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Section 7

Fluid-End Repair Parts


Section

7
Fluid-End Repair Parts

Fluid-End Parts Lists


The fluid-end parts lists are organized and sequenced according to fluid-end
size. Alternates are given for specific parts that can be used as a substitute if the
original part is not available. If a specific part is needed to perform a specific job,
those parts are also noted.

Numbers listed in the Quantity (Qty) columns are the totals required to build a
complete fluid-end assembly.

Exploded views of part assemblies are referenced to location (LOC) numbers on


the parts list.

Fluid ends are available with many combinations of curved, straight, and
plugged flanges and assemblies with and without spacers. Part numbers of these
combinations are listed beginning on Page 7-111.

To find information about a particular subassembly more quickly, use the fol-
lowing Parts Directory.

June 1997 Fluid-End Repair Parts 7-1


Specifications Directory
Illustrations, part numbers, and dimensions for fluid-end repair parts are pro-
vided on the following pages. Use the following list to find the information you
need quickly.

3 3/8-in. Fluid-End Assemblies


Valve Subassembly ...................................................................................................... 7-6

Pressure-Packing Subassembly ................................................................................ 7-10

Wiper-Gland Subassembly ....................................................................................... 7-12

Plunger Subassembly................................................................................................. 7-14

Right-Hand Flange Subassembly............................................................................. 7-16

Left-Hand Flange Subassembly ............................................................................... 7-18

Fluid-End Section Subassembly ............................................................................... 7-20

Seal Plate Subassembly .............................................................................................. 7-22

Plunger Lubricator Subassembly ............................................................................. 7-24

4-in. Fluid-End Assemblies


Discharge Valve Subassembly with Two-Piece Packing Nut .............................. 7-26

Suction Valve Subassembly with Two-Piece Packing Nut .................................. 7-28

Pressure-Packing Subassembly with Two-Piece Packing Nut ............................ 7-30

Wiper Gland Subassembly with Two-Piece Packing Nut .................................... 7-32

Plunger Subassembly with Two-Piece Packing Nut............................................. 7-34

Right-Hand Flange Subassembly with Two-Piece Packing Nut......................... 7-36

Left-Hand Flange Subassembly with Two-Piece Packing Nut ........................... 7-38

Fluid-End Section Subassembly with Two-Piece Packing Nut and


Three Top Tie-Bolts .................................................................................................... 7-40

7-2 HT-400 Pump Maintenance and Repair Manual June 1997


Seal Plate Subassembly with Two-Piece Packing Nut .......................................... 7-42

Plunger Lubricator Subassembly with Two-Piece Packing Nut ......................... 7-44

4 1/2-in. Fluid-End Assemblies


Valve Subassembly .................................................................................................... 7-46

Pressure-Packing Subassembly ................................................................................ 7-50

Wiper Gland Subassembly ........................................................................................ 7-52

Plunger Subassembly ................................................................................................. 7-54

Right-Hand Flange Subassembly ............................................................................. 7-56

Left-Hand Flange Subassembly ............................................................................... 7-58

Fluid-End Section Subassembly ............................................................................... 7-60

Seal Plate Subassembly .............................................................................................. 7-62

Plunger Lubricator Subassembly ............................................................................. 7-64

5-in. Fluid-End Assemblies


Valve Subassembly .................................................................................................... 7-66

Pressure-Packing Subassembly ................................................................................ 7-70

Wiper Gland Subassembly ........................................................................................ 7-72

Plunger Subassembly ................................................................................................. 7-74

Right-Hand Flange Subassembly ............................................................................. 7-76

Left-Hand Flange Subassembly ............................................................................... 7-78

Fluid-End Section Subassembly ............................................................................... 7-80

Seal Plate Subassembly .............................................................................................. 7-82

Plunger Lubricator Subassembly ............................................................................. 7-84

June 1997 Fluid-End Repair Parts 7-3


6-in. Fluid-End Subassemblies
Valve Subassembly .................................................................................................... 7-86

Pressure-Packing Subassembly ................................................................................ 7-90

Wiper Gland Subassembly ........................................................................................ 7-92

Plunger Subassembly................................................................................................. 7-94

Right-Hand Flange Subassembly............................................................................. 7-96

Left-Hand Flange Subassembly ............................................................................... 7-98

Fluid-End Section Subassembly ............................................................................. 7-100

Seal Plate Subassembly ............................................................................................ 7-102

Plunger Lubricator Subassembly ........................................................................... 7-104

Fluid-End Assembly
Suction Ball-Valve Subassembly ............................................................................ 7-106

Discharge Ball-Valve Subassembly........................................................................ 7-108

Fluid-End Assembly Part Numbers ...................................................................... 7-110

Fluid-End Part Numbers ......................................................................................... 7-111

7-4 HT-400 Pump Maintenance and Repair Manual June 1997


Notes

June 1997 Fluid-End Repair Parts 7-5


1

2
13

14

15
3
16
4

5 5

5a 5a

6 6

7 7

8 8

9 9

10 10

11 11

5 Discharge 5 Suction

5a 5a

3 3/8-in. Fluid-End Assembly


Valve Subassembly

7-6 HT-400 Pump Maintenance and Repair Manual June 1997


3 3/8-in. Fluid-End Assembly
Valve Subassembly

Tapered Seat Bores


Loc Part No. Qty Description
1 316.2102 3 Retainer-Cover, 3 3/ 8-in.
2 316.2109 3 Cover Assembly-Short Discharge, No. 3 Double-Guided
Valve
3 316.21052 3 Gasket, No. 3 Discharge Valve & Cylinder Head Cover, 3 3/8-in.
4 316.21051 3 Ring Spacer, No. 3 Discharge Valve & Cylinder Head Cover, 3-in.
5 316.22005 12 Liner, Two-piece Bushing, No. 4 Valve Guide, Brass
5a* 316.22004 12 Insert, Two-piece Bushing, No. 4 Valve Guide, NBR
316.22061 12 Insert, Two-Piece Bushing, No. 4 Valve Guide, Viton
6 316.2108 6 Spring, Valve, 36 lb/in.
7 316.21007 6 Valve, No. 3 Frac, 3 3/ 8-in.
8* 316.21006 6 Insert, Polyurethane, No. 3 Frac Valve, Standard Service
316.21048 6 Insert, Polyurethane, No. 3 Frac Valve, Acid/Frac Service
316.21154 6 Insert, Buna N, No. 3 Frac Valve, Oil Service
316.21155 6 Insert, No. 3 Frac Valve, Aflas, Severe Chemical Serivce
9 316.21008 6 Seat, Valve, Tapered, No. 3 Frac Valve
10 8.34037 6 O-Ring, 90D, 4-in. x 3 3/ 4-in. x 1/ 8-in.
11 316.21096 6 Retainer, Guide Bushing, Tapered Bore
13 70.35717 6 Pin, Cotter, 1/8-in. x 1 1/2-in., Stainless
14 316.2125 3 Spring, Lock, No. 3 Suction Stop
15 316.25233 6 Boot, Suction Stop, No. 3, No. 4, & No. 5 Valve
16 316.21242 3 Retainer, Stop and Spring, No. 3 Suction Valve

Parts Used in CO2 Service


Loc Part No. Qty Description
3 316.21631 3 Gasket - No. 3 Discharge Valve & Cylinder Head Cover, 3 3/ 8-in. -
CO2 Service

* Select insert based on fluid being pumped

June 1997 Fluid-End Repair Parts 7-7


3 3/8-in. Fluid-End Assembly
Valve Subassembly

7-8 HT-400 Pump Maintenance and Repair Manual June 1997


3 3/8-in. Fluid-End Assembly
Valve Subassembly
(Continued)

Straight Bores
Loc Part No. Qty Description
1 316.2102 3 Retainer, Cover, 3 3/8-in.
2 316.2109 3 Cover Assembly, Short Discharge, No. 3 Dbl-Guided Valve
3 316.21052 3 Gasket, No. 3 Discharge Valve and Cylinder Head Cover, 3 3/8-in.
4 316.21051 3 Ring-Spacer, No. 3 Discharge Valve and Cyl. Hd. Cover, 3 3/8-in.
5 316.22005 12 Liner, Two-Piece Bushing, No. 4 Valve Guide, Brass
5a* 316.22004 12 Insert, Two-Piece Bushing, No. 4 Valve Guide, NBR
316.22061 12 Insert, Two-Piece Bushing, No. 4 Valve Guide, Viton
6 316.2108 6 Spring, Valve, 36 lb/in, 3 3/8-in.
7 316.21007 6 Valve, No. 3 Frac, 3 3/ 8-in.
8* 316.21006 6 Insert, Polyurethane, No. 3 Frac Valve, Standard Service
316.21048 6 Insert, Polyurethane, No. 3 Frac Valve, Acid/Frac Service
316.21154 6 Insert, Buna N, No. 3 Frac Valve, Oil Service
316.21155 6 Insert-Valve, No. 3 Frac, Atlas, Severe Chemical Service
9 316.21008 6 Seat, Valve, Tapered, No. 3 Frac Valve
10 8.34037 6 O-Ring, 90D, 4-in. x 3 3/ 4-in. x 1/ 8-in.
11 316.21207 6 Adapter, Tapered Seat, 3 3/8-in.
12 8.33828 6 O-Ring, 90D, 4 3/16-in. x 4-in. x 3/32-in.
13 316.2122 6 Retainer, Guide Bushing
15 70.35717 6 Pin, Cotter, 1/8-in. x 1 1/2-in., Stainless
16 316.2125 3 Spring, Lock, No. 3 Suction Stop
17 316.25233 6 Boot, Suction Stop, No. 3, No. 4, & No. 5 Valve
18 316.21242 3 Retainer, Stop and Spring, No. 3 Suction Valve

Parts Used in CO2 Service


Loc Part No. Qty Description
3 316.21631 3 Gasket - No. 3 Discharge Valve & Cylinder Head Cover, 3 3/ 8-in. -
CO2 Service

* Select insert based on fluid being pumped

June 1997 Fluid-End Repair Parts 7-9


1 2 3 4 5 7 6
Short-Stack Packing Subassembly

1 2 3 2 4
Chevron Packing

3 3/8-in. Fluid-End Assembly


Pressure-Packing Subassembly

7-10 HT-400 Pump Maintenance and Repair Manual June 1997


3 3/8-in. Fluid-End Assembly
Pressure-Packing Subassembly

Short-Stack Packing
Loc Part No. Qty Description
1 316.21503 3 Adapter, Header Ring, 3 3/8-in. x 4 3/8-in.
2* 316.21501 3 Ring, Header, 3 3/ 8-in. x 4 3/ 8-in., Packing
316.21505 3 Ring, Header, 3 3/ 8-in., Urethane, CO2 or Xylene Service
3 316.21525 1 Packing Set, 3 3/8-in. x 4 3/8-in. x 0.50-in. Stock, 3 Rings, Hard,
Acid
4 316.21393 3 Ring, Back Up, Packing, 3 3/ 8-in. x 4 3/8-in.
5 316.21391 3 Carrier, Seal & Packing, 3 3/8-in.
6 316.21395 3 Seal, Lube, Packing, WQ, 3 3/8-in. x 3 7/8-in. x 9/16-in.
7 8.34040 3 O-Ring, 90D, 4 3/ 8-in. x 4 1/ 8-in. x 1/ 8-in.

