HALLIBURTON
wie.
CL-GLHALAEM-PREV-G55A
[Fauipment# Equipment Detalle Revised On Wow Pe 7
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RED TIGER CEMENT TRUCK Y
eck SAP rsntnance order history for component eplacenent and recent repr Us nd pro all
standing eres for unit inloing RPM, MOD. Ese
inn Eeay Servis cies that i we as asd an pci nasodance wih
"FR 396.17.(USA only DESC
T
SAFETY MUL
3 Fc tag ats per HS prcednes SESe
Ton fy hol prior fo work ode say hava Dest
5 few appropiate PPE before eziing wa, SESe
5 srl roan and moving prs have prop ars nal prove aero coma Tis
__hrctes fa ey res telyplane cc Ragan an carer oy deel [est
CAD INSPECTION WW
7 Tespes windiest windows nd mins. Winkie ust at Fave ay ip aco zi
fave wsdl be replaced may a me bese
3 feck heron defer peso |
9 Fe i onttoner =
TO peck hh ee vel on ch ake A SESE
T Peck hors fr proper option ene | ses?
2
‘WAN ice bcs mst nt be worm
‘heck windsield wipers for proper condition and operail
iris ted wih | JES
have ay cach o defects. Ensure windshield washes orkid Ropery
in
13 Check all safety equipment (Fire extinguisher, eflstors, spay fused rst aid it SESE
V4 Frsure al original equipment decals labels and displays are i place and SESE
15 Check cab, doors, and windows ESE
16 Check cab mounts and supports SESE
TT ed see nd nc
pero sens bake ein ances wikia guranens [Jom Suara —T\ ESP
19 res WME freon pe e067 I] 3 ese]
20 Fehler igh : Mechanic Tex tt || NESE
21 heck PTO operation controls and warning devices ESE
2 eck ecru Ese
2 on DPF eae rcs re he DAF ft wie Gc as ben all dT oad
dition apr Mec Tots prs $00, pet [teas
STEERING ASSEMBLY |
7 Fil ssn clu and pian wm fr wer and proper mowing Ese
5 rec even ingest contin Dest
boise ee —HALLIBURTON
instruction
25 feck seria ply (Max 30d
2 [eneck das nk ad tier
_—3 ee springs: shook and ont as for lose, damaged o missing pans
31 Peak font Wake componens
3 Peok king pins and labret
ENGINE INSPECTION
3 Peck airintke system hoses, piping, housings and connection or Tekan or damage or mbsing
31 oneck pape operation of ai esvition gauge
3 eck ai Hitereplce as needed
3 spect ois ai intake cover ar plas
37 heck mounting and condition of er cole sore
3 Fes emerseny shutdown devices,
Jwithengae water tempertre atleast 100 degrees F and engine epeaing et 1000 RPM,
tite emergency Kl wich, Engine shold stop and rig savers should close, Dignose and | Jes
Epa saver i they flo operate propel
ForBCM controled CAT engines use the CAT ET diagnostic sofware to prfom the flowing
ative the engine ver speed fonction nthe CAT ET, Slowly isrean engin pm uml "| SSC
ig sve activates.
Ens rig savers are propery latched ia the open posinsiferthe est TSC
39 hak raditr, mounts, supports nd garde Ese
0 ook to ens ll usr meet uent gurding standards IESE
Tk an gulf msn loss hots Jes?
2 eck all hos, nw and conection fo ks Rind
453 heck radiatr for obstruction and condition ESE
[Eck cool: vel and protection to minus 34 deg F (37 dog SES
5 feck fun hyrle deve motor fo eeue mounting and operation NIAZ
36 eck fan Bade assembly for damage and secure mounting JEST
7 eck engine cool ste for contention SES?
"8 [Peak belt conton and adj if peed JEST
2 Pressure test cooling syste and cap DESE
30 Choak pl nd SCA and adj as noeiary (Non ELC coolant on) STR
31 Collect engine ol sample and subi for analysis. SESe
5 [oveck engine bition system for ls or damage SESE
35 eck eondiin of hot ot hoses DESC
5 change engine il and filters _F
35 [Peek fel stem for eas ESE
3 [ook tank mounting and condition ves?
