BIOBASE Flip-open Door Type Vertical Autoclave Sterilizer BKQ-Z301/ Z501/ Z75V/ Z1001 USER MANUAL Thank you very much for purchasing our flip-open door type vertical autoclave sterilizer, Please read the “Operating Instructions” and “Warranty” before operating this unit to assure proper operation, After reading these documents, be sure to store them securely together with the “Warranty” at a hand place for future reference. / Before operating the unit, be sure to read carefully and fully understand important warnings in the operating instructions, BIOBASE BIODUSTRY (SHANDONG) CO., LTD. Version 2016.12BASE BIODUSTRY (SHANDONG)CO,LTD BIOBASE BI — PREFACE... Equipment identification: Notes:. Unpacking, installation, debugging.... 1.1 Unpacking. 1.2 Checking the accessories.. 1.3 Required operations environment... 2.1 Product structure... 2.2 Introduction of safety device... 2.3 Specifications. III Operating procedures of Autoclave Sterilizs 3.1 Preparation before Sterilization... 3.1.1 Preparation of instruments and containers... 3.1.2 Preparation of rubber tube... 3.1.3 Preparation of dressing ba; 3.1.4 Preparation of Medium. ecseneennn 3.2 Operation of Device.. 3.2.1 Introduction of user interface... 3.2.2 Operating procedures .. a, 3.2.3 Fault indication.. 'V Corrective Maintenance... 4.1 Maintenance, Pc 5 4.2 Failure analysis, ee 4.3 Changing the sterilizer w, riBIOBASE BIOBASE BIODUSTRY (SHANDONG) CO.,L7D. Dear Users: Welcome t choose Flip-pen Door Type Vil Atodave Steir fom BiH A We hereby express our sincere thanks. Paid great attention We sincerely hope that our product can bring you great help. In onder to let you know more about Flip-open door type vertical autoclave sterilizer, please read this manual carefully before using This Manual is very helpful for you to ON OFF ‘Afier reading the manual, please put it in an appropriate position for easy access. er operate sally and correctly. wane stew vr J | | L \ Water draining Power supply: 20V 254, Need a reliable rounding Power ground BIOBASE Bion ase BioDUSTRY (SHANDONG) CO., LTD (Open door + Grounding sign High temperature Safety valve Safety valveBIOBASE ___nionasi mionustry (siaNDONG) co, LD. a ann notes if nd cause human was FS 1. Plate using the machine according to the manval operation method not, may damage the equipment proton syst, sod hazard adit 2. ‘The wer mamual should be prserved completely diving wsage pero shouldbe transferred or handed ove long with he device when the place chanbinl- 3. Make ensure there isa gap of 25am to the stuf around the device for heat Aisipation. 44. If equipment was stored under wet conditions, probably did not meet all requirements of this user manual, therefore, it neot aeraton-drying fora period of time, and then kep it under normal conditions for storages. 5. This equipment is only suitable forthe sterilization of high temperature and humidity resistance mica instruments ad stuffs, cannot be wed for petroleum jelly, ci, powder, and high-volatilty materials such as alcobol, gasoline and stuls that corode copper and alumna 6. If tere is peculiar smell, shooemal noise during use, please cut off the power supply immediately, and contact with local Gistibuioe and our aftr-stles department. ‘The device mot ssnble for sealed lod material senaton. S. Unpaciaged stcifiation should be immediately revved, transported and ppt ander the cian condition 19 road motion or cross fection agin. 5. Only productee execs, aier-sales sevice Geparmnent and auorized agect em check ad pride he mpemenms fe adnan, excyt he povided spare pers, fre ener aed marti al ce repnce m Pa 10 Whee Ge equipment finer, acomenly damaged beyond pes, or ceed the ‘ice, pease deal with he equipment acording 10 the local rece laws and sepals. wv BIOBASE _ Blows 11, Technical parameters: BMODUSTRY (SHANDONG) CO, 11D inet [Roz [oss sia 150°C Z ‘i | [are ‘0~04Mpa — aT Dynamic plseeahaust | 0~9times Powersupply Dov#10% solo _— O61 9N0 sinless | Rogoied water Gied eminerind ater Conasity 3a, sot 78. 