Professional Documents
Culture Documents
Table of Contents
Product description 1
Safety relays
Functional information 2
3TK2845 multifunction device Technical data 3
Mounting, wiring, 4
commissioning
Manual Applications 5
3TK2890-0B
Edition 07/2015
NEB926208722000/RS-AC/005
Last update: 09 July 2015
Safety Notices
This manual contains information that you should observe to ensure your own personal safety and prevent
material damage. The instructions for your personal safety are marked by a safety alert symbol. Instructions
relating solely to material damage are not marked by a safety alert symbol. Depending on the degree of hazard,
the warning information is shown as follows in decreasing sequence:
Danger
indicates that death or serious injury will result if proper precautions are not taken.
Warning
indicates that death or severe personal injury may result if proper precautions are not taken.
Caution
with a safety alert symbol indicates that minor personal injury can result if proper precautions are not taken.
Caution
indicates that property damage may result if proper precautions are not taken.
Notice
indicates that an undesirable event or state may arise if the relevant notes are not observed.
In the event of a number of levels of danger occurring simultaneously, the warning corresponding to the high-
est level of danger is always used. A warning on a safety alert symbol indicating possible personal injury may
also include a warning relating to material damage.
Qualified personnel
The product/system to which this documentation relates may only be used/operated by personnel qualified
for the respective tasks, taking account of the appropriate documentation for those tasks,
in particular, the safety and warning notices contained in the documentation. Qualified personnel are defined
as
persons who are able, thanks to their training and experience in handling these products/systems, to recognize
risks and avoid potential hazards.
Intended use
Note the following:
Warning
Siemens products may only be used for the applications described in the catalog and the associated technical
documentation. If third-party products or components are to be used, they must be recommended or
approved by Siemens. To ensure trouble-free and safe operation of the products, they must be appropriately
transported, stored, assembled, installed, commissioned, operated and maintained. The permissible environ-
mental conditions must be maintained. The notes in the associated documentation must be complied with.
Technical Assistance: Phone: +49 (911) 895-5900 (8°° - 17°° CET) Fax: +49 (911) 895-5907
e-mail: technical-assistance@siemens.com
Internet: www.siemens.com/sirius/technical-assistance
SIEMENS AG
Industry Sector Siemens AG 2007
P.O. Box 4848 Technical data subject to change.
D-90026 Nuremberg, Germany
Table of Contents
5 Applications 5-1
5.1 3TK2845-.HB40 "Monitored start and automatic start",
instantaneous outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.2 3TK2845-.HB41 "Monitored start and automatic start",
time-delayed outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.3 3TK2845-.DB40 "Monitored startup", instantaneous outputs . . . . . . . . 5-6
5.4 3TK2845-.DB41 "Monitored start", time-delayed outputs . . . . . . . . . . 5-8
5.5 3TK2845-.EB40 "Enabling button" . . . . . . . . . . . . . . . . . . . . . . 5-10
5.6 3TK2845-.FB41/2/4 "Spring force interlocked tumbler" . . . . . . . . . . . 5-12
5.7 3TK2845-.GB41/2/4 "Magnetic force interlocked tumbler" . . . . . . . . . 5-14
Important notes
Target group
This manual is aimed at people with the required qualifications to commission
and operate the 3TK2845 multifunction device.
Scope of validity
This manual applies to multifunction devices with the following order numbers:
3TK2845-.HB40 *)
3TK2845-.HB41 *)
3TK2845-.HB42 *)
3TK2845-.HB44 *)
3TK2845-.DB40 *)
*)
3TK2845-.DB41
*)
3TK2845-.DB42
3TK2845-.DB44 *)
*)
3TK2845-.EB40
3TK2845-.EB41 *)
*)
3TK2845-.EB42
*)
3TK2845-.EB44
*)
3TK2845-.FB41
*)
3TK2845-.FB42
3TK2845-.FB44 *)
*)
3TK2845-.GB41
3TK2845-.GB42 *)
3TK2845-.GB44 *)
Installation note
Measures to be taken to improve immunity to conducted radio-
frequency interference:
o Spatial separation of sensitive circuits from interference sources
o Use of twisted-conductor cables
o Sufficient distance between conductors emitting interference and the con-
ductors of sensitive circuits
o Right-angled crossing of cables and conductors where possible
o Routing of the conductors as close as possible to the ground plane
o Use of electrostatic / electromagnetic shields
Disclaimer of liability
The products described here have been developed to carry out safety-oriented
functions as part of a complete plant or machine. A complete safety-oriented
system generally features sensors, evaluation units, signaling units, and reliable
shutdown concepts. It is the responsibility of the manufacturer to ensure that a
system or machine is functioning properly as a whole. Siemens AG, its regional
offices, and associated companies (hereinafter referred to as "Siemens") cannot
guarantee all the properties of an entire plant, system or machine that has not
been designed by Siemens.
