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Transport of Fresh Produce

CB Watkins, Cornell University, Ithaca, NY, USA


Ó 2017 Elsevier Ltd. All rights reserved.
This article is a revision of the previous edition article by C.B. Watkins, volume 2, pp. 835–845, Ó 2003, Elsevier Ltd.

Nomenclature
Controlled atmosphere storage Storages in which Intermodal transport Transport that involves
atmospheres of oxygen, carbon dioxide, and nitrogen (and a combination of road, rail, and sea
sometimes other gases) are controlled by external control Modified atmosphere storage Similar to controlled
systems atmosphere storage in that atmospheres of oxygen, carbon
Ethylene A plant growth regulator that controls the way dioxide, and nitrogen are altered from normal
that plants proceed though development, especially atmospheric levels, but the atmosphere is not controlled;
ripening processes modified atmospheres are produced by plastic films or
Fresh cut (syn. minimally processed) products Processed wax around products, the final atmosphere being
products that have been prepared without application of a function of weight and volume of product, temperature,
complete preservation procedures (heat sterilization, permeability characteristics of the film or wax, and film
freezing, etc.), retaining their unprocessed, fresh-like surface area
properties and quality, and are used for convenient
consumption

Introduction 5. prevention of physiological disorders, especially freezing


and chilling injuries;
Few fresh crops are consumed at the point of production, and 6. avoiding contamination, for example, of organic products
therefore they must be transported to markets for purchase by with synthetic chemicals and maintaining food safety.
the consumer. The transport requirements can range from simple,
Transport represents a greater challenge in meeting these
involving short walking distances to a nearby local market, to
objectives than on-site storage, especially temperature and rela-
those involving transport by land, sea, or air. The modern market-
tive humidity. Proper refrigeration should be used during
place, particularly in developed countries, involves the sourcing
storage, transport, and marketing, although the importance of
and therefore transport of fresh fruit, vegetable, and ornamental
this is related to the product and specific market. Farmers’
crops from around the world. The mode of transport, the market
markets might have poor but satisfactory cold chain manage-
demand, and therefore the price obtained by the grower/shipper
ment if the crop is harvested, transported locally, and sold
for the crop, together with the requirements necessary to meet the
within a day or two, for example, compared with need to main-
level of quality to satisfy the consumer, greatly affects the
tain quality over days or weeks for shipment to distant markets.
economics of transport. The economics for any given crop in
Ideally, the objectives are met by harvesting the crop at
the marketplace are affected by production, location, and trans-
optimum maturity or quality for the desired market, handling
port costs. A market niche providing high financial returns that
the crop carefully and rapidly to avoid mechanical injury and
can justify the high costs of airfreight can be lost to development
minimize deterioration, applying protective chemical preserva-
of production in an area closer to the market, thereby allowing use
tives (antioxidants, fungicides), providing protective containers
of cheaper transport methods.
and packaging, storing at the optimum temperatures and rela-
Regardless of the production region, the same principles for
tive humidities for the specific product, and using appropriate
maintaining fresh crop quality apply to transport of fresh crops
modified atmosphere (MA) or controlled atmosphere (CA)
as for on-site storage. After harvest, the objective of all fresh
storage if possible. Some crops have specialized requirements,
crop industries is to maintain quality by the following:
e.g., pulsing of cut flowers with silver thiosulfate to inhibit
1. reducing metabolic rates that result in undesirable changes ethylene action, carbohydrates necessary for opening, and
in color, composition, texture, flavor and nutritional status, biocides to inhibit bacterial growth. The fresh crop should be
and growth (sprouting, rooting); cooled quickly to remove field heat, and, if necessary, again
2. reducing water loss that can result in loss of saleable weight, after packaging. Good sanitation practices also must be main-
reduction in appearance factors, such as wilting and shriv- tained throughout these processes as well as during harvesting.
eling, and textural quality factors of softening, limpness, Outbreaks of foodborne illness can have a devastating effect in
and loss of crispness; the market; both for whole and fresh cut products.
3. minimizing bruising, friction damage, and other mechan- While the factors involved in storage and transport are essen-
ical injuries; tially the same, the relative importance of each will depend on the
4. reducing spoilage caused by pathogen infection, especially specific crop and production area. In some cases, the time in
of damaged or wounded tissues; transit can represent a significant part of the storage life for

Encyclopedia of Applied Plant Sciences, 2nd edition, Volume 1 http://dx.doi.org/10.1016/B978-0-12-394807-6.00218-5 351


