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2011 Lithium Ion Battery State of Health Estimation Using Ah V Characterization
2011 Lithium Ion Battery State of Health Estimation Using Ah V Characterization
Characterization
Daniel Le1 and Xidong Tang2
1
National Science Foundation & American Society for Engineering Education
with Corporate Partnership from General Motors, Warren, MI 48090, USA
dbl2t@virginia.edu
2
General Motors, Warren, MI 48090, USA
xidong.tang@gm.com
related as a function of the battery terminal or open-circuit Power Characterication (HPPC), Charge Depleting (EV
voltage, i.e. Ah-V. The methods presented in this paper mode), and Charge Sustaining battery current profiles.
capitalize on unique characteristics of the Ah-V function as During the performance tests, the temperature of the battery
the battery ages to estimate the battery SOH. for each data set, Data Set 1, Data Set 2, and Data Set 3, was
maintained at 20, 30, and 40 °C, respectively. Each battery
2. PROBLEM FORMULATION then underwent accelerated aging at 35 °C. The battery
voltage rails, i.e. lower and upper operating voltage limits,
As stated above, there are two main methods used to
were set at 2.5 and 4.15 V, which spans the nonlinear
estimate the battery state of health (SOH). One method is
battery operating range. The terminal current and voltage
based on the battery impedance and the other based on the
were measured during all tests.
battery capacity. For this paper, the battery capacity is used
as the baseline method for SOH calculation. The battery The battery SOH is calculated using the measured battery
capacity is especially important to electric vehicles (EV) capacity, as given in Eq. (2) where i is the measured
and plug-in hybrid electric vehicles (PHEV) due to the capacity of the ith ageing iteration. The battery SOH over
range constraint of the battery. In this section, the problem time is shown in Figure 3. The SOH is an indication of the
of SOH estimation will be discussed and the basis for a battery health over the age of the battery. As the battery
practical method for online SOH estimation. continues to age, the capacity will degrade further. At some
point, the SOH will indicate that the battery is unhealthy,
The battery capacity degrades over the life of the battery
meaning the battery is unable to store and deliver energy for
and varies with temperature. As the battery ages,
proper vehicle operation. In an ideal scenario, the battery
irreversible losses reduce the amount of energy that can be
capacity would be readily available to provide an accurate
stored and delivered. Also, over-charging and over-
estimation of the battery SOH. However, in practical
depleting the battery also cause the battery capacity to be
vehicle operation, this is not the case. In this context, new
reduced further. Determining the battery’s state of health
methods must be developed which can accurately estimate
(SOH) provides a qualitative measure of its ability to
the battery SOH using online algorithms with the available
function properly. The battery SOH can be calculated based
battery data during vehicle operation.
on capacity measurements from the capacity test shown in
Figure 1. The capacity test cycles the battery through
constant current charge and discharge profiles. The battery
is initially discharged to achieve 0% SOC, ie the terminal
voltage is 2.5 V. The battery is charged to 100% SOC, i.e.
the terminal voltage is 4.15V. These values are values are
defined by the battery manufacturer. The
2
Annnuuaal Co
An C nffeereen
ncce of
of thhee Pr
P rooggnnoostticcss and H
Heeaaltthh M
Maanaggeem
meennt So
Sociieetyy, 20
201 1
Thhee ba
T battterryy cap c paacciityy iss th hee Am Ammpperee--h houru thhrroouugghhppuut thhee Ah
Ah--V V fufunnctiioonn, basseedd on on tthhee memeaasuurreed d te
termm naall vvolttaage
min
betw
be we
ween tthhe vvooltaaggee ra raillss of
of 2. 2.55 aanndd 44.1155 V an a d isi me
m eaassuurred o th
or thee esesttim
m
matteedd open n--ccirrccuuitt vvoolttaagge, gra
g adduuaalllyy chhaannggeess as a
usinng
us g ththee caappaaccittyy teesstt. Ho How w
weevverr, duurriin ng ve vehhiicclee ba
battteeryy thhee ba
battteeryy iis ag
ageedd. Sim m laar res
mil r suulltss are
a e seeen n for
for Da Dattaa Se Sett 2
opeerattioonn,, th
op thee vo
volltaaggee raailss araree rreestrricctteedd to
t a sm sma
malllerr vo volttaagge andd Da
an Dataa Se Sett 3 bbuutt arree no n t sh s hoow
wnn he here.. Th The up upppeerr m moosst
rannge to
ra to m maainnttaainn lin
l neeaarr ooppeerraatiinngg behhaav viio
or anandd too pr prooteecct p ofiileess aarree genneerraateed
pr d frroom m co connsstaanntt cu
currreennt di
discchhaarrggee. The
the ba
th battteerryy frfroomm daam magge du
ma duee ttoo ov over--cch harrggiinngg anndd ov oveerr- loow
wer mo
we m osst pr prooffilles ar aree ge g nerraattedd fr froom
m co connsstaanntt cu currreennt
deppleettioonn.. T
de Thhe rreelaattioonnsshhipp be bettwweeeenn thhee vo volttaagge ra r ailss annd chaarg
ch gee cyc ycclles.. Th Thee mid m dddllee pprroofiileess ar are Ah Ah--V V pprrooffillees
battteeryy op
ba opeerraatiioonn iss illluusstrraatted
d iinn Fig
F guurree 4. Th Thee A Am mppeerree- genneraatted uussinngg me
ge meaassuureedd ooppen-c n ciirccuuit volttaggee va valuueess.