Nor can Siemens assume liability for recommendations that appear or are
implied in the following description. No new guarantee, warranty, or liability
claims above those standard to Siemens can be derived from the following
description.
Up-to-the-minute information
You can obtain further assistance by calling the following numbers:
Correction sheet
A correction sheet is included at the end of this manual. Please use it to enter
your suggestions for improvements, additions and corrections, and send it back
to us. This will help us to improve the next edition of the manual.
Fig. 1-1: Illustration of the device version with screw connection, instantaneous enabling circuit
Fig. 1-2: Illustration of the device version with spring-loaded terminals, delayed enabling circuits
– Use on machines having components which must be switched off during operation
(e.g. for servicing)
The advantage of using this device is the fact that several safety-related func-
tions can be implemented using only one 3TK2845 multifunction device rather
than using several safety relays. In addition, the device is also suited for opera-
tional switching, cascading and adding safety relays either using contacts or
switching electronically.
Note:
Under the link https://support.industry.siemens.com/cs/ww/en/ps/16391/dl
"Simulation safety switching device 3TK2845", you will find a simulation of the
devices that will illustrate the functionality for you.
Conventional design
Until now, common combinations of safety applications such as EMERGENCY-
STOP and protective door monitoring could only be implemented by using sev-
eral individual safety relays (as in the example shown; Fig. 1-3).
Fig. 1-3: Versions: 3TK2841 One safety relay required per safety function
Fig. 1-4: Versions: 3TK2845 EMERGENCY-STOP and protective door monitoring + key-operated switch
for bridging the protective door in maintenance mode
Monitored start
Screw terminal Spring-loaded terminal Time delay
3TK2845-1DB40 3TK2845-2DB40 instantaneous
3TK2845-1DB41 3TK2845-2DB41 time-delayed 0.05 … 3 s
3TK2845-1DB42 3TK2845-2DB42 time-delayed 0.5 … 30 s
3TK2845-1DB44 3TK2845-2DB44 time-delayed 5 … 300 s
Enabling button
Screw terminal Spring-loaded terminal Time delay
3TK2845-1EB40 3TK2845-2EB40 instantaneous
3TK2845-1EB41 3TK2845-2EB41 time-delayed 0.05 … 3 s
3TK2845-1EB42 3TK2845-2EB42 time-delayed 0.5 … 30 s
3TK2845-1EB44 3TK2845-2EB44 time-delayed 5 … 300 s
2.1 General
SIRIUS safety relays and the safety chain
A safety chain generally consists of the functions detection, evaluation and
switching-off.
Detection:
– This means the sensing of a safety requirement, e.g. when an EMERGENCY-STOP
facility is actuated or a hazardous area protected by sensors such as light arrays or
laser scanners is entered.
Evaluation:
– This means the detection of a safety requirement and the safe initiation of the
reaction (e.g. switching-off of the enabling circuits).
– This means the monitoring of the correct functioning of the actuator and the
sensor.
Switching-off:
– This means the switching-off of the hazard (e.g. of a power supply via the
downstream contactors).
SIRIUS safety relays play a role in the evaluation and reaction part of this
safety chain.
The safety functions are shown in a uniform schematic diagram (refer
to Chapter 2.2) for a quick overview of the special functions of the individual
device types.
The sensor interface inputs, the actuator interface outputs and enabling circuits,
as well as the special safety logic can all be seen at a glance.
Cascading input
1. Safe linking of safety relays
In this application a higher-level safety relay switches off the 3TK2845 via a safe
output and the cascading input.
Example:
A -- higher-level -- EMERGENCY-STOP circuit must switch off the whole system.
Several lower-level functional groups (e.g. protective doors) with local switch-off
can be operated.
Notice
When faults are ruled out (protected laying of the control lead), the application's
safety category corresponds to that of the higher-level safety relay.
3. Operational switching
The cascading input can be used for operational (non-safe) switching. Switching
is possible with floating or solid-state switching elements. Floating switching
elements must be fed by the same power supply as the device.
