DOC.

NO : FRM/QA/017
HITECH POLYRUBB REV. NO : 00

STATISTICAL PROCESS CONTROL STUDY DATE : 04.06.2018

INSTRUMENT INSTRUMENT
PART NAME: EVA SHEET PARAMETER Thickness(mm.) Digital Vernier Caliper(mm.) DVC-01 CUSTOMER NAME SUPREME TREON PVT. LTD
NAME: CODE

PART SIZE : 2000X1000X9.9KG. STANDARD 2.75 TOLERANCE(+/-) 0.27 LEAST COUNT 0.01 PREPARED BY SANDEEP KUMAR

DATA COLLECTION: -

SAMPLING RATIO
DATE OF
MEASUREMENT 09.08.2018 09.08.2018 09.08.2018 09.08.2018 09.08.2018 09.08.2018 09.08.2018 09.08.2018 09.08.2018 09.08.2018
ALL DIMENSIONS ARE IN MM UP TO 5 SAMPLES ' D 3' VALUE = 0

GROUP NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 SAMPLE d2 A2 D4

X1 2.890 2.720 2.810 2.880 2.700 2.770 2.760 2.720 2.660 2.760 2.800 2.660 2.680 2.770 2.740 2.640 2.700 2.860 2.660 2.740 USL 3.0200 1 1.123 2.560 3.270
MEASURED VALUE

X2 2.700 2.720 2.720 2.720 2.740 2.680 2.800 2.640 2.770 2.740 2.700 2.760 2.700 2.740 2.800 2.760 2.720 2.730 2.800 2.780 2 1.128 1.880 3.270
X3 2.800 2.690 2.850 2.790 2.640 2.720 2.730 2.760 2.720 2.760 2.760 2.770 2.630 2.800 2.720 2.660 2.660 2.810 2.700 2.760 3 1.693 1.020 2.570
X4 2.740 2.760 2.760 2.830 2.760 2.730 2.830 2.720 2.750 2.730 2.770 2.720 2.720 2.730 2.860 2.720 2.730 2.730 2.720 2.660 LSL 2.4800 4 2.059 0.800 2.280
X5 2.800 2.740 2.820 2.730 2.720 2.650 2.750 2.660 2.720 2.740 2.700 2.640 2.730 2.760 2.720 2.680 2.600 2.840 2.830 2.700 5 2.326 0.590 2.110
ALL DIMENSIONS IN MM.
CALCULATION:-
XLARGE 2.890 2.760 2.850 2.880 2.760 2.770 2.830 2.760 2.770 2.760 2.800 2.770 2.730 2.800 2.860 2.760 2.730 2.860 2.830 2.780 Xmax.= 2.890
NO.OF NON CONFORMING PART = 0 NOS.
XSMALL 2.700 2.690 2.720 2.720 2.640 2.650 2.730 2.640 2.660 2.730 2.700 2.640 2.630 2.730 2.720 2.640 2.600 2.730 2.660 2.660 Xmin.= 2.600
RANGE 0.190 0.070 0.130 0.160 0.120 0.120 0.100 0.120 0.110 0.030 0.100 0.130 0.100 0.070 0.140 0.120 0.130 0.130 0.170 0.120 R 0.11800 NO. OF PARTS ABOVE U.C.L. = 12 NOS.
AVG. 2.79 2.73 2.79 2.79 2.71 2.71 2.77 2.70 2.72 2.75 2.75 2.71 2.69 2.76 2.77 2.69 2.68 2.79 2.74 2.73 X 2.7387 NO. OF PARTS BELOW L.C.L. = 14 NOS.

Process Width ( R ) = 0.2900 Specification Width ( S ) = 0.5400 No. of Class Intervals = 1 + 3.222 × log10 N = 7.444 Shift Of ' X ' from ' D ' = -0.0113 INTERVAL FREQ. CU. FREQ.

Design Centre ( D ) = 2.7500 Interval ( C ) = ( R + L.C.) / k = 0.0429 Selecting no. of classes (k) = 7 2.5950 2.6379 2 2
Lower Class Limit = 2.5950
Starting Point = 2.6000 No. of readings ( N ) = 100 Index ( K ) = R x ( D-R ) / S = 1.321 2.6379 2.6807 15 17

2.850 X-bar CHART 2.6807 2.7236 26 43

HISTOGRAM
VALUE

2.800
35U.C.L. 2.8083 2.8083 2.8083 2.8083 2.8083 2.8083 2.8083 2.8083 2.8083 2.8083 2.8083 2.8083 2.8083 2.8083 2.8083 2.8083 2.8083 2.8083 2.8083 2.8083 2.7236 2.7664 31 74
2.750
31
FREQUENCY

30L.C.L. 2.7664 2.8093 14 88

2.6691 2.6691 2.6691 2.6691 2.6691 2.6691 2.6691 2.6691 2.7002.6691
2.6691 2.6691 2.6691 2.6691 2.6691 2.6691 2.6691 2.6691 2.6691 2.6691 2.6691 A
V
G
2.650 .
26 U
U.C.L. 0.2490 0.2490 0.2490 0.2490 0.2490 0.2490 0.2490 0.2490 0.2490
2.600
0.2490 0.2490 0.2490 0.2490 0.2490 0.2490 0.2490 0.2490 0.2490 0.2490 0.2490 .
C
2.8093 2.8521 8 96
25 .L
.
2.550
L.C.L. 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
1 2
0.0000
3
0.0000
4 5
0.0000
6
0.0000
7 8
0.0000
9
0.0000
10
0.0000
11 12
0.0000
13
0.0000
14 15
0.0000
16 17 18 19 20
2.8521 2.8950 4 100
20 SAMPLE

X-BAR 2.7387 2.7387 2.7387 2.7387 2.7387 2.7387 2.7387 2.7387 2.7387 2.7387 2.7387 2.7387 2.7387 2.7387 2.7387 2.7387 2.7387 2.7387 2.7387 2.7387 U.C.L.X = X + A2×R 2.8083
15
15 14 R CHART
0.3000
VALUE

R-BAR 0.1180 0.1180 0.1180 0.1180 0.1180 0.1180 0.1180 0.1180 0.1180 0.1180 0.1180 0.1180 0.1180 0.1180 0.1180 0.1180 0.1180 0.1180 0.1180 0.1180 L.C.L.X = X - A2×R 2.6691
0.2500
10 8 0.2000 U.C.L.R = R x D4 0.2490
0.1500
5 4 R

2 0.1000
A
N
L.C.L.R = R x D3 0.0000
G
0.0500 E
0 Std.Dev.'σ'= R / d2 0.0507
2.6379 2.6807 2.7236 2.7664 2.8093 2.8521 2.8950 0.0000
2.5950 2.6379 2.6807 INTERVAL
2.7236 2.7664 2.8093 2.8521 1 2 3 4 5 6 7 8 9 10 11
SAMPLE 12 13 14 15 16 17 18 19 20 Cp = (S/6σ) 1.77

Cpk U=(USL-X)/3σ 1.85

REMARKS: Cpk L=(X-LSL)/3σ 1.70

ACTUAL Cpk 1.70

Prepared by Approved by