Chevron Packing
Loc Part No. Qty Description
1 316.21002 3 Adapter, Male, 3 3/8-in. Plunger-Packing Gland
2** 316.21323 6 Packing Set, 3 3/8-in. x 4 3/ 8-in. x 0.26-in. Stock, Hard, Standard
Service
316.21527 6 Packing Set, 3 3/8-in. x 4 3/8-in. x 0.25-in. Stock, 3 Rings, Hard,
Acid
3 316.21003 3 Ring, Lantern, 3 3/8-in., Plunger Packing Gland
4 316.21001 3 Adapter, Female, 3 3/8-in., Plunger Packing

* Select Header Ring Based on Fluid Service

** Select Packing Based on Fluid Service

June 1997 Fluid-End Repair Parts 7-11


3

1 2

No Wiper Elements, Used with Spacer Assembly

1 2 3 4

Seal, Used without Spacer Assembly

3 3/8-in. Fluid-End Assembly


Wiper-Gland Subassembly

7-12 HT-400 Pump Maintenance and Repair Manual June 1997


3 3/8-in. Fluid-End Assembly
Wiper-Gland Subassembly

No Wiper Elements, Used with Spacer Assembly


Loc Part No. Qty Description
1 316.2137 3 Nut, Packing Adjustment, 3 3/8-in.
2 316.2138 3 Sleeve, Wiper Gland, 3 3/8-in.
3 70.35817 3 Pin, Groove, 1/2-in. x 1 1/4-in., Type 5

Seal, Used without Spacer Assembly


Loc Part No. Qty Description
1 316.2137 3 Nut, Packing Adjustment, 3 3/8-in.
2 70.42219 3 Ring, Retaining, RR-437, Internal, Spirolox
3 316.11181 3 Seal, Wiper, 3 3/8-in. HT-400-PE-Disogrin
4 316.2138 3 Sleeve, Wiper Gland, 3 3/8-in.
5 70.35817 3 Pin, Groove, 1/2-in. x 1 1/4-in., Type 5

June 1997 Fluid-End Repair Parts 7-13


4
1 2 3

Short Tie-Bolt and Plunger

4
1 2 3

Modified Tie-Bolt

4
1 2 3

Standard Tie-Bolt

3 3/8-in. Fluid-End Assembly


Plunger Subassembly

7-14 HT-400 Pump Maintenance and Repair Manual June 1997


3 3/8-in. Fluid-End Assembly
Plunger Subassembly

Short Tie-Bolt and Plunger Used with L-Spacer Assembly


Loc Part No. Qty Description
1 316.2131 3 Nose, Plunger, 3 3/ 8-in.
2 316.2130 3 Seal, Plunger Nose, 3 3/ 8-in.
3 316.21026 3 Plunger, Hard Surfaced, L-Spacer
4 316.21028 3 Tie Rod, L-Spacer, Plunger

Modified Tie-Bolt Used with M-1 Spacer Assembly


Loc Part No. Qty Description
1 316.2131 3 Nose, Plunger, 3 3/ 8-in.
2 316.2130 3 Seal, Plunger Nose, 3 3/ 8-in.
3 316.21291 3 Plunger, Hard Surfaced, M-Spacer
4 316.21902 3 Bolt, Tie, 3 3/8-in. and Flush Nose Fluid-End Plunger, 15.90-in.

Standard Tie-Bolt Used without Spacer Assembly and with D-Spacer Assembly
Loc Part No. Qty Description
1 316.2131 3 Nose, Plunger, 3 3/ 8-in.
2 316.2130 3 Seal, Plunger Nose, 3 3/ 8-in.
3 316.21291 3 Plunger, Hard Surfaced, 3 3/8-in.
4 316.25271 3 Tie Rod Plunger, Shortened

June 1997 Fluid-End Repair Parts 7-15


Blank Flange

Straight Flange

Ell Flange

3 3/8-in. Fluid-End Assembly


Right-Hand Flange Subassembly

7-16 HT-400 Pump Maintenance and Repair Manual June 1997


3 3/8-in. Fluid-End Assembly
Right-Hand Flange Subassembly

Blank Flange
Loc Part No. Qty Description
1 316.21673 1 Flange, Discharge, Left Outlet, 3 3/ 8-in.
Short top tie-bolt (316.22481) used with blank flange.
2 315.27117 1 Seal, Discharge Passage, 2 1/ 2-in. OD
3 316.23012 2 Stud, Fluid-End to Thin Plate Discharge Flange
4 315.11183 2 Washer, Flat, Worm Housing, HD, 1-in.
5 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length

Straight Flange
Loc Part No. Qty Description
1 316.21013 1 Flange, Straight, Discharge, 20,000 psi
38.07085 1 Seal, Union
2 315.27117 1 Seal, Discharge Passage, 2 1/ 2-in. OD
3 316.23013 2 Stud, Discharge Flange
4 315.11183 2 Washer, Flat, Worm Housing, HD, 1-in.
5 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length

Ell Flange
Loc Part No. Qty Description
1 316.21676 1 Flange, Discharge Ell, 20,000 psi Weco Thread Right-Hand
38.07085 2 Seal, Union
2 315.27117 1 Seal, Discharge Passage, 2 1/ 2-in. OD
3 316.23013 2 Stud, Discharge Flange
4 315.11183 2 Washer, Flat, Worm Housing, HD, 1-in.
5 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length

June 1997 Fluid-End Repair Parts 7-17


Blank Flange

Straight Flange

Ell Flange

3 3/8-in. Fluid-End Assembly


Left-Hand Flange Subassembly

7-18 HT-400 Pump Maintenance and Repair Manual June 1997


3 3/8-in. Fluid-End Assembly
Left-Hand Flange Subassembly

Blank Flange
Loc Part No. Qty Description
1 316.21673 1 Flange, Discharge, Left Outlet, 3 3/ 8-in.
Short top-tie-bolt (316.22481) used with blank flange.
2 315.27117 1 Seal, Discharge Passage, 2 1/ 2-in. OD
3 316.23012 2 Stud, Fluid-End to Thin Plate Discharge Flange
4 315.11183 2 Washer, Flat, Worm Housing, HD, 1-in.
5 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length

Straight Flange
Loc Part No. Qty Description
1 316.21013 1 Flange, Straight, Discharge, 20,000 psi
38.07085 1 Seal, Union
2 315.27117 1 Seal, Discharge Passage, 2 1/ 2-in. OD
3 316.23013 2 Stud, Discharge Flange
4 315.11183 2 Washer, Flat, Worm Housing, HD, 1-in.
5 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length

Ell Flange
Loc Part No. Qty Description
1 316.21677 1 Flange, Discharge Ell, 20,000 psi Weco Thread, Left-Hand
38.07085 2 Seal, Union
2 315.27117 1 Seal, Discharge Passage, 2 1/ 2-in. OD
3 316.23013 2 Stud, Discharge Flange
4 315.11183 2 Washer, Flat, Worm Housing, HD, 1-in.
5 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length

June 1997 Fluid-End Repair Parts 7-19


FLUID END ASSY.
HT-400
PART NO.
SIZE
1

19 2
3
4
5

Long Top Tie-Bolt

11 12
10
13

6 7 8 9

21 20

16
18
17

15 14

Short Top Tie-Bolt

7
6

Protective Cylinder-Head Covers

3 3/8-in. Fluid-End Assembly


Fluid-End Section Subassembly

7-20 HT-400 Pump Maintenance and Repair Manual June 1997


3 3/8-in. Fluid-End Assembly
Fluid-End Section Subassembly

Long Top Tie-Bolt, Used with Blank Flange


Loc Part No. Qty Description
1 316.27927 1 Tag, Part Number, Fluid-End
2 316.16428 1 Guard, Lube Line
3 70.15871 2 Clamp, Hose, 1-in., 1 1/2-in., Murray, Aero Seal
4 316.25501 2 Nut, Top-Tie-Bolt, RC30-24, W/Tapered Threads
5 316.27488 1 Bolt, Top-Tie, 3 Discharge Flange, 6-in.
6 316.2102 3 Retainer-Cover, 3 3/ 8-in.
7 316.2107 3 Cover, Cylinder Head, 3 3/ 8-in.
8 316.21052 3 Gasket, No. 3 Discharge Valve & Cylinder Head Cover, 3 3/8-in.
9 316.21051 3 Ring-Spacer, No. 3 Discharge Valve and Cylinder Head Cover,
3 3/8-in.
10 316.21951 3 Fluid-End Section, Machined W/Tapered Valve
Tapered Seat Bores, do not use tapered adapter.
11 315.27117 4 Seal, Discharge Passage, 2 1/ 2-in. OD
12 316.2145 2 Spacer, Inner Discharge Passage Seal
13 70.13839 8 Cap Plug, Plastic, 3/ 4-in. Plug, Clover
14 70.32760 2 Nut, Elastic Stop, 3/4-in. 16NF
15 316.23011 1 Bolt, Bottom Tie, Discharge Flange, 5 3/4-in.
16 8.34001 3 O-Ring, 6-in. x 6 1/ 2-in. x 1/ 4-in.
17 70.43999 12 Screw, Hex Cap, 5/ 8-in. 11NC x 1 1/ 4-in., PL Spec 70.43919,
Standard Service
18 300.434 Stud, 7/8-in. 9NC x 4 3/ 4-in.
2 Four-point mounting
0 Three-point mounting
19 316.22493 2 Washer, Hardened, 2.31-in. OD x 1.43-in. ID, F/Top-Tie-Bolt
20 316.21981 3 Sleeve, Fluid-End, HT-400, 3 3/ 8-in.
21 8.34038 3 O-Ring, 90D, 4 1/ 8-in. x 3 7/ 8-in. x 1/ 8-in.