57 oek ont of fol Eines SESE
38 age ut ters on al engines
39 ek ue cap and vents SESE
0 fon units tat euie Diesel Exhaust Fluid (DEF), ensure the DEF tank i Gl NAL
Tock exhaus system fr sks or damage
SE Peck exhaust sem for missing pars, loose moun 3ese
57 peck rain cap for proper mounting and operation, IAL
6 Eek for eras in mur Mange oF mounting SESE
es ll owns fr mising bls & damage SES?HALLIBURTON
struction alae
plas sel Eire DP ec ih apr CAT pa an When epg DPF alia
(cleo sampdng ong te ite ope wl ECM nr A DP epee
twch must reset the ash level back to zoro, Create separate MO dcumenting DPF replacement and | NIA 4 — |
os ase coe REPLACE DPE
57 replace open crankcase ventilation fiter. SAP part # 101597134. Torque cap to 220 inilbs AA
$8 felean CRS head. SAP part # 101597135. [Nine
® \nspect spark plug for carbon build up on CRS head, Replace with SAP part # 101597137 ifnecessary | NLA
7D ea de (cage lr, heck ter)
ELBCTIRICAL SYSTEM
7 es ners conf om a heeled bese
72 [solate and load test batteries, Reference RP12. SESE
7 he bls wing tg ad codon SEs
22 fete box al ee conf ad ou See
|__75 Teheck altemssor and wiring condition Jest |
76 Eheck condition of alternator terminal cover, Replace if damaged or missing with SAP part # 101440706] ESC
77 rel wh fi operand eve meting DES?
78 [Check wiring for condition, properly routed and secured SESP
75 pec lea ahs eer ator ner NAT
33 sre nk as owe disemet vith LOT as Bo edn Yay a
Kets Tetepadon ae ounne laese
“Usl0INTS AND DRIVE LINES ll
'51 heck U-joins, drive shafts and carrier bearings for loose parts or dar Yes’
8 [Lubricate drive lie and u-joints JES
HIGH PRI VTA
$3 Joheck oil level in pumps.
7k ol mania sm e530
15 [ek mown fr enc, ou omg pa ese
36 [ne reals us SESE
eck ondinafol ies see
‘heck filter restrictions gauge indicator JES?
ek pcan ral
ek uricton rt ois na east SEP.
“TRANSMISSION, AXLES AND GEAR BOXES WLP,
"3 Foicck ol evel and condition of of a Nest
92 [ican and inspect vents JES C
3% [check condition of hoses, lines and, seals for leaks SES?
‘54 heck transmission, gearbox, PTO & axle hubs for proper operation and
95 heck mountsfor lose or missing pans - ese
26 Font fal cles MIRE
‘CLUTCH AND LINKAGE AUN) (itl
7 [hack clutch ind adjust if needed NIAZ
98 [Check linkage for loose or missing parts NIAL
99 [Lubricate bearing and linkage iA 2
HYDRAULIC SYSTEMS (AUX) WLLL
100)Pheck for leaks and oil level ESC
101 Check condition of hoses and routir SES?
TO Check hydra tank for secure mounting, leaks and overall condition PSPeee
imme om +HALLIBURTON
instruction ‘alue
TO¥ heck hytaulle moor for aks and mounting DES
TO5)Pheck hyraleconvol valves fr lnk and mang SEse
| sft by-pas indies on Marg SE
TO7[ebak hyralie o cooe fo leks aad condon ESE,
"O8fehek hydraulic ol cook for plugalog Ensue fie clear andar How tough cole good ESE
Ofek ol cule fn and fn garde SESE
TO hangs high esse and ease da tes nal wis equipped wit acao-hyd cooled tens ws
ine ses¢
TRON AND HOSE RACKS
"Ee linn and ows securing devices, Ensue all oss, tings, valves, et are eld scusly ingle] NSC
Teck reve mounting ofa anal or ese Nese
FRAME AND SUSPENSION ZHU
Tec ons i isig tls damage bes
Tec‘ rks and Sa SEse
115\Check suspension components SESE
Oleheck bumpers and fenders for mounting and d SEse
TEs aka lar fr mourning ad groper opto
Tritech and components ESE
TT iri ay DOT egies ot wing pry, Ck condi fies SES?