100 Powe Consumption | 3 3 35 Jas cw Net waist (Ke) @ 75 s 100 [ceamtersae Crim) |sasesiz— [sasesis | seseris | saseois | Encmatste CWeDED | i0rseseTio | 610r64s%450 | sioessei00 | e10%645"1200 °BIOBASE JOBASE BIODUSTRY (SHANDONG) Co, LTD feet Please firstly check if packing box isn good condition. I the pecking box * please take photos. 1.1 Unpacking Using the scissor to cut off the packing belts, take down the off the carton body, refer to pictur carton over and 0¥e Picture 1 Anclavepciage 1.2 Checking the accessories. Checking whether the soessorisis complete according othe packing Hist. Packing st Name quantity _| Position Autoclave Ire Canon Darin pipe 1pe | Packing bag (above the cabinet) Basket Ie Inside the machine User manual pe | envelope above the ebined) Test report pe [envelope (above the cabinet) ‘Qualification pe [envelope above the ebine) ‘Guarantee card pe __| envelope (above the cabinet) damaged, JOBASE BIOD USTRY (SEANDONG) CO, LTD. 1.3 Required operations environment The autoclave should be placed in a clean, dry avoid light, ventilation, lower temperature difference indoor environment 1. Indoor temp: 510-400, 2. Max. relative humidity: 85%. 3. Allowed voltage fuctuating range: £1 4, No dust and polltion inthe room. 1.4 Installation 1) Remove all packaging components; Place EKQ-250I vertical type autoclave steilzer onthe smooth, clean and spacious ground, adjst feet of te machine to be parallel with the ground, to ensure it is stable and reliable. The distance between the back and sides ofthe machine with ther objets must be atleast 250 mm (as shown in pictre 2, to ensure good ventilation. Picture? 2) Checking the surfce of the body whether there i scratch, deformation o foreign raters. 3) Checking the accessories and information asonding othe packing lis take ou he spare pars fom the packages, and check whether they are complete. Check whether the power supply shown in the nameplates same asthe actual power supply, powerBIOBASE __ pronase piopustry(sHANDONG)CO,LTD ‘onthe equipment to test below items; | Normal condition Test items ‘Open and close the door ‘The door is opened and closed smoot Display buttons All the buttons is available 4) water preparation, Water quality IOBASE pion |. Pressure gauge 3. Control pane! 5. Sterilization basket 7. Clapboard 9. Power switch 1. Ai switeh 13, Drain ball valve BIODUSTRY (SHANDONG) 2. Display sereen 4. Handle 6. Castor 8. Heating pipe 10. Powerline 12, Exhaust port 14, Safety valve Reen ae ae coe a ra ieee : ae [No [Dosipice [ncn ‘Water volume: Adding water unt the indicator light of If) resrre guage ll] when evics is working, Goplay th prusnre within tho man ws 1500 Se ee 2 al a oe : 2) Power on, the display wil ctr into program selection interface after? sons. 3. [control panel mounting the display panel See ast tate en i eel ee ts peace a orci = = es 8 | heating pipe ‘heating water for sterilization 9 | Power switch control the equipment power r | a eer 1 | airswitch ‘main power switch and leakage protection oe 12 | exhaust outlet ‘cold air and steam release outlet : fe |ae ee lll __ BIOBASE _ posse miopustay sHANDoNG) C0, L1D_ BIOBASE __jionase niopustny (sHANDONG) Co tain ball valve | drain the waste wate from the chamber te ee —— 1 | sertion | Pave ar | IG 14 | safy valve | reli valve bya predetermined operating pressure © code Hae teaprnare-25 | sempernure 5 safety il 2 | terization — | Pole stant 134 ‘ 0 15. | door cover ‘over ofthe door, ct a insulation to protect the ope is terpertore-25 | teperatre-$ 16 | gasspring | for easy opening Wades 2 | servation — | Pale nan i | 2s ° = PE SUHA tempertre-2.5 | temperate 