Flushing Plans PDF

Flow Solutions Division
Mechanical Seal Piping Plans
Single Seals plans 01, 02, 11, 13, 14, 21, 23, 31, 32, 41
Dual Seals plans 52, 53A, 53B, 53C, 54
Quench Seals plan 62
Gas Seals plans 72, 74, 75, 76

Mechanical Seal Piping Plans
Flowserve’s Flow Solutions Division recognizes one of the most effective ways to
achieve long, uninterrupted mechanical seal life is to create a healthy
environment around the seal faces. Piping plans help keep mechanical seals
running cool and clean, promote safe handling of dangerous fluids, and extend
the operational availability of rotating equipment. This reference book is intended
to provide a concise summary of the most essential piping plans used
successfully in today’s process plants.
Each plan shows all the standard and optional auxiliary components referenced
in API Standard 682 2nd edition although not all components are needed in all
applications. Consult your local Flowserve Flow Solutions Sales Engineer to
identify the right solution that satisfies your application requirements.
printed in USA © 2003 Flowserve Corporation

For each piping plan identified in API Standard 682 2nd edition and recommended by
Flowserve, each page set of this book shows:
Seal End View Piping Plan Layout What, Why, and Where
• Viewed from drive end • Illustrated schematic • Describes piping plans,
• Shows preferred gland of auxiliary components their purpose, and
connection orientation typical applications
What
pressure source, • Pressurized barrier fluid circulation through reservoir.
normally open • Fluid is circulated by a pumping ring in the dual seal assembly.
outlet pressure gage Why
• Isolate process fluid.
seal pressure switch
Plan 53A
• Zero process emissions.
Plan 53A
end view
inlet liquid fill, Where

normally closed level switch (high) • Used with dual pressurized seals (Arrangement 3 or “double”).
• High vapor pressure fluids, light hydrocarbons.
reservoir • Hazardous/toxic fluids.
level gage
• Heat transfer fluids.
level switch (low) • Dirty/abrasive or polymerizing fluids.
cooling coils • Mixers/agitators and vacuum service.
cooling out cooling in Presventative Maintenance - Reference Appendix A

• Piping loop must self-vent to reservoir locate at highest elevation.
• Reservoir must be pressurized at all times - typically gas charge up to 200 psi (14bar).
drain, • Barrier fluid must be compatible with process.
normally closed • Reservoir level gage indicates both inboard and outboard seal leakage.
Pump Cross-section Mechanical Seal Preventative Maintenance

• Simplified centrifugal • Shows typical seal • Provides general tips to
pump shown for all arrangements improve reliability and for
plans troubleshooting
seal
end view
Plan 01
internal porting
What
Internal seal chamber flush from pump discharge.
Operates similar to Plan 11.
Why
Seal chamber heat removal.
Seal chamber venting on horizontal pumps.
Plan 01
Reduce risk of freezing/polymerizing fluid in exposed Plan 11 piping.
Where
Custom seal chamber, most likely an ANSI/ASME pump.
Clean, moderate temperature fluids.
Used with single seals, rarely with dual seals.
Preventative Maintenance
Flush typically can not be directed over seal faces and seal heat removal is limited.
Calculate flush flow rate based on head loss through internal porting.
seal
end view
Plan 02
open throat seal chamber shown