a ees 1nd proper coverage of conspisity (reflective) tape. US locations refer to CFR 393.11 | ese
Tied nol niin ml Faw atic pease aac maap | yao
122) spect ni bags, fully deflated with no weight on axle SESE
TEs beeing ales fr eight adjsne nd a Jes
‘MIXING TUB/DISPLACEMENT TAN Zz
124]Check tanks and mounting points for wear, damage or loose and missin ESE
DUST EXTRACTOR Lala
125]-heck mounting points for wear NAL
Th rope open ofa ein a NIA
(CENTRIFUGAL (AUX) Vie
Teck lls Fx proper operation
heck for eas and Love parts
25 peck dive cwpling
130) urine pover end baring:
TBifEneck for seu mounting
BRAKES
"heck al be componens
TS5check bake tring condition hicks 14 min (635mm
check brake toes for cried markings and conditions
35.Ensre all oss rom vals to spring brakes ar wrapped with protsive mata
36) spect condition of service and ere ir hoses between tractor and trailer
37th rakes rdeased,uncople both trier gland nes fm alr, Listen forand ensure hat he i
ops escaping the sopplyemergeney wh-hand lines. te ai-fow falls 9 slop befor presire
2s below 2 psi (138 Ka), the power unit Taco Protection Valve (IPV) i dete. When the
dnd couplings ae diconnete, the trie SpplyEmecaeny ei) bakes st alo app
omatically.4When the gld-hand couplings are disconnected, the trl system must close
itomaticell. Air ankine frm the lohan envmline nthe iailer indicates thatthe tater sina°
VOT a Ls AbeHALLIBURTON
instruction ale
ya sai om ce of he spplyemergny othe serieckonl gla and ls: air ape
Jam eter l-und le, te Tract: Precio Vale (TP dete MIAD
[Ter andl of glad and comm Ly
"9rd when oss nd lice aro canes alt hy do a ban actor ae or
va, sll rng vic ores emia hone adele cl fom nung | RUA Z
Taf yeck bak befor ting and ipors very 5 ies Ses
lperorn DO bak ispecon FSC
Tenure bakes a ated opr oral wher ing wave med pst]
"TIRES AND WHEELS Ze
Tafpeck wh nad walscheck level eSe
Te Ehck wheel ergs or exes ply. (Whee mat be of i ound wi bk lee 2ESe
TE Ehok es eu eget TESe
ia tre gece rie mh wis, Tol nina igi camel] ose
TF frorue al wieo antares spsifeation 50500) TEST
Tjek wes nt nd mouring ese
eee we exes re slid whe rege ie i il ws aplion SESE
Stu al ies rine 1 te pes recommendations fund on Be oo ab deal ars
TST check wea cep onal sense the ead depth st es thn 4 hes) Tee
[ENGINE RUN UP (INDICATE UNITS OF MEASURE)
TST ek gues fo fuonty and larly SES
TS fscord oer eng on ech gn wf only on cgi runing a i Ta
Siena ol pest idle SG eI
1Sifasor erg ol press a 1000 pm las esc
Stason gover mec per OEM sb) Dass rent ote]
TSTpscord wrsnison presses 06!
