ammonium Chloride Solution, 100 gil; axis of the cylinder. Variations from the experimental
18
IS 13630 (part 8) : 2006
arrangement are permitted in order to accommodate 7.1.2 Testing in Accordance with 3.2
different sizes.
7.1.2.1 Apply a uniform layer of the sealing material
5.2 Sealin. Material 3 mm thick,to the rimof the cylinder. Tum the cylinder
upside down onto a fresh part of the glazed surface as
.
5.3 Cloth - White cotton or flax. shown in Fig. I and seal around the rim.
5.4 Pencil - HB hardness or equivalent. 7.1.2.2 Pour the test solution through the inlet to a
5.5 Electric Lamp - 40 W, insidewhite(forexample, height of 20 ± I mm maintain the test assembly at a
siliconized). temperature of27 ± 2°C.
cit 10
i -,
LIOUID
LEVEL
-=-:.-::-=.-=:=
E -- ---
~
19
IS 13630 (Part 8) : 2006
VISIBLE EXAMINATION
7.2.2 Initial Visual Examination water and then wringing out. If removed surface
corresponds to Class At if not removed to Class 8.
7.2.2.1 Examine the surfacethat has beentestedfrom
all angles from a standard distance of 250 mm with 7.2.4 Reflection Tesl
naked eye, with the aid of spectacles if usually worn,
7.2.4.1 Hold the tile in such a mannerthat the image
for any difference in appearance from an untreated
surface, for example, for change in reflection or the of the lamp is reflectedon the untreated surface. The
development of brilliance. angle of incidence of the light upon the surface shall
be approximately 45° andthe distance between the tile
7.2.2.2 The illumination is permitted to be artificial and the light sourceshall be 3S0 ± 100 mm.
or daylight, but direct sunlightshall be avoided.
7.2.4.2 The criteria of judgment shall be the
7.2.2.3 Afterexamination, if there is no visibleeffect, sharpness of the reflection and not the brightnessof
perform the penciltest (see 7.2.3). If there is a visible the surface. Position the tile so that the image faU
effect, perform the reflection test (see 7.2.4). simultaneously on both treated and untreated part
7.2.3 Pencil Test and determine whether it is any less clear in the
treated part.
7.2.3.1 Drawseverallines with an HB pencilboth on
the surface undertest and on the untreated surface. 7.2.4.3 This test cannot be applied to certainglazes,
in particular, which are dull.
7.2.3.2 Attempt to removethe pencil lines by means
ofa soft dry cloth.Ifremoved,the surfacecorresponds 7.2.4.4 If the reflection is clear, perfonnthepencil test
to Class AA. If not removed, attempt to remove the withdampwiping. If the linesare removed the swface
pencil linesby means of a soft damp cloth which has corresponds to ClassA; ifnot removed to Class8.
been dampened by dipping in distilled or de-ionized 7.2.4.5 If the reflection is blurred, but does not
20
IS 13630 (Part 8) : 2006
21
IS 13630 (part 9) : 2006
Indian Standard
CERAMIC TILES - METHODS OF TEST,
SAMPLING AND BASIS FOR ACCEPTANCE
PART 9 DETERMINATION OF CRAZING RESISTANCE - GLAZED TILES
( First Revision )
I SCOPE 6 PROCEDURE
This standard (Part 9) coven a method of test for. 6.1 First, examine the tiles for visible defects by
detennining the crazing resistance of all glazed tiles viewing them with the naked eye (with the aid of
except when the crazing is an inherent feature of the spectacles if usually worn). All test specimens
product. shall be tree from crazes at the commencement of the
2 TERMINOLOGY
test.
2.1 For the purpose of this standard, the following 6.2 Place the test specimens in the autoclave in such
definition shall apply. way that there is air space between them. Raise the
pressure of the autoclave gradually for a periodof 1 h
2.2 Craze - A craze is a crack, showing as a fine until it reaches 7S0 ::I: 20 kPa. This pressure is to be
hairline, limited to the glazed surface of a tile (see maintained for 2 h. Then tum off the steamsource or
Fig. 1). theheatsupply in thecaseof directly heated autoclaves,
3 PRINCIPLE allow the pressure to fall as rapidly as possible to
atmospheric and cool the test specimens in the
Theresistance to the formation ofcrazes isdetermined autoclave for 30 min. Remove test specimens to the
by subjecting wholetiles to steam at high pressure in laboratory atmosphere, place them singly on a flat
an auto clave and then examining the tiles for crazes swfaceand allowthemto coolfor a further periodof 30
after applying a stain to the glazed faces. min.