What
Dead-ended seal chamber with no flush.
Why
Simplicity - no environmental controls.
Where
Plan 02
Large bore/open throat seal chambers in moderate temperature services.
Cooling jacket seal chambers in high temperature services.
Clean fluids.
Top-entry mixers/agitators with dry seals.
Process must have adequate boiling point margin to avoid vaporization.
Cooling fluid in seal chamber jacket may be needed at all times in hot services.
Often used in combination with steam quench, Plan 62.
inlet
seal
end view
Plan 11
orifice
What
Seal flush from pump discharge through orifice.
Default single seal flush plan.
Why
Seal chamber venting on horizontal pumps.
Plan 11
Increase seal chamber pressure and fluid vapor margin.
Where
General applications with clean fluids.
Clean, non-polymerizing fluids.
Use an orifice with a minimum 0.125" (3 mm) diameter.
Calculate flow rates to size orifice for adequate seal chamber flow.
Increase boiling point margin with proper orifice and throat bushing sizing.
Flush should be directed over seal faces with piping at 12 O’clock position.
Typical failure mode is a clogged orifice - check temperatures at pipe ends.
outlet
seal
end view
Plan 13
orifice
What
Recirculation from seal chamber to pump suction through orifice.
Standard flush plan on vertical pumps.
Why
Continuous seal chamber venting on vertical pumps.
Plan 13
Where
Vertical pumps.
Seal chamber pressure is greater than suction pressure.
Moderate temperature fluids with moderate solids.
Non-polymerizing fluids.
Vent piping loop prior to starting vertical pumps.
Reduce seal chamber pressure with proper orifice and throat bushing sizing.
outlet
seal
end view
Plan 14
inlet
orifices
What
Seal flush from pump discharge and recirculation to pump suction with orifices.
Combination of Plan 11 and Plan 13.
Why
Continuous seal chamber venting on vertical pumps.
Plan 14
Where
Vertical pumps.
Clean, non-polymerizing fluids at moderate temperatures.
Flush should be directed over seal faces.
Vent piping loop prior to starting vertical pumps.
vents,
normally closed
inlet
seal cooling out

end view
Plan 21
cooler cooling coils
orifice cooling in
drain,
normally
closed
What
Seal flush from pump discharge through orifice and cooler.
Cooler in Plan 11 flush increases heat removal.
Why
Seal cooling.
Reduce fluid temperature to increase fluid vapor margin.
Plan 21
Reduce coking.
Where
High temperature service, typically less than 350° F (177° C).
Hot water over 180° F (80° C).
Seal cooler and piping must have air vents at highest elevation - vent before starting.
When using 682 Seal Cooler, pipe with series flow to maximize heat transfer.
Use an orifice with a minimum 1/8" (3 mm) diameter.
Regularly monitor device inlet and outlet temperatures for signs of clogging or fouling.
vent,
normally closed
outlet
cooling out
seal
end view
inlet
Plan 23
cooling in
drain,
normally
closed
What
Seal flush from internal pumping device through cooler.
Standard flush plan in hot water services.
Why
Efficient seal cooling with low cooler duty.
Increase fluid vapor margin.
Plan 23
Improve water lubricity.
Where
High temperature service, hot hydrocarbons.
Boiler feed water and hot water over 180° F (80° C).
Preventative Maintenance - Reference Appendix A

When using 682 Seal Cooler, pipe with parallel flow to minimize head loss.
Seal chamber requires close clearance throat bushing to isolate process fluid.
Tangential seal gland taps should enter at bottom and exit at top.
Regularly monitor cooler inlet and outlet temperatures for signs of plugging or fouling.
Process fluids with iron should flow through magnetic separator before cooler.
inlet
seal
end view
Plan 31
cyclone separator
What
Seal flush from pump discharge through cyclone separator.
Centrifuged solids are returned to pump suction.
Why
Solids removal from flush and seal chamber.
Plan 31
Where
Dirty or contaminated fluids, water with sand or pipe slag.
Cyclone separator works best on solids with a specific gravity twice the process fluid.
Seal chamber pressure must be nearly equal to suction pressure for proper flows.
Piping should not include an orifice and is not expected to vent the seal chamber.
Typical failure mode is clogged separator or pipes - check temperatures at pipe ends.
inlet
seal
end view
isolation
pressure valve
Plan 32
gage
check
flow valve
meter from clean
source,
strainer normally
open
What
Seal flush from an external clean source.
Why
Process and solids removal from seal chamber.
Plan 32
Where
Dirty or contaminated fluids, paper pulp.
High temperature service.
Polymerizing and/or oxidizing fluids.
Use throat bushing sized to hold pressure or maintain flow velocity.
To restrict dirty process fluid, regulate injection flow rate.
To increase fluid vapor margin, regulate injection pressure.
Injection fluid must be compatible with process fluid.
Regularly monitor control system for closed valves or signs of plugging.
vents,
normally closed
inlet
cooling out
seal
end view
Plan 41
cyclone cooling in
separator
drain,
normally
closed
What
Seal flush from pump discharge through cyclone separator and cooler.
Combination of Plan 21 and Plan 31.
Why
Seal cooling.
Solids removal from flush and seal chamber.
Plan 41
Where
High temperature service, typically less than 350° F (177° C).
Dirty or contaminated fluids, water with sand or pipe slag.
When using 682 Seal Cooler, pipe with series flow to maximize heat transfer.
Cyclone separator works best on solids with a specific gravity twice the process fluid.
Seal chamber pressure must be nearly equal to suction pressure for proper flows.
Typical failure mode is clogged separator or pipes - check temperatures at pipe ends.
vent,
normally open
pressure gage
outlet
orifice
seal
end view pressure switch
inlet liquid fill,