352 Postharvest Biology j Transport of Fresh Produce

a product, e.g., strawberries (Fragaria  ananassa), cherries package used is a function of the growing region and
(Prunus avium), and cut flowers, and therefore the storage market, and ranges from very simple open containers to
environment during this time can greatly affect product highly designed packages involving technologies such as
marketability. In contrast, for products such as apple MA generating films.
(Malus  domestica) transported from the Southern Hemisphere 2. Protection. Packages provide protection for the product
to Europe or bulb crops from Europe to North America, transit against environmental factors such as dust and water, as
time of 4 weeks still represents a relatively short time for a crop well as against bruising, both impact and compression
that can be stored for several months. Because of the large number types, and friction injuries that can occur during handling
of possible scenarios for managing a crop before and during and transport. Cartons must have stacking strength and
transport, this article presents general themes of importance. durability to prevent collapse or crushing when they are on
For the purposes of this article, many of the examples of factors pallets, especially under high relative humidity conditions.
that affect physiology of horticultural products are for fruits Trays, cups, or other protective devices may be contained
and vegetables, but the principles apply to all harvested crops. within the package to further prevent movement and/or
This article should also be read in the context of major contact between crop items. However, whatever the pack-
changes in rules governing transport of horticultural produce as aging used, it cannot protect the product against careless
a result of the modernization of food safety standards in the and rough handling, and maintaining product quality
United States under the auspices of the Food and Drug Adminis- requires monitoring of all handling steps before, during,
tration Food Safety Modernization Act. The rule on Sanitary and after transport to prevent abuse.
Transportation of Human and Animal Food aims to protect 3. Convenience. Crops may be packaged in sizes that are
foods from farm to table by preventing practices during transpor- convenient for the consumer, but larger containers are often
tation that create food safety risks, such as failure to properly used because of the economies of scale required to transport
refrigerate food, inadequate cleaning of vehicles between loads, crops over long distances. The product may be removed
and failure to properly protect food. These include the following: from the container and placed directly on display for
1. Vehicles and transportation equipment: The design and purchase as single units, or repackaged in a distribution
maintenance of vehicles and transportation equipment to warehouse. Smaller packages (primary package) may also
ensure that it does not cause the food that it transports to be contained in larger packages (secondary package), e.g.,
become unsafe. For example, they must be suitable and cartons containing clamshell packages of strawberries, or
adequately cleanable for their intended use and capable of MA packages (MAP) of fresh cut produce. Secondary pack-
maintaining temperatures necessary for the safe transport of ages may be unitized into a tertiary package such as a plastic
food. pallet shroud. Package size is affected by regulations
2. Transportation operations: The measures taken during designed to ensure that package weights are manageable by
transportation to ensure food safety, such as adequate all sexes. There is also a trend toward use of smaller cartons
temperature controls, preventing contamination of ready to for display purposes in retail markets, which reduce
eat food from touching raw food, protection of food from handling and therefore the potential for product damage.
contamination by nonfood items in the same load or Apples in the UK, for example, are commonly packaged in
previous load, and protection of food from cross-contact, two-layer cartons, which are placed directly on display for
i.e., the unintentional incorporation of a food allergen. the consumer, rather than in 20-kg cartons that require
3. Training: Training of carrier personnel in sanitary trans- repackaging or handling of the product on to shelf display.
portation practices and documentation of the training. This 4. Communication. Though of lesser importance to mainte-
training is required when the carrier and shipper agree that the nance of crop quality, providing information about the
carrier is responsible for sanitary conditions during transport. product is an important function in packaging. In addition
4. Records: Maintenance of records of written procedures, to the advertising factor of package marking, information is
agreements, and training (required of carriers). The required provided about gross and net package weight, unit size of
retention time for these records depends upon the type of the product, as well as declaration of the use of any post-
record and when the covered activity occurred, but does not harvest treatments, e.g., antioxidant use or waxing of apples,
exceed 12 months. which may be required by state or national regulations.
An important secondary function of packaging for fresh
crops is to provide ventilation for rapid cooling of produce
Pre-Transport Considerations and/or insulation against temperature changes. These functions
can be in conflict as greater area of holes in cartons can make
Packaging
cooling of products more efficient, but also their warming.
Packages have four primary functions: containment, protec- The relative importance of ventilation and insulation depends
tion, convenience, and communication. The product may be on the crop, the cooling method utilized, and the subsequent
graded for size and quality, and packaged manually or auto- requirements for temperature control.
matically depending on the crop and market requirements.
Prepackage treatments can include application of waxes for
appearance and/or reduction of water loss from the product. Cooling Requirements
1. Containment. Containment is a basic requirement for the The physiology of the crop affects the cooling requirements and
movement of a product from one point to another. The methods that can be used to cool the product. The general goal,
Postharvest Biology j Transport of Fresh Produce 353