houurr tthhrroug
ho u hppuutt bebetw weeenn th the rreestrricctted vo volltaaggee raaiilss is th the Sevveeraall m
Se meethhooddss, pr preseenntted iinn tthhee ne nexxtt se secctiioonn, ar are
useeab
us blee eennerrggyy dduurin ngg vevehhiccle ooppeerraatiioon n. A di d sttinnccttioonn is
i devvelooppeedd w
de whhiicchh chchaarraactteerizzee thhee va variiaatiio
onns in in thhee Ah Ah--V V
m dee be
mad bettw weeeenn thhee tert rmm “b
ms “baattteerryy cappaaccity y”” anandd ““uuseeaabblle f ncttioonn too eestiim
fun maatte th hee ba
battterryy S SO
OH H
H.
eneerg
en gyy””.. Th The “b “baattteeryy cacappaaccittyy”” isis tthhee toottaal Am
Ampmpeeree--hhoouur Thee Ah
Th Ah--V V pprooffiilee wil
w ll be be in invveesstiiggaateedd to
o de
d velloopp pr ppraacctticcaal
throou
th ugghhppuutt bettw weeeen
n thhee vo voltaaggee raaiilss of of 2.2.55-44.1155 V V.. T Thhe metth
me hoodds ffoor SO
SOH H eesstiimmaattioonn.. T Thhee A Ahh--V V prrooffillees are
a e re r addiilyy
“usseabbllee enerrggyy”” iss thhee Am
“u Ampmpeerre--hhoouurr th hrro
ouughppuutt bbeetw w
weeenn avaaillaablee tthhoouugghh onnb
av bo oaarrdd sseennssoors anandd aalgorritthhm ms.. Al A lthhouugghh
the res
th r sttriiccteedd vo
volttaage raiils of of 3.4
3 4--44 V.V thhee cu
currreenntt wwilll ffluucctuuaatte dudurrinngg vevehhiccllee opopeerraatiioonn, ccoonnsttaannt
currreennt ch
cu c haarrginngg opo erraatiioonn ma mayy be be aavvaailaab blee du
duriinngg ve vehhiccle
battteeryy rec
ba r chhaarrgginngg in n EV
EV an and d PPH HEEV V
V. A Alsoo, it
i iss po posssiibblee too
im
mplem
mp mennt aann on
me onbbo oaardd fi filtter ttoo ge genneraatte Ah Ah-V V disd scchhaarrge
p ofiileess. T
pr Thhe AhAh--V V us
u inngg thhee op o penn--ccirrccuuitt vo
volltaaggee, ho
h ow wevveerr,
iss reeaaddilyy av
a aiilaabbllee gi
givvenn on onb booaardd ese tiimmaatioonn aallggooriithhmmss.
Thee fol
Th follooww ngg se
win secctiio
onn wilw ll pr preessentt sevs veerraal met
m thhooddss wh whichh
F guurree 4. Il
Fi Illuusstrraatio
onn off thhee rerelattionnshhiip p be
betw weeenn bbaattteerryy
we u ilizzee th
uti thee ch
chaarraactteerisstiiccs of
of ththee AAh-V V pprro
ofiilee too est
e tim mmaatte tht e
vvoolttaagge rai
r ils anandd opopeerratting be behhaavvioorr battteeryy SO
ba S OH
OH. Th Thee reessuultss wi w lll be ccoom mppaarreedd ttoo thhee ba battteeryy
SOH
SO H ccaalcuulaateedd uusin ng
g ththee memeasuurreedd bbaattteerry y ca
cappaacittyy.