Note:
If 1-channel sensors are used, Y35 (in the case of 1-channel sensor on Y12 or
Y22 or Y65 (in the case of 1-channel sensor on Y42 or Y52)) must be supplied
with a voltage of +24 V DC.
Note:
If a pressure sensitive mat is used, it MUST be wired before switching on the
device. Otherwise, the device will not detect the pressure sensitive mat, and a
device fault will occur when the pressure sensitive mats are actuated.
5. Switch-on conditions
o Voltage present at A1/A2.
o Sensor circuit Y12/Y22 closed (exception in the case of variant
3TK2845-.EB4.).
o Sensor circuit Y42/Y52 closed (exceptions during maintenance).
o Cascading input supplied with 24 V DC.
o Feedback circuit closed (supplied with 24 V DC).
o An ON signal at Y34 is required for monitored start.
For the safe monitoring of device function, sensors and actuators, the state of
all input variables must remain unchanged for at least 400 ms after the 3TK2845
outputs drop out. If, for example, a sensor circuit is closed during this time, a
device fault occurs that can only be remedied by resetting the supply voltage.
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All safety shutdown mats and switching strips operating in a 4-wire configura-
tion that work in accordance with the principle of cross-circuit tripping can be
connected to the 3TK2845 safety relay.
The tripping of the 3TK2845 is initiated by a cross-circuit in the sensor cables.
If the safety shutdown mat resistance is < 1000 Ω for the mat + the connecting
leads, safe evaluation is performed in accordance with DIN EN 1760-1 and
DIN EN 1760-2.
Explanation of symbols
Symbol Meaning
START button
EMERGENCY-STOP
Protective door
Enabling button
Cross-circuit monitoring
Feedback circuit
Key-operated switch
2.2 Versions
2.2.1 3TK2845-.HB.. "Monitored and automatic start"
The 3TK2845-.HB.. has two sensor inputs (Y11/12; Y21/22) with monitored start,
(Y41/42; Y51/52 with automatic start), one cascading input (1, with automatic
start) as well as one switching input (key-operated switch). On the output side
there are two relay and two enabling circuits and two solid-state enabling cir-
cuits as well as one solid-state signaling output.
Standard operation
In standard operation (key-operated switch "OFF") all enabling circuits are acti-
vated. All input blocks are AND-connected to one another and affect all enabling
circuits at the same time. Some are time-delayed (in the versions:
3TK2845-.HB41; -.HB42; -.HB44).
Maintenance
During maintenance (key-operated switch "ON") only two of the four enabling
circuits are activated. In this case, sensor input Y42/Y52 (e.g. protective door)
has no function. The hazardous area can be entered since the dangerous motion
has been switched off via the two inactive enabling circuits. The sensor input
Y12/Y22 and the cascading input (1, with automatic start) still affect the active
enabling circuits.
Monitored start is required:
o At initial start after applying the control supply voltage.
o After opening and closing sensor circuits Y12/Y22 (even if this is followed by
deactivation and reactivation of cascading!)
Outputs:
o Standard operation (Y72/Y82 at 0 V):
All enabling circuits (13/14, 24, 33/34, 44 or 13/14, 24, 37/38, 48 with the
time-delayed versions 3TK2845-.HB41; -.HB42; -.HB44), some time-delayed,
switch on with the Start command or on closing of sensor circuit Y42/Y52
(automatic start, if Y12/Y22 was not opened).
All enabling circuits are deactivated by actuating a sensor
Signaling circuit 52 always switches inversely to the enabling circuits
o Maintenance (Y72/Y82 at 24 V DC):
If sensor circuit Y12/Y22 or the cascading input (1, with automatic start) is
opened during maintenance, all enabling circuits switch off, and signaling
circuit 52 is active.
Status diagrams
Standard
Normoperation
albetrieb Maintenance
Servicebetrieb Standard
Normoperation
albetrieb
Y34
1
Eingänge
Y12/22
Inputs
Y42/52
Changeover fromNorm
Um schaltung standard
al- / operation to maintenance
Servicebetrieb
-
Y72/82
13/14
24
Ausgänge
Outputs
33/34
48
52
Standard operation
Norm albetrieb Maintenance
Servicebetrieb
Y 34
1
Eingänge
Y12/22
Inputs
Y42/52
Changeover fromNorm
Um schaltung standard
al- / operation to maintenance
Servicebetrieb
Y72/82
13/14
24
Ausgänge
Outputs
37/38
48
52
tv tv tv tv tv tv
or
Y11
Y12
or Sensor connection Safe solid-state output
Y21 240
instantaneous
Y22
or
or Y41
Y42 Safe solid-state output
Sensor connection instantaneous 44
Y51
or Y52
or
Y11
Y12
or Sensor connection Safe solid-state output
Y21 24
instantaneous
Y22
or
or Y41
Y42 Safe solid-state output
Sensor connection time-delayed 48
Y51
or Y52
The 3TK2845-.DB.. has two sensor inputs (Y42/Y52, Y12/Y22 with monitored
start), one cascading input (1, with automatic start) as well as one switching
input (key-operated switch). On the output side there are two relay and two
enabling circuits and two solid-state enabling circuits as well as one solid-state
signaling output.