Short Top Tie-Bolt, Used with Blank Flange


Loc Part No. Qty Description
5 316.22481 1 Bolt, Top-Tie, 30-in. Long, 4340 Rolled Thread

Protective Cylinder-Head Covers, Options to Loc 6 and 7


Loc Part No. Qty Description
6 316.22606 3 Retainer, Protective, Cylinder Head Cover, 4-in.
7 316.22605 3 Cover, Protective, Cylinder Head, 4-in.
Parts Used in CO2 Service
Loc Part No. Qty Description
8 316.21631 3 Gasket - No. 3 Discharge Valve & Cylinder Head Cover, 3 3/ 8-in. -
CO2 Service
16 8.33992 3 O-Ring, 5 3/ 8-in. x 4 7/8-in. x 1/ 4-in.
17 70.84177 12 Screw, Hex Cap, 5/ 8-in. 11NC x 1 3/4-in., ASTM320-L7

June 1997 Fluid-End Repair Parts 7-21


4

3
2

3 3/8-in. Fluid-End Assembly


Seal Plate Subassembly

7-22 HT-400 Pump Maintenance and Repair Manual June 1997


3 3/8-in. Fluid-End Assembly
Seal Plate Subassembly

Seal Plate Subassembly


Loc Part No. Qty Description
1 316.2144 3 Seal, 3 3/ 8-in.
2 70.43205 4 Screw, RH Cap, 5/ 16-in. 18NC x 3/4-in., Hex Socket
3 316.21441 1 Plate, 3 3/ 8-in.
4 316.11702 2 Rib, Power-End/Fluid-End Seal

All parts are for use with a non-spacer assembly only.

June 1997 Fluid-End Repair Parts 7-23


1 2 3 2 4 5

6 8 6 8 6 5 4 9

Oil Line Used with Pneumatically Driven Lubricator

37 Globe Valve

38 39 44
Outlet Manifold

31 Ref.
41

C
41
35 Check Packing Glands
Valve

44
Inlet Manifold
40 39

Oil Line Used with Mechanically Driven Lubricator

3 3/8-in. Fluid-End Assembly


Plunger Lubricator Subassembly

7-24 HT-400 Pump Maintenance and Repair Manual June 1997


3 3/8-in. Fluid-End Assembly
Plunger Lubricator Subassembly

Oil Line, Used with Pneumatically Driven Lubricator


Loc Part No. Qty Description
1 2.32 1 Valve, Globe, Crane, 1/4-in., 200 lb, Brass
2 30.05002 2 Nipple, XH, 1/4-in. x AT, SMLS, A106
3 2.52622 1 Valve, Circle Seal, 2259B, 1/4-in., 250WP
4 24.2001 2 Reducer, Black Mall, 1/4-in. x 1/8-in., Standard
5 30.01002 8 Nipple, Standard, BW, 1/8-in. x AT-A120 Material
6 23.1 3 Tee, Black Mall, 1/8-in., 150 lb
7 1.131 3 Valve, Check, Mansfield and Green, Type 1SS-A
8 315.22217 5 Line, Oil, Plunger Lubricator
9 160.65 1 Valve, Safety, Wagner

Recirculating Plunger Lube, Used with Mechanically Driven Lubricator


Loc Part No. Qty Description
31 316.21951 3 Fluid-End Section
35 1.131 3 Valve, Check, 1/8-in.
37 2.32 1 Valve, Globe, 1/ 4-in., Crane
38 30.05002 1 Nipple, X H, 1/4-in. x AT
39 316.21900 2 Manifold, Plunger Lube
40 160.65 1 Valve, Safety, 1/4-in., Brass
41 317.54006 6 Hose Assembly
44 70.26665 2 Adapter, Hose, 2024-4-6S

June 1997 Fluid-End Repair Parts 7-25


1

5a

10

11

5a

4-in. Fluid-End Assembly


Discharge Valve Subassembly with Two-Piece Packing Nut

7-26 HT-400 Pump Maintenance and Repair Manual June 1997


4-in. Fluid-End Assembly
Discharge Valve Subassembly with Two-Piece Packing Nut

Discharge Valve Subassembly with Two-Piece Packing Nut


Loc Part No. Qty Description
1 316.2202 3 Retainer, Cover, Mach, 4-in.
2 316.23091 3 Cover, Short, Discharge, No. 4 Double, Guided Valve
3 316.22052 3 Gasket, No. 4 Discharge Valve and Cylinder Head Cover, 4 1/2-in.
4 316.22051 3 Ring, Spacer, No. 4 Discharge Valve and Cylinder Head Cover,
4 1/2-in.
5 316.22005 6 Liner, for Two-Piece Bushing, No. 4 Valve Guide, Brass
5a* 316.22004 6 Insert, for Two-Piece Bushing, No. 4 Valve Guide, NBR.
Standard Service
316.22061 6 Insert, for Two-Piece Bushing, No. 4 Valve Guide, Viton,
Severe Chemical Service
6 316.2108 3 Spring, Valve, 36 lb/in.
7 316.21007 3 Valve, Frac, 3 3/8-in.
8* 316.21006 3 Insert, Polyurethane, No. 3 Frac Valve, Standard Service
316.21048 3 Insert, Polyurethane, No. 3 Frac Valve, Acid/Frac Service
316.21154 3 Insert, Buna N, No. 3 Frac Valve, Oil Service
316.21155 3 Insert, Valve, No. 3 Frac, Aflas, Severe Chemical Service
9 316.21008 3 Seat, Valve, Tapered, No. 3 Frac
10 8.34037 3 O-Ring, 90D, 4-in. x 3 3/ 4-in. x 1/ 8-in.
11 316.21096 3 Retainer, Guide Bushing, 3 3/ 8-in. x 1/8-in.

Parts Used in CO2 Service


Loc Part No. Qty Description
3 316.23631 3 Gasket - No. 4 Discharge Valve & Cylinder Head Cover, 3 3/ 8-in. -
CO2 Service

* Select insert based on fluid service

June 1997 Fluid-End Repair Parts 7-27


13
14

15 15

16

5a

10

11

5a

4-in. Fluid-End Assembly


Suction Valve Subassembly with Two-Piece Packing Nut

7-28 HT-400 Pump Maintenance and Repair Manual June 1997


4-in. Fluid-End Assembly
Suction Valve Subassembly with Two-Piece Packing Nut

Suction Valve Subassembly with Two-Piece Packing Nut


Loc Part No. Qty Description
5 316.22005 6 Liner, for Two-Piece Bushing, No. 4 Valve Guide
5a* 316.22004 6 Insert, for Two-Piece Bushing, No. 4 Valve Guide
Standard Service
316.22061 6 Insert, for Two-Piece Bushing, No. 4 Valve Guide, Viton
Severe Chemical Service
6 316.2108 3 Spring, Valve, 36 lb/in.
7 316.21007 3 Valve, No. 3 Frac, 3/8-in.
8* 316.21006 3 Insert, Polyurethane, No. 3 Frac Valve, Standard Service
316.21048 3 Insert, Valve, No. 3 Frac, Urethane, Acid/Frac Service
316.21154 3 Insert, Valve, No. 3 Frac, Buna N, Oil/Hot H2O Service
316.21155 3 Insert, Valve, No. 3 Frac, Aflas, Severe Chemical Service
9 316.21008 3 Seat, Valve, Tapered, No. 3 Frac Valve
10 8.34037 3 O-Ring, 90D, 4-in. x 3 3/4-in. x 1/8-in.
11 316.21096 3 Retainer, Guide Bushing, 3 3/ 8-in. x 1/8-in.
13 70.35717 6 Pin, Cotter, 1/8-in. x 1 1/2-in., Stainless
14 316.2125 3 Spring, Lock, No. 3 Suction Stop
15 316.25233 6 Boot, Suction Stop, No. 3, No. 4 , & No. 5 Valve
16 316.21242 3 Retainer, Stop and Spring, No. 3 Suction Valve

* Select insert based on fluid service

June 1997 Fluid-End Repair Parts 7-29


1 2 3 4 5 7 6
Short-Stack Subassembly

1 2 3 2 4

Chevron Packing

4-in. Fluid-End Assembly


Pressure-Packing Subassembly with Two-Piece Packing Nut

7-30 HT-400 Pump Maintenance and Repair Manual June 1997


4-in. Fluid-End Assembly
Pressure-Packing Subassembly With Two-Piece Packing Nut

Short-Stack Packing
Loc Part No. Qty Description
1 316.22503 3 Adapter, Header, 4-in. x 5-in. Packing
2* 316.22501 3 Ring, Header, 4-in. x 5-in. Packing
316.22505 3 Ring, Header, 4-in., Urethane, CO2 or Xylene Service
3 316.22525 1 Packing Set, 4-in. x 5-in. x 1/2-in. Stock, 3 Rings, Hard,
Acid Service
3** 316.22532 1 Packing Set, 4-in. x 5-in. x 1/2-in. Stock HT, 3 Rings, Soft, Mild
Acid/Cement
4 316.22393 3 Ring, Backup, Packing, 4-in. x 5-in.
5 316.22396 3 Carrier, Seal and Packing, 4-in.
6 316.22395 3 Seal, Lube, Packing, WQ, 4-in. x 4 1/2-in. x 9/16-in.
7 8.34045 3 O-Ring, 90D, 5-in. x 4 3/ 4-in. x 1/ 8-in., 568-248