Types of Cooling
The main methods used for cooling of fresh crops after harvest
and before transport are room cooling, forced-air cooling,
hydrocooling, forced-air evaporative cooling, package icing,
and vacuum cooling. These may be applied in bulk before
storage or to packed products before transport. Detailed
descriptions of the operation of each method are available
from many sources. In general, the cooling method selected
will be a function of economy, convenience, and personal
preference, but the product type (Table 1) may greatly influ-
ence the type of cooling selected. Crops vary in their suscepti-
bility to contact with water or ice. For example, strawberry
fruit can be susceptible to decay if they become water
saturated.
1. Room cooling (syn. passive cooling). Field or shipping
containers are placed in a cold room, and cooling of the
crop occurs passively by heat exchange between the product
and the cold air. The rate of cooling is affected by the heat of
respiration of the product, the refrigeration capacity, the
final temperature desired, and the airflow around the
product. Cooling rates can be maximized by ensuring that
containers are stacked in patterns that maximize contact
between the cold air and the product, by attention to
stacking patterns in a room and ventilation of containers.
Frequently, the cooling capacity of the refrigeration equip-
ment is adequate to maintain cold temperatures of previ-
ously cooled crops, and not sufficient to ensure rapid
Figure 1 Respiration rates of selected fruit (a) and vegetables (b) at cooling. Passive cooling is the most widely used method of
different storage temperatures. cooling, but has the disadvantages of being slow and
resulting in excessive water loss from the product. Slow
cooling rates of products kept in stacked cartons during
however, is to reduce field heat rapidly, or to recool the product passive cooling can result in faster loss of quality during
after it has been packaged, to minimize respiration rates transit.
(Figure 1) and associated heat production. Some crops with 2. Forced-air cooling (syn. pressure cooling). Field or shipping
especially high respiration rates, such as asparagus (Asparagus containers are stacked in patterns so that cooling air is
officinalis), broccoli (Brassica oleracea var. italica), ripe tomatoes forced through, rather than around, the individual
(Solanum lycopersicum), leafy vegetables, avocados (Persea amer- container. Operationally, the method requires a slight
icana), mangoes (Mangifera indica), stone fruit, and straw- pressure gradient, usually developed with a fan, to force
berries, must be cooled rapidly to reduce their metabolic cold air through the containers. Vent holes should be placed
rates. Other products with lower respiration rates may have in the packing material in the direction that will minimize
less critical requirements for rapid cooling, but in general the interference of free movement of air through the
should be cooled rapidly to ensure long-term storability. It container. Direct contact of cold air with the product results
has been shown for early season apple fruit, for example, that in much faster cooling, usually 0.1–0.25 the time that room
1 day at 20  C can result in a loss of 1 week of storage life. Cool- cooling takes to cool a product. The rate of cooling is
ing also reduces ethylene production rates and sensitivity to its controlled by the volume of air passing over the product.
presence, decreases water loss, decay development, and the The economics of cooling are affected by the fan speed and
severity of crop responses to injury. number of containers being cooled. Water loss from the
However, not all crops should be rapidly cooled, as some product is less than that found for room cooling, but high
require curing at warmer temperatures. In onions, curing is relative humidity is required to minimize desiccation of
used to dry the neck and outer scales. Potatoes are cured to strawberries, grape (Vitis spp.) stems, and other products
develop wound periderms over damaged surfaces, and curing susceptible to drying.
can reduce water loss and heal injuries. Curing is usually 3. Hydrocooling. The temperature of the crop is reduced by cold
done in the field or in curing rooms, but, in the case of new water flowing over the product surface, either by flooding,
crop potatoes, may occur during transit. Distinct from curing, spraying, or immersion of the product in an agitated bath of
specific requirements may exist, such as for the banana (Musa chilled water. The rate of internal cooling is related to the
sapientum), which requires special ripening treatments and size and shape, and thermal conductivity of the product
therefore is not precooled. The final storage and/or transit being cooled. The method is simple, economic, effective,
temperature for a crop will be a function of its susceptibility and avoids water loss, though it is generally suited to fruit
to freezing and chilling injury (see below). and vegetables in bulk rather than packaged. Several
354 Postharvest Biology j Transport of Fresh Produce

Table 1 Cooling methods recommended for selected fresh crops

Cooling method
Forced-air
crop Room Forced air Hydrocooling Vacuum Package icing evaporative cooling

Fruit
Apples (Malus domestica), pears (Pyrus communis) x x x
Lemons (Citrus jambhiri), Oranges (Citrus sinensis) x
Apricots (Prunus armeniaca), grapes (Vitus vinifera), x x
strawberries (Fragaria x ananassa)
Vegetables
Cabbage (Brassica oleracea Capitata), cauliflower (Brassica x x x
oleracea Botrytis), beans (Phaseolus vulgaris), mushrooms
(Agaricus bisporus)
Dry onions (Allium cepa) x x
Garlic (Allium sativum) x
Iceburg lettuce (Lactuca sativa var. capitata) x x
Leaf lettuce (Lactuca sativa) x x x x
Sweet corn (Zea mays) x x x x
Cucumbers (Cucumis sativus), eggplant (Solanum melongena), x x x
tomatoes (Lycopersicon esculentum)
Artichokes (Cynara scolumus) x x x
Asparagus (Asparagus officinalis) x x
Peas (Pisum sativum) x x x x
Ornamentals
Cut flowers x x
Potted plants x