5 a rawdaobonersctst cone Sidening 3 | sericion | Pee wu m | o2 fo PAEA A Aemperature-2.5 } temperature 5 BKQ-Z501 Vertical Sterilizer safety device is provided as follows: 1) Automatic over-temperature protection: Over the programmed temperature, 97 r = = m1 » ° ‘automatically cut off the heating power, and display alarm information. (64 solid kind 09 | steriization | Pulse stant 105-136 | (0-999) a 2) Alarm: When the temperature of the sterilization chamber is higher thant ., ere temperature 25 | temperate | (134) ° ‘ermperatue, the thermostat operat, the system will cut off the heating poet (a show slam eee migisyre | 0 | — 105-115 |osm — |o ‘information ftom amy 3) Automate pressure reli safety valve: Over sting pressure, the safe valve pes 1 TEBE th pressure. Blow offvaive | thecal smosphric presur-2 (ef 980; setrnge | Description: Sed procedure 4) Circuit safety devices: AC short ert protection. closes | 0-100) etbaeroet aed parame dsinage process ig ini time 4 miner 2.3 Specifications aes : sn 100°C were ist starting Suitable for sterilization of temperature proof, pressure-proof, humidiy-pof medical equipmei es i au be used to steric | Drainage | Aer thecomplcionof terization, dings (fT /On) can be medical dressing kits, glassware, rubber, liquid and other items, it can also a _ me selection et | st dain temperate (dei is coled 0105 when ree en coo to 105110° : hinge), eng range sold feast (195 ~ 134; id ‘Seven of the sterilizer sterilization procedures are as follows: Pa eneaesaact of estom (105-110°C) spstingserizaon x Pave nat Stet | Strain | Soaking ine fe eee temperature tempt | time set | (nin) ‘Notes ‘Steam exaust and drainage limit temperature not highcr than the upper steniain tamperBIOBASE __ nonass movustey iaNpond CO, 1D “a The service life of the equipment design for five yours aS. lize should st yh WT ly follow the tes described in the Instruction manual opal HB™™ | jsable 0 Merilization is not functioning properly, you may want to consult this manua) fault al”™ i000" naiately provide 1 OHM Service department, Ifyou can provide a detailed description of teriiation faire ‘00 whether you can do the selfexclusion, ifnot you should ic equird replacement mode! and the numberof replaced parts, the company would 9 for your support, BAY (kere ee Preparation before Sterilization 3.1.1 Preparation of instruments and containers, Please clean the instruments or containers first, in ease the residuals on the instrumea!® sma bern ‘he Autoclave Serilize, For example blood and other impurities, We have develope Pet€ cleaning solution for your reference 1) We recommend that you use washing machines, cleaning agents and distilled waer 0 clean instruments before sterilization 2) Then we 3) When you pu the instrument int basket, please pu diferent ype isiunents in diferent it again to make sure itis clean, i buskets Fg, Stainless stet, carbon steel, And please leave adequate space between instrument Put carbon steel equipment into basket, please put several layers of paper or paper kapok inside basket to avoid direct contact between carbon ste! and stainless soo. 4) Tet tubes and bottles shouldbe placed with opening vertically downward ofl the replacement of cold air and the entrance of saturated steam, '5) Place a sterilization indicator card in each basket {6) Once a month, put spore creatures detection indicator inthe load to det the selization effect 7) The basket isnot allowed tobe overload (max, is 12kg), otherwise sterliation will be inadequate |* a BIOBASE __ jonAsiiMODUSIRY (SIIANDONO) CO, LIED 4) The instruments need to be serilized should be wrapped with packaging material of good Petmenbiiy, Hyg. Sterilization bags, sterilization paper, muslin ete, 32 ‘reparation of rubber tube Pleave wash the rubber tube with warm water, and then place it on a