Chevron Packing
Loc Part No. Qty Description
1 316.23003 3 Adapter, Male 4-in. x 5-in. Plunger Packing Gland
2*** 316.27825 6 Packing Set, 4-in. x 5-in. x 1/4 Stock, 3 Rings, Hard,
Standard Service
316.22527 6 Packing Set, 4-in. x 5-in. x 1/4-in. Stock, 3 Rings, Hard,
Acid Service
316.27823 6 Packing Set, 4-in. x 5-in. x 1/4-in. Stock, 3 Rings, Soft,
Standard Service
3 316.27803 3 Ring, Lantern, 4-in., Pony Rod
4 316.27804 3 Adapter, Female, 4-in., Pony Rod

* Select header ring based on fluid service

**Optional

*** Select packing based on fluid service

June 1997 Fluid-End Repair Parts 7-31


3

1 2

No Wiper Elements, Used with Spacer Assembly

1 2 3 4

Seal, Used without Spacer Assembly

4-in. Fluid-End Assembly


Wiper Gland Subassembly with Two-Piece Packing Nut

7-32 HT-400 Pump Maintenance and Repair Manual June 1997


4-in. Fluid-End Assembly
Wiper Gland Subassembly with Two-Piece Packing Nut

No Wiper Elements, Used with Spacer Assembly


Loc Part No. Qty Description
1 316.22987 3 Nut, Packing Adjustment, True 4-in. Fluid-End
2 316.2238 3 Sleeve, Wiper Gland, 4-in.
3 70.35817 3 Pin, Groove, 1/2-in. x 1 1/4-in., Type 5, SAE 6150, RC 50-55

Seal, Used without Spacer Assembly


Loc Part No. Qty Description
1 316.22987 3 Nut, Packing Adjustment, True 4-in.
2 70.42214 3 Ring, Retaining, PR-550, Int, Spirolox
3 316.11182 3 Seal, Wiper, 4-in. HT-400 PE, Disogrin
4 316.2238 3 Sleeve, Wiper Gland, 4-in.
5 70.35817 3 Pin, Groove, 1/2-in. x 1 1/4-in., Type 5, SAE 6150, RC 50-55

June 1997 Fluid-End Repair Parts 7-33


4
1 2 3

Short Tie-Bolt and Plunger

4
1 2 3

Modified Tie-Bolt

4
1 2 3

Standard Tie-Bolt

4-in. Fluid-End Assembly


Plunger Subassembly with Two-Piece Packing Nut

7-34 HT-400 Pump Maintenance and Repair Manual June 1997


4-in. Fluid-End Assembly
Plunger Subassembly with Two-Piece Packing Nut

Short Tie-Bolt and Plunger, Used with L-Spacer


Loc Part No. Qty Description
1 316.2231 3 Nose, Plunger, Machined
2 316.2230 3 Seal Assembly, Plunger Nose
3 316.22294 3 Plunger, Hard Surfaced, L-Spacer
4 316.21028 3 Tie Rod, L-Spacer, Plunger

Modified Tie-Bolt, Used with M-1 and D-Spacer (316.1401) Assembly


Loc Part No. Qty Description
1 316.2231 3 Nose, Plunger, Machined
2 316.2230 3 Seal Assembly, Plunger Nose
3 316.22291 3 Plunger, Hard Surfaced, 4-in.
4 316.14042 3 Bolt, Tie, Fluid-End Plunger W/M-1 Spacer

Standard Tie-Bolt, Used with D-Spacer Assembly (316.1401) Only


Loc Part No. Qty Description
1 316.2231 3 Nose, Plunger, Machined
2 316.2230 3 Seal Assembly, Plunger Nose
3 316.22291 3 Plunger, Hard Surfaced, 4-in.
4 316.2527 3 Tie Rod, Plunger, Non Recessed, 17 1/4-in. Long

June 1997 Fluid-End Repair Parts 7-35


1

Blank Flange

3 4

Straight Flange
2

2 Ell Flange

3 4

4-in. Fluid-End Assembly


Right-Hand Flange Assembly with Two-Piece Packing Nut

7-36 HT-400 Pump Maintenance and Repair Manual June 1997


4-in. Fluid-End Assembly
Right-Hand Flange Assembly with Two-Piece Packing Nut

Blank Flange
Loc Part No. Qty Description
1 316.22980 1 Flange, Discharge, F/Outlet, 2 1/2-in. Thick
Use Standard Top Tie-Bolt (316.27488) with this blank flange.
2 316.2547 1 Seal, Discharge Passage, 3 3/ 8-in. OD
3 315.11183 2 Washer, Flat, Worm Housing, HD, 1-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length

Straight Flange
Loc Part No. Qty Description
1 316.27482 1 Flange, Discharge, 3 Outboard, 6-in.
38.11954 1 Seal, Union, 3-in. 1502
2 316.2547 1 Seal, Discharge Passage, 3 3/ 8-in. OD
3 315.11183 2 Washer, Flat, Worm Housing, HD, 1-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length

Ell Flange
Loc Part No. Qty Description
1 316.23019 1 Flange, Discharge, Right-Hand, 3 Outlet
38.0947 1 Seal, Union, 2-in. 1502
38.11954 1 Seal, Union, 3-in. 1502
2 316.2547 1 Seal, Discharge Passage, 3 3/ 8-in. OD
3 315.11183 2 Washer, Flat, Worm Housing, HD, 1-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length

June 1997 Fluid-End Repair Parts 7-37


1

Blank Flange

4 3

Straight Flange 2

Ell Flange 2

4 3

4-in. Fluid Assembly


Left-Hand Flange Assembly with Two-Piece Packing Nut

7-38 HT-400 Pump Maintenance and Repair Manual June 1997


4-in.Fluid Assembly
Left-Hand Flange Assembly with Two-Piece Packing Nut

Blank Flange
Loc Part No. Qty Description
1 316.22980 1 Flange, Discharge, Front Outlet, 2 1/2-in. Thick
Use standard top-tie-bolt (316.27488) with this blank flange.
2 316.2547 1 Seal, Discharge Passage, 3 3/ 8-in. OD
3 315.11183 2 Washer, Flat, Worm Housing, HD, 1-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length

Straight Flange
Loc Part No. Qty Description
1 316.27482 1 Flange, Discharge, 3 Outboard, 6-in.
38.11954 1 Seal, Union, 3-in. 1502
2 316.2547 1 Seal, Discharge Passage, 3 3/ 8-in. OD
3 315.11183 2 Washer, Flat, Worm Housing, HD, 1-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length

Ell Flange
Loc Part No. Qty Description
1 316.23017 1 Flange, Discharge, Left-Hand, 3-in. Outlet
38.0947 1 Seal, Union, 2-in. 1502
38.11954 1 Seal, Union, 3-in. 150
2 316.2547 1 Seal, Discharge Passage, 3 3/ 8-in. OD
3 315.11183 2 Washer, Flat, Worm Housing, HD, 1-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length

June 1997 Fluid-End Repair Parts 7-39


FLUID END ASSY.
HT-400
PART NO.
SIZE
1

19 2
3
4
5

14

11 12
10

6 7 8 9

21 20

16
18
17

7
6

Protective Cylinder-Head Covers

4-in. Fluid-End Assembly


Fluid-End Section Subassembly with Two-Piece Packing Nut and Three Top
Tie-Bolts

7-40 HT-400 Pump Maintenance and Repair Manual June 1997


4-in. Fluid-End Assembly
Fluid-End Section Subassembly with Two-Piece Packing Nut and Three Top Tie-
Bolts

Loc Part No. Qty Description


1 316.27927 1 Tag, Part Number, Fluid-End
2 316.16428 1 Guard, Lube Line
3 70.15871 2 Clamp, Hose, 1-in. - 1 1/2-in., Murray, Aero Seal
4 316.25501 2 Nut, Top-Tie-Bolt, RC30-24, W/Tapered Threads
5 316.27488 1 Bolt, Top-Tie, 3 Discharge Flange, 6-in.
6 316.2102 3 Retainer, Cover, 3 3/8-in.
7 316.2107 3 Cover, Cylinder Head, 3 3/ 8-in.
8 316.21052 3 Gasket, No. 3 Discharge Valve and Cylinder Head Cover, 3 3/8-in.
9 316.21051 3 Ring, Spacer, No. 3 Discharge Valve and Cylinder Head Cover,
3 3/8-in.
10 316.22982 3 Fluid-End Section, Machined 4-in., Bored Front Packing Sleeve
Has tapered seat bores. Does not use tapered adapter.
11 316.2547 4 Seal, Discharge Passage, 3 3/ 8-in. OD
12 316.2545 2 Spacer, Inner Discharge Passage Seal, 5 3/4-in.
14 316.27489 2 Bolt, Tie, HT-400, 1-in. Dia., For Three Top-Tie-Bolt
16 8.34001 3 O-Ring, 6-in. x 6 1/ 2-in. x 1/ 4-in.
17 70.43999 12 Screw, Hex Cap, 5/ 8-in. 11NC x 1 1/ 4-in., PL Spec 70.43919
18 300.434 Stud, 7/8-in. 9NC x 4 3/ 4-in.
2 Four-point mounting
0 Three-point mounting
19 316.22493 2 Washer, Hardened, 2.31-in. OD x 1.43-in. ID, F/Top-Tie-Bolt
20 316.22981 3 Sleeve, Fluid-End
21 8.34043 3 O-Ring, 90D, 4 3/ 4-in. x 4 1/ 2-in. x 1/ 8-in.