Standard operation
In standard operation (key-operated switch "OFF") all enabling circuits are acti-
vated. All input blocks are AND-connected to one another and affect all enabling
circuits at the same time. Some are time-delayed (in the versions:
3TK2845-.DB41; -.DB42; -.DB44).
Maintenance
During maintenance (key-operated switch "ON") only two of the four enabling
circuits are activated. In this case, sensor input Y42/Y52 (e.g. protective door)
has no function. The hazardous area can be entered since the dangerous motion
has been switched off via the two inactive enabling circuits. The sensor input
Y12/Y22 and the cascading input (1, with automatic start) still affect the active
enabling circuits.
A monitored start is required:
o At initial start of the device.
o After opening one or both sensor circuits (Y12/Y22 or Y42/Y52).
o After exiting maintenance mode, if the protective door has been opened.
Automatic start takes place if:
o Cascading input 1 (if no Y12/Y22 or Y42/Y52 sensor has been actuated previ-
ously).
o Service switch Y72/Y82 (if the protective door has not been opened during
maintenance).
Outputs:
o Standard operation (Y72/Y82 at 0 V):
All enabling circuits (13/14, 24, 33/34, 44; or 13/14, 24, 37/38, 48 with the
time-delayed versions 3TK2845-.DB41; -.DB42; -.DB44), some time-delayed,
switch on with the Start command.
All enabling circuits are deactivated by actuating a sensor.
Signaling circuit 52 always switches inversely to the enabling circuits.
o Maintenance (Y72/Y82 at 24 V DC):
If sensor circuit Y12/Y22 or the cascading input (1, with automatic start) is
opened during maintenance, all enabling circuits switch off, and signaling
circuit 52 is active.
Status diagrams
StandardNorm
operation
albetrieb Maintenance
Servicebetrieb Standard
Normoperation
albetrieb
Y 34
1
Eingänge
Y 12/22
Inputs
Y 42/52
Changeover fromNorm
Um schaltung standard operation to maintenance
al- / Servicebetrieb
-
Y 72/82
13/14
24
Ausgänge
Outputs
33/34
44
52
Y34
1
Eingänge
Y12/22
Inputs
Y42/52
Y72/82
13/14
24
Ausgänge
Outputs
37/38
48
52
tv tv tv
or
Y11
Y12
or Sensor connection Safe solid-state output
Y21 24
instantaneous
Y22
or
or Y41
Y42 Safe solid-state output
Sensor connection instantaneous 44
Y51
or Y52
External device
Y64
monitoring circuit
or
Y11
Y12
or Sensor connection Safe solid-state output
Y21 24
instantaneous
Y22
or
or Y41
Y42 Safe solid-state output
Sensor connection time-delayed 48
Y51
or Y52
External device
Y64
monitoring circuit
The 3TK2845-.EB.. has two sensor inputs (Y12/Y22 enabling button with
automatic start, Y42/Y52 protective door with monitored start/automatic start),
one cascading input (1, with automatic start) as well as one switching input
(key-operated switch). On the output side there are two relay and two enabling
circuits and two solid-state enabling circuits as well as one solid-state signaling
output.
Standard operation
In standard operation (key-operated switch "OFF") all enabling circuits are
activated. The cascading input (1, with automatic start) and the protective door
input Y42/Y52 are AND-connected with each other and affect all enabling cir-
cuits at the same time. Some are time-delayed. Input Y12/Y22 for the enabling
button has no function in this context. The opening of the protective door or a
missing signal at the cascading input CAS/OS deactivates all enabling circuits.
Maintenance
During maintenance (key-operated switch "ON") only two of the four enabling
circuits are activated. In this case, sensor input Y42/Y52 (e.g. protective door)
has no function. The hazardous area can be entered since the dangerous motion
has been switched off via the two inactive enabling circuits. The dangerous
motion can be started again via the enabling button at sensor input Y12/Y22
despite the protective door being open.