vegetables are hydrocooled after packaging, however. The 1-Methylcyclopropene


product, and its package if applicable, must be tolerant of
1-Methylcyclopropene (1-MCP) is a compound that inhibits
wetting, and not damaged by the water flow or by the
ethylene action and can maintain the quality of many horticul-
sanitizing agent, typically chlorine. The product must be
tural products. 1-MCP is commercially available as EthylblocÔ
transferred to a cold room quickly to avoid rewarming.
for use on ornamentals in North America, and as SmartFreshÔ
4. Forced-air evaporative cooling. The principle of operation is
for use on fruits and vegetables worldwide. 1-MCP has been
the same as forced-air cooling, but the air is cooled with an
registered in over 50 countries, and for products such as apple,
evaporative cooler rather than by mechanical refrigeration.
avocado, banana, broccoli, cucumber, date, kiwifruit, mango,
It is possible to obtain air with temperatures a few degrees
melon, nectarine, papaya, peach, pear, pepper, persimmon,
above the outside wet bulb temperature and at more than
pineapple, plantain, plum, squash, and tomato. The specific
90% relative humidity. Evaporative cooling is adequate for
products that are registered within each country vary greatly
some chilling-sensitive products if shipped to local or
and according to the importance of the crop in that country.
regional markets.
However, overall, most use of 1-MCP is on apples because
5. Package icing. Products are cooled by filling packed
the ideal product in the marketplace is one that resembles
containers with ice, either as finely crushed ice, flake ice, or
that at harvest – one with a crisp fracturable texture, and an
a slurry of ice and water. The amount of ice required is
acid to sugar ratio appropriate to each variety. Also, 1-MCP
a function of the product’s weight. While more expensive
maintains quality of these fruit throughout the marketing chain
and water-tolerant packages are required, the method has
after removal of fruit from cold storage and therefore results in
the advantage of maintaining high relative humidity around
a high quality product at the consumer level. In contrast to
the product. However, the product must not be harmed by
apple, many other climacteric fruits such as the avocado,
ice or by exposure to prolonged cold and wet conditions.
banana, pear, and tomato require a delay, not an inhibition
6. Vacuum cooling. The temperature of the crop is reduced by
of ripening, to ensure that the consumer receives high quality
rapid evaporation of water, which is the primary refrigerant,
products with the expected characteristics of color, texture,
from the product under low pressure. The pressure in the
and flavor. Another factor that limits 1-MCP use is cost relative
chamber is lowered to the saturation point corresponding
to benefit, where for some products, such as vegetables, the cost
to the lowest required temperature of the water. The method
of 1-MCP application may not justify its use. Yellowing of broc-
is best suited to vegetables with a high surface area to
coli that can result from storage and transport under abusive
volume ratio, e.g., iceberg lettuce (Lactuca sativa var. cap-
conditions of high temperature and exposure to ethylene can
itata). Other leafy vegetables may be suitable, but because
be controlled by 1-MCP treatment, but such abuses are not
the weight loss associated with vacuum cooling is about
common enough to warrant treatment of a low cost
1%, many vegetables, and especially fruit, are not suited for
commodity.
cooling by this method.
Postharvest Biology j Transport of Fresh Produce 355