Protective Cylinder-Head Covers, Options to Loc 6 and 7


Loc Part No. Qty Description
6 316.22606 3 Retainer, Protective Cylinder Head Cover, 4-in.
7 316.22605 3 Cover, Protective, Cylinder Head, 4-in.

Parts Used in CO2 service


Loc Part No. Qty Description
8 316.21631 3 Gasket - No. 3 Discharge Valve & Cylinder Head Cover, 3 3/ 8-in. -
CO2 Service
16 8.33992 3 O-Ring, 5-in. x 4 7/ 8-in. x 1/ 4-in.
17 70.84177 12 Screw, Hex Cap, 5/ 8-in. 11NC x 1 3/4-in., ASTM 320-L7
CO2 Service

June 1997 Fluid-End Repair Parts 7-41


4

Seal Plate, Used without Spacer Assembly

Seal Plate, Used with Spacer Assembly

4-in. Fluid-End Assembly


Seal Plate Subassembly with Two-Piece Packing Nut

7-42 HT-400 Pump Maintenance and Repair Manual June 1997


4-in. Fluid-End Assembly
Seal Plate Subassembly with Two-Piece Packing Nut

Seal Plate, No Spacer Assembly


Loc Part No. Qty Description
1 316.2244 3 Seal, Power End, 4-in.
2 70.43213 4 Screw, RH Cap, 5/16-in. 18NC x 1-in., Hex Socket
3 316.11701 1 Plate, Seal, Power-End/Fluid-End, 1/2-in. Thick
If old 1/ 4-in. plates are used, two plates are required.
4 316.11702 2 Rib, Power-End/Fluid-End Seal

Seal Plate, Used with Spacer Assembly


Loc Part No. Qty Description
1 316.11706 Plate, Power-End/Fluid-End Seal
1 D-Spacer Assembly
0 M-1 or L-Spacer Assembly

June 1997 Fluid-End Repair Parts 7-43


1 2 3 2 4 5

6 8 6 8 6 5 4 9

Oil Line, Used with Pneumatically Driven Lubricator

37 Globe Valve

38 39 44
Outlet Manifold

31 Ref.
41

C
41
35 Check Packing Glands
Valve

44
Inlet Manifold
40 39

Oil Line, Used with Mechanically Driven Lubricator

4-in. Fluid-End Assembly


Plunger Lubricator Subassembly with Two-Piece Packing Nut

7-44 HT-400 Pump Maintenance and Repair Manual June 1997


4-in. Fluid-End Assembly
Plunger Lubricator Subassembly with Two-Piece Packing Nut

Oil Line, Used with Pneumatically Driven Lubricator


Loc Part No. Qty Description
1 2.32 1 Valve, Globe, Crane, 1/4, 200 lb, Brass
2 30.05002 2 Nipple, XH, 1/4-in. x AT, SMLS, A106
3 2.52622 1 Valve, Circle Seal, 2259B, 1/4-in., 250WP
4 24.2001 2 Reducer, Black Mall, 1/4-in. x 1/8-in., Standard
5 30.01002 8 Nipple, Standard, BW, 1/8-in. x AT, A120 Material
6 23.1 3 Tee, Black Mall, 1/8-in., 150 lb
7 1.131 3 Valve, Check, Mansfield and Green, Type 1SS-A
8 315.22217 5 Line, Oil, Plunger Lubricator
9 160.65 1 Valve, Safety, Wagner

Recirculating Plunger Lube, Used with Mechanically Driven Lubricator


Loc Part No. Qty Description
31 316.22982 3 Fluid-End Section
35 1.131 3 Valve, Check, 1/8-in.
37 2.32 1 Valve, Globe, 1/ 4-in., Crane
38 30.05002 1 Nipple, XH, 1/4-in. x AT
39 316.21900 2 Manifold, Plunger Lube
40 160.65 1 Valve, Safety, 1/4-in., Brass
41 317.54006 6 Hose, Assy
44 70.26665 2 Adapter, Hose, 2024-4-6S

June 1997 Fluid-End Repair Parts 7-45


1

2
13

3 14
15
4

5 5

5a 5a

6 6

7 7

8 8

9 9

10 10

11 11

Discharge Suction
5 5

5a 5a

4 1/2-in. Fluid-End Assembly


Valve Subassembly

7-46 HT-400 Pump Maintenance and Repair Manual June 1997


4 1/2-in. Fluid-End Assembly
Valve Subassembly

Frac Valves with Tapered Seat Bores


Loc Part No. Qty Description
1 316.2202 3 Retainer, Cover, Mach, 4-in.
2 316.23091 3 Cover, Short, Disch Valve, Machined, Double Guided, 4-in. and
4 1/2-in.
3 316.22052 3 Gasket, No. 4 Discharge Valve and Cyl-Head Cover, 4 1/2-in.
4 316.22051 3 Ring, Spacer, No. 4 Disch Valve and Cyl-Head Cover, 4 1/ 2-in.
5 316.22005 12 Liner, for Two-Piece Bushing, Valve Guide No. 4, Brass
5a* 316.22004 12 Insert, for Two-Piece Bushing, Valve Guide No. 4, NBR,
Standard Service
316.22061 12 Insert, for Two-Piece Bushing, No. 4 Valve Guide, Viton,
Severe Chemical Service
6** 316.2308 6 Spring, Valve, 25 lb/in, Stainless, 4-in. and 4 1/2-in.
7 316.22048 6 Valve, Frac No. 4 Frac
8* 316.22049 6 Insert, Polyurethane, No. 4 Frac Valve, standard service
316.22055 6 Insert, Buna N Rubber, No. 4 Frac Valve, Oil Service
316.22046 6 Insert, Polyurethane, No. 4 Frac Valve, Acid/Frac Service
316.22058 6 Insert, Aflas, No. 4 Frac Valve, Severe Chemical Service
9 316.22047 6 Seat, Valve, Tapered No. 4 Frac
10 8.34041 6 O, Ring, 90D, 4 1/ 2-in. x 4 1/4-in. x 1/8-in.
11 316.23953 6 Retainer, Guide Bushing, No.4 Frac Valve, L/Tapered Ad
13 316.22252 3 Spring, Lock, No. 4 Suction Stop
14 316.25233 6 Boot, Suction Stop, No. 3, No. 4, & No. 5 Valve
15 316.22242 3 Retainer, Stop and Spring, No. 4 Suction Valve

Parts Used in CO2 Service


Loc Part No. Qty Description
3 316.23631 3 Gasket - No. 4 Discharge Valve & Cylinder Head Cover, 3 3/ 8-in. -
CO2 Service

* Select inserts based on fluid service

** May be substituted for Loc 6


316.23082 3 Spring, Valve, 8.83 lb/in., Stainless

June 1997 Fluid-End Repair Parts 7-47


4 1/2-in. Fluid-End Assembly
Valve Subassembly

7-48 HT-400 Pump Maintenance and Repair Manual June 1997


4 1/2-in. Fluid-End Assembly
Valve Subassembly
(Continued)

Frac Valves with Straight Seat Bores


Loc Part No. Qty Description
1 316.2202 3 Retainer, Cover, Mach, 4-in.
2 316.23091 3 Cover, Short Disch Valve, Machined, Double Guided, 4-in. and
4 1/2-in.
3 316.22052 3 Gasket, No. 4 Discharge Valve and Cylinder-Head Cover, 4 1/2-in.
4 316.22051 3 Ring, Spacer, No. 4 Disch Valve and Cylinder-Head Cover,
4 1/2-in.
5 316.22005 12 Liner, Two-Piece Bushing, Valve Guide No. 4, Brass
5a* 316.22004 12 Insert, Two-Piece Bushing, Valve Guide No. 4, NBR
316.22061 12 Insert, Two-Piece bushing, Valve Guide No. 4, Viton
6** 316.2308 6 Spring, Valve, 25 lb/in., Stainless, 4-in. and 4 1/2-in.
7 316.22048 6 Valve, Frac No. 4 Frac
8* 316.22049 6 Insert, Polyurethane, No. 4 Frac Valve, Standard Service
316.22055 6 Insert, Buna N Rubber, No. 4 Frac Valve, Oil Service
316.22046 6 Insert, Polyurethane, No. 4 Frac Valve, Acid/Frac Service
316.22058 6 Insert, Aflas, No. 4 Frac Valve, Severe Chemical Service
9 316.22047 6 Seat, Valve, Tapered No. 4 Frac
10 8.34041 6 O-Ring, 90D, 4 1/ 2-in. x 4 1/ 4-in. x 1/ 8-in.
11 316.22045 6 Adapter, Tapered, No. 4 Valve Seat
12 8.33813 6 O-Ring, 90D, 4 11/16-in. x 4 1/ 2-in. x 3/ 32-in.
13 316.22221 6 Retainer, Guide Bushing Machined
15 316.22252 3 Spring, Lock, No. 4 Suction Stop
16 316.25233 6 Boot, Suction Stop, No. 3, No. 4, & No. 5 Valve
17 316.22242 3 Retainer, Stop and Spring, No. 4 Suction Valve

Parts Used in CO2 Service


Loc Part No. Qty Description
3 316.23631 3 Gasket - No. 4 Discharge Valve & Cylinder Head Cover, 3 3/ 8-in. -
CO2 Service