Durriinngg vveehhicclle ba
Du battteryy oppeerraatiioonn, thhee vo volltaaggee ra r ailss arare
r sttriccteedd an
re andd tthhe ba battteeryy cacappaciityy ca cannnnoot be meaassuurredd. T Thhiis
inhib
in biitss thhee aabbillittyy to o cacalccuullaatee thhee bbaattteery y SO SOH
OH us u sinngg th the
battteeryy ccaappaacittyy.
ba How
Ho weevveer,, onliinne metthhooddss ccaann be
devveelooppeedd whicchh ca
de cann prop ovviid dee acca cuurraatee esestiim maattioonn of of ththe
battteeryy S
ba SOOH usiin ng
g ch chaarractteerisstiiccs of of th thee rerelaattioonnsshhipp
betw
be we
ween tthhee A Am mppeerree-hhoouurr thhrroouugghhppuut an andd vo volltaaggee, ii.ee.. A
Ahh-
V, whwhicchh va variiees w wiithh thhee age of of the ba battteeryy..
In th
In thiss sttuuddyy, coconnstaan nt cucurrreenntt cchhaarrge an andd di
disschharrggee pprrooffillees
are us
ar useedd ttoo ggennerraatee thhe Ah Ah--V V ffuunncctiioonn, us usinngg thhee teerrm m
minnaal
voltaaggee an
vo andd ooppeenn-cciirccuuiit vovolttaaggee. Alt A thhoou uggh h on
onllinnee ccoonnstaannt
currreenntt pr
cu proofi
filess w wiilll be
be liimmiiteed d,, tthhiss sttuuddy
y wil
w ll ill
i luusttrraatee thhaat
the Ah-V
th V pprrooffilles ca cann rreefl
fleecct bbaattteeryy ag ageeinng g.. In
In paparrtticcuularr,
the Ah
th Ah--V V prproofiilee usu inngg openn--ccirrccuuitt vvolttagee iss no not sub ubjjeecct to
battteeryy lo
ba loaadds anndd ma may bbee us useedd too pprroov viddee AhAh--V V pprrooffillees Figguure 5.
Fi 5 Ah Ah aas a fu funnctiioonn ooff tteermm
minnaall an
and
d ooppeenn--ccirrccuuitt
whiicchh ca
wh cann be us u edd to o est
e timamate thhee ba battteryy SOSOH H. volltaaggee duuriinngg ccoonnsstaanntt cu
vo currreenntt cchhaarrge an
andd di
d scchhaarrggee cycyccleess
Onbbo
On oaarrdd seennssoorrs me m assuurree th thee bbatttterryy teerrm miinnaal vovoltaaggee and f r Da
for Dataa S Seet 11.
currreenntt. Th
cu The A Am mp peerree-hhoouurr tthhroouugghhppuutt iss th the inntteeggraatted
currreenntt ovverr tim
cu m
me an andd re reppreesseenntss th t e en eneerrggyy del
d livveerreedd or o 3
3. MET
ETHHOD
HO DS
S
s orreedd by
sto by thhee ba battteery y.. Th Thee A Ahh ca cann thheen n be be reellaateedd aass a
Ass th
A hee ba
b attteeryy ag ageess, va
variiaatiio
onnss iinn thhee ba
battterryy AhAh--V
V pr proofi
file
funnctiion ooff thhee bbaattteryy teerrm
fu miinnaal vo volltaaggee or thhee op opeenn-ciirrcuuiit
cann be
ca be se s eeenn. Se Sevveeraall new
n w me m etthhoodds aarree dev
d veellooppeedd whwhichh
voltaaggee. Al
vo Althhoouuggh h thhee op opeenn--ccirrccuuitt vo volttaaggee ca cannnnoot be b
chaaraaccterriize th
ch the vvaarriaattioonnss in
n tthhe A Ahh-VV prro offillee to
to eesttiim
maate
m assuurred on
mea onllinnee, se sev
veeraall st
stuuddieess hhaavvee shho owwn
wn tthhaat thhee op opeenn-
thhee ba
battteeryy sstaatte ooff he
heaaltthh ((S
SOOHH
H)). ThThee memetthhods est e timmaatte tht e
c rccu
cir uitt vo volttaaggee caann be be ac a cuurraateellyy est
e tim mateed
ma d us
usinngg ffillteerrinng
battteeryy ca
ba c appaaccittyy or us useabbllee ennerggyy to es estiim
maattee thhee babattteeryy
t chhn
tec niiqquuees.