TS peor yd press rsanesl
TSH Record HT 40 ol press ots)
Tecpek and comet ny al de SESE
Tels STOR oso of DPF a bie dled tvagh CAT ET RIA
ENVIRONMENTAL Z|
Tegan false propery. sual sls ae clad up al ape cantand 3ESC
REQUIRED PAPER WORK WA
"Eck gay domes and deals er Sate andor Couey Reisman (DOT, VIP. OEM, | ego
SEE, DNY,cc)
Tverd ps copay pnd dl nl pore Brg iia. Ve ate | yc
equi umber ley mated on he (ete ESO Banding eb pa frien)
TeSfaach new DOT, CVIP or PM del with on dae edt of his speci. SESE,
ELECTRONICS SECTION - TO BE COMPLETED BY ELEC IRONIC TECHNICIAN, 77777
"6@Eheck SAP mien adr fr component element and cern. Lind it all | ee
anda vt ft cing RPM MOD,
SAFETY ee
ToT ong an per MS prose >
Tel ondc sf de pro io work enya hands AAD
Tver pprope ats PE befor being werk. AAD
"Of all ois moving pars have prope urs installed prevent inven comic TAB | « a 5
clue fa ply, vest, Sl, plunges Rep an oe ay deisia ss |
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rowssd teseisod madopy-| oaths ye panes orm
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onsets a ate 2 ie yoreTor Write Documanto HS
valucinSasfaciin Cente nero FO-COLHALAEMAD200C-4-E5
Def dl Proceso: Terabedo por Fecha de Revisions
Team ew cobmba Hernan Qurot 72062015,
20102015 | A _| SEeuH8 eTrex ce revise y ter para cesta Tareas eazades por
"Para oblaner una copia de una version anterior de est documei, por favor pongase on Conlacio conIhon
‘Marlo Muni /Caser Andres Calderon = IEM >
completa por. FechaHALLIBURTON
instruction fale
ny ar escapng from either of he suplemargensy othe servi onl
rm ihr g-hon ith Taste Protos Vals (1) ie dletiog
hand Une. sane
ck condilon of lad hand comnections
19
ily hat wen hoses and elect cord are conteted ole at they donot rub on ator fae oF
val, ln a ehering devie if neeessary to eliminate Ross and electri cod fn subbing
Tanck bake ssf oing and suppor vs 5 ices
141 perform DOT brake inspection
12m bakes ar dusted propery forall wil ign matod
‘TIRES AND WHEELS 1
| fp wes mrad vy ces level
[reek wel rings for exes pi, (Wea a bf i und wi aks eed) 1
Shek spt elton equine
v3
se aire square to check forte mismatch on dal wheels Total minnaich hea fren) cannot
orqu al wees o manufacturers specifications, (50.500 FB)
Eck wheels ins and mounting
fee valve extenders are insole where egured ine tire dl wheel appli
159
erst al irs ar inated to the pressure recommendations found onthe door am desl
[51
Teck ead ethan all ies ensure the ead depth sot ess thap 432 inches (3am)
ENGINE RUN UP (INDICATE UNITS OF MEASURE),
ek al ges for fnstioaliy and elaity
73
ord voltner reading on each engine with only one engine ning aa ine
lecord engin ol pressure at idle
scrd engine il pressure at 1000 zp
736
ecord governed pm (check per OEM spec)
ecordirnsnisionpesures
econ hyde pressures
73
cond II (0 oi pressure
Ta
ek and comet any aul ade
sue STOP postin of DPF-swish has been dbled trough CAT ET
ENVIRONMENTAL
13
Dips ofan pape Gece las,
REQUIRED PAPER WOR!
Sah oe ss orca lg oe t
1 4
x
1 at ope pa es da ne pee Dine Ho |
AP qupmen ante ery maredon he une he FSG Bane ins
65jutach anew DOT, CVIP or PM deal with ope dated the date of his ee
[ELECTRONICS SECTION - TO BE COMPLETED BY ELECTR TECHNICIAN, 0.0)
"6Sfeeck SAP maintenance ode sory fo component replacenen and een repus List and pint all
ustnding oes fornia RPM, MOD, ct 7 a fe,
SAFETY, aS
7 ock cig crus per MS procures, = pO
168: onduct safety huddle prior work to identify safety hazards LEQ
169)ear pproprate PPE before begining work, RD
"70s al rotting ané moving prs have prope guns installed vo prevent advert contac. THs | pp
eludes fis, pulleys, divest belt lungrs, et. Repor and covet any deficiencies.WOTRL Si sti nilHALLIBURTON
struction
heck SAP piri ribs and wnds
DC POWER
Tek aly Bata ange on FLECS system (1300) de 0 AWC
73k ssiy baer vole on IRIS ten (240 we)
lyk axiiy bate posts and eal comets
Tk ground conection ane i
T7 check fon gli holds an ss (Bp 2150) ®
Teck lok beakers i powe tTuton esos aS
T7e ck Dc vl meer rm
‘CABLES 2D
Tia inp sens rng abe chads a aD
TW isssenble inspect apd dea all comics, jaca and lon (aso, be plas mou)
rnmoldd connector shouldbe file on the isiée with RTV 3145 oF DC slconlbrcant or poting | A-D
engund topcven mars fom coring costs
TET chek eabieran annex on dre aries BD
TE ek abe an soc on WTA ri pickups nD
TH jek ates and comes on3 Nowe nla
TH jek cables an comeso on desometer ilo
TS Eek eben comes on coment aor za Nia
TH ejek ables an comes on wa econ : lea
TH bck ables and comes on tt water we AS
THB Ehck besa comer on Tub Level Serr er wen
TW Eheck ates and cones on pre ales a>
TOO Check cables and connector on rig savers nya
Teck aes ad cones on OPK sono zi AD_|
Tene onseios an terminal sips AS
95k power sable to FLECS system B.D
73h engine wing harness ond ones BD
PRESSURE TRANSMITTERS 5.0.