* Select inserts based on fluid service

** May be substituted for Loc 6


316.23082 3 Spring, Valve, 8.83 lb/in., Stainless

June 1997 Fluid-End Repair Parts 7-49


1 2 3 4 5 7 6
Short-Stack Subassembly

1 2 3 2 4

Chevron Packing

4 1/2-in. Fluid-End Assembly


Pressure-Packing Subassembly

7-50 HT-400 Pump Maintenance and Repair Manual June 1997


4 1/2-in. Fluid-End Assembly
Pressure-Packing Subassembly

Short-Stack Packing
Loc Part No. Qty Description
1 316.23503 3 Adapter, Header Ring, 4 1/2 in. x 5 1/2-in.
2* 316.23501 3 Ring, Header, 4 1/ 2-in. x 5 1/ 2-in. Packing
316.23505 3 Ring, Header, 4 1/ 2-in., Urethane, CO2 or Xylene Service
3 316.23525 1 Packing Set, 4 1/2-in. x 5 1/2-in. x 1/2-in. Stock, 3 Rings,
Acid Service
3** 316.23532 1 Packing Set, 4 1/2-in. x 5 1/2-in. x 1/2-in. Stock HT, 3 Rings, Soft,
Mild Acid/Cement
4 316.23393 3 Ring, Backup, Packing, 4 1/2-in.
5 316.23391 3 Carrier, Seal and Packing, 4 1/ 2-in.
6 316.23395 3 Seal, Lube Packing, WQ, 4 1/2-in. x 5-in. x 9/16-in.
7 8.34049 3 O-Ring, 90D, 5 1/ 2-in. x 5 1/4-in. x 1/8-in., 568-252

Chevron Packing
Loc Part No. Qty Description
1 316.23001 3 Adapter, Male, 4 1/2-in. Plunger Packing Gland, External
Clearance
2*** 316.23323 6 Packing Set, 4 1/2-in. x 5 1/2-in. x 0.26-in. Stock Height, 3 Rings,
Hard, Standard Service
316.23713 6 Packing Set, 4 1/2-in. x 5 1/2-in. x 0.26-in. Stock, 3 Rings,
Standard Service
316.23527 6 Packing Set, 4 1/2-in. x 5 1/2-in. x 1/4-in. Stock, 3 Rings,
Acid Service
3 315.2307 3 Spacer, Packing Lubrication, 4 1/ 2-in.
4 316.2336 3 Bushing, Female Adapter, Plunger Packing, 4 1/2-in.

* Select header ring based on fluid service

**Optional

***Select packing based on fluid service

June 1997 Fluid-End Repair Parts 7-51


3

1 2

No Wiper Elements, Used with Spacer Assembly

1 2 3 4

Seal, Used without Spacer Assembly

4 1/2-in. Fluid-End Assembly


Wiper Gland Subassembly

7-52 HT-400 Pump Maintenance and Repair Manual June 1997


4 1/2-in. Fluid-End Assembly
Wiper Gland Subassembly

No Wiper Elements, Used with Spacer Assembly


Loc Part No. Qty Description
1 316.2337 3 Nut, Packing Adjustment, 4 1/2-in.
2 316.2238 3 Sleeve, Wiper Gland, 4-in.
3 70.35817 3 Pin Groove, 1/ 2-in. x 1 1/4-in., Type 5

Seal, Used without Spacer Assembly


Loc Part No. Qty Description
1 316.2337 3 Nut, Packing Adjustment, 4 1/2-in.
2 70.42214 3 Ring, Retaining, RR-550, Int, Spirolox
3 316.11183 3 Seal, Wiper, 4 1/2-in., HT-400 PE, Disogrin
4 316.2238 3 Sleeve, Wiper Gland, 4-in.
5 70.35817 3 Pin, Groove, 1/2-in. x 1 1/4-in., Type 5

June 1997 Fluid-End Repair Parts 7-53


4
1 2 3

Short Tie-Bolt and Plunger

4
1 2 3

Modified Tie-Bolt

4
1 2 3

Standard Tie-Bolt

4 1/2-in. Fluid-End Assembly


Plunger Subassembly

7-54 HT-400 Pump Maintenance and Repair Manual June 1997


4 1/2-in. Fluid-End Assembly
Plunger Subassembly

Short Tie-Bolt and Plunger, Used with L-Spacer Assembly


Loc Part No. Qty Description
1 316.2331 3 Nose, Plunger, Machined, 4 1/2-in.
2 316.2330 3 Seal Assembly, Plunger Nose, 4 1/2-in.
3 316.23085 3 Plunger, Hard Surfaced, L-Spacer, 4 1/2-in.
4 316.21028 3 Tie Rod, L-Spacer, Plunger

Modified Tie-Bolt, Used with M-1 Spacer Assembly


Loc Part No. Qty Description
1 316.2331 3 Nose, Plunger, Machined, 4 1/2-in.
2 316.2330 3 Seal Assembly, Plunger Nose, 4 1/2-in.
3 316.23291 3 Plunger, Hard Surfaced, 4 1/2-in.
4 316.14042 3 Bolt, Tie, Fluid-End Plunger W/M-1 Spacer

Standard Tie-Bolt, Used without Spacer Assembly


Loc Part No. Qty Description
1 316.2331 3 Nose, Plunger, Machined, 4 1/2-in.
2 316.2330 3 Seal Assembly, Plunger Nose, 4 1/2-in.
3 316.23291 3 Plunger, Hard Surfaced, 4 1/2-in.
4 316.2527 3 Tie Rod, Plunger, Non-Recessed, 17 3/4-in. Long

June 1997 Fluid-End Repair Parts 7-55


1

Blank Flange

3 4

Straight Flange

3
4

2 Ell Flange

3 4

4 1/2-in. Fluid-End Assembly


Right-Hand Flange Subassembly

7-56 HT-400 Pump Maintenance and Repair Manual June 1997


4 1/2-in. Fluid-End Assembly
Right-Hand Flange Subassembly

Blank Flange
Loc Part No. Qty Description
1 316.22980 1 Flange, Discharge, Left Outlet, 4 1/ 2-in.
2 316.2547 1 Seal, Discharge Passage, 3 3/ 8-in. OD
3 316.23013 2 Stud, Fluid-End to Discharge Flange
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length

Straight Flange
Loc Part No. Qty Description
1 316.27482 1 Flange, Discharge, 3 Outboard, 6-in.
38.11954 1 Seal, Union, 3-in. 1502
2 316.2547 1 Seal, Discharge Passage, 3 3/ 8-in. OD
3 316.23013 2 Stud, Discharge Flange, 6-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length

Ell Flange
Loc Part No. Qty Description
1 316.23019 1 Flange, Discharge, Right-Hand, 3 Outlet
38.0947 1 Seal, Union, 2-in. 1502
38.11954 1 Seal, Union, 3-in. 1502
2 316.2547 1 Seal, Discharge Passage, 3 3/ 8-in. OD
3 316.23013 2 Stud, Discharge Flange, 6-in
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length

June 1997 Fluid-End Repair Parts 7-57


1

Blank Flange

4 3

Straight Flange

3
4

Ell Flange 2

4 3

4 1/2-in. Fluid-End Assembly


Left-Hand Flange Subassembly

7-58 HT-400 Pump Maintenance and Repair Manual June 1997


4 1/2-in. Fluid-End Assembly
Left-Hand Flange Subassembly

Blank Flange
Loc Part No. Qty Description
1 316.22980 1 Flange, Discharge, L/Outlet, 4 1/2-in.
2 316.2547 1 Seal, Discharge Passage, 3 3/ 8-in. OD
3 316.23013 2 Stud, Fluid-End to Discharge Flange
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length

Straight Flange
Loc Part No. Qty Description
1 316.27482 1 Flange, Discharge, 3 Outboard, 6-in.
38.11954 1 Seal, Union. 3-in. 1502
2 316.2547 1 Seal, Discharge Passage, 3 3/ 8-in. OD
3 316.23013 2 Stud, Discharge Flange, 6-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length

Ell Flange
Loc Part No. Qty Description
1 316.23017 1 Flange, Discharge, Left-Hand, 3 Outlet
38.0947 1 Seal, Union, 2-in. 1502
38.11954 1 Seal, Union, 3-in. 1502
2 316.2547 1 Seal, Discharge Passage, 3 3/ 8-in. OD
3 316.23013 2 Stud, Discharge Flange, 6-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length

June 1997 Fluid-End Repair Parts 7-59


FLUID END ASSY.
HT-400
PART NO.
SIZE
1

19 2
3
4
5

Long Top Tie-Bolt

11 12
10
13

6 7 8 9

21 20

16
18
17

15 14

Short Top Tie-Bolt

7
6

Protective Cylinder-Head Covers

4 1/2-in. Fluid-End Assembly


Fluid-End Section Subassembly

7-60 HT-400 Pump Maintenance and Repair Manual June 1997


4 1/2-in. Fluid-End Assembly
Fluid-End Section Subassembly

Long Top Tie-Bolt, Used without Blank Flange


Loc Part No. Qty Description
1 316.27927 1 Tag, Part Number, Fluid-End
2 316.16428 1 Guard, Lube Line
3 70.15871 2 Clamp, Hose, 1 in. x 1 1/ 2-in., Murray, Aero Seal
4 316.25501 2 Nut, Top-Tie-Bolt, RC30, 24, W/Tapered Threads
5 316.27488 1 Bolt, Top-Tie, 3 Discharge Flange, 6-in.
6 316.2202 3 Retainer, Cover, Mach, 4-in.
7 316.2207 3 Cover, Cylinder Head, 4-in. and 4 1/2-in.
8 316.22052 3 Gasket, No. 4 Discharge Valve and Cylinder Head Cover, 4-in.
and 4 1/2-in.
9 316.22051 3 Ring, Spacer, No. 4 Discharge Valve and Cylinder Head Cover,
4 1/2-in.
10 316.23951 3 Fluid-End Section, Machined 4-in. and 4 1/2-in. Tapered Valve
Has tapered seat bores. Does not use tapered adapter.
11 316.2547 4 Seal, Discharge Passage, 3 3/ 8-in. OD
12 316.2545 2 Spacer, Inner Discharge Passage Seal, 5 3/4-in.
13 70.13839 8 Cap Plug, Plastic, 3/ 4-in. Plug, Clover
14 70.32760 2 Nut, Elastic Stop, 3/4-in. 16NF
15 316.23011 1 Bolt, Bottom Top, Discharge Flange, 5 3/4-in.
16 8.34001 3 O-Ring, 6-in. x 6 1/ 2-in. x 1/ 4-in.
17 70.43999 12 Screw, Hex Cap, 5/ 8-in. 11NC x 1 1/ 4-in., PL Spec 70.43919
18 300.434 Stud, 7/8-in. 9NC x 4 3/ 4-in.
2 Four-point mounting
0 Three-point mounting
19 316.22493 2 Washer, Hardened, 2.31 OD x 1.43 ID, F/Top-Tie-Bolt
20 316.23981 3 Sleeve, Fluid-End, HT-400, 4 1/ 2-in
21 8.34047 3 O, Ring, 90D, 5 1/ 4-in. x 5-in. x 1/8-in.