SOH
SO H.
H A Alssoo, th thee me
methhooddss prpreeseenntteedd inn thhiiss pappeerr ca
cann be
In Figguurree 5, Ah
In Ah is sh shoow wnn asas a fu funncctiioonn of vo volttaaggee as th the apppliieedd ttoo oonnllinnee ve
ap veh hiccle opopeeraattionn. New w AhAh-V V ddaattaa ca
cann be
battteeryy ag
ba ageess, i.e
i e. th thee te
tesst itteerrattion nu num mber (It
mb ( trr). FoF orr eeaachh conntiinnuuaalllyy iinnppuut an
co a d upupddaatee thhee SO
SOH H esestiim
maatioonn.
i erratiion,
ite n th the ba battteerryy wawass cy cycleedd thhrroouug ghh a cappaacciityy tteestt,
whiicchh co
wh com mpriissed of
mp of a connsttaan nt ccuurrreennt chcharg gee anndd dis
d scchhaarrgge
cycclee. Th
cy The tterm m
minnaall vovolltaggee w waass me meaassu ured d an
andd thhee op opeenn-
c rccu
cir uitt vov lttage wa wass essttim m teedd offffliinnee. Th
ma The fig f guurre sh
shoow wss thhaat
3
Annual Conference of the Prognostics and Health Management Society, 2011
3.1 Non-linear Model figure, the model fits the data relatively well. In addition,
the maximum Ampere-hour throughput from the nonlinear
As seen in Figure 5, the Ampere-hour throughput is a
model matches the battery capacity well.
nonlinear function of the battery terminal and open-circuit
voltage between the voltage rails of 2.5 to 4.15 V. The Ah- For each ageing iteration, the constant current discharge
V function can be modeled using a logistics growth curve, data is used to generate the Ah-V profile. The Ah-V data is
i.e. Richard’s curve (Richards, 1959), as given in Eq. (3). then used to fit the model parameters. shows the Ah-V data
and fitted nonlinear model at different ageing iterations. As
(3) expected, the fitted nonlinear model is matches the relative
shape. In addition, the maximum Ampere-hour throughput
where A = Lower Limit Value, C = Upper Limit Value, S = is approximately equal to measured battery capacity.
Symmetry, β = Growth Rate, xo = Inflection Point. Using the nonlinear model, the estimated battery capacity is
This equation can be used to model the Ah-V function. The defined as the Ampere-hour throughput between the voltage
lower limit value, A, is set to zero, assuming that the Ah rails of 2.5 and 4.15 V. The estimated battery capacity for
value is 0 when the battery is completely discharged, i.e. each data set over the ageing iteration is shown in .
when the measured terminal voltage is 2.5V. The upper
limit, C, represents the battery’s maximum energy storage
potential, i.e. its capacity. Online battery data can be used
to fit the model to determine parameter values. New Ah-V
data can be used to update the model parameters.
(4)
Figure 6. Nonlinear model fit using Ah-V data
where the subscripts 1 and i indicate the test iteration
number. The estimated SOH, est, is compared to the
battery SOH in for each data set. In the figure, the label
“Battery Data” refers to the SOH calculated using the
measured battery capacity. The label “Nonlinear Model”
refers to the SOH estimated using the estimated capacity
from the nonlinear model. The estimated battery capacity
using the fitted nonlinear model provides relatively accurate
estimates for the battery SOH.
This method observes the battery behavior over the
nonlinear operating region between the voltage rails of 2.5
and 4 V and uses the Ah-V battery data to fit the model
parameters. Once the parameters are determined, the
estimated capacity can be calculated. However, this method
Figure 7. Ah-V data and fitted nonlinear model at different requires the battery to function between the voltage rails of
ageing iterations for Data Set 1 2.5 and 4.15 V to capture the nonlinear behavior. Ah-V
The Ah-V profile generate using constant current discharge Slope vs Battery Age
data has a shape very similar to the logistics curve. As shown above, the battery voltage rails define the
Therefore, the Ah-V profile using the terminal voltage working range of battery. In the capacity tests, the voltage
during constant current discharge is used to fit the logistics rails were defined using manufacture specifications to
curve using least squares method, shown in . As seen in this measure the battery capacity. The Ah-V profile using the
4
Annual Conference of the Prognostics and Health Management Society, 2011
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Annual Conference of the Prognostics and Health Management Society, 2011
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Annual Conference of the Prognostics and Health Management Society, 2011