Overhead Support 3D-TOP

AX

System

Installation Instructions
Preinstallation of 3D-TOP Longitudinal Rails

© Siem ens A G 1 997

The reproduction, transmission or
use of this document or its contents
is not permitted without express
written authority. Offenders will be
liable for damages. All rights,
including rights created by patent
grant or registration of a utility
model _or_ design,_are_ reserved.

Register 3 English
Print No.: RX22-040.031.04.01.02 Doc. Gen. Date: 03.97
Replaces: n.a.
0-2 Revision

Chapter Page Revision

all all 01

Overhead Support 3D-TOP Register 3 RX22-040.031.04 Page 2 of 4 Siemens AG

System Rev. 01 03.97 TD AX 4 Medical Engineering
Contents 0-3

Page
1 _______Requirements__________________________________________________ 1 - 1

Safety Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 1
Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Required Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Required Measuring Instruments, Tools and Aids. . . . . . . . . . . . . . . . . . . .1-1
Unpacking the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Transport Routes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Transport Safety Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Replacing Damaged or Lost Screws/Installation Hardware . . . . . . . . . . . . . . .1-2
Text Emphasis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

2 _______Installation Procedure___________________________________________ 2 - 1

Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 1
Extending the Longitudinal Rails (Option) . . . . . . . . . . . . . . . . . . . . . . . .2-2
Installing the Longitudinal Rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
Installing the Rear (Wall-side) Longitudinal Rail . . . . . . . . . . . . . . . . . . .2-5
Installing the Front (Physician’s Side) Longitudinal Rail . . . . . . . . . . . . . . .2-6
Adjusting the Spacing of the Rails . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
Aligning the Front Ends of the Longitudinal Rails . . . . . . . . . . . . . . . . . .2-8
Leveling the Two Longitudinal Rails . . . . . . . . . . . . . . . . . . . . . . . . .2-9

3 _______Changes to Previous Version_____________________________________ 3 - 1

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Medical Engineering Rev. 01 03.97 TD AX 4 System
0-4 Contents

Page

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System Rev. 01 03.97 TD AX 4 Medical Engineering
Requirements 1 1-1

Safety Notes 1

While carrying out all work steps and checks, the product-specific safety notes contained
in the instructions, as well as the general safety notes contained in Register 2 of the TI
binder must be observed.

Tolerances 1

General tolerances for dimensions per ISO 2768

Limit dimen- over over over over over over over

sions for 3 mm 6 mm 30 mm 120 mm 400 mm 1000 mm 2000 mm
nom.dimens. to to to to to to to
range 6 mm 30 mm 120 mm 400 mm 1000 mm 2000 mm 4000 mm
Permissible
± 0.5 mm ± 1 mm ± 1.5 mm ± 1.5 mm ± 4 mm ± 6 mm ± 8 mm
tolerance

These tolerances apply to all dimensions indicated in the present instructions, if no other
tolerance is stated expressly behind the value.
A tolerance of ± 10% is permissible for torque data.

Required Documentation 1

• Installation Protocol MULTIX PRO/TOP RXB1-140.039.01.

Required Measuring Instruments, Tools and Aids 1

NOTICE All tools, measuring instruments and aids are listed and specified
in the ARTD (Part 3), with the exception of the "standard installa-
tion tool kit".

• Standard installation tool kit

• Hand drill
• Torque wrench, 20-100 Nm 40 30 906 RH090
• ESD equipment, type 8501-3M 97 02 606 Y3121
• Installation device 87 63 872 G2122

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Medical Engineering Rev. 01 03.97 TD AX 4 System
1-2 Requirements

Unpacking the Unit 1

When unpacking, watch for transport damage which could later impair operation and
safety.
Always observe the orientation arrows on the crates when transporting, storing and
unpacking the unit.
Because there is a risk of accident and of damage to the contents, open the crates only
with suitable tools (nail puller).
Remove only the nails from the crates which have either a cardboard or metal disk under
the heads.

CAUTION To prevent accidents, completely remove nails and dispose of

them properly. Wear safety shoes!
Each crate is also secured with steel bands. Cutting these steel
bands can be very hazardous, particularly to the eyes. The sev-
ered ends can unexpectedly fly up and cause injury.

Transport Routes 1

The condition of the transport routes within the building, and the condition of the room in
which the unit is to be installed must conform to the project drawings from Siemens Medi-
cal Systems and the data contained in the ”General Installation and Shipping Conditions -
Medical Systems”.

Transport Safety Devices 1

All parts on the unit as well as on the modules painted red are transport safety devices
which may be removed only as instructed.

