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Science of the Total Environment 368 (2006) 397 – 402

www.elsevier.com/locate/scitotenv

Emissions of mercury and other trace elements from


coal-fired power plants in Japan
Shigeo Ito a,*, Takahisa Yokoyama b,1, Kazuo Asakura b,1
a
Energy Engineering Research Laboratory, Central Research Institute of Electric Power Industry (CRIEPI),
2-6-1 Nagasaka, Yokosuka-shi, Kanagawa-ken, 240-0196 Japan
b
Environmental Science Research Laboratory, Central Research Institute of Electric Power Industry (CRIEPI),
1646 Abiko, Abiko-shi, Chiba-ken, 270-1194 Japan
Received 19 October 2004; received in revised form 11 August 2005; accepted 12 September 2005
Available online 11 October 2005

Abstract

To evaluate trace element emissions from modern coal-fired power plants into the atmospheric environment in Japan, trace
elements in the coal used in electric utility boilers, stack concentrations, emission rates and emission ratios of coal-fired power plants,
and proportions of trace elements in coal-fired power plants were studied. The elements were As, B, Be, Cd, Co, Cr, F, Hg, Mn, Ni, Pb,
Sb, Se and V, which are designated in the Law of Pollutant Release and Transfer Register. The particulate trace elements were
collected in an electrostatic precipitator and a wet desulfurization scrubber. Emissions into the atmosphere were lower than 1% of the
quantity in coal, but the volatile trace elements showed somewhat higher emission ratios. For mercury, the mean concentration in coal
was 0.045 ppm, the mean emission rate was 4.4 Ag/kW h, and the mean emission ratio was 27%, the highest ratio among all elements
in this study. The total annual emission of mercury from coal-fired power plants of the electric power industry in Japan was estimated
to be 0.63 t/y. On the basis of these data, the atmospheric environment loads from a coal-fired power station were investigated. The
calculation of stack gas dispersion showed that maximum annual mean ground level concentrations were in the order of 10 2 to 10 5
of the background concentrations, and that the adverse effect of the emissions from the coal-fired power station was small.
D 2005 Elsevier B.V. All rights reserved.

Keywords: Coal; Power plant; Trace element; Mercury; Emission; Environmental load

1. Introduction plants. In Japan, most coal-fired power plants have al-


ready installed NOx , particulate (PM) and SOx control
Recently, coal combustion has been recognized as the facilities, such as a selective catalytic reduction (SCR)
major anthropogenic emission source of mercury in the system for NOx decomposition, an electrostatic precip-
world. In the United States, SO2, NOx and mercury are itator (ESP), and a flue gas desulfurization (FGD) system
the major air pollutants of concern from coal-fired power with a wet scrubber and lime slurry for SOx removal.
Such facilities normally deal with the full stream of flue
gases. Fig. 1 shows the recently employed air pollution
* Corresponding author. Tel.: +81 46 856 2121; fax: +81 46 857 controls at coal-fired power plants of the Japanese elec-
5829. tric power industry at the end of 2000. Those plants are
E-mail addresses: sito@criepi.denken.or.jp (S. Ito),
takahisa@criepi.denken.or.jp (T. Yokoyama),
exclusively used for electricity production. On the basis
asakura@criepi.denken.or.jp (K. Asakura). of the electric power generation capacity, more than 80%
1
Tel.: +81 4 7182 1181; fax: +81 4 7183 2966. of the coal-fired power plants employ SCR, all plants are
0048-9697/$ - see front matter D 2005 Elsevier B.V. All rights reserved.
doi:10.1016/j.scitotenv.2005.09.044
398 S. Ito et al. / Science of the Total Environment 368 (2006) 397–402

NOx PM SOx
FBC+DeNOx 2.4% Others 1.2% None 3.6%
In furnace DeSOx 2.4%
Comb. control 3.1% Wet ESP
7.5% Wet scrubber (MgOH 2)
LNB 13.7% 1.4%
Dry FGD (CaCO 3)
SCR 5.0% Extra cold ESP 0.9%
Cold. ESP
23.1% 51.1%
SCR+LNB Wet scrubber (CaCO 3)
75.7% Hot ESP 91.6%
17.1%