Transit Vehicles and Containers An air exchange system is utilized to ventilate the load with
outside air mostly in marine-based containers. Air exchange
Loading
can prevent depletion of oxygen and/or reduce undesirable
Most transit vehicles and containers have sufficient refrigera- concentrations of carbon dioxide, ethylene, or offensive odors.
tion capacity to maintain, rather than cool, fresh crops. To Hydrated lime and potassium permanganate also have been
minimize warming of the crop and therefore avoid losing used to reduce carbon dioxide and ethylene concentrations,
benefits of cooling, it is necessary to ensure fast and efficient respectively.
loading. The product should be cooled properly before The components of transport systems for good temperature
loading into the container or other transit vehicle. It is desir- control are as follows:
able to refrigerate the loading dock and load assembly areas.
1. An insulated body for the transit container or vehicle of
Refrigerated trucks and containers should be checked for
sufficient strength to resist shock, vibration, flexing, and
operation before use. In addition to calibration of tempera-
other movement, with qualities of low density, low thermal
ture controllers, refrigeration, and other mechanical require-
conductivity, and low moisture permeability and retention.
ments, they should be inspected for cleanliness, and should
The floor must be insulated, water tight, and be able to
look and smell clean. Freedom from toxic materials that
support forklift trucks.
might be present from previous nonfood cargoes or from
2. Air circulation, to ensure adequate air movement through
bacterial contamination should be ensured. If loads are certi-
and around the loads. Air circulation is generally via over-
fied as organic or as genetically modified organism-free addi-
head (or top air) delivery for over-the-road vehicles. In
tional steps may be required to prevent any contamination
overhead delivery, conditioned air flows into the space
from previously transported products or comingling. The
between the cargo and vehicle ceiling. Bottom-air delivery
containers should be cooled to carrying temperature before
systems are typically used in sea-going containers.
loading, but the refrigeration units turned off before opening
3. Temperature control based on use of automatically
the doors for loading to prevent moisture condensing on the
controlled thermostats to control the refrigeration system.
evaporator coil.
Temperature of the air rather than the product is measured,
Ideally, a container is filled with uniform packaged product
and often in return-air units. In some newer units, the
that has been unitized into larger units, and loaded into transit
temperature of the supply stream in the discharge air duct is
vehicles in such a way as to allow adequate airflow for temper-
measured, reducing the risk of freezing of the fresh crops
ature control. Calibrated temperature recording devices should
exposed directly to the airflow of conditioned air.
be placed with each load.
Relative humidity is a major factor in preventing moisture
loss for some crops, and therefore for maintaining their
In Transit quality (Table 2). Humidity in both iced and mechanically
During transport the primary goal of the shipper is to maintain refrigerated cars and trailers is usually high, but can be diffi-
the optimum temperature appropriate for the fresh crop. Rela- cult to achieve during long transport periods. Large evapo-
tive humidity, although also important to product quality, is rator coils on the refrigeration unit will improve control of
often a secondary consideration and is less often controlled. high relative humidity.
The use of MA and CA regimes during transit has increased,
though their use is still relatively limited.
Modified and Controlled Atmospheres during Transport
The primary means of maintaining the quality of harvested
fresh crops during transport is to reduce metabolic rates by use MA and CA storage in which oxygen concentrations are low-
of low temperatures in the transit container or vehicle. The ered, while those of carbon dioxide are increased can be used
ideal temperatures for a range of fresh crops are presented in during transport to maintain crop quality. However, the poten-
Table 3 of Postharvest Physiology: Postharvest Physiological tial for benefit and its application varies greatly by crop
Disorders of Fresh Crops. As for on-site storage, the optimum (Table 3), and economically, CA transport remains a niche
temperature for transport can vary among fresh crops, espe- market with relatively low volumes of high value commodities
cially susceptibility of many tropical and subtropical crops to such as avocado, stone fruit, pears (Pyrus communis), and
chilling injury if stored between 1.5 and 15  C. Susceptibility mangoes (M. indica). The economics of CA transport may
of fresh crops to freezing injury must also be considered as become more favorable, however, in the future. Several types
the recommended storage temperatures of each crop is only of CA containers are available, each with advantages and disad-
1–3  C above its freezing point. vantages. In one type, the desired atmosphere is injected into
Temperature control during transit can be simple, for highly leak-proof containers, and the atmosphere maintained
example, by use of top ice where crushed ice is placed on by introduction of fresh air and operation of a carbon dioxide
top of the load, or by ice contained within each package. scrubber. More sophisticated systems with greater atmosphere
These packages may be transported without further refrigera- control employ nitrogen generators, along with carbon dioxide
tion. More typically, mechanical refrigeration is used for and ethylene scrubbers.
maintaining temperature during transport. Mechanical refrig- Use of MAP systems has been investigated for many fresh
eration not only cools the container or vehicle, but also crops. MAs are usually obtained passively by product respira-
provides heat to maintain appropriate temperatures during tion within a film bag, the final atmosphere obtained being
sub-freezing transit conditions. Airfreight systems have little a function of film permeability to carbon dioxide and oxygen,
refrigeration capacity and are considered separately below. film area, product weight and volume, and temperature.
356 Postharvest Biology j Transport of Fresh Produce