fp and San reel Lo)
Tecmo, spc and cen cviy on ez of arsine RET wi eb or man dear | —_D
Teck ofr a (11) an clen peste rc 8.0
MAGNETIC PICKUPS BD]
Tipe and San eed ix
Tenor covet and len epson roa neon ox, cover eal wh Wan AD
200jkenove mag iki, cla andj, Dt ot then Back ot | AD
= FLOWMETERS 5.0
7 soc mani kas co ape nN |
202s pica. and ihe skin Boon ot en Bs om Nia
DENSOMETER 2" BIA
05 Prity earen eak craton sin ait a
204 enone pera proessus nl nah sm
Sv shipping papers ae init PUY
lve energy egos ule 164 ERG) Ew le
207i eal ft set uni Jat
28H Rsk ‘iT Land Acig seth
Yellow bel eon opposing side ndWVETAUelaH
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5
es
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see sse es es
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te
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4 Be maoHALLIBURTON
instruction alue |
ob fps operain. Verily a de Denier esr Rew NAA |
TT fer a wih cal mach clean date nd sad wlan
2 emove eve explosion boy, cl nde nd ce Reads wih ban ina
71sec plant bots ad exe cnt di waa
cad seria mer lak
etd su pune lat
spect ll sil sip bak fr ec nd rin dat
ech seu Jv int]
28 set density esa oro wat
29k ens eso (Mion oA
DENSOMETERS” vin
2 ies ak wat ceiietion nn rT}
221 ry dense peraton proces mana En lat
Eastin pers in en ai
5 enegny espns ie 164 (ERG) ka sian
Alves earatin fcr set inn, sn
2SWerg aiive Velo! bes eo opposing sides and ele Tan Avy Cave —_[ WIM
26Wverif DOTA, Type A label taco enor. rs
7 fer adie Yl I ay Sop Label an Any Pe Tented Ch aT yyy
eb for oe apron, Vr hate tutes thet
eck local and high al match calito dts nd ear wat
2 fenove eave on explosion prot union box, ce isi and caver ade wih cn wnt
70) plas unaton bots a lexan Gr aap. HON
23 pes serial umber sina
252 end sous umber in
2535p ll nfl suport eh a racks od rion ry
256 eck sein device ink
TShirt devsiy seer role sian
sleek demi ses (Mirman) st
‘ACTUATORS CEMENT int
Pps union ves an Rie con fr aay wan
28lkemove cover fom 10K pot inspect far moisture and corrosion wet |
29a watered 12 VDC. w1BA
ove actos by hand o check for ecve Rn inn.
lees syst for proper hydaul presure. Sil be 210 psa 200 pm ant
‘ACTUATORS JET iam
7px unin bone and Rel con for dae vlna
Wafemov ovr fo 105 pot pc fr moss nd coi ian]
aver tr old 12 VDC IAA
75ove acto by lad chek for xen ean nian
76k stem fr rope wl presi Should e210 pe 3000 pn PIAA
ACTUATORS MASTER. 0
7p unin bons apd Reale con or dana AD
7 pena exer fon 10K pot, sped fr moire and como BD.
FOr wer lend 12 VOC Te BD
250) ove etn ytd io check fy che ane. R®
Bibveafeat toe wy aA
: career
AHALLIBURTON
[Tastruction alue
HYDRAULIC VALVES CEMENT. SIAN
aenove vale cover and lean and nist leon ons Grins oe rica
a EEESTHYDRAULIC VALVES SET TY
253emove wal cover and cea and inpet letrons fools ar caren, spe gash 1a
HYDRAULIC VALVES MASTER AD
354 anova cover and dl and inspect lcs or oli or corona aa A
SUNCTION BOX io
foie ane and ingots Replasepa rege nim
256 ean nd ingens for moire nd coroxon win
sl desc. wlan
FLECS CONTROLLER ENCLOSURE.