LNB: Low NOx burner, FBC: Fluidized bed combustion

On the basis of plant capacity, total 28.09GW

Fig. 1. Air pollution control of coal-fired power plant in Japan in 2000.

equipped with particulate control, and more than 96% 2. Trace elements in coal
perform FGD mostly using wet scrubbers.
These flue gas treatments are also considered effec- Nowadays all the coal consumed in Japan is
tive for emission control of trace elements, as well as imported. In 2000, 59.9% of the total steam coal was
mercury. The electric power industry in Japan has imported from Australia, 16.2% from China, 13.8%
measured trace element concentrations in the coal from Indonesia, 3.6% from USA, and very small
used in utility boilers and in the stack gases, voluntarily, amount from Canada and South Africa. The amount
to comply with the notification of the Agency of Nat- of import varies year by year, but Australian coal
ural Resources and Energy, or to fulfill agreements with exceeds 50% normally and Chinese and Indonesian
local governments. Recently, the government imple- coals follow it.
mented a new law called the Pollutant Release and The data of trace element concentrations in coal
Transfer Register (PRTR). The PRTR aims to promote were collected from 13 power stations for 81 brands
the voluntary improvement of business in the manage- of coal, most of which were bituminous coal. The
ment of specific chemical substances and to prevent any shipping countries of the coal were Australia (for 41
impediment of environmental protection. Under this brands), USA (13), Canada (3), South Africa (10),
Law, owners of business that deal with chemical sub- China (5), Indonesia (11) and Russia (3). Although
stances in amounts exceeding stipulated values must some brands of coal had plural set of data, individual
calculate the quantity of the substances they release into sets of data were treated independently, since the var-
the environment and notify the government of the iation in data for one brand exceeded the difference
result. As for the trace elements in coal, As, B, Be, between brands in some cases. As shown in Fig. 2, the
Cd, Co, Cr, F, Hg, Mn, Mo, Ni, Pb, Sb, Se and V have data seem to approximately follow the lognormal dis-
been designated in the PRTR. The amounts of those tribution. In the case of the lognormal distribution, the
elements treated in a coal-fired power plant were lower geometric mean is generally selected as the represen-
than the reference quantities that the PRTR requires to tative quantity. However, it is lower than the arithmetic
be reported. However, CRIEPI collected the data on mean and may cause underestimation when estimating
these elements from 10 electric utility companies and the total amount. Therefore Table 1 shows the arith-
the Electric Power Development Company (EPDC), metic means of the data as the representative values.
and analyzed the emissions into the atmosphere, except For mercury, the total number of datums was 181 and
for Mo for which the amount of data was very small. the arithmetic mean was 0.045 mg/kg. Some coal
The data of trace element concentrations in coal and brands of China and South Africa showed higher
stack gases were obtained from modern coal-fired mercury concentrations with the maximum concentra-
power plants, all of which employed ESPs and wet tion of 0.21 mg/kg observed in this study. The con-
FGD using lime slurry; all but one employed SCR. centration in coal may be rather affected by the degree
Using these emission data, the effect of coal-fired of coal cleaning and the product lot. The data of a
power station emissions on the local atmospheric envi- brand was limited and the variation in data for a brand
ronment was also investigated. Based on the calculation was sometimes higher than the difference between
of stack gas dispersion, the ground level concentrations brands, it was not possible to find the correlation
of trace elements due to diffusion were estimated and between mercury concentration distributions and the
compared with the background concentrations. coal origin.
S. Ito et al. / Science of the Total Environment 368 (2006) 397–402 399

60 100% 45 100% 30 100% 60 100%

90% 40 90% 90% 90%


As Be B Cd
50 Number of datums 25 50
80% 80% 80% 80%
Cumulative 35
70% 70% 70% 70%

Number of datums [-]


Number of datums [-]
Number of datums [-]
Number of datums [-]

40 30 20 40

Cumulative (%)
Cumulative (%)

Cumulative (%)
Cumulative (%)
60% 60% 60% 60%
25
30 50% 50% 15 50% 30 50%
20
40% 40% 40% 40%
20 15 10 20
30% 30% 30% 30%
10 20%
20% 20% 20%
10 5 10
10% 5 10% 10% 10%