Plan 52
normally closed level switch (high)

reservoir level gage
level switch (low)
cooling coils
cooling out cooling in
drain,
normally
closed
What
Unpressurized buffer fluid circulation through reservoir.
Fluid is circulated by a pumping ring in the dual seal assembly.
Why
Outboard seal acts as a safety backup to the primary seal.
Zero to very low process emissions.
Plan 52
No process contamination is allowed.
Where
Used with dual unpressurized seals (“tandem”).
High vapor pressure fluids, light hydrocarbons.
Hazardous/toxic fluids.
Heat transfer fluids.
Preventative Maintenance - Reference Appendix B

Piping loop must self-vent to vapor recovery/flare system near atmospheric pressure.
Process vapor pressure is generally greater than reservoir pressure.
Buffer fluid must be compatible with process leakage.
Primary seal leakage is indicated by increased vent pressure.
Reservoir level gage indicates outboard seal leakage.
pressure source,
normally open
outlet pressure gage
seal
end view pressure switch
Plan 53A
inlet liquid fill,

normally closed level switch (high)
reservoir level gage

level switch (low)
cooling coils
cooling out cooling in
drain,
normally
closed
What
Pressurized barrier fluid circulation through reservoir.
Why
Isolate process fluid.
Plan 53A
Zero process emissions.
Where
Used with dual pressurized seals (“double”).
Dirty/abrasive or polymerizing fluids.
Mixers/agitators and vacuum service.

Piping loop must self-vent to reservoir located at highest elevation.
Pressurize reservoir at all times, maximum gas charge 150 - 200 psi (10 - 14 bar).
Barrier fluid must be compatible with process.
Reservoir level gage indicates both inboard and outboard seal leakage.
vent,
pressure normally closed
gage
outlet pressure switch
pressure source,
seal normally closed
end view
Plan 53B
finned
inlet pipe
bladder
accumulator
liquid fill,
normally closed
drain,
normally
closed
What
Pressurized barrier fluid circulation with bladder accumulator.
Why
Plan 53B
Higher pressure than Plan 53A.
Where

Piping loop must be fully vented before starting.
Accumulator must be pressurized at all times, usually by gas charge.
Regularly monitor barrier pressure - manually add barrier fluid when pressure decays.
vent,
level gage normally closed
outlet level switch (low)
cooling out
pressure gage
seal
end view liquid fill, pressure switch
Plan 53C
normally closed
inlet
cooling coils
cooling in
drain,
normally
closed
What
Pressurized barrier fluid circulation with piston accumulator.
Why
Plan 53C
Higher pressure than Plan 53A.
Dynamic tracking of system pressure.
Where

Reference line must tolerate process contamination without plugging.
Reservoir level gage indicates both inboard and outboard seal leakage.
outlet
seal
end view
inlet
Plan 54
from / to external
circulating system
What
Pressurized barrier fluid circulation by external system.
Why
Seal cannot induce circulation.
Plan 54
Where
Mixers/agitators.
Circulating system must be pressurized and energized at all times.
Circulating system level gage indicates both inboard and outboard seal leakage.
inlet
seal
end view
drain, pressure steam trap

Plan 62
drain normally gage (steam quench)