Replacing Damaged or Lost Screws/Installation Hardware 1

Damaged or lost screws may be replaced only by those types of screws specified in the
installation drawings, i.e. made of steel and conforming to DIN 267 with the specified
hardness rating.
All Allen screws used must be absolutely hardness rating 8.8.
Replace damaged or missing installation hardware (such as steel cables, washers, etc.)
only with original parts.

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Requirements 1-3

Text Emphasis 1

WARNING All texts marked with "WARNING" call attention to potential risks
to health or life.

CAUTION All texts marked with "CAUTION" contain information on hazards

and measures to be taken to avoid such hazards.

NOTICE All texts marked with "NOTICE" contain additional information

pertinent to the following work step; the note is a statement which
is intended to provide a better understanding about the work step
or to warn of unnecessary and avoidable difficulties that may be
encountered during the work step.

All texts, settings and installation steps marked with " " or " " must be con-
firmed in the installation certificate by the service contractor and the responsible
SIEMENS engineer.

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1-4 Requirements
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System Rev. 01 03.97 TD AX 4 Medical Engineering
Installation Procedure 2 2-1

Fig. 1

Preparations 2

• Take the parts shown in Fig. 2 out of

the transport crate of the installation 5
device (Fig. 1). The list of contents
with bill of material can be found in
one of the crates.
Pos.: 1 2 rail holders with M10x40
Allen screws
Pos.: 2 Drilling template
Pos.: 3 Spiral drill bit, 12 mm dia.
Pos.: 4 3 spacer gauges
Pos.: 5 1 gauge
Pos.: 6 1 tubing water level

6 3 4 2 1 4

Fig. 2

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Medical Engineering Rev. 01 03.97 TD AX 4 System
2-2 Installation Procedure

Fig. 3

Extending the Longitudinal Rails (Option) 2

If needed, the longitudinal rails can be cut using a power saw or a hand saw and after-
wards, butt the two original ends up against one another, i.e., the cut ends should
comprise the ends of the rails.

NOTICE If the longitudinal rails (1/Fig. 3) are cut by hand, use a carpenter’s
square (2/Fig. 3) to make a right-angle line on the rail.
Cut approx. 2 to 3 mm into all sides of the rail with the hand saw
so that the saw will have a guide when sawing completely through
the rail.
Deburr the cut edges of the rail.

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Installation Procedure 2-3

1 1

Fig. 4 Fig. 5

mm
1 40
m
7 5m

Fig. 6 Fig. 7

• Insert an end stop (1/Fig. 4) into each of the cut off ends of the longitudinal rails and
secure them in place so they are flush with the ends.
• Use the Allen-head set screws (2/Fig. 4) to mark the position of the drill holes needed; to
do this, tighten the set screws to leave a score mark.
• Drill the positions marked (1/Fig. 5) with a 7 mm drill bit approx. 5 mm deep.
• Position the original end of the rail on a stabile base as shown in Fig. 6, and when doing
this, be careful of the position of the profile!
• Mark the dimensions 75 mm and 140 mm on the outside surface of the rail as shown in
Fig. 6.
• Slide the drilling template (1/Fig. 6) into the slot in the rail. (The drilling template is part of
the installation kit).
• Slide the 12 mm drill guide on the drilling template (1/Fig. 7) with the help of the marking
aid (2/Fig. 7)over the position that was marked (140 mm) and use the 3 Allen screws to
tighten down the drilling template on the rail.
• Drill through the first wall of the rail profile using the 12 mm drill bit.
• After loosening the 3 Allen screws, slide the drilling template over to the second mark
(75 mm), and as described above, tighten the template down on the rail.

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2-4 Installation Procedure

2
2 1

3
1

Fig. 8 Fig. 9

14
0
75

Fig. 10

• Drill the second hole as described above.

• Clean the rail of any drill shavings.
• Insert the linking piece (1/Fig. 8) into the longitudinal rail profile as shown in Fig. 8 until
the tip of the Allen-head set screw (1/Fig. 9) is positioned over the first hole (2/Fig. 8).
• In this position, tighten the set screw.
- The linking piece will be pressed up.
• Tighten the two other Allen-head set screws (without pointed ends, 2/Fig. 9) through the
two 12 mm drill holes (3/Fig. 8).
• Position the original end of the second longitudinal rail (1/Fig. 10) as shown in Fig. 10;
when doing so, pay attention to the position of the rail profile!
• Mark the dimensions 75 mm and 140 mm on the rail, similar to what was done with the
first rail.
• Drill the holes in the same way as with the first rail.

NOTICE Install the rails on the ceiling in accordance with the following
paragraph. Mounting the rails to the ceiling is done in a similar
manner as the mounting of the linking piece.