0 0% 0 0% 0 0% 0 0%
-3 -2
-1
-1
0
0
1
1
2
2
310
3
10
-1
-1
010
0
10
1
1
102
2
10
3
3
-1 -1
010 0 11 22 3 3 -3
10 -2
10 -110 -1 010 0 110 1
10 10 10 10 10 10 10 10
Concentration [mg/kg-dry] Concentration [mg/kg-dry] Concentration [mg/kg-dry] Concentration [mg/kg-dry]

15 100% 60 100% 60 100% 80 100%

90% 90% 90% 90%


Cr 70
Co 50 50 F Hg
80% 80% 80% 80%
60
70% 70% 70% 70%
Number of datums [-]

Number of datums [-]

Number of datums [-]


Number of datums [-]

10 40 40

Cumulative (%)

Cumulative (%)
Cumulative (%)

Cumulative (%)
60% 60% 50 60%
60%

50% 30 50% 30 50% 40 50%

40% 40% 40% 40%


30
5 20 20
30% 30% 30% 30%
20
20% 20% 20% 20%
10 10
10% 10
10% 10% 10%
0 0% 0 0% 0 0%
0 0%
-1 0 1 2 3 -1 -1 010 0 11 2 2 33 -1 0 1 2 3 -3 -2 -1 0 1
-1
10 010 1
10 2
10 3
10 10 10 10 10 -1
10 010 1
10 2
10 3
10 -3
10 -2
10 -1
10 010 110
Concentration [mg/kg-dry] Concentration [mg/kg-dry] Concentration [mg/kg-dry] Concentration [mg/kg-dry]

16 100% 20 100% 80 100% 12 100%

90% 18 90% 90% 90%


14 70 Pb
Mn Ni 10 Sb
80% 16 80% 80% 80%
12 60
70% 14 70% 70% 70%
Number of datums [-]
Number of datums [-]
Number of datums [-]

Number of datums [-]


8

Cumulative (%)
Cumulative (%)

Cumulative (%)

Cumulative (%)
10 50
60% 12 60% 60% 60%

8 50% 10 50% 40 50% 6 50%

40% 8 40% 40% 40%


6 30
4
30% 6 30% 30% 30%
4 20
20% 4 20% 20% 20%
2
2 10
10% 2 10% 10% 10%

0 0% 0 0% 0 0% 0 0%
-1 0 1 2 3 -1 0 1 2 3 -1 0 1 2 3 -2 -1 0 1 2
-1
10 010 1
10 2
10 3
10 -1
10 010 1
10 2
10 3
10 -1
10 0
10 1
10 2
10 3
10 -210 -110 010 110 210
Concentration [mg/kg-dry] Concentration [mg/kg-dry] Concentration [mg/kg-dry] Concentration [mg/kg-dry]

40 100% 40 100%

90% 90%
35 35
Se V
80% 80%
30 30
70% 70%
Number of datums [-]

Number of datums [-]

Cumulative (%)
Cumulative (%)

25 25
60% 60%

20 50% 20 50%

40% 40%
15 15
30% 30%
10 10
20% 20%
5 5
10% 10%

0 0% 0 0%
-2 -1 0 1 2 -1 0 1 2 3
10
-2 10
-1 10
0 10
1 10
2 -1
10 010 1
10 2
10 3
10
Concentration [mg/kg-dry] Concentration [mg/kg-dry]

Fig. 2. Trace element concentrations in coal used in coal-fired power plants in Japan.

Clarke and Sloss (1992) and Davidson and Clarke lands and gave 0.11 mg/kg as the mean concentration
(1996) showed the typical concentrations and the with the range 0.02 to 1.8 mg/kg. Kilgroe et al.
concentration range of trace elements in coal. Accord- (2002) summarized the mercury content in coal used
ing to them, the typical concentration of mercury was in coal-fired utility electric boilers in the US and
0.1 mg/kg and its range was from 0.02 to 1 mg/kg. showed that the mean concentration in bituminous
Meij et al. (2001) studied the content of mercury in coal was 0.11 mg /kg and the range was from 0.0
coal used in coal-fired power plants in the Nether- to 1.3 mg/kg.
400 S. Ito et al. / Science of the Total Environment 368 (2006) 397–402