clean sterile tray while ensuring ‘hat the tube is» hollow pipe with two openings, no sharp turn, twist, kink et 3.1.3 Preparation of dressing bag Put the dressing bags onthe tray vertically to avoid conneetion with the inner wall of autoclave serlier, 3.1.4 Preparation of Medium ‘Only medium basket is allowed to we, the load cannot exceed 2/3 ofthe volume to avoid the ‘overflow of medium 3.2 Oporation of Device 3.2.1 Introduction of user interface Five keys include “Temperature”, A”, “¥" “Owofl” Six status indicator lamps: "water", ‘warm’, "sterilization", "exhaust", "complete", "alarm “and the" temperature display window time display window " Picture 4UG MER ok BIOBASE _piona: BASE __5i0BAst BIODUSTRY (SHANDONG) CO.,LTD JODUSTRY (SHANDONG) CO, LTD 3.2.2 Operating procedures Light is off. Then put the item to be sterilized into basket and put basket into autoclave sterilizer. Closed door and choose sterilization procedure Select the steiization Program switch on Power on, tumed on the sr switch behind an dens 09 SP PS the control panel to enter the display panel. fe ‘You can select different sterilization procedures with eT) i a “A”,"V".When you choose 5# liquid program,” Liquid” indicator Light is on. When 5 you choose 7Hliquid customized program, the indicator light flashes, indicating the program is for liquid, Press the ‘Start/Stop’, the according sterilization program start ‘The temperature display window display Prog, the time window display X(1-7), indicating you have choosed X# serization program. Then the temperature and sterilization " time set ae displayed. This 2 images display alternately ETA ELT c { 4 | | Press the "temperature" button, temperature display window displays temperature values and flashes. Adjust temperature value by “/A™¥”. Repress "Temperature" button, the temperature set i stored. (Open the lid to inject water to the pot until the water evel iBIOBASE 'BIOBASE BIODUSTRY (SHANDONG) CO, LTD _ limon En] Ei ye and Flash. Press‘Time”batton, the time display window displays time V3 + patton, the Adjust temperature value by “A, “WV” Reprss "Tempest temperature set is stored. ‘After warming up, sterilization begins. Then exhaust begit® Aj s« ‘outside of drains, Don't touch the exhaust pipe in case be bumel Vy BIOBASE A Preferences: BIOBASE BIODUSTRY (SHANDONG) CO.,LTD beep every 10 seconds. “Finish” lights on, this sterilization ended. Be sure that pressure gauge pointer back to 0. Then you can open the lid and get out items. Press the "Start / Stop” and "temperature" button at the same time for 5 seconds to enter the menu = ume 2) Showing" SHE Cis water time in minutes, pres the "Start / tp" displayed valve and flashes, press “A”, “W"tum up or tun down, press "Start / Stop" to confirm. It must be 10 while showing IE L>, press"¥” showings AEE, pres” showing = E 7 Fe 2) Showing © FE E-tndicates the cad ofthe coo sir discharge temperature, press th "Start Stop* displayed value and flashes, press “ A”. W"to tur up or turn down, press "Start / Stop" to confirm. The default setng is 100.0 Showing 4= AE Es, press“ 3) showing’ FIE Lis exnaust coo airtime in minutes, press the "Start Stop displayed value towing AE >, preset a"showing © UE L» ‘and flashes, press “AA”. “¥ "to tum up or tum down, press "Start / Stop" to confirm. The default setting is 30 minutes. (AfRer the end of the exhaust cool air, temperature cannot be lower than the set temperature end value, otherwise it will alarm if the pot temperature exceeds 105 degrees will 010 the next step diet) wile sowing AEC , pres ¥" showing PE Co, pre a°sbowing £ AE E> ans 4) Sowing’ IE Coss the time of drinage in seconds, pres the “Start Stop" and he value display flashes, press “A”. “to tum up or tum down, press "Start / Stop” to confirm. Only solid program, the default is 240 seconds. While showing