Parameterization for monitored/automatic start for sensor circuit Y42/Y52:
o If Y32 is at 24 V DC, the device powers up in automatic start.
o If there is no voltage at Y32, the device powers up in monitored start.
- If the protective door is not opened during maintenance, all enabling circuits
close automatically on exiting maintenance mode. This applies to both
monitored start and automatic start.
If "monitored start" is parameterized:
- A monitored start is required:
o At initial start after applying the control supply voltage.
o After opening and closing sensor circuits Y42/Y52 (even if this is followed by
deactivation and reactivation of cascading!)
Outputs:
- Standard operation (Y72/Y82 at 0 V):
o All enabling circuits (13/14, 24, 33/34, 44; or. 13/14, 24, 37/38, 48 with the
time-delayed versions 3TK2845-.EB41; -.EB42; -.EB44) switch on with the
Start command
All enabling circuits are deactivated by actuating the sensor circuit Y42/Y52.
o Signaling circuit 52 always switches inversely to the enabling circuits.
Status diagrams
Standard
Normoperation
albetrieb Maintenance
Servicebetrieb Standard operation
Norm albetrieb
Y34
1
Eingänge
Y12/22
Inputs
Y42/52
Changeover fromNorm
Um schaltung standard
al- /operation to maintenance
Servicebetrieb
Y72/82
13/14
24
Ausgänge
Outputs
33/34
44
52
Standard operation
Norm albetrieb Maintenance
Servicebetrieb Standard operation
Norm albetrieb
Y34
1
Eingänge
Y12/22
Inputs
Y42/52
Changeover fromNorm
Um schaltung standard
al- operation to maintenance
- / Servicebetrieb
-/Servicebetrieb
Y72/82
13/14
24
Ausgänge
Outputs
37/38
48
52
tv tv tv tv tv tv
or Y41
Y42
Sensor connection
Y41
or Y42 Safe relay output
33
instantaneous
34
or Y41
Y42
Sensor connection
Y51
or Y52 Safe relay output
37
instantaneous
38
Starting the mode for door enabling from the idle condition:
Enabling circuits 37/38 and 48 are inactive, and the spring force interlocked
tumbler remains enabled (protective door can be opened).
Signaling circuit 52 pulses with a frequency of 1.2 Hz.
Starting the mode for door enabling from standard operation (all enabling cir-
cuits active)
Enabling circuits 13/14 and 24 switch off when maintenance Y82 is selected,
and enabling circuits 37/38 and 48 switch off after the set time and enable the
door tumbler.
Signaling circuit 52 pulses with a frequency of 1.2 Hz.
Status diagram
Door Standard
Standard operation
Norm albetrieb enabling
Türfreigabe Norm al
Y34 Start
Start
1 Cascading
Kaskadier
Eingänge
Y42/52 Protective
Schutztürdoor monitored
Überwacht
13/14 OUT1
O UT1
Ausgänge
24 OUT2
O UT2
Outputs
37/38 OUT3
O UT3door interlock
Türverriegelung
48 OUT4
O UT4door interlock
Türverriegelung
52 Signaling output
M eldeausgang
tv
or Y41
Y42
Sensor connection
Safe solid-state output
Y51
switch-on delay
or Y52 48
e.g. door interlock
Not enabled
If the protective door is not enabled, it cannot be opened. Cessation of the
signal at the inputs Y12/Y22 or at the cascading input (1, with automatic start)
deactivates the enabling circuits (13, 14; 24).
Enabled
The solenoid control output and the second solid-state enabling circuit are
deactivated via a signal to the door enable input after the delay time has passed.
This enables the protective door.
Outputs:
o Standard operation (Y82 at 24 V DC):
Enabling circuits 13/14 and 24 switch on with the Start command.
Enabling circuits 13/14 and 24 are deactivated by actuating a sensor.
Signaling circuit 52 always switches inversely to the enabling circuits.
o Door enabling mode (Y82 at 0 V DC)
In the mode for door enabling, outputs 13/14 and 24 are always inactive.
Starting the mode for door enabling from the idle condition:
Enabling circuits 37/38 and 48 are inactive, and the magnetic force interlocked
tumbler remains enabled (protective door can be opened).
Signaling circuit 52 pulses with a frequency of 1.2 Hz.