4 APPARATUS 6.3 Brusha suitablestain, such as 1 percentaqueous
4.1 Asteamautoclave of sufficient internal volume to solution of methylene blue containing a smallquantity
accommodate five tiles under test with adequate of wetting agent, on to the glazed surface of the test
separation. Ideally, the steam is fed from an external specimens. After 1 min wipeoff the stain witha damp
sourcein orderto maintain a pressure of750 :I: 20 kPa cloth.
with a steam temperature of 168:1: l°C for 2 h. Then 6.4 Examine the test specimens for crazestakingcare
the pressure is allowed to fall rapidly as possible to
to avoid confusing crazes with scratches and ignoring
atmospheric temperature and the test specimens are
cracks.
allowed to cool to rocmremperature.
4.2 Alternatively, a directly heated autoclave may be 7 TEST REPORT
used. The test report shall containthe following:
5 TEST SPECIMENS a) Description of the tile;
5.1 At least five wholetiles are tested. b) Number of test specimens;
5.2 Exceptionally large tiles may be cut into pieces c) Number of test specimens showing crazing;
for enclosure in the steamautoclave, but all the pieces and
shall be tested. The cut pieces should be u large u d) Description of the crazing (written text,
possible. drawing or photograph).
22
IS 13630 (part 9) : 1006
PLAIN TILES
DECORATED TILES
23
IS 13630 (Part 10) : 2006
Indian Standard
CERAMIC TILES - METHODS OF TEST,
SAMPLING AND BASIS FOR ACCEPTANCE
PART 10 DETERMINATION OF FROST RESISTANCE
( First Revision)
24
IS 13630 (part 10) : 2006
each tile. Repeat this procedure of natural immersion M. ::& dry mass of each tile, and
for furtherperiods of24 h each until the change in mal M2 =-: wet mass of each tile.
betweentwo successive weighingshall be less than 0.1
percent of total mass. There shan be a minimum time 6 PROCEDURE
of imme~ion of 3 days.
. 6.1 Select the appropriate impregnation method. The
referencemethod to beused for arbitration shall bethe
5.2.3 Record the wet mass of each tile (M2) .
method of progressive water impregnation by
5.3 Water Imp ....n.tioD by EvaeuatloD for Til. capillarity.
with Water Absorption> 6 Percent
6.2 Select one ofthe thickest tiles that are under test.
5.3.1 Place the tiles vertically in the dry vacuum tank It shallbe one considered to have repressive properties
with no contact between them and no contact with the of that test sample. Drill a 3 mm diameter hole from
vacuum tank. Connect to the vacuum pump and the centre of one edge to a maximum distance of
evacuate to a pressure of 40 ± 2.6 kPa below 40 mm from the edge of the tile. Insert thermocouple
atmospheric pressure and maintain the pressure for or other suitable measuring device and seal the hole
30 min. bring the water into the tank containing the with a tiny piece of thermally insulating material (for
tiles whilstmaintainingthis pressure and cover the tiles example, extended polystyrene). If it is not possible
by at least SO mm head of water. This operation shall to drill a hole in this way, place a thermocouple on
take 30 min maintain the evacuation at the same the center of each face of a tile and adhere a second
pressure for a further 30 min and then restore tile over this.
atmospheric pressure. Leave the tiles under water for 6.3 Place all the tiles under test in the freezer in such
I h before removing them. way that there is air space between each one and air
5.3.2 Lightly dry the surface of each tile with damp flowover all surfaces. Place the tile with thermocouple
chamois leather using the procedure given in 5.1. in the middle of the test samples. The temperature of
the thermocouple defines the temperature of the entire
5.3.3 Record the wet mass of each tile. tile under test. Only in the case of repeated tests with
5.4 Calculation of Water Content similar test specimens can this be omitted and then
occasional check shall be made with a thermocouple
The watercontent expressed as a percentage (by mass) in a tile. When there is no temperature reference tile
is determined from: the air temperature shall be measured.All temperature
measurements shall be accurate to ± O.5°C. Ideally
We. = (M 2 -M,) x 100 testing shall then be proceeded by automated freeze-
M. thawcycling. Whetherautomatedor not thetemperature
where time relationship shall be within the range defined in
We, = water content by mass (percent), Fig. 1.