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System Rev. 01 03.97 TD AX 4 Medical Engineering
Installation Procedure 2-5

Unistrut rail
Unistrut nut

Shims 3 mm
1 mm
Plate

Clamping blocks

M10 Allen screw

Longitudinal rail

Longitudinal rail Allen screw

Inbus-Einsatz
holder attachment
5

View

Longitudinal rail

Fig. 11

Installing the Longitudinal Rails 2

NOTICE Installation of the mounting elements is shown in Fig. 11.

Installing the Rear (Wall-side) Longitudinal Rail 2

• Take the longitudinal rails out of the wooden crate.

• Determine the outside mounting points of the rear longitudinal rail per the Project Plan
(room plan).
• Insert the Unistrut nuts (1/Fig. 11) to install the longitudinal rail holders (2/Fig. 11) in the
Unistrut rails (3/Fig. 11).

CAUTION These Unistrut nuts are not included in the shipment, they must
be obtained from the customer’s contractor.
They must be hardness category 8.8.
The M10x35 Allen screws in hardness category 8.8 (included in
shipment) must be turned at least 10 mm into the Unistrut nuts (if
needed, use longer Allen screws with hardness category 8.8).

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2-6 Installation Procedure

Fig. 12 Fig. 13

• Loosely install the two longitudinal rail holders (1/Fig. 12) at the outside ends of the rail
using two M10x40 Allen screws (1/Fig. 13) for each.
• Insert the rear longitudinal rail (2/Fig. 12) in the longitudinal rail holders (1/Fig. 12).

NOTICE The overhang X must be the same length on both sides of the rail!

• Straighten the longitudinal rail per the room plan. Hand-tighten the Allen screws
(1/Fig. 13).
• Insert additional Unistrut nuts into the Unistrut rail according to the number of intended
mounting points (3/Fig. 12).

NOTICE At least four mounting points are required for each rail. Materials
for a max. of 7 mounting points are supplied for each rail!

• Insert the plate (9/Fig. 11).

• Install the clamping block (4/Fig. 11) with a M10x35 screw. To do this, an Allen wrench
attachment as shown in (5/Fig. 11) must be used.

Installing the Front (Physician’s Side) Longitudinal Rail 2

• Determine the required distance between the longitudinal rails.

• Remove the two longitudinal rail holders from the rear longitudinal rail and install them
for the front longitudinal rail. Installation of the front longitudinal rail is done in the same
manner as for the rear longitudinal rail.

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Installation Procedure 2-7

Fig. 14 Fig. 15

Adjusting the Spacing of the Rails 2

• Take the 3 spacer gauges (1/Fig. 14 and 15) out of the installation kit and loosely install
them as shown in Fig. 14.
• Clamp the spacer gauges to the rear longitudinal rail; when doing this, the end piece
(2/Fig. 14) must be up against the rail. For this, lift up the plate (3/Fig. 14) and hand-
tighten the screw (4/Fig. 14).
• Position the front longitudinal rail until it is also up against the end piece (2/Fig. 14).

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2-8 Installation Procedure

Fig. 16

Aligning the Front Ends of the Longitudinal Rails 2

• Place the measuring gauge (1/Fig. 16) into the two holes (2/Fig. 16) in the front
longitudinal rail and place it diagonally to the rear longitudinal rail (Fig. 16). Use a pencil
to mark the position of (X/Fig. 16).
• In the same manner (2, broken line/Fig. 15) place the measuring gauge crossed over
into the holes in the rear longitudinal rail and at the mark X on the front rail.
• The two X dimensions (Fig. 15) must be equal (tolerance: 2 mm). If needed, reposition
the front longitudinal rail accordingly.
• Secure the clamping blocks (4/Fig. 11) at the ends of the rails by tightening the mounting
screws (6/Fig. 11).
• Remove the longitudinal rail holders (2/Fig. 11).

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Installation Procedure 2-9
Leveling the Two Longitudinal Rails 2

• Use the tubing water level to determine the lowest point on the longitudinal rails.
• The end mounting points of the rails must be leveled to this point and the difference in
height must be evened out by inserting the supplied shims (1 mm/3 mm, 8/Fig. 11).
• Recheck the level of the longitudinal rails with the tubing water level. The difference in
height over a rail length of 4 m may be 2 mm.
• Insert shims under the remaining mounting points.
• Tighten all mounting screws to a torque of 50 Nm.
• Remove the spacer gauges (1/Fig. 14).

NOTICE Keep all other supplied installation materials, as well as the end
stops and have them ready when installation of the 3D-TOP Ceil-
ing Stand is begun.

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System Rev. 01 03.97 TD AX 4 Medical Engineering
Changes to Previous Version 3 3-1
No changes; initial publication.

Singer/TD AX4
Bernhagen/TD AX1

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