Starting the mode for door enabling from standard operation (all enabling cir-
cuits active):
Enabling circuits 13/14 and 24 switch off when door enabling is selected (Y82 at
0 V DC), and the magnetic force interlocked tumbler becomes inactive after the
set time (protective door can be opened).
Signaling circuit 52 pulses with a frequency of 1.2 Hz.
Status diagram
Standard operation
Norm albetrieb Door
Türfreigabe Standard
Norm al
enabling
Y34 Start
Start
1 Cascading
Kaskadier
Eingänge
Y42/52 Protective
Schutztür door monitored
Überwacht
13/14 OUT1
O UT1
Ausgänge
24 OUT2
O UT2
Outputs
37/38 OUT3
O UT3 door interlock
Türverriegelung
48 OUT4
O UT4 door interlock
Türverriegelung
52 Signaling output
M eldeausgang
tv
or Y41
Y42
Sensor connection
Y51 Safe solid-state output
or Y52 off-delay 48
e.g. door interlock
Type 3TK2845-.....
HFT 1
Lifetime 20 years
SFF [%] > 90 %
T1 20 years
Table 3-1: Technical data (Contd.)
Data sheet
You can find all the technical data of the product in the
Siemens Industry Online Support.
1. Enter the full article number of the desired device in the "Product" field, and
confirm with the Enter key.
2. Click the "Technical data link.
Notice
A gL/gG 4 A or quick-response fuse (DIN EN60947-5-1) must be connected
upstream of the device as short-circuit protection (For information, refer to
chapter 3.2).
Utiliza-
Rated operational Rated opera-
Terminal(s) tion cate-
voltage Ue tional current Ie
gory
52 DC-13 24 V 0.5 A
Table 3-2: Rated operational currents Ie
3.2 Terminals
3TK2845-1... 3TK2845-2...
AWG 2 x 20 to 14 2 x 24 to 16
The rated supply voltage Us (24 V DC) is applied at terminals A1(L+) and A2(M).
1 Y11 Y12 Y35 Y21 Y22 1 Y11 Y12 Y32 Y21 Y22 1 Y11 Y12 Y35 Y21 Y22 1 Y11 Y12 Y35 Y21 Y22
A1+ 24V
DC
Y41 Y42 Y65 Y51 Y52 A1+ 24V
DC
Y41 Y42 Y65 Y51 Y52 A1+ 24V
DC
Y41 Y42 Y65 Y51 Y52 A1+ 24V
DC
Y41 Y42 Y65 Y51 Y52
13 14 24 Y72 Y82 A2- 13 14 24 Y72 Y82 A2- 13 14 24 Y72 Y82 A2- 13 14 24 Y72 Y82 A2-
45
115
a
7,2 7,2 2,9 b
118,5 x 37
138,5 x 37
5
91,5
68,2
75,1
98,4
102
d
c
28,8
6
Fig. 3-2: Dimensional drawing
3TK2845-1... 3TK2845-2...
a 94 -
b 65 -
c 82,6 84,8
d 105,9 107,7
Warning
Hazardous voltage! Can lead to electric shock and burns. Turn off and lock out all
power supplying this device before working on this device.
Notice
Taking the ambient conditions into account, you must install the devices in con-
trol cabinets with the IP32, IP43 or IP54 degree of protection.
Notice
The actuators/sensors must be actuated at least once a year. (Fault detection
according to IEC 62061)
Removable terminals simplify exchanging the device according to need. The ter-
minals are coded to prevent confusion.
Warning
Before replacing the terminals, you must disconnect the system and device
from the power supply.
The terminal blocks can be disconnected in the order a, b and can be connected
in the order c, d.
b D
C
c
B
a A
A, B, C, D:
Coding
d
4.2 Wiring
The 3TK2845 multifunction device is available either with screw terminals or
spring-loaded terminals.
Please refer to the following table for details of the required connection cross-
sections and maximum permissible torques.
1
3RP1903
DIN ISO 2380 -1A 0,5 x 3
7
~10°
7
2 8
~10°
3TK2845-1... 3TK2845-2...
5 3
Warning
Use a power supply unit with protective extra-low voltage (SELV, PELV). This
means that these modules must only be subjected to a voltage of Um in the
event of a fault. The following applies to this switching device: Um < 60.0 V.
You can find more detailed information about protective extra-low voltage in the
data sheets of the power supplies to be used.
Caution
For the non-floating outputs (24, 44, 48, 52) it must be ensured that the actuators
or loads to be switched have the same ground potential as the 3TK2845.