3h4Omln 8h
18
r--
I
I
I
I
I
·12
·15
·18 1h40mln
25
IS 13630 (Part 10) : 2006
The freezer can be controlled by means of the air 6.5 Examine the glazed or proper surfaces and the
temperature but Fig. 1 refers to the temperature in the edges of the tiles by the naked eye, with the aid of
tiles under test. The ideal freeze-thaw cycle in the tile spectacleifusually worn,after SO cycles.Theymay be
is indicated by dotted line and actual freeze-thaw cycle examined at the intermediate stages to expedite the
shall be within the zone delineated by the two other reportingif there is a reason to believethat they might
line. The cycle shall be completedafter 6 h. sustain damage relatively early in the test. Record all
6.4 Immerse the tiles in water at + 15 ± 3°C drain damage that is observed on the glazed or proper
the water before reaching SoC. The temperature surfacesand the edges of the tiles.
shall be reduced to -15 :I: 3°e in 2h:l: 20 min from 7 TEST REPORT
commencement of thecycling. Adequate provision shall
be madeto preventevaporationofwaterduring cooling The test report shall contain the following:
if the wateris drained at a temperature above SOC keep
a) Identification ofthe tile;
thetilesat 1S :l:: 3°e for 2h ± 20 minand then introduce
water at +I S ::i:: 3°e and maintain this for 2h ± 20 min b) Number of tiles in the test sample;
repeat the cycling procedure SO times, as shown in c) Method used to impregnate the tiles with
Fig.2 weigh the tiles after test (M3 ) and then dry them . water;
to constant mass(M4 ) . The fmal wate:- content expressed d) Water contentobtainedbeforethe freeze-thaw
as a percentage (by mass) is determined from: test;
rv _(MJ - M4 ) 100 e) Water content obtained after the freeze-thaw
"c2 - X test;
M4
f) Description of defects before the test and all
where
damageon the glazed or proper surfaces and
WC2 = finalwater content by mass (percent), the edgesof the tiles afterthe freeze-thaw test;
M] = wet mass of each tile after the test, and and
M4 = dry mass of each tile after the test. g) Numberof damagedtiles after SO cycles.
26
IS 13630 (P.rt II) : 2006
Indian Standard
CERAMIC TILES - METHODS OF TEST,
.. SAMPLING AND BASIS FOR ACCEPTANCE
PART 11 DETERMINATION OF RESISTANCE OF SURFACE ABRASION -
. GLAZED TILES
(First Revision)
1 SCOPE revolutions per minute with an eccentricity (e) of
22.5 mm so that every part of each test specimen
This standard (Part 11) covers methods of test for
describes a circular motion of diameter 45 mm. The
determining the resistance to surface abrasion of all
test specimens are held down with the aid of metal
glazed ceramic tiles used for floor covering.
holders which are provided with rubber seals (see
2 REFERENCE Fig. 2). The internal diameter ofthe holders is 83 mm,
thus providing a test area of about S4 cm 2• The
The standard listed below is necessary adjunct to this thickness of the rubber is 9 mm and the height of the
standard: space under the holder is 25.5 mm.
IS No. nIle 5.1.1 The apparatus switches otT automatically after
11643 : 1985 Specification for silicon carbide for completion of a preset number of revolutions.
bonded abrasive products
S.1.2 The supporting plate with holders and test
3 PRINCIPLE specimens shall be covered during operation.
Determination of the abrasion resistance of the glaze 5.1.3 A suitable apparatus ofanother description may
of tiles by rotation of an abrasive load on the surface be used, provided that the results comply with the
and assessment of the wear by means of visual results from the apparatus described above.
comparison ofabraded test specimens and non-abraded 5.2 Apparatus for Visual Assessment - The
tiles. apparatus consists of a viewing box equipped with
fluorescent lighting of colour temperature 6 000 K
4 ABRASIVE LOADS
to 6 500 K placed vertically above the surface to
The total load on each test specimen consists of: be observed providing 300 lux illuminance. The
dimensions ofthe box shall be 61 em )(61 cm x 61 em
a) 70.0 g of S mm diameter steel balls,
and the inner faces shall bepainted a neutral grey. Tight
b) 52.5 g of3 mm diameter steel balls, source is screened to avoid direct viewing.
c) 43.75 g of2 mm diameter steel balls,
5.3 Drying Oven, capable of operation at 110
d) 8.75 g ofmm diameter steel balls,
± SoC.
e) 3.0 g white fused aluminum oxide conforming
to the grain size requirement of Grit No. 80 5.4 Balanee, if mass loss is required.
of Table I of IS 11643, and
6 TEST SPECIMENS
t) 20 ml of de-ionized or distilled water.
6.1 Types or Test Specimens
S APPARATUS
6.1.1 Test specimens shall be representative of the
S.1 Abrasion Apparatus - The abrasion apparatus
sample; where tiles have different colour or decorative
consists of a steel case with an inbuilt electrical drive
effects in parts of the surface, care should be taken to
connected to a horizontal supporting plate ofdiameter
include all distinctive parts.
580 mm with positions for test specimens .of
dimensions at least 100 mm x 100 mm (see Fig. I). 6.1.2 The usual facial dimensions of test specimens
The distance between the centre of the supporting are 100 mm x 100 nun. Test specimens with smaller
plate and the centre ofeach position shall be 195 mm. facial dimensions shall be fastened close together on a
There shall be equal distances between each adjacent suitable supporting material. Edge effects at the narrow
position. The supporting plate rotates at 300 joints shall be ignored.