Table 2 Optimum relative humidities for selected fruits and to atmospheres that would cause damage over more
vegetables extended time periods. Nevertheless, successful transport of
fresh cut products requires close attention to temperature
Relative
requirements, not only to prevent fermentation, but also to
humidity (%) Fresh crop
minimize the risk of microbial contamination.
50–75 Pumpkins (Cucurbita maxima) MA conditions can develop inadvertently during transport of
60–70 Chili peppers (Capsicum annuum) fresh crops, when air circulation is restricted. Development of
65–70 Bulb onions, garlic, jicama (Pachyrhizus erosus) carbon dioxide injury can cause losses to apple fruit in ship
70–75 Squash – hard (Cucurbita maxima) holds and in containers, and can be aggravated by use of cartons
75 Coconuts (Cocos nucifera) with limited ventilation. Blockages of air passages, such as floor
85 Grapes
drains, in tightly sealed containers or vehicles by debris or ice is
85–90 Carambola (Averrhoa carambola), celery (Apium
common during winter shipments of broccoli, rapini (Brassica
graveolens), figs (Ficus carica), grapefruit (Citrus
paradisi), lemons, mangoes (Mangifera indica), sweet campestris), and Brussels sprouts (Brassica oleracea var. gemmifera)
corn, bell peppers (Capsicum annuum), sweet potatoes that are shipped with package ice and under top ice.
(Ipomoea batatas), tomatoes (Lycopersicon esculentum)
85–100 Watercress (Lepidium sativum)
90 Cantaloupe (Cucumis melo), feijoas (Feijoa sellowiana), Transportation Modes
loquats (Eriobotrya japonica), potatoes (Solanum
tuberosum), watermelon (Citrullus lanatus) Trucks, Trailers, and Containers
90–95 Apples, apricots, bananas (Musa spp.), blueberries Both unrefrigerated and refrigerated trucks are used for short-
(Vaccinium ashei), cherries (Prunus avium), cranberries haul wholesale delivery from distribution centers to supermar-
(Vaccinium macrocarpon), cucumbers, kiwifruit
kets and other outlets. In some cases, open bed trucks with or
(Actinidia deliciosa), peaches (Prunus persica), pears,
strawberries
without tarpaulins to protect the loads are used. Loss of
90–98 Cauliflower temperature control at this point can result in loss of crop
95 Beans, mushrooms, squash – soft (Cucurbita pepo) quality associated with moisture condensation and, subse-
95–100 Asparagus, broccoli (Brassica oleracea), Brussels sprouts quently, greater risk of decay and deterioration. Long-distance
(Brassica oleracea), leeks (Allium ampeloprasum), green transportation requires refrigerated vehicles such as refrigerated
onions (Allium cepa  Allium fistulosum), spinach semitrailers. The utilization of vehicles that are used for inter-
(Spinacia oleracea) modal transport, i.e., the movement of containers via water,
98–100 Beets (root) (Beta vulgaris), cabbage, carrots – topped rail, and road, is common. Intermodel containers can provide
(Daucus carota), lettuce, rutabagas (Brassica door-to-door service with minimal handling of produce, unin-
napobrassica)
terrupted temperature, and atmosphere control, except where
quarantine inspections are required. These containers may
have CA capacity (see above).
Successful development of an MA requires not only films that
produce appropriate concentrations of oxygen and carbon
Sea Transport
dioxide to maintain quality, but avoidance of injurious gaseous
concentrations when the product is exposed to different Although containerization is an important component of the
temperatures throughout storage, transport, and marketing. international sea shipment of fresh crops, about 50% of reefer
However, fermentation resulting from temperature abuse can cargo of perishable products is still transported by bulk and
occur under commercial conditions, and MAP is therefore palletized. The transport period can be close to the storage life
not commonly used for whole pro-ducts. Exceptions exist, required for maximum product quality. Therefore, the same
e.g., the strawberry, which tolerates and responds positively criteria important for land-based storage apply to ship cargoes.
to elevated carbon dioxide injection into sealed plastic bags
surrounding each pallet of fruit to a final concentration of
Air Transport
approximately 15%.
MAP is used extensively to extend the storage life of fresh Airfreight is the only means to transport highly perishable
cut (minimally processed) products, and has become the products from many parts of the world to distant markets,
mainstay of the industry. Fresh cut products, by definition, but of all transport strategies tends to be the most difficult to
involve the disruption of plant tissues, and MAP serves to ensure a continuous cool chain. Ground handling can amount
reduce water loss, cut surface browning, respiration rates, to more than 70% of the time taken to transport products from
ethylene biosynthesis and action, and microbial growth. the shipper to the receiver. If airports are not well equipped for
Desirable atmospheres may be different for fresh cut prod- maintaining cold temperatures, it is essential to ensure fast
ucts than for whole products because deleterious responses, movement of product pickup and delivery. Load palletization
e.g., browning, may be prevented by atmospheres that would and improved load handling systems can minimize delays.
be unsuitable for the whole product. Cutting of products can However, indirect flights involving changing planes and off-
reduce the boundaries to gas exchange between the product loading where priorities are given to passenger luggage can
and its storage environment. Because of the generally shorter result in serious losses of temperature control.
transport/storage periods involved, the fresh cut industry A study of asparagus temperatures in transit from New
also can take advantage of the short-term tolerance of tissues Zealand to Japan illustrates how temperature abuses may
Postharvest Biology j Transport of Fresh Produce 357

Table 3 Recommended MA or CA conditions during transport of selected fruits and vegetables

Crop CA range Potential for benefits Remarks

% O2 % CO2
Fruit
Apple 1–3 1–5 A About 50% of production is stored under CA
Apricot 2–3 2–3 C No commercial use
Cherry, sweet 3–10 10–15 B Some commercial use
Fig 5–10 15–20 B Limited commercial use
Grape 2–5 1–3 C Incompatible with SO2 fumigation
Kiwifruit 1–2 3–5 A Some commercial use: C2H4 must be
maintained below 20 ppb
Nectarine (Prunus persica) 1–2 3–5 B Limited commercial use
Peach 1–2 3–5 B Limited commercial use
Pear, Asian (Pyrus bretschneideri) 2–4 0–1 B Limited commercial use
Pear, European 1–3 0–3 A Some commercial use
Persimmon (Diospyros kaki) 3–5 5–8 B Limited commercial use
Plum and Prune (Prunus americana) 1–2 0–5 B Limited commercial use
Raspberry (Rubus idaeus) and other cane berries 5–10 15–20 A Increasing use during transport
Strawberry 5–10 15–20 A Increasing use during transport
Nuts and dried fruits 0–1 0–100 A Effective insect control method
Avocado (Persea americana) 2–5 3–10 B Limited commercial use
Banana 2–5 2–5 A Some commercial use during transport
Grapefruit 3–10 3–10 C No commercial use
Lemon 5–10 0–10 B No commercial use
Lime (Citrus limettioides) 5–10 0–10 B No commercial use
Olive (Olea europaea) 2–3 0–1 C No commercial use
Orange 5–10 0–5 C No commercial use
Mango 3–5 5–10 C Limited commercial use
Papaya (Carica papaya) 3–5 5–10 C No commercial use
Pineapple (Ananas comosus) 2–5 5–10 C No commercial use
Vegetables
Artichokes 2–3 2–3 B No commercial use
Asparagus Air 5–10 A Limited commercial use
Beans, snap 2–3 4–7 C Potential for use by processors
Beets None D 98–100% RH is best
Broccoli 1–2 5–10 A Limited commercial use
Brussels sprouts 1–2 5–7 B No commercial use
Cabbage 2–3 3–6 A Some commercial use for long-term
storage of certain cultivars
Cantaloupes 3–5 10–15 B Limited commercial use
Carrots None D 98–100% RH is best
Cauliflower 2–3 2–5 C No commercial use
Celery 1–4 0–5 B Limited commercial use in mixed loads with lettuce
Corn, sweet 2–4 5–10 B Limited commercial use
Cucumbers 3–5 0 C No commercial use
Honeydews (Cucumis melo) 3–5 0 C No commercial use
Leeks 1–2 3–5 B No commercial use
Lettuce 1–3 0 B Some commercial use with 2–3% CO2 added
Mushrooms Air 10–15 C Limited commercial use
Okra (Abelmoschus esculentus) 3–5 0 C No commercial use; 5–10% CO2 is
beneficial at 5–8  C
Onions, dry 1–2 0–5 B No commercial use; 75% RH
Onions, green 1–2 10–20 C Limited commercial use
Peppers, bell 3–5 0 C Limited commercial use
Peppers, chili 3–5 0 C No commercial use; 10–15% CO2 is
beneficial at 5–8  C
Potatoes None D No commercial use
Radish (Raphanus sativus) None D 98–100% RH is best
Spinach Air 10–20 B No commercial use
Tomatoes
Mature green 3–5 0–3 B Limited commercial use
Partially ripe 3–5 0–5 B Limited commercial use