open
quench,
normally
open
What
External quench on atmospheric side of seal.
Quench fluids typically steam, nitrogen, or water.
Why
Prevent solids buildup on atmospheric side of seal.
Prevent icing.
Plan 62
Where
Used with single seals.
Oxidizing fluids or fluids that coke, hot hydrocarbons.
Crystallizing fluids or fluids that salt out.
Caustic.
Cold fluids less than 32° F (0° C).
Quench inlet should be on top of gland with outlet/drain on bottom.
Quench pressure should be limited to 3 psi (0.2 bar) or less.
Use throttle bushing on atmospheric side of seal to direct quench flow to seal drain.
Monitor regularly, checking for closed valves, blocked lines, and steam trap condition.
1 - drain
2 - vent
vent 3 - gas inlet, normally open
inlet 4 - filter drain, normally closed
seal
end view G
F
H
Plan 72
drain E
2 B
3 A
D
1
C A - filter
4 B - regulator
C - orifice
D - flow meter
E - flow switch
F - pressure switch
G - pressure gage
H - check valve
What
Unpressurized buffer gas control system.
Containment seal support typically with nitrogen buffer gas.
Why
Zero to very low process emissions.
Safety backup to primary seal.
Plan 72
Where
Used with dual unpressurized containment seals (“tandem”).
Clean, non-polymerizing, non-oxidizing fluids.
Used in combination with Plan 75 and/or Plan 76.
Clean, reliable, low pressure gas must be supplied to seal at all times.
Bottled gas supply is not recommended except as part of emergency backup system.
Primary seal leakage is indicated by pressure in the vent line.
Vent or drain are usually connected to low pressure vapor recovery/flare system.
1 - upset drain, normally closed
2 - gas inlet, normally open
3 - filter drain, normally closed
inlet
seal F
end view E
G
Plan 74
drain D
2 A B
1
C
3 A - filter
B - regulator
C - flow meter
D - flow switch
E - pressure switch
F - pressure gage
G - check valve
What
Pressurized barrier gas control system.
Gas seal support typically with nitrogen barrier gas.
Why
Plan 74
Where
Used with dual pressurized gas seals (“double”).
Services that do not tolerate liquid barrier seals.
Moderate temperature fluids.
Clean, reliable, pressurized gas must be supplied to seal at all times.
Barrier pressure is typically at least 25 psig (1.75 bar) above seal chamber pressure.
Flow meter indicates both inboard and outboard seal leakage.
Bottled gas supply is not recommended except as part of emergency backup system.
isloation vent,
valve normally
pressure switch open
seal
end view
pressure gage
orifice
Plan 75
drain
level
gage level switch (high)
reservoir located
below seal drain port
drain,
normally
closed
What
Drain from containment seal cavity to liquid collector and vapor recovery.
Why
Leakage collection for zero to very low process emissions.
Safety indicator for primary seal.
Plan 75
Where
May be used alone or with Plan 72 on containment seals.
Fluids that condense at ambient temperature.
Collection reservoir must be located below seal drain and downward-sloped piping.
Continuously vent collection reservoir to low pressure vapor recovery/flare system.
Drain collection reservoir to liquid recovery system as needed.
Monitor regularly for liquid level, valve settings, and low vent pressure.
vent,
vent
normally
open
seal
end view
orifice pressure gage

Plan 76
drain
drain, pressure switch
normally
closed
drain,
normally
closed
What
Vent from containment seal cavity to vapor recovery.
Why
Leakage collection for zero to very low process emissions.
Safety indicator for primary seal.
Plan 76
Where
May be used alone or with Plan 72 on containment seals.
Fluids that do not condense at ambient temperature.
Continuously vent to low pressure vapor recovery/flare system.
Vent piping should include a condensate drain.
Monitor regularly for valve settings, blocked lines, and low vent pressure.
Good Piping Practices Single Seals - Plan 23 shown
Minimize line losses high point vent

Large diameter tubing
Appendix A
Upward sloping lines

Long radius bends
Vertical
Equipment 1.5 - 2 ft.
(0.45 - 0.6 m)
seal
end view
seal
side view
Horizontal low point drain
Equipment
3 ft. (0.9 m) max

Dual Seals - Plan 53A shown
Appendix B
Vertical
Equipment 1.5 - 2 ft.
(0.45 - 0.6 m)
seal
end view
seal
side view
Horizontal low point drain
Equipment
4 ft. (1.2 m) max

Airfin Coolers TM
Seal Cooler API 682 Reservoirs
Accessories
Seal Cooler
Forced air or natural Compact design Seal cooler for General duty and
convection seal coolers. dual coil seal complete API 682 API 682 compliant
cooler specifications. reservoirs.
Plans 21, 23 & 41 Plans 21, 23 & 41 Plans 21, 23 & 41 Plans 53, 53A & 53B
Piston Circulator Refill Cart Gas Barrier
Accessories
Accumulator Control Panel
Hydraulically charged Standalone dual seal Mobile cart to Complete control
reservoir for dual support system. manually fill liquid system for dual gas
seals. reservoirs. seals.
Plan 53C Plan 54 Plans 52 & 53 Plans 72 & 74