27
IS 13630 (Part 11): 2_
1.
6.2 Number of Test Speeimens necessary occasionally orwhen there is doubt regarding
6.2.1 Eleven test specimens are required. In addition, the validity of the results. One possible calibration
eight test specimens are required for the visual method is given in the Annex A.
assessment. 7.2 Clamp a metal holder on to the glazed surface of
6.2.2 The procedure requires one test specimen for eachtestspecimen on the abrasion apparatus. Introduce
each stageof abrasion andsubsequently, an additional the abrasive load into the holderthrough a hole in its
three test specimens to check the result at the visual upper surface. The holemaythen be sealed to prevent
failure point. lossfrom theabrasive load. Thenumber of revolutions
of the presetcounter required for eachabrasion stage
6.3 Preparation of the test is 100, ISO, 600, 7S0, I sao, 2 100, 6 000
The glazed swface of the test specimen shall be clean and 12 000. Remove one test specimen after each
and dry. abrasion stage and continue the test until failure is
observed.
7 PROCEDURE
7.3 After abrasion, rinse the test specimens under
7.1 Calibration of the abrasion apparatus is only running water and dry in the oven at 110:t: Soc. If the
28
IS 13630 (Part 11) : 2006
test specimens are stained with iron oxide, completely for instance change of colour or gloss. The additional
remove thestainwith10percent(v/v) hydrochloric acid. information, whichis obtained by agreement, shallnot
Immediately rinse underthe running water and dry. be used to classify tiles.
7.4 For the visual comparison, surround an abraded
8 CLASSIFICATION OF RESULTS
test specJlmen by unabraded tiles of exactly the same
, type in an apparatus for visual assessment under an The test specimens are classifiedaccordingto Table I.
illumination of 300 lux. View with the naked eye (or In order to be classified as Class S, the tile must also
with the aid of spectacles, if usually worn) from a pass the test specified in IS 13630 (Part 8) test for
distance of2 m and a heightof 1.65 m. Notethenumber resistance to stains on the abraded area. If there is no
of revolutions at whichany change in the area that has visual failure after 12 000 revolutions but if stains
beensubjected to abrasioncan be readily distinguished. cannot be removed by any standard procedure the tile
The consensus of at least three observers is required. shall be Class 4.
7.5 The result is checked by retesting at the abrasion Table I Classlfieatlon of Glazed Ceramic Tiles
stage when failure is observed and at the next higher
and lowerabrasionstages. If the result is not the same, 81 Abrasion Stale; Failure Visible Cia••
the lower of the two abrasion stages shall be used to No. at Revolutions
decide the classification. (1) (2) (3)
7.6 Then test the abraded area of the tile which has i) 100 o
ii) ISO I
passed 12000 revolutionsstage for stain resistance in iii) 600 2
accordance with IS 13630 (Part 8). iv) 7S0, I SOO 3
7.7 After use, the steel balls should be cleaned with v) 2 100,6000, 12000 4
water followed by methylated spirits and then vi) > 12000 1) S
thoroughly dried to prevent rusting, Before each test,
screenthesteel balls in the abrasiveload intospecified ') Must pass the test specified in IS 13630 (Part 8).
size categories and replace any mass in each size
categories. 9 TEST REPORT
7.8 If there is an agreementto determine the masslost The test report shall contain the following:
from a surface dwing abrasion testing, this shall be a) Description of the tiles;
obtained by measuring the dry mass of three test b) Preparation of test specimens;
specimens before the test and after 6 000 revolutions. c) Test method;
Uponagreement subsequently test abradedtiles which
have passed 1 500, 2 100and 6 000 revolutions stages d) Classification according to 8;
forstainresistance inaccordance withIS 13630 (Part 8) e) Abrasion stage at which visual failure
at the abrasion stage at which visual failure occurred. occurred;and
Other relevant properties may be determined by t) Mass loss, colour change, gloss change of
agreement during the execution of the test procedures other propertiesmeasured by agreement.
ANNEXA
(Clause 7.1)
CALIBRATION OF THE ABRASION APPARATUS USING FLOAT GLASS
A-I REFRENCE MATERIAL side,this has first to be identified. Oneof the following
methods can be used.
The reference material shall be float glass with a
minimum thicknessof6 mm. A-l.I Chemleal Method
A-l IDENTIFICATION OF THE FLOAT BATH A-l.I.1 Reagents
SURFACE OF THE GLASS A-2.t.l.l Etching solutions - Thoroughly mix 10
As the calibration test is carried out on the float bath volumes of concentrated hydrochloric acid, 10volumes
29
IS 13630 (Part tt) : 2006
of distilled water and 8 volumes of hydrofluoric acid abraded on the float bath side using the abrasive load
[40 percent (vlv)]. given in 4.1 of the main text.