Table 1 As shown in Table 2, the emission ratios of trace


Mean concentrations of trace elements in coal used in electric utility elements in particulate form are lower than 1%, but
coal-fired boilers in Japan (Dry base. 86 brands of coal. Data were
collected from 21 plants at 13 stations.)
fluorine, mercury and selenium, which exist partly as
vapor in stack gases, have higher emission ratios.
Mean concentration [mg/kg-dry] Number of datums
Boron may also exist partly in the vapor phase, but
As 1.97 180
gaseous boron was not measured. The highest emission
B 48.4 91
Be 2.07 131 ratio was found for mercury, which predominantly
Cd 0.231 180 exists as vapor in the stack gases. In general, mercury
Co 5.71 32 exists as particulate-bound mercury, gaseous oxidized
Cr 13.8 181 mercury such as mercury chloride, and gaseous elemen-
F 53.8 141
tal mercury, in combustion flue gases. In coal-fired
Hg 0.0454 181
Mn 37.1 59 power plants in Japan, particulate-bound mercury is
Ni 12.5 62 collected in the ESP and by wet FGD, gaseous oxidized
Pb 6.45 181 mercury is captured by wet FGD since it is water-
Sb 0.874 33 soluble, and gaseous elemental mercury penetrates
Se 0.833 123
into the stack gas as it is less adhesive and insoluble.
V 20.5 84
Therefore most of the mercury in the stack gas is
expected to be elemental mercury. Table 2 shows the
The data of trace elements in Table 1 were equal to mean mercury concentration in the stack gas to be 1.4
or lower than their typical and mean concentrations. Ag/m3N, the mean emission rate to be 4.4 Ag/kW h, and
This was probably due to the use of high quality coal in the mean emission ratio to be 27%. Coal properties,
utility companies aiming to reduce the emissions of
NOx , SOx and ash. Table 2
Mean values of trace element emissions into the atmosphere from
3. Trace element emissions from coal-fired power electric utility coal-fired power plants in Japan
plants C a [Ag/m3N] E a [Ag/kW h] R a (%) M a [t/y]
Mean na Mean n a Mean na
3.1. Emissions of trace elements As 0.487 100 1.74 69 0.560 30 0.251
B 0.471 33 2.21 18 0.0220 17 0.319
The data of trace element concentrations in stack Be 0.448 58 2.75 28 0.220 26 0.396
gases, the emission rates, and the emission ratios were Cd 0.0145 98 0.0487 67 0.733 28 0.00702
Co 0.0794 10 0.227 10 0.0193 10 0.0327
collected from 22 plants of 14 stations, 17 plants of 11
Cr 0.505 95 1.68 69 0.421 30 0.243
stations and 14 plants of 9 stations, respectively. The F
emission rate is the quantity emitted while producing Gas 601 72 2130 30 7.22 23 307
one unit of electricity, and the emission ratio is the Particulate 23.4 91 98.1 61 0.238 22 14.1
quantity of emission to the quantity in coal fed to the Totalb 624 2230 7.46 321
boiler. Since the amount of data from every plant was Hg
Gas 1.36 108 4.36 46 26.2 44 0.628
different, the data may be affected by the characteristics Particulate 0.0253 66 0.0707 66 0.921 25 0.0102
of the plant from which the data was obtained. How- Totalb 1.39 4.43 27.1 0.638
ever, the means of the data were regarded to be repre- Mn 1.36 52 3.88 52 0.0345 13 0.558
sentative of coal-fired power plants, because most coal- Ni 0.356 53 1.02 53 0.0498 16 0.147
fired power plants in Japan have similar configurations, Pb 0.938 97 3.60 69 0.417 30 0.518
Sb 0.0665 11 0.190 11 0.0595 11 0.0274
consisting of a pulverized coal combustion boiler, SCR, Se
ESP, and wet FGD. The data of concentrations, emis- Gas 2.50 25 7.30 25 5.51 25 1.05
sion rates and emission ratios seemed to follow the Particulate 1.85 92 5.83 62 2.31 24 0.840
lognormal distribution similarly to the concentrations Totalb 4.35 13.1 7.82 1.89
V 2.35 56 6.84 56 0.319 18 0.984
in coal, but Table 2 lists the arithmetic means to avoid
a
underestimation. The table also includes the estimated C=Stack gas concentration, E=Emission rate, R=Emission ratio,
M=Total annual emission, n=number of datums. Total annual emis-
total amounts of annual emissions calculated using the
sion was estimated on the basis of 1.44  1011 kW h which is the
emission rates and the total electricity from coal-fired total electricity from coal-fired power plants of 10 utility companies
power plants of the electric power industry in Japan in and EPDC in 2000.
b
2000. Gas + particulate. Other elements are particulate.
S. Ito et al. / Science of the Total Environment 368 (2006) 397–402 401