Seal Gard I & II Orifice Magnetic Separator Cyclone Separator
Accessories
Combination flush Plug and plate Iron particle separator Solid particle separator
flow regulator and style flush line for seal flush. used in dirty flush
meter. orifices. stream.
Plan 32 Plans 11, 13, 14, & 21 Plan 23 Plans 31 & 41

Gestra® SLD DuraClear Bearing Gard II
Accessories
Steam Trap & BGM
Family of reliable Quench lubrication Synthetic lubricants Bearing frame
steam traps for device with from barrier fluid to protection devices.
quench flows. synthetic grease. bearing oil.
Plan 62 Plan 62 modified Plans 52, 53 & 54

Notes
Notes
Notes
Notes
For your nearest Flow Solutions Division Service

and Sales location, look on the “Contact Us” page of
www.Flowserve.com
The information and specifications presented in these piping plans are believed to be accurate, but are supplied for information purposes only and should not be considered certified or as a
guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, with respect to the product. Although Flowserve
Corporation can provide general application guidelines, it cannot provide specific information for all possible applications. The purchaser/user must therefore assume the ultimate responsibility for
the proper selection, installation, operation and maintenance of Flowserve products. Because Flowserve Corporation is continually improving and upgrading its product design, the specifications,
dimensions and information contained herein are subject to change without notice.
Flowserve Corporation Flow Solutions Division

Primary Worldwide Flow Solutions Division Locations Licensees, authorized agents, and affiliated companies located worldwide
United States Canada Netherlands Argentina Australia
Kalamazoo, MI Edmonton, Alberta Scarborough, Ontario Roosendaal Buenos Aires Marayong NSW
Phone 269-381-2650 Phone 780-464-1188 Phone 416-292-2877 Phone 31-165-581400 Phone 54-11-4709-6800 Phone 61-2-8822-7100
Fax 269-382-8726 Fax 780-464-1801 Fax 416-292-5190 Fax 31-165-552622 Fax 54-11-4709-6800 ext 123 Fax 61-2-9679-7511
Singapore Mexico Brazil Japan Germany

Phone 65-6-8465100 Tlaxcala Sao Paulo Osaka Dortmund
Fax 65-6-747-1963 Phone 52-2-461-6791 Phone 55-11-4231-6300 Phone 81-72-885-5571 Phone 49-231-6964-0 REV 12/03
Fax 52-2-461-6847 Fax 55-11-4231-6326 Fax 81-72-885-5575 Fax 49-231-6964-248 FTA160

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Flow Solutions Division

Mechanical Seal Piping Plans

Dual Seals plans 52, 53A, 53B, 53C, 54

Quench Seals plan 62

Gas Seals plans 72, 74, 75, 76

printed in USA © 2003 Flowserve Corporation

Flow Solutions Division

inlet liquid fill, Where

cooling out cooling in Presventative Maintenance - Reference Appendix A

Pump Cross-section Mechanical Seal Preventative Maintenance

open throat seal chamber shown

seal cooling out

cooler cooling coils

cooler cooling coils

Preventative Maintenance - Reference Appendix A

cooler cooling coils

inlet liquid fill,

normally closed level switch (high)

Preventative Maintenance - Reference Appendix B

inlet liquid fill,

reservoir level gage

Preventative Maintenance - Reference Appendix B

Preventative Maintenance - Reference Appendix B

Preventative Maintenance - Reference Appendix B

drain, pressure steam trap

drain normally gage (steam quench)

orifice pressure gage

Minimize line losses high point vent

Upward sloping lines

3 ft. (0.9 m) max

4 ft. (1.2 m) max

Piston Circulator Refill Cart Gas Barrier

Plan 53C Plan 54 Plans 52 & 53 Plans 72 & 74

Plan 32 Plans 11, 13, 14, & 21 Plan 23 Plans 31 & 41

Gestra® SLD DuraClear Bearing Gard II

Plan 62 Plan 62 modified Plans 52, 53 & 54

For your nearest Flow Solutions Division Service

Flowserve Corporation Flow Solutions Division

Singapore Mexico Brazil Japan Germany

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