258 Record RAM Buttery Voltage on SBC, should be >3VDC. Note: Positive side of battery can be accessed) Ad
Ther) nd betwee poe i cack een an iil oapa cha
emt seat pes (2.3000. oe jad
“7eOlcpeck all wires and connections on TBI. A>
26 al wanders nel a omen io
'263|Check all comections on card slack assembly A.D
264 (heck the 8 feses on digital output circuit assembly AD
fly pct rd lp a avn, sa bo dae] gy
sae pn dein nd ds
266 Record card sack power supply outputs (5.2vde) W/-O.tvdc,__9-=2 9PC aD
cra ak pone pp ua 12) Osn, WAT no
268 Record card sack power supply ouipuls (24vde) +/- [.Ovde. 23.9N0U AD
265 check ethernet and serial cables and connectors [ BD
TRIS CONTROLLER ENCLOSURE Pig
Tord ap goer Ded te ne at a haan
27T check all wires and connections on TSI 04,
772|Check all wires and connections on TS2. N}64
273 ]Check all wires and connections on TS3. 1h
274{Check all wires and connections on module connectors (Remove shell won
7275 heck all wires and connections on field terminal connection module. #/A9
276)Check all wires and connections on digital output circuit assembly PEN
“777 Check all consections on card stack essembl oe eat
778 Check breakers and fuses on TS3. ]a
‘779 Wisually inspect card stack, field terminal, and modules for corrosion, cracks, loose hardware,
none capone dacolrian an Janae a}on
280 }ecord power supply output (+24vde) +/- 1.Ovde, FIAT
281 Check etherne: and serial cables and connectors INT
REMOTE TERMINAL - TOUCHSCREEN/KEYROARD_ NE
[75 femove boek cover and check all comectios to remote terminal Ta
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ren enol sen bors ia
285}verify proper iouchscreen and keyboard operation, vim |
[PRE-OPERATIONAL CHECKS - REFER TO IRIS/FLECS TECHNICAL AND ELITE]MQ TRUSY itu oe
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PAYGHALLIBURTON
instruction falue
Heck serial and ethernet communion AD
27 cord cure
OPERATIONAL CHECKS [90]
2a ek ai 2
259 an engines °
20 check desi stem press 9.
257 eyeck oe proper operation of akerars A.
292 loeck ecucae sensor endings vs manual gauges nD
255 chek cond tnd cooling fn operation a strong alow 0
254 eck conditon of contol sand canopy (canopy and/or cooling Fan econmende) aD
295heheck for ace engin ful usiag ECAP oF equivalent Bo,
23 fceek denoneter or rope operation w1ex
27 cheek morgen kills on ll engines AD
FUNCTION TEST - PSL ASSISTANT REQUIRED - REFER TO IRISIFLECS
CEMENTING APPLICATION MANUAL.
Ea
asa tha rational check has been completed AD
°c for rope entation sing ae! et she Ko_|
300 peo presueansvces, KO
SOc proper operation of bath rivers side nd peng side ress Hck (pk) “Sule ae
west plo psf ;
302 fave oper pressure up uit. Compare pressure readings at cna wit ha reorder ned
fut within 0, Ao
33 ee off pes 2
304 heck proper operation of ay rulng HTA00 and ining 3 AD
303 heck operation of sna wich, Ao
8p n manual operat een head an water vale wih pcan i
Dif tit ent valve open pd closed % postions per cement ae up prose IAS
5 heck cement valve wave slop Irae slop exceeds 5 depecs hv ike vale sevice ek |
508 sate wat vale open and closed positions ger water vale sep procedure AD
TOK akule ander water delivery rate vale 7 A.
STeheck ater lve rave slop. Ifravel slp exceeds ders ave the yao ania nm
Tehesk Tu Lael Sowor fr erect operon /
‘aa cblen&r un Gopi de na verien anterior de ats Gocurreri, por favar pongase en contadio canon
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