SEC” , pres W"showing UL 9», press“a*sbowing£ AEC» mM 5) Stow! UL sian peo Gomory perce pre “Ear / Sg displayed value and flashes, press “A”. “\W"to turn up or tum down, press "Start / Stop" to confirm. Only custom procedures for effective solid class, default 0,BIOBASE __prosasionusravstaNpona.co,i _———_ ORAS E —_pionase BIODUSTRYSHANDONG)CO,LD ul drtC peur Wiitestowing UL Sr , press V'toving OTE C>, pesario a ane and Note 6 showing OT Bu Lris drying time, in minutes, press the "Start / Stop” display Ifyou. ™ " xstom "an to terminate the process of sterilization , you can press "Start / Stop” button to end the flashes, press “A”. “¥ "to turn up or tun down, press "Start / Stop" to confirm. ' ons ‘Setlzation process program, deft 10. a Ae pea t 3 Fault indication WhileshowingOT CL» , presing W'sbowing HOE E>, press asi S. CE. nl ee solution 7) showing 1 Eris incubation temperature in degrees Celsius, pes the “St!” em [ETO | Aer30 minis, the pulsating | Heating Broken, | Check or place he con displayed value and flashes, press “A”, “Wo tum up or tum down, press "Stato" b | exhaust air conditioner does not | there are air leaks | heating pipe line leaks 5 ic reach the set temy while showing HOE E- , pressing“ W'showing HOE C>, preseason i ee a Err 002 | Notreached within the time set | Heating bod Replace the heating : by the cool air discharge parameter seting | pipe or check whether 8) Showing 1 E Cis soaking time in minutes, pres the “Stat Stop? dsp mea! | ec a. S| esc we flashes, press “A”, “"W"to tum up or tum down, press "Start / Stop" to confirm. c an Wile stovieg HOE , pre W'itowing t= EF Pe, pesansowng (0 ec | erteriiete eeerrawe\ tell [Thee ak ‘Cheek the pot | 9) Showing ¢ EF Fhis tne temperature correction factor, press the “Sunt Sip" splayed valve temperature isnot stabilized ee live leas ‘and flashes, press“. “W"to tum up or tum down, press "start/stop" to confi, modi user is within 10 minutes during the ‘phenomenon. ee at erlzaon or excessive i, » temperature fluctuations vwitestoviag EEF Ph post towint Er Fo, postarsiowig EL” Err 008 Sensor is not connected or ‘Sensor failure Replace the sensor 10) Showing E 7 Fist tempera devin, pres the “St /Stp aleve dips ae | flashes, pressing “A”, “W"to tum up or tum down, pres "start/stop" to confi, modify users ee y E016 | PCBtemperature component | Circuittboard | Replace the circuit e es FA. : Er Fe . pear -itowingt] 2 C>, prea aeboragt E fue tuned board oe es | [ierros2 | Within the set time no water add | Bad water level | Replace the water level, “After the modification is complete, press the "Start / Stop" and "temperature" button for 5 seconds to oo ja ee ‘save the parameters and exit the menu. Ia. BIOBASE __pionasé BloDUSTRY (SHANDONG) CO.,LTD is wal Trr064 | Heating po of water lead odry_| Mising or intemal ] Ad nou cavity temperature | cooled eoo¥f protection faiture | replace b= 1 protection 4.1 Maintenance ues ‘To ensure thatthe sterilizer in good working condition and minimize the numberof therefore, the operation desribod in this chapter must be followed. 0 1) Before staring maintenance, make sure the device is powered down, At the sso= His pressure in sterilization container. 2) After the end of the working with a sof cloth or a piece of gauze to wie Gi wal ofthe sterilization sistion chamber wall the tank let g0. 