Notice
External loads must be equipped with a protective circuit which is suitable for the
respective load (e.g. RC elements, varistors, suppressors) to reduce
electromagnetic interference and to enhance the service life of the OSSD.
The 3TK2845 multifunction device is ready for operation after the power supply
is connected at terminals A1 and A2. The device runs a self-test during which
the proper functionality of the internal electronics is checked. The internal circuit
elements are cyclically monitored for faults during operation.
If any sensor responds, the multifunction device will be safely switched off.
4
4
3
1
5
2
3RP1902
Fig. 4-4: Sealable cover cap
LED Meaning
Device OFF No supply voltage / supply voltage too low or internal fuse tripped.
Green Supply voltage in the permissible operating range
Green flashing Self-test after restart
Red Device defective → replace device
Red flashing Sensor fault (cross-circuit, configuration changed during operation)
→ remedy fault and restart device
14 -- 13 OFF Output passive
Green Output active
24 OFF Output passive
Green Output active
Green flashing Feedback circuit open
34 -- 33 OFF Output passive
(38 -- 37)
Green Output active
44 (48) OFF Output passive
Green Output active
Green flashing Feedback circuit open
Y 12/22 OFF Input passive (switch-on condition not fulfilled)
Green Input active
(If device flashes red: the configuration has been changed during
operation)
Green flashing Cross-circuit at the input (if device flashes red),
Sensor simultaneity not fulfilled
Y 42/52 OFF Input passive (switch-on condition not fulfilled)
Green Input active
(If device flashes red: the configuration has been changed during
operation)
Green flashing Cross-circuit at the input (if device flashes red),
Sensor simultaneity not fulfilled
Y 72/82 OFF Input passive
Green Input active
Table 4-1: Meaning of the LED indicators
Properties:
Stop category 0 according to EN 60204-1;
Two solid-state enabling circuits;
Two floating enabling circuits;
One solid-state signaling output;
Us 24 V DC
Function:
See Status diagram: 3TK2845-.HB40 on page 2-9
Note:
Connecting several position switches in series for protective door monitoring is
not permissible for PLe according to DIN EN ISO 13849-1 (fault detection).
Notice
The only sensors that can be used are safety sensors with positive-opening con-
tacts.
L+(24V DC)
A1 Y41 Y42 Y65 Y51 Y52 1 Y11 Y12 Y35 Y21 Y22
3TK2845-.HB40
13 14 24 Y72 Y82 A2 33 34 44 Y34 Y64 52
Q1-Q4
START
Q1 Q3
Q2 Q4
M1 M2 Q1 Q2 Q3 Q4
M
Fig. 5-1: Monitored start and automatic start, instantaneous outputs;
max. achievable PL = e; SIL CL= 3
L+(24 V DC)
A1 Y41 Y42 Y65 Y51 Y52 1 Y11 Y12 Y35 Y21 Y22
7.+%
Q1 Q2
Q1 Q2
M1 M2
Q1 Q2
M
Properties:
Stop category 0/1 according to EN 60204-1;
Two solid-state enabling circuits;
Two floating enabling circuits;
One solid-state signaling output;
Us 24 V DC
Function:
See Status diagram: 3TK2845-.HB41 on page 2-9
Note:
Connecting several position switches in series for protective door monitoring is
not permissible for PLe according to DIN EN ISO 13849-1 (fault detection).
Notice
The only sensors that can be used are safety sensors with positive-opening con-
tacts.
L+(24V DC)
A1 Y41 Y42 Y65 Y51 Y52 1 Y11 Y12 Y35 Y21 Y22
3TK2845-.HB41
13 14 24 Y72 Y82 A2 37 38 48 Y34 Y64 52
Q1-Q4
START
Q1 Q3
Q2 Q4
Q1 Q2
Q1 Q2 Q3
Q3 Q4 Q4
M1 M2
M
L+(24 V DC)
A1 Y41 Y42 Y65 Y51 Y52 1 Y11 Y12 Y35 Y21 Y22
7.+%
Q1 Q2
Q1 Q2
M1 M2 Q1 Q2
M
Properties:
Stop category 0 according to EN 60204-1;
Two solid-state enabling circuits;
Two floating enabling circuits;
One solid-state signaling output;
Us 24 V DC
Function:
See Status diagram: 3TK2845-.DB40 on page 2-13
Note:
Connecting several position switches in series for protective door monitoring is
not permissible for PLe according to DIN EN ISO 13849-1 (fault detection).
Notice
The only sensors that can be used are safety sensors with positive-opening con-
tacts.