Short Top Tie-Bolt, Used with a Blank Flange, Option to Loc 5


Loc Part No. Qty Description
5 316.22481 1 Bolt, Tie Top, 30-in.

Protective Cylinder-Head Covers, Options to Loc 6 and 7


Loc Part No. Qty Description
6 316.23639 3 Retainer, Protective Cylinder Head Cover, 4 1/2-in.
7 316.23638 3 Cover, Protective, Cylinder Head, 4 1/2-in.

Parts Used in CO2 Service


Loc Part No. Qty Description
16 8.33992 3 O-Ring, 5 3/ 8-in. x 4 7/8-in. x 1/ 4-in.
17 70.84177 12 Screw, Hex Cap, 5/ 8 in. 11NC x 1 3/4-in., ASTM 320-L7
8 316.23631 3 Gasket - No. 4 Cover

June 1997 Fluid-End Repair Parts 7-61


4

Seal Plate, Used without Spacer Assembly

Seal Plate, Used with Spacer Assembly

4 1/2-in. Fluid-End Assembly


Seal Plate Subassembly

7-62 HT-400 Pump Maintenance and Repair Manual June 1997


4 1/2-in. Fluid-End Assembly
Seal Plate Subassembly

Seal Plate, Used without Spacer Assembly


Loc Part No. Qty Description
1 316.2244 3 Seal, Power End, 4-in.
2 70.43213 4 Screw, Right-Hand Cap, 5/ 16-in. 18NC x 1-in., Hex Socket
3 316.11701 1 Plate, Seal, Power-End/Fluid-End, 1/2-in. Thick
If old 1/ 4-in. plates are used, two plates are required.
4 316.11702 2 Rib, Power-End/Fluid-End Seal

Seal Plate, Used with Spacer Assembly


Loc Part No. Qty Description
1 316.11706 Plate, Power-End/Fluid-End Seal
1 D-Spacer Assembly
0 M-1 or L-Spacer Assemblys

June 1997 Fluid-End Repair Parts 7-63


1 2 3 2 4 5

6 8 6 8 6 5 4 9

Oil Line, Used with Pneumatically Driven Lubricator

37 Globe Valve

38 39 44
Outlet Manifold

31 Ref.
41

C
41
35 Check Packing Glands
Valve

44
Inlet Manifold
40 39

Oil Line, Used with Mechanically Driven Lubricator

4 1/2-in. Fluid-End Assembly


Plunger Lubricator Subassembly

7-64 HT-400 Pump Maintenance and Repair Manual June 1997


4 1/2-in. Fluid-End Assembly
Plunger Lubricator Subassembly

Oil Line, Used with Pneumatically Driven Lubricator


Loc Part No. Qty Description
1 2.32 1 Valve, Globe, Crane, 1/4-in., 200 lb, Brass
2 30.05002 2 Nipple, XH, 1/4-in. x AT, SMLS, A106
3 2.52622 1 Valve, Circle Seal, 2259B, 1/4-in., 250WP
4 24.2001 2 Reducer, Black Mall, 1/4-in. x 1/8 in., Standard
5 30.01002 8 Nipple, Standard, BW, 1/8-in. x AT, A120 Material
6 23.1 3 Tee, Black Mall, 1/8-in., 150 lb
7 1.131 3 Valve, Check, Mansfield and Green, Type 1SS-A
8 315.22217 5 Line, Oil, Plunger Lubricator
9 160.65 1 Valve, Safety, Wagner

Recirculating Plunger Lube, Used with Mechanically Driven Lubricator


Loc Part No. Qty Description
31 316.23951 3 Fluid-End Section
35 1.131 3 Valve, Check, 1/8-in.
37 2.32 1 Valve, Globe, 1/ 4-in., Crane
38 30.05002 1 Nipple, XH, 1/4-in. x AT
39 316.21900 2 Manifold, Plunger Lube
40 160.65 1 Valve, Safety, 1/4-in., Brass
41 317.54006 6 Hose, Assy
44 70.26665 2 Adapter, Hose, 2024-4-6S

June 1997 Fluid-End Repair Parts 7-65


1

2
13

3 14
15
4

5 5

5a 5a

6 6

7 7

8 8

9 9

10 10

11 11

Discharge Suction
5 5

5a 5a

5-in. Fluid-End Assembly


Valve Subassemby

7-66 HT-400 Pump Maintenance and Repair Manual June 1997


5-in. Fluid-End Assembly
Valve Subassemby

Frac Valves with Tapered Seat Bores


Loc Part No. Qty Description
1 316.2502 3 Retainer, Valve Pot Cove
2 316.24044 3 Cover Assembly, Short Discharge, No. 5 DG Valve
3 316.25052 3 Gasket, No. 5 Discharge Valve and Cylinder Head Cover, 5-in.
4 316.25051 3 Ring, Spacer, No. 5 Discharge Valve and Cylinder Head Cover,
5-in.
5 316.22007 12 Liner, For Two-Piece Bushing, Valve Guide No. 5, Brass
5a* 316.22006 12 Insert, For Two-Piece Bushing, Valve Guide No. 5, NBR,
Standard Service
316.22062 12 Insert, For Two Piece Bushing, No. 5 Valve Guide, Viton,
Severe Chemical Service
6 316.27259 6 Spring, Valve, Conical, Stainless, 50 lb/in.
7 316.24027 6 Valve, No. 5 Frac, 5 and 6-in.
8* 316.24037 6 Insert, Polyurethane, No. 5 Frac Valve, Standard Service
316.24026 6 Insert, Polyurethane, No. 5 Frac Valve, Acid/Frac Service
316.24045 6 Insert, Buna N, No. 5 Frac Valve, Oil Service
316.24047 6 Insert, Aflas, No. 5 Frac Valve, Severe Chemical Service
9 316.24024 6 Seat, Valve, Tapered, No. 5 Frac
10 8.34045 6 O-Ring, 90D, 5-in. x 4 3/ 4-in. x 1/ 8-in.
11 316.24043 6 Retainer, Guide Bushing, No. 5 Frac Valve, L/Tapered Ad
13 316.22253 3 Spring, Lock, No. 5 Suction Stop
14 316.25233 6 Boot, Suction Stop, No. 3, No. 4, & No. 5 Valve
15 316.27266 3 Retainer, Stop and Spring, No. 5 Suction Valve

Parts Used in CO2 Service


Loc Part No. Qty Description
3 316.24631 3 Gasket - No. 5 Discharge Valve & Cylinder Head Cover, 3 3/ 8-in. -
CO2 Service

* Select insert based on fluid service

June 1997 Fluid-End Repair Parts 7-67


5-in. Fluid-End Assembly
Valve Subassembly

7-68 HT-400 Pump Maintenance and Repair Manual June 1997


5-in. Fluid-End Assembly
Valve Subassembly
(Continued)

Frac Valves with Straight Seat Bores


Loc Part No. Qty Description
1 316.2502 3 Retainer, Valve Pot Cover
2 316.24044 3 Cover Assembly, Short Discharge, No. 5 DG Valve
3 316.25052 3 Gasket, No. 5 Discharge Valve and Cylinder Head Cover, 5-in.
4 316.25051 3 Ring, Spacer, No. 5 Discharge Valve and Cylinder Head Cover,
5-in.
5 316.22007 12 Liner, For Two-Piece Bushing, Valve Guide No. 5, Brass
5a* 316.22006 12 Insert, For Two-Piece Bushing, Valve Guide No. 5, NBR
316.22062 12 Insert, Two-Piece Bushing, Valve Guide No. 5, Viton
6 316.27259 6 Spring, Valve, Conical, Stainless, 50 lb/in.
7 316.24027 6 Valve, No. 5 Frac, 5 and 6-in.
8* 316.24037 6 Insert, Polyurethane, No. 5 Frac Valve, Standard Service
316.24026 6 Insert, Polyurethane, No. 5 Frac Valve, Acid/Frac Service
316.24045 6 Insert, Buna N, No. 5 Frac Valve, Oil Service
316.24047 6 Insert, Aflas, No. 5 Frac Valve, Severe Chemical Service
9 316.24024 6 Seat, Valve, Tapered, No. 5 Frac
10 8.34045 6 O-Ring, 90D, 5-in., 3/4 -in. x 1/8-in.
11 316.25235 6 Adapter, Tapered Valve Seat, No. 5 Frac Valve
12 8.33814 6 O-Ring, 90D, 5 3/16-in. x 5-in. x 3/32-in.
13 316.24025 6 Retainer, Bushing, Guide
15 316.22253 3 Spring, Lock, No. 5 Suction Stop, No. 5 Valve
16 316.25233 6 Boot, Suction Stop, No. 5 Suction Valve
17 316.27266 3 Retainer, Stop and Spring, No. 5 Suction Valve

Parts Used in CO2 Service


Loc Part No. Qty Description
3 316.24631 3 Gasket - No. 5 Discharge Valve & Cylinder Head Cover, 3 3/ 8-in. -
CO2 Service