3) Remove the basket. With gauze with detergent and water, wipe the im container. Do not use steel slag wool o tel brush to avoid damaging these 4) Cleaning and sterilizing the container chamber to remove scale. The water ia 5) Periodic inspection Once a year, tightening fittings and detection-off tate, should be completed by 8 professional electrician, Once, due to extreme wear and tar, lock device must be checked eve five Yeas: Instructions: This repair manual isto provide professionals, Unless you are a professional, otherwise when the equipment fails, be sure to consult the instructions and press the manual {for repair. Instructions have been possible to provide professional maintenance methods, Appi inn nn tn ‘no pressure in sterilization container. . => _ BIOBASE __pionase BIODUSTRY (SHANDONG) CO, LTD a 4.2 Failure analysis Correct Operation Phenomena Possible reasons Power switch is on, power | 1. The circuit breaker is 1.Close the cireuit breaker 2,Change power switch in light is not bright unclosed 2.The main power switch is damaged accordance of specific conditions. Under the condition of | 1,Contol circuit ofthe heater | Check and change the warming, Pressure and __| shorts out or bums down, damaged elements 2.check, temperature do not rise, or | 2.pipe joint or safety valve | tighten the pipe joint, safety | rise slowly leaks seriously valve, ete 4.3 Changing the sterilizer water 1) Remove the transparent silicone tube can drain until the water drain out. 2) Distilled water was injected into the sterilization chamber, the water level should reach the waming indicator light no longer show. 4.4 Checking the safety valve Itis located above the front lft side ofthe device. In onder to prevent the safety valve is in the blocked state, under normal use, , Allow the steam pressure release every two months. 1) According o the manual, operating sterilizer. 2) The pressure generated inside the sterilization container: 0.165MPa 3) Use a serewdriverto push the safety valve handle, opening it about 2 seconds 4) Tum off the main switch, the operation is terminated. Meanwhile, exhausting the steam in sterilizer container. '5) Tum down the pressure is OMPa before opening the door. 4.5 How to replace the safety valve Instructions: The only professional repair methods can be used. Unless you are a professional talent, otherwise avoid electric shock, equipment malfunction, be sure to consult the instructions and press the manual for repair, while the specification has been possible to provide professional maintenance methods. arv BIOBASE _nionase mloDusTRY(SHANDONG)CO,LTD 1) tis ocated above the front lel side of the device. 2) Remove the valve mounting screws, remove the valve from the valve base 3) With a qualified safety valve to replace it, Test the sterilization process 4.6 Thermostat eriization Located inside the device. Sterile i quipped with a themost nthe hsit ‘phases it can be tured with the cut of the power supply to maintain a constant PS sable val, the ‘Typically used asa temperature alarm device. Ifthe pot temperature exceeds the lt typically ve pot tempera Be ie {hermostat automatically disconnect the heater power. When the pot temperature allowable value, the thermostat automatically turns on, 4.7 How to improve the operating temperature of the thermostat “Thermostat is liquid expansion thermostat, clockwise to inereas the tempest (Note: The device is already regulate before delivered, customers donot need ai) Tour distinguished gue ‘Any product has the possiblity of ilar, please monitor the work ofthe eqn Sine uring ws, any abnor, lease fit fro te mana for processing, tele til cans te solved you shal info our Coster Servie Centr, protest piso Anerson 1 From the day when the exupmet is sod (jet the invoice), one ere malntenancs —s 2:The waranty cars When yu ned to normal conslton or mint pena oo sfcsls servic enters wih the waranty card andthe inv, the waranty amt be Well kept, BIOBASE _ ions miovustRy (SHANDONG) CO.,LTD MUNBIOBASE - BIOBASE BIODUSTRY (SHANDONG) CO. ‘Appendix I; H Ppendix Il; PID TS oe To Pressure Gauge cis Valve g Solenoid BSN Valve Exhaust Port (Company Information BIOBASE BIODUSTRY (SHANDONG) CO., LTD. ADDRESS: NO. 51 SOUTH GONGYE ROAD, JINAN, SHANDONG, CHINA TEL: 0531-81219803 FAX: 0531-81219804 EMAIL: EXPORT@BIOBASE.CN