L+(24V DC)
A1 Y41 Y42 Y65 Y51 Y52 1 Y11 Y12 Y35 Y21 Y22
3TK2845-.DB40
13 14 24 Y72 Y82 A2 33 34 44 Y34 Y64 52
Q1-Q4
START
Q1 Q3
Q2 Q4
M1 M2 Q1 Q2 Q3 Q4
M
L+(24 V DC)
A1 Y41 Y42 Y65 Y51 Y52 1 Y11 Y12 Y35 Y21 Y22
7.'%
Q1 Q2
Q1 Q2
M1 M2
Q1 Q2
M
Properties:
Stop category 0/1 according to EN 60204-1;
Two solid-state enabling circuits;
Two floating enabling circuits;
One solid-state signaling output;
Us 24 V DC
Function:
See Status diagram: 3TK2845-.DB41 on page 2-13
Note:
Connecting several position switches in series for protective door monitoring is
not permissible for PLe according to DIN EN ISO 13849-1 (fault detection).
Notice
The only sensors that can be used are safety sensors with positive-opening con-
tacts.
L+(24V DC)
A1 Y41 Y42 Y65 Y51 Y52 1 Y11 Y12 Y35 Y21 Y22
3TK2845-.DB41
13 14 24 Y72 Y82 A2 37 38 48 Y34 Y64 52
Q1-Q4
START
Q1 Q3
Q2 Q4
Q1 Q2
Q1 Q2 Q3
Q3 Q4 Q4
M1 M2
M
L+(24 V DC)
A1 Y41 Y42 Y65 Y51 Y52 1 Y11 Y12 Y35 Y21 Y22
7.'%
Q1 Q2
Q1 Q2
M1 M2
Q1 Q2
M
Properties:
Stop category 0 according to EN 60204-1;
Two solid-state enabling circuits;
Two floating enabling circuits;
One solid-state signaling output;
Us 24 V DC
Function:
See Status diagram: 3TK2845-.EB40 on page 2-18
Note:
Terminal Y32 can be used to choose between autostart (24 V) and monitored start
(0 V) for the protective door input (Y41/Y42 and Y51/Y52).
Note:
Connecting several position switches in series for protective door monitoring is
not permissible for PLe according to DIN EN ISO 13849-1 (fault detection).
Notice
The only sensors that can be used are safety sensors with positive-opening con-
tacts.
Notice
When faults are ruled out (protected laying of the control lead to cascading
input 1), the application's safety category corresponds to that of the higher-level
safety relay.
L+(24V DC)
START
3TK2841-1BB40
Y35 Y21 A2 Y22 14 24
A1 Y41 Y42 Y65 Y51 Y52 1 Y11 Y12 Y32 Y21 Y22
Q1-Q4
Q1 Q3
Q2 Q4
Q1 Q2 Q3 Q4
M1 M2 M
Properties:
Stop category 0 according to EN 60204-1;
Two solid-state enabling circuits;
Two floating enabling circuits;
One solid-state signaling output;
Us 24 V DC
Function:
See Status diagram: 3TK2845-.FB4. on page 2-22
Notice
The only sensors that can be used are safety sensors with positive-opening con-
tacts.
closed open
actuator
11 21
E1(+)
E 2 (-) 12 22
magnet
protective door
51 52
21 22
41 42
3SE5322-0SD21
13 14
3SE5112-0CH01
L+(24 V DC )
3TK2845-.FB41/2/4
A1 Y41 Y42 Y65 Y51 Y52 1 Y 11 Y12 Y 35 Y21 Y22
Q1
protective
enable
door
Q2 Q1
Q2
M1
1 Q2
Q1
M
Properties:
Stop category 0/1 according to EN 60204-1;
Two solid-state enabling circuits;
Two floating enabling circuits;
One solid-state signaling output;
Us 24 V DC
Function:
See Status diagram: 3TK2845-.GB4. on page 2-25
Notice
The only sensors that can be used are safety sensors with positive-opening con-
tacts.
closed open
actuator
11 21
E1(+)
E 2 (-) 12 22
magnet
protective door
51 52
21 22
41 42
3SE5322-0SB21
13 14
3SE5112-0CH01
L+(24 V DC )
Q1
protective
enable
door
Q2 Q1
Q2
M1
Q1 Q2
M
Name
TO: Company/Department
SIEMENS AG
DF CP PRM IM 2
Werner von Siemens Str. 48 Address
92220 Amberg/Germany
Phone
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