MA, modified atmosphere; CA, controlled atmosphere; RH, relative humidity.


358 Postharvest Biology j Transport of Fresh Produce

Figure 2 Temperature profile for asparagus harvested and packed in Levin, New Zealand, and transported by road and air to Japan via Singapore.
Reproduced with permission from Bollen, A.F., Brash, D.W., Bycroft, B.L. 1998. Air-freight coolchain improvements using insulation and supple-
mental cooling. Appl. Eng. Agric. 14, 49–53.

occur during transit (Figure 2). At harvest, temperatures of the products to be transported together, especially during shorter
asparagus were lowered rapidly by hydrocooling and the term transit situations. However, the transport of mixed loads
spears then placed into cold storage. Product temperatures results in conflicts between the optimum stacking of different
increased during trucking to the airport because of inadequate package types as well as meeting the differing optimum
insulation, but were then lowered again by forced-air cooling storage regimes for each product. These factors need to be
at the freight forwarder. After several days, the asparagus was considered before such mixed products are transported as
delivered to the airport where it was kept for 3–4 h outside failure to recognize the significance of each may lead to rapid
before loading on the plane. In the first flight leg to Singapore, product deterioration.
product temperatures increased, probably because of a higher
1. Stacking of products within the transit vehicle. Mixed load
hold temperature required for animals or other freight. After
transportation often involves use of different size and
unloading, product temperatures were again decreased by
shape packages for each commodity. Variations in loading
cold storage, increased slightly while loaded into the second
patterns can result in blockages in air circulation, and
plane, and cooled during flight. The asparagus were immedi-
therefore less efficient temperature control. Special care is
ately fumigated upon arrival in Japan (although delays also
required to avoid such blockages, and use of pallets or
can occur at this point), and then cooled in the market cold
racks to ensure adequate airflow along the transit vehicle
store. It has been demonstrated that heat unit accumulation
floor.
is linearly correlated to asparagus shelf life, and therefore
2. Temperature. Crops with incompatible storage tempera-
a wide range of heat unit accumulation from 370 to
tures should not be stored together. However, because
1160  C hours will result in considerable variation of shelf
chilling injury is a function of the time that the product
life and quality.
is kept at low temperature, chilling-sensitive crops are
Shipping packages used for air transport are usually the
sometimes transported for short distances at the subop-
same as those used for land and sea transport. Most containers
timum temperatures suitable for chilling-resistant crops.
are unrefrigerated and provide minimal air circulation. Control
The alternative of transporting chilling-resistant crops at
of relative humidity is not available, and can become as low as
higher temperatures to avoid injury of chilling suscep-
4% in jets at high altitude. Insulated airfreight containers for
tible crops also can result in compromised quality
product shipment have not proven popular because of their
because of more rapid deterioration of the chilling-
bulk and higher delivery charges. Pallets of product, however,
resistant crops.
may be wrapped in insulating foil wrap, with or without
3. Moisture compatibility. High relative humidity is recom-
supplemental cooling with ice or dry ice.
mended for most fresh crops to prevent loss of marketable
weight and quality, but some crops such as garlic and dry
onions require intermediate humidity levels (Table 2).
Transport of Mixed Commodities Failure to maintain the relative humidity appropriate to the
crops in the mixed load can result in unacceptable water loss
Transport of commodities preferably involves single product from some products. In general, however, it is difficult to
types within a transit vehicle, but it is common for several maintain high relative humidity during transport.
Postharvest Biology j Transport of Fresh Produce 359

Table 4 Examples of ethylene-sensitive fruits, vegetables, and flowers

Fruits Vegetables Flowers

Apple Beans Anemone, windflower (Anemone spp.)