A-2.1.1.2 Cacotheline solution - 0.10 percent (v/v> A-3.t Mass Loss
cacotheline in distilled water.
Drythe test specimensin the dryingoven at 110 ± SoC
A-2.1.2 Method andmeasure the massof the each.Abradethe specimens
Place 2 or 3 drops of the etching solution on the glass for 6 000 revolutions. Rinse and then dry the test
surface followed by I or 2 drops of the cacotheline specimens again at 110:1: SoC and determine the loss
solution. in mass ofeach specimenand calculate the mean loss.
Measurethe abraded area of each specimen.
In S to lOs purple colour will be seen on the float bath
side; otherwisethe solution will remain yellow. The abrasionapparatus is satisfactory, if the mean loss
in mass is 0.032 ± 0.002 mglmm2 ofthe abraded area.
A-2.2 UV Method
A-3.2 Gloss Change
View the glass surfacein a darkroomwhenilluminated
by ultraviolet light as shown in Fig. 3. The float bath Measure the 60° specular gloss on the float bath side
side exhibits a slight fluorescence. at the centre of each test specimen backed by a matt
NOTE - Ultr:aviolet light in the region 254 nm to 365 nm will black surface (for example, black velvet). Abrade the
damage the eyes and suitable protective UV - filter goggles specimenfor I 000 revolutions. Rinse and then dry the
mustbcwom. specimens and remeasure the 60° specular gloss.
A-2.3 Energy Dispersive Analysis (EDA) Method Calculate the percentage lossin glossforeachspecimen
and the mean loss in gloss.
Examine theglasssurfacebyenergydispersive analysis.
The float bath side is identified by its tin content. The abrasion apparatus is satisfactory, if the mean loss
in gloss atthecentreoftheabraded areais50 ± Spercent.
A-3 PROCEDURE
If anydifficulty is experienced in obtainingstableinitial
Calibration of the abrasionapparatus maybe perfonned gloss values, the glass may first be cleaned by
by measuringeither the loss in mass (see A-3.1) or the immersion in water containinga trace of detergent for
change in gloss (see A-3.l). Eight float glass test at least 1 h at 7S ± SoC followedby rinsing with warm
specimens measuring 100 mm x 100 mm shall be water.
FIG. 3 UV METHOD
30
IS 13630 (part 12) : 2006
Indian Standard
CERAMIC TILES - METHODS OF TEST,
· SAMPLING AND BASIS FORACCEPTANCE
PART 12 DETERMINATION OF RESISTANCE TO DEEP ABRASION-
UNGLAZED TILES
( First Revision)
I SCOPE ceramic tiles by measuring the length of the groove
produced in the proper surface by means of a rotating
This standard (Part 12) covers a method of test for
discundergiven conditions andwiththeuseofabrasive
determining the resistance to deep abrasion of all
material.
unglazed ceramic tiles used for floor coverings.
2 REFERENCES 4 ABRASIVE MATERIAL
The standards listed below are necessary adjuncts to White fused aluminum oxide conforming to the grain
this standard: sizerequirement ofOrit No.80 of Table1of IS 11643.
IS No. ntle 5 APPARATUS
2062: 1999 Steel for general purposes (fifth 5.1 Abrasion Apparatus - It consistsessentially of
revision) a rotating disc, a storage hopper withdispensing device
11643 : 1985 Specification for silicon carbide for for the abrasive material; a test specimen supportand
bonded abrasiveproducts a counterweight (lee Fig. I).
3 PRINCIPLE S.I.1 The disc is made of Fe 410-5 steel as specified
Detennination of the abrasion resistance of unglazed in IS 2062, with a diameter of 200 ~ 0.2 mm, and
31
IS 13630 (part 12) : 2006
thickness at the edge of 10 :J: 0.1 mm, and with a rate leut two places at right angleson its propersurface.
of revolution of 7S rev/min. The pressure with which
test specimens are held against the steel disc is . 7.3 If relief surfaces would interfere with the
determined by calibrating the apparatus apiDstAustrian detennination oftheabruion resistance, theprojections
Standard Granite. The pressure is adjusted such that,
may beground otfbut the resultsof the test will not be
after 300 revolutions a chord of 32 mm is produced. the same u fortiles baving plane surfaces.
5.1.2 When the diameterhu wornto 199mm,the steel 8 EXPRESSION OF RESULTS
disc shall be replaced. 8.1 The resistance of deep abruion is expressed u
the volume Vofmaterial removed, in cubic millimetres.