Table 3
Proportions of trace elements in coal-fired power plant (%, 3 plants of 2 stations)
Clinka ESP FGDa Stack Total Number of datums
FGD (Gypsum and sludge) (Waste water)
As 1.9 67.2 4.3 4.26 0.02 1.6 75.0 9
Be 7.6 63.7 1.6 1.48 0.12 0.54 73.4 9
Cd 1.8 69.7 16.3 15.73 0.54 1.4 89.2 9
Cr 8.2 58.7 1.9 1.91 0.03 1.2 70.1 9
F 0.37 7.2 67.1 63.64 3.4 13.1 87.7 9
Hg 0.18 51.7 21.9 21.78 0.15 27.6 101.4 9
Ni 9.9 80.6 1.6 1.50 0.05 0.08 92.1 7
Pb 2.8 79.7 5.5 5.47 0.01 1.2 89.2 9
Sb 14.0 69.8 5.0 4.79 0.23 0.06 88.8 2
V 8.5 63.2 2.5 2.45 0.05 0.61 74.8 9
B, Co, Mn and Se were eliminated since mass balances were insufficient.
a
Wet scrubber. The numerical figure of FGD is the sum of (gypsum and sludge) and (waste water).

plant configurations and operation conditions are pos- proportions and the total values are distributed around
sibly the major factors affecting the emission character- 100%. To show the errors in mass balance, proportions
istics. However, they could not be discussed here are not corrected to total 100%. Mercury evaporated
because of the incompleteness of the data set. almost completely in the boiler and did not remain in
Meij et al. (2001) reported 3 Ag/m3N for the mean the clinker ash. When the temperature was decreased,
stack concentration of mercury in Dutch coal-fired some mercury attached to fly ash particles and was
power plants with high efficiency ESPs and wet FGD. collected in the ESP. Some gaseous mercury was cap-
Kilgroe et al. (2002) showed various sets of data from tured by FGD and was finally fixed in the gypsum and
different kinds of US coal-fired power plants. The stack sludge, with a very small quantity in the waste water.
concentration in Table 2 is lower than many of their The stack gas contained approximately one quarter of
values but the mean emission ratio is almost the same as the mercury in coal. Fluorine was also evaporated al-
the value of 25% reported by Meij et al. (2001). Kilgroe most completely in the boiler. A small amount of fluo-
et al. (2002) also obtained 25% for the pulverized coal rine adhered to fly ash particles and the remainder was
boilers with cold side ESPs and wet FDG using bitumi- removed by wet FGD. Arsenic and lead are volatile at
nous coal. The difference among stack gas concentra- high temperatures, but were captured on fly ash particles
tions was probably due to the use of high quality coal in upstream of the ESP. Other elements existed in fly ash
the Japanese electric power industry. On the basis of the particles and were also collected in the ESP.
emission rate, the total annual emission from the coal-
fired power plants of the Japanese electric power indus- 4. Atmospheric environment loads of trace elements
try was estimated to be 0.63 t/y in 2000 with some from a coal-fired power station
degree of uncertainty. This quantity is less than the
emissions in many other countries, e.g., 72.9 t from To evaluate the effect of emissions during coal-fired
coal-fired power plants in China reported by Wang et power generation on the local atmospheric environ-
al. (2000), emission amounts from EU energy industries ment, stack gas dispersion was calculated for a hypo-
reported in the Position paper (2001), and 48 t from US thetical coal-fired power station consisting of two 1000
coal-fired power plants reported by Kilgroe et al. (2002). MW plants. Table 4 shows the operation conditions of
this plant. The calculation was performed using the
3.2. Proportions of trace elements
Table 4
Specifications of hypothetical coal-fired power station
The proportions of trace elements in coal-fired power
plants are shown in Table 3. These values are the means Output 1000 MW  2
Coal consumption 360 t/h  2
of a limited amount of data which varied depending on Height of stack 200 m
factors such as the plant type and the type of coal. The Stack gas temperature 90 8C
values in the table do not represent the average for coal- Discharge velocity 30 m/s
fired power plants in Japan, but show the general trends. Volume flow rate (wet) 3,400,000 m3N/h  2
The value in the column under bTotalQ is the sum of Availability factor (annual) 83.9% (305 days/year)
402 S. Ito et al. / Science of the Total Environment 368 (2006) 397–402