Apricot Carrot Bouvardia (Bouvardia spp.)
Guava (Psidium guajava) Celery Carnations (Dianthus caryophyllus)
Jackfruit (Artocarpus heterophyllus) Collards (Brassica oleracea) and kale Daffodils (Narcissus spp.)
(Brassica oleracea)
Kiwifruit Cucumber Delphinium (Delphinium, Consolida spp.)
Lychee (Litchi chinensis) Eggplant Gypsophila (Gypsophila spp.)
Mango Basil (Ocimum basilicum), chives Holly, Ilex (Ilex spp.)
(Allium schoenoprasum), dill
(Anethum graveolens), parsley
(Petroselinum hortense)
Mangosteen (Garcinia mangostana) Lettuce Lily (Lilium spp.)
Mamey sapote (Pouteria sapota) Mushrooms Rose (some cultivars) (Rosa spp.)
Squash Green onion Snapdragon (Antirrhinum majus)
Persimmon Parsnips (Pastinaca sativa)
Quince (Cydonia oblonga) Pear
Rambutan (Nephelium lappaceum) Spinach
Sweetsop (Annona squamosa) Tomato (mature green)
Watermelon

4. Ethylene production and sensitivity compatibility. Crops can 5. Odor. Some crops absorb odors produced by other crops
vary greatly in their sensitivity to ethylene (Table 4). (Table 5), resulting in lower market appeal. In mixed loads,
Typically, the fruit listed in Table 4 have moderate to high therefore, these crops must be kept separated from each
ethylene production rates, and sensitivity to ethylene is other.
expressed as accelerated ripening and/or decay. Most of the
vegetables listed have low ethylene production, and
symptoms of exposure to the gas include toughening, skin Summary
yellowing, accelerated ripening and senescence, and
bitterness. The incidence of the ethylene-related disorder Successful transport of any fresh crop is primarily a function of
russet spotting in lettuce (L. sativa) has been shown to be the ability of the storage operator, shipper, and retail marketer
about three times greater in mixed loads than in straight to minimize its rate of deterioration. Attention to, and under-
loads during truck shipments. Care must be taken there- standing of, the crop physiology and all aspects of the transport
fore to avoid mixed containers of crops where ethylene operation is required to produce high quality products in the
producers will cause deterioration of other crops. The use marketplace. When all optimum conditions have been met, it
of 1-MCP, where cost effective, may have a major impact is not uncommon for a crop being transported long distances
on crop compatibilities. to be of superior quality to that transported relatively short
distances. Product losses during transport can be related to
rough handling during harvesting and transport to the packing
house; delays in cooling, packing equipment damage, or trans-
port of crop after storage; and at the end of its storage potential,
Table 5 Fresh crops that absorb odors from other crops and
therefore should not be transported together loading of warm produce, improper loading, excessive vibra-
tion or refrigeration equipment failure, or improper mixing
Odor-producing crop Odor-absorbing crop of produce in the load. The importance of each factor will be
a function of the quality of the product at the time of shipping,
Apple, pear Cabbage, carrots, celery, figs, onions,
the storage potential of that product, and the transport time
potatoes
required.
Avocado Pineapple
Onion, carrot Celery
Ginger (Zingiber officinale) Eggplant See also: Postharvest Biology: Postharvest Physiological
Leek Fig, grapes
Disorders of Fresh Crops; Ripening; Seed Storage.
Onion Apple, celery, pears, citrus
Green onion Fig, grapes, mushrooms, rhubarb
(Rheum rhaponticum), corn
Pepper Bean, pineapple, avocado
Carrot Celery Further Reading
Grapes, fumigated with sulfur Other fruits and vegetables
dioxide Bollen, A.F., Brash, D.W., Bycroft, B.L., 1998. Air-freight coolchain improvements
using insulation and supplemental cooling. Appl. Eng. Agric. 14, 49–53.
360 Postharvest Biology j Transport of Fresh Produce

Brecht, P.E., Dohring, S., Brecht, J.K., Benson, W., 2009. Transport technology and Thompson, J.F., Brecht, P.E., Hinsch, T., Kader, A.A., 2000. Marine Container
applications. In: Yahia, E.M. (Ed.), Modified and Controlled Atmospheres for the Transport of Chilled Perishable Produce. Publication 21595. University of
Storage, Transportation, and Packaging of Horticultural Products. CRC Press, Boca California, Division of Agriculture and Natural Resources, Oakland, California.
Raton, pp. 51–71 (Chapter 3). Watkins, C.B., 2015. Advances in the use of 1-MCP. In: Wills, R.B.H., Golding, J.B.
Gross, K.C., Wang, C.Y., Saltveit, M., 2014. The Commercial Storage of Fruits, (Eds.), Advances in Postharvest Fruit and Vegetable Technology. CRC Press, Boca
Vegetables, and Florist and Nursery. http://www.ba.ars.usda.gov/hb66. Raton, pp. 117–145.
Food and Drug Administration, 2016. FSMA Final Rule on Sanitary Transportation of
Human and Animal Food. http://www.fda.gov/Food/GuidanceRegulation/FSMA/
ucm383763.htm.

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