5.2 A MeasurlDI Caule - Capable of measuring
to 0.1 rnm. This is calculated fromthe chord lengthIof the groove
by means ofthe expression:
6 TEST SPECIMENS V - (T. a/180}-sin a} h.d.2/8
6.1 Types of Test SpeeimeDI where
Test shall be carried out using whole tiles or test sina I
specimens of suitable dimensions. Before testing, small
--=-
2 d
specimens shallbefixedwith an adhesive on to a larger d - diameter ofthe rotating disc, in mm;
background, avoiding joints. h - thickness of the rotating disc, in mm;
CI = angle (in degrees)subtended at the centre of
6.2 Preparation
therotating d~ by the chord (see Fig.2); and
Clean, dry test specimens shall be used. I -length of the chord, in mm.
6.3 Number 01 Test SpeelDleaa 8.2 Some equivalent values are given in Table 1.
A minimum of fivetest specimens shall be tested. 9 TEST REPORT
7 PROCEDURE The test reportshallcontainthe following:
7.1 Placea test specimen in the apparatusso that it is a) Description ofthe tiles;
tangential againstthe rotatingdisc. Ensurethatthe feed b) Chord length I of each grooye to the nearest
of abrasivematerial into the grinding zone is unifonn O.Smm;
at a rate of at least 100 g/IOO revolutions. c) Volume Y in cubic millimetre. for each
7.2 Rotatethe steel disc for 1SO revolutions. Remove individual groove; and
the test specimen from the apparatus and measure the' d) Average volume V., in mm',
chordlengthof the groove by meansof the measuring
gauge to the nearest O.S mm. Testeach specimen in at
32
IS 13630 (Part 12) : 2006
I •s I • I • I ., I
.
mm mm mm mm) "
mm mm' mm mm' mm mm'
20.0 67.0 30.0 227 40.0 540 50.0 1062 60.0 1851
20.5 72.0 30.5 238 40.5 561 50.5 1094 6O.S 1899
21.0 77.0 31.0 250 41.0 582 51.0 I 128 61.0 1947
21.5 83.0 31.5 262 41.5 603 51.5 I 162 61.5 1996
22.0 89.0 32.0 275 42.0 626 52.0 I 196 62.0 2046
22.5 95.0 32.5 288 42.5 649 52.5 1232 62.5 2097
23.0 102.0 33.0 302 43.0 672 53.0 1268 63.0 2149
23.5 109.0 33.5 316 43.5 696 53.5 1305 63.5 2202
24.0 116.0 34.0 330 44.0 720 54.0 1342 64.0 2256
24.5 123.0 34.5 345 44.5 746 54.5 1380 64.5 2310
25.0 131.0 35.0 361 45.0 741 55.0 1419 65.0 2365
25.S 139.0 35.5 376 45.5 798 55.S 1459 65.5 2432
26.0 147.0 36.0 393 46.0 824 56.0 1499 66.0 2479
26.5 156.0 36.5 409 46.5 852 56.5 1 541 56.5 2537
27.0 165.0 37.0 427 47.0 880 57.0 1 583 67.0 2595
27.5 174.0 37.5 444 47.5 909 57.5 1625 67.5 2636
28.0 184.0 38.0 462 48.0 938 58.0 1669 68.0 2717
28.5 194.0 38.5 481 48.5 968 58.5 1 713 68.5 2779
29.0 205.0 39.0 500 49.0 999 59.0 1 758 69.0 2842
29.5 215.0 39.5 520 49.5 1030 59.S 1804 69.5 2906
33
IS 13630 (Part 13) : 2006
Indian Standard
CERAMIC TILES - METHODS OF TEST,
SAMPLING AND BASIS FOR ACCEPTANCE
PART 13 DETERMINATION OF SCRATCH HARDNESS OF
SURFACE ACCORDING TO MOHS
( First Revision)
1 SCOPE 5 PROCEDURE
This standard (Part 13) covers a method of test for 5.1 Placethe tile undertest on a firm support with the
determining the scratch hardness of the swface of all glazed or proper surface uppermost.
ceramic tiles.
5.2 Draw overthesurface to be tested, by hand, a sharp
2 PRINCIPLE freshly brokenedge of the reference mineral applying
Determination of the scratch hardnesson Mohs' scale a uniform effortsuchthat at the end of the test, its edge
by drawing minerals ofdefmedhardness by handover or the tile surface is intact.
the surface. 5.3 Repeat this procedure four times with a sharp
3 TEST MATERIALS
freshly brokenedge of the referencemineral.
5.4 Repeat the procedure for each tile with each
Material Mom' Hardness mineral that is necessary to obtain a result.