Table 5 on the local atmospheric environment was evaluated to


Impact of trace element emission from hypothetical coal-fired power be very small.
station on the local environment (1000 MW  2 plants)
Maximum ground Background Ratio of
level concentration concentration concentrations 5. Conclusions
[ng/m3] [ng/m3] [ ]
As 1.46  10 3
2.0#1 7.3  10 4 To evaluate trace element emissions into the atmo-
B 1.85  10 3
NA – spheric environment from coal-fired power plants in
3
Be 2.31  10 0.072#1 3.2  10 2
Japan, trace element concentrations in coal and stack
5
Cd 4.08  10 1.4#2 3.0  10 5
gases, the emission rates, emission ratios and amounts
4
Co 1.90  10 0.26#2 7.3  10 4

Cr 1.41  10 3
7.4#1 1.9  10 4 of annual emissions were investigated.
F 1.87 NA – The concentrations in coal used in electric utility
Hg 3.71  10 3
2.6#1 1.4  10 3
coal-fired boilers in Japan were equal to or lower than
3
Mn 3.25  10 34#1 9.6  10 5
the typical concentrations generally reported, probably
4
Ni 8.57  10 6.4#1 1.3  10 4
due to the use of high quality coal. The concentrations
3
Pb 3.02  10 51#2 5.9  10 5

Sb 1.59  10 4
6.6#2 2.4  10 5 in stack gases and the emission ratio were also equal to
Se 1.10  10 2
1.1#2 9.8  10 3 or lower than the data reported from other countries.
V 5.73  10 3
4.6#2 1.2  10 3
The use of air pollution control facilities in addition to
#1: Local public entities in 2000, #2: National Atmospheric Monitor- the use of high quality coal are thought to be effective
ing Stations in 1996. for reducing trace element emissions.
As to the proportion of trace elements in coal-fired
plume and puff model specified in the manual of total power plants, the particulate trace elements were col-
pollutant load control for nitrogen oxides by the Min- lected in an ESP and by wet FGD, and the emission
istry of the Environment in Japan. Since the diameter ratio was lower than 1%. To remove volatile elements,
and density of particulates were not well known, the wet FGD is effective, but these elements showed some-
effect of gravitational sedimentation, and the amounts what higher emission ratios than did the particulate
of dry and wet depositions were not considered. In a elements. Mercury had the highest emission ratio
modern coal-fired power plant, the average particle size among the trace elements in this study, with a fraction
in the stack gas is often of the scale of sub-micrometer of about 27%.
to approximately a few micrometers. Hence the effect The calculation of stack gas dispersion yielded the
of sedimentation is expected to be small. To obtain the ground level concentrations of the trace elements emit-
ground level concentrations, the dilution factor was ted from a hypothetical power station. The impact on
calculated and multiplied with the stack gas concentra- the local atmospheric environment of emissions from
tions calculated using the emission rates in Table 2 and the coal-fired power station was found to be small since
the volume flow rate of flue gas in Table 4. In the the maximum ground level concentrations of trace ele-
calculation we used meteorological data and geograph- ments emitted from the station were much lower than
ical data of an actual coal-fired power station where the the background concentrations.
calculated maximum ground level concentration was
higher than those of other stations.
References
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