Talc I
S.5 Examine the tiles for scratchesby nakedeye, with
Gypsum 2
the aid ofspectacles, if usually worn.
Calcite 3
Fluorspar 4 5.6 For each tile note the mineral of highest Mohs'
Apatite S hardness that produceno more than one scratch
Felspar 6
Quartz 7
5.7 Inthecaseof tileshavingvariable scratch hardness
Topaz 8 note the lowestMohs' hardness.
Corundum 9 6 TEST REPORT
Diamond 10
The test report shall contain the following:
4 TEST SPECIMENS a) Description ofthe tiles; and
A minimum of three tiles shall be tested. b) Mohs' hardness of each test specimen.
34
IS 13630 (Part 14): 2006
Indian Standard
CERAMIC TILES - METHODS OF TEST,
SAMPLING AND BASIS FOR ACCEPTANCE
PART 14 DETERMINATION OF IMPACT RESISTANCE BY MEASUREMENT
OF COEFFICIENT OF RESTITUTION
3S
IS 13630 (part 14) : 2006
ELECTRO
MAGNET c;=:::1
r------ STEEL BALL
GUIDE TUBE 1m
~.
I
DETECTOR A
TIMING
EQUIPMENT
LEVELLING
SCREW
EPOXIDE RESIN
ADHESIVE
TILE
SCREW/CLAMP
ASSEMBLY
CONCRETE
BLOCK
DETAIL AT A
Flo. 1 BALL RELEASE ApPARATUS
36
IS 13630 (Part 14) : 1006
100
i
~
90
80
~
70
60
I 50
~
40
gf
~
w
30
0 20
z~
10
0
0.125 0.25 0.5 1.0 2.0 4.0 8.0
NOMINAL APERTURE SIZE (nvn)
2100
8'0
1100
o
1
2
142
3
4
3010
=
AREA 707mm 2
4100
All dimensions in millimetres.
37
IS 13630 (Part 14) : 2006
2 parts by mass ofan epoxide resin which is a reaction be ignored. Edge chipping of swface relief should be
product ofepichlorhydrin and diphenylol propane and noted but may
be ignored in classifying tiles.
one part by mass ofa curing agent which isan activated S.6 Repeat the whole procedure for the other test
aromatic amine. Pure silica filler of average particle units.
size S.S mm, measured by the Coulter Counter or other
similar methods, is thoroughly mixed with the other 6 EXPRESSION OF RESULTS
constituents in just sufficient proportion to fonn a
mixturethat does not flow. For a ball impacting a horizontal static surface the
coefficient of restitution
4.5 Assembly of Test Units v
e=-
4.5.1 Spread about 2 mm thickness of epoxide resin u
adhesive over the upper surface of a mature concrete where
block in a uniform layer. Place three 1.5 nun diameter
v =- velocity ofdeparture (rebound), and
steel or plastics spacer pegs in the middle of three.
of the sides so that a sufficient amount of each peg u - velocity of approach.
projects to allow it to be removed later. Press a test If,
specimen, with the proper face upwards, into the h; =height of drop, in em; and
adhesive and scrape off excess adhesive from the h2 = height of rebound, in cm.
sides before gently removing the three spacer pegs.
Then,
Allow to stand in a temperature of 23 ± 2°C and at
50 ± S percent relative humidity for 3 days prior to v2 = 2 gh2 and u2 = 2 gh I
testing.
4.5.2 If tiles of less than 7S mm x 7S mm facial Hence e2 =~
dimensions are to be tested place one tile so that its
centre coincides with the center of the surface of
the block. Use cut piece of the tile to complete the
'"
If the height ofrebound is determined by allowingthe
ball to bounce twice and measuring the time interval
7S mm x 75 mm area. between bounces the equation of motion is:
5 PROCEDURE S = ul + ~ ail
5.1 Adjust the ball-release apparatus by means of the where
leveling screws so that steel bar is vertical. Place the s = height of rebound, in em;
test unit under the electromagnet so that a steel ball-'
releasedfromthe electromagnetwill fall onto the centre
u = velocity at peak rebound height;
of a test unit clamped in position. = zero;
a = acceleration due to gravity;
5.2 Place a test unit in the support with the proper face
=g (= 981 em/52) ; and
of the test specimen upwards and horizontal. Release
1 = T/2, where T= time interval, in s.
the steel ball from a height of 1 m above the proper
face of the test unit and allow it to bounce. Measure Hence
the height of rebound by a suitable detector and s = 122.6 (12) = h2•
calculate the coefficient of restitution (e).
7 CALIBRATION
S.3 Alternatively allow the ball to bounce twice, note
the time between bounces to the nearest millisecond Assemble five test units (see 4.5) using 8 ± 0..5 nun
and calculate the height of rebound and hence the thick unglazed Bla tiles (water absorption S 0.08) with
coefficient of restitution. plane swfaces. Test in accordance with S.The average
height of rebound (h2) shall be 72.S :i: 1.5 em so that
5.4 Any suitable means of measuring the height of
coefficient of restitution is 0.85 ± 0.01.
rebound or the time interval between the two impacts
may be used. 8 REQUIREMENT FOR PASSING
5.5 Examine the surface of the tile for signs of The normal requirement for light duty installationsis a
indentation or cracking. All minor Hertzian cracks coefficient of restitution of 0.5.5 and for heavier duty
which cannot be seen from a distance of 1 m with the applications; minimumcoefficientofrestitutionof0.90
naked eye or with spectacles if usually worn, should is required
38
IS 13630 (Part 14) : 2006
ANNEX A
(Clause 4.3.5)
DETERMINATION OF THE WATER ABSORPTION AT THE SURFACE
OF CONCRETE BLOCKS OR SLABS
39
IS 13630 (Part 15) : 2006
(Super.edlng IS 13711 : 1893)
Indian Standard
CERAMIC TILES - METHODS OF TEST,
SAMPLING AND BASIS FOR ACCEPTANCE
PART 15 CERAMIC TILES - SAMPLING AND BASIS FOR ACCEPTANCE
I) Under finalization.
40
Table 1 Sampling of Ceramic Tiles
(Clauses 3 and 7.3)
Properties S._pJeSize laspectioa by Atri_le, If Required IUpectioD by Ave.... V.... UReqllired Tat
Medlod
Initial Sample Initial + Second Samples Initial Sample Initial + SecondSamples • per
IS 13631
Initial Second Acceptance Rejection Acceptance Rejection -Acceptable Second sample Acceptable Rejection
Number Number Number Ac, numberRe, numberAc} numberRc2 if to be drawn if if justified if
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
Dimension') 10 10 0 2 1 2 - - - - Part I
SurfacequalitY) 30 30 I 3 3 4 - - - -
40 40 J 4 4 5 - - - - Part I
SO SO 2 5 5 6 - - - -
60 60 2 5 6 7 - - - -
70 70 2 6 7 8 - - - -
80 80 3 7 8 9 - - - -
90 90 4 8 9 10 - - - -
~
100 100 4 9 10 11 - - - -
1m2 1m2 4% 90/0 5% >5% - - - -
Water absorption)) S~) 5~)
0 2 1 2 XI > LS) XI < L %1 >L xJ<L Part2
10 10 0 2 1 2 XI < 1I) x. > U %.<U x.>U
Modulus of rupture) . 77) 77) 0 2 1 2 XI >L %.<L x,>L %I<L Part6
10 10 0 2 1 2
Scratch hardness (Mohs) 3 3 0 2 ) 2 - - - - Pan 13
0\
=-=-
Table I (Concluded) fIJ
......
W
(I) (2) (3) (4) (5) (6) (7) (8) (9) (IO) (II) (12) ~
o
~
Chemical resistance 5 5 0 2 I 2 - - - - Part 8 ~
GL IO) •
:l
Resistanceto abrasion 11 - When classified according to the PEl method the abrasionclass shall be equal to or better than the abrasionclassspecifiedby Part II
....
GLPEIIl)
~
the manufacturer
N
Frost resistanceII) 10 - 0 1 - - - - - - Part 10 g
0\
Moistureexpansion 7 7 0 2 1 2 - - - - Part 3
Impact resistancc Attribution by manufaeturcr~s declaration Part 14
1
4) Only for tiles with individual surface areas > 0.04 m • In the case of tiles weighing < SO g a sufficient numbershall be taken so as to form five test specimens,each weighing between SO g ..d 100g.
•)Numberof measurements.
9, Numberof test specimens.
43
IS 13630 (part IS) : 2006
Lengthand width X X X X 1
Thickness X X X X 1
Straightnessofsides X X X X 1
Rectangularity X X X X 1
Surface flatness X X X X 1
Surface quality X X X X 1
Physical Properties
Waterabsorption X X X X 2
Linearthennal expansion X X X X 4
Resistance to crazing-glazed X X X X 9
Frost resistance X X X X 10
Moistureexpansion X X X X 3
Impact resistance X X X X 14
Scratch hardness X X 13
Chemical Properties
x- Required.
44
Bureau of Indian Standards
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harmonious development of the activities of standardization, marking and quality certification of goods and
attending to connected matters in the country.
Copyright
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copyright be addressed to the Director (Publications), BIS.
Review of Indian Standards
Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latestamendments or edition by referring to the latest issue of
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This Indian Standard has been developed from Doc: No. CEO S(73S8 to 7372).
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