* Select insert based on fluid service

June 1997 Fluid-End Repair Parts 7-69


1 2 3 4 5 7 6

Short-Stack Subassembly

1 2 3 2 4

Chevron Packing

5-in. Fluid-End Assembly


Pressure-Packing Subassembly

7-70 HT-400 Pump Maintenance and Repair Manual June 1997


5-in. Fluid-End Assembly
Pressure-Packing Subassembly

Short-Stack Packing
Loc Part No. Qty Description
1 316.24503 3 Adapter, Header Ring, 5-in. x 6-in.
2* 316.24501 3 Ring, Header, 5-in. x 6-in. Packing
316.24505 3 Ring, Header, 5-in., Urethane, CO2 or Xylene service
3 316.24525 1 Packing Set, 5-in. x 6-in. x 1/2 Stock, 3 Rings, Acid Service
4 339.01527 3 Ring, Backup, Packing, 5-in.
5 316.24391 3 Carrier, Seal and Packing, 5-in.
6 316.24395 3 Seal, Lube Packing, WQ, 5-in. x 5 1/ 2-in. x 9/16-in.
7 8.34053 3 O-Ring, 90D, 6-in. x 5 3/ 4-in. x 1/ 8-in., 568-256

Chevron Packing
Loc Part No. Qty Description
1 316.24001 3 Adapter, Male, 5 in. Plunger Packing Gland
2** 316.24323 6 Packing Set, 5-in. x 6-in. x 0.24-in. Stock Ht, Hard,
Standard Service
316.24324 6 Packing Set, 5-in. x 6-in. x 0.24-in. Stock, 3 Rings, Soft,
Standard Service
316.24527 6 Packing Set, 5-in. x 6-in. x 1/4-in. Stock, 3 Rings,
Acid Service
3 316.2435 3 Ring, Lantern, Plunger Packing Gland, 5-in.
4 316.2436 3 Bushing, Female Adapter, Plunger Packing Gland, 5-in.

* Select header ring based on fluid service

** Select packing based on fluid service

June 1997 Fluid-End Repair Parts 7-71


3

1 2

No Wiper Elements, Used with Spacer Assembly

1 2 3 4

Seal, Used without Spacer Assembly

5-in. Fluid-End Assembly


Wiper Gland Subassembly

7-72 HT-400 Pump Maintenance and Repair Manual June 1997


5-in. Fluid-End Assembly
Wiper Gland Subassembly

No Wiper Elements, Used with Spacer Assembly


Loc Part No. Qty Description
1 316.2437 3 Nut, Packing Adjustment, 5-in.
2 316.2438 3 Sleeve, Wiper Gland, 5-in.
3 70.35785 3 Pin Groove, 3/ 8-in. x 1 1/4-in., Type 5

Seal, Used without Spacer Assembly


Loc Part No. Qty Description
1 316.2437 3 Nut, Packing Adjustment, 5-in.
2 70.42237 3 Ring, Retaining, RR-575, Int, Spirolox
3 316.11184 3 Seal, Wiper, 5-in., Disogrin
4 316.2438 3 Sleeve, Wiper Gland, 5-in.
5 70.35785 3 Pin, Groove, 3/8-in. x 1 1/4-in., Type 5

June 1997 Fluid-End Repair Parts 7-73


4

1 2 3

Short Tie-Bolt and Plunger

4
1 2 3

Modified Tie-Bolt

4
1 2 3

Standard Tie-Bolt

5-in. Fluid-End Assembly


Plunger Subassembly

7-74 HT-400 Pump Maintenance and Repair Manual June 1997


5-in. Fluid-End Assembly
Plunger Subassembly

Short Tie-Bolt and Plunger, Used with L-Spacer Assembly


Loc Part No. Qty Description
1 316.2331 3 Nose, Plunger, Machined, 4 1/2-in.
2 316.2330 3 Seal Assembly, Plunger Nose, 4 1/2-in.
3 316.24296 3 Plunger, Hard Surfaced, L-Spacer, 5-in.
4 316.25165 3 Tie Rod, L-Spacer, Flush Nose Plunger, 6-in.

Modified Tie-Bolt, Used with M-1 Spacer Assembly


Loc Part No. Qty Description
1 316.2331 3 Nose, Plunger, Machined, 4 1/2-in.
2 316.2330 3 Seal Assembly, Plunger Nose, 4 1/2-in.
3 316.24294 3 Plunger, Hard Surfaced, F/Recessed Nose, 5-in.
4 316.21902 3 Bolt, Tie, 3 3/8-in. and Flush Nose FE Plunger, 15.90-in.

Flush Nose And Standard Tie-Bolt, Used without Spacer Assembly and Used with
D-Spacer Assembly
Loc Part No. Qty Description
1 316.2331 3 Nose, Plunger, Machined, 4 1/2-in.
2 316.2330 3 Seal Assembly, Plunger Nose, 4 1/2-in.
3 316.24294 3 Plunger, Hard Surfaced, F/Recessed Nose
4 316.25271 3 Tie Rod, Plunger, Short, F/Recessed Nose

June 1997 Fluid-End Repair Parts 7-75


1

Blank Flange

3 4

Straight Flange

3
4

2 Ell Flange

3 4

5-in. Fluid-End Assembly


Right-Hand Flange Assembly

7-76 HT-400 Pump Maintenance and Repair Manual June 1997


5-in. Fluid-End Assembly
Right-Hand Flange Assembly

Blank Flange
Loc Part No. Qty Description
1 316.22980 1 Flange, Discharge, L/Outlet, 4 1/2-in.
2 316.2547 1 Seal, Discharge Passage, 3 3/ 8-in. OD
3 316.23013 2 Stud, Fluid-End to Thin-Plate Discharge Flange
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching

Straight Flange
Loc Part No. Qty Description
1 316.27482 1 Flange, Discharge, 3 Outboard, 6-in.
38.11954 1 Seal, Union, 3-in.
2 316.2547 1 Seal, Discharge Passage, 3 3/ 8-in. OD
3 316.23013 2 Stud, Discharge Flange, 6-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length

Ell Flange
Loc Part No. Qty Description
1 316.23019 1 Flange, Discharge, Right-Hand, 3 Outlet
38.0947 1 Seal, Union, 2-in.
38.11954 1 Seal, Union, 3-in.
2 316.2547 1 Seal, Discharge Passage, 3 3/ 8-in. OD
3 316.23013 2 Stud, Discharge Flange, 6-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length

June 1997 Fluid-End Repair Parts 7-77


1

Blank Flange

4 3

Straight Flange

3
4

Ell Flange 2

4 3

5-in. Fluid-End Assembly


Left-Hand Flange Assembly

7-78 HT-400 Pump Maintenance and Repair Manual June 1997


5-in. Fluid-End Assembly
Left-Hand Flange Assembly

Blank Flange
Loc Part No. Qty Description
1 316.22980 1 Flange, Discharge, L/Outlet, 4 1/2-in.
2 316.2547 1 Seal, Discharge Passage, 3 3/ 8-in. OD
3 316.23013 2 Stud, Fluid-End to Thin-Plate Discharge Flange
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching

Straight Flange
Loc Part No. Qty Description
1 316.27482 1 Flange, Discharge, 3 Outboard, 6-in.
38.11954 1 Seal, Union, 3-in. 1502
2 316.2547 1 Seal, Discharge Passage, 3 3/ 8-in. OD
3 316.23013 2 Stud, Discharge Flange, 6-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length

Ell Flange
Loc Part No. Qty Description
1 316.23017 1 Flange, Discharge, Left-Hand, 3 Outlet
38.0947 1 Seal, Union, 2-in. 1502
38.11954 1 Seal, Union, 3-in. 1502
2 316.2547 1 Seal, Discharge Passage, 3 3/ 8-in. OD
3 316.23013 2 Stud, Discharge Flange, 6-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length

June 1997 Fluid-End Repair Parts 7-79


FLUID END ASSY.
HT-400
PART NO.
SIZE
1

19 2
3
4
5

Long Top Tie-Bolt

11 12
10
13

6 7 8 9

21 20

16
18
17

15 14

Short Top Tie-Bolt

7
6

Protective Cylinder-Head Covers

5-in. Fluid Assembly


Fluid-End Section Subassembly

7-80 HT-400 Pump Maintenance and Repair Manual June 1997


5-in. Fluid Assembly
Fluid-End Section Subassembly

Long Top Tie-Bolt, Used without Blank Flange


Loc Part No. Qty Description
1 316.27927 1 Tag, Part Number, Fluid-End
2 316.16428 1 Guard, Lube Line
3 70.15871 2 Clamp, Hose, 1-in. - 1 1/2-in., Murray, Aero Seal
4 316.25501 2 Nut, Top-Tie-Bolt, RC30-24, W/Tapered Threads
5 316.27488 1 Bolt, Top Tie, 3 Discharge Flange, 6-in.
6 316.2502 3 Retainer, Valve Pot Cover, Mach, 5 3/4-in.
7 316.2407 3 Cover Assembly, Cylinder Head, 5-in.
8 316.25052 3 Gasket, No. 5 Discharge Valve and Cylinder Head Cover, 5-in.
9 316.25051 3 Ring, Spacer, No. 5 Discharge Valve and Cylinder Head Cover,
5-in.
10 316.24951 3 Fluid-End Section, W/Tapered Valve Seat Bores
Has Tapered Seat Bores, Does Not Use Tapered Adapter.
11 316.2547 4 Seal, Discharge Passage, 3 3/ 8-in. OD
12 316.2545 2 Spacer, Inner Discharge Passage Seal, 5 3/4-in.
13 70.13839 8 Cap Plug, Plastic, 3/ 4-in. Plug, Clover
14 70.32760 2 Nut, Elastic Stop, 3/4-in. 16NF
15 316.23011 1 Bolt, Bottom Tie, Discharge Flange, 5 3/4-in.
16 8.34001 3 O-Ring, 6-in. x 6 1/ 2-in. x 1/ 4-in.
17 70.43999 12 Screw, Hex Cap, 5/ 8-in. 11NC x 1 1/ 4-in., PL Spec 70.43919
18 300.434 Stud, 7/8-in. 9NC x 4 3/ 4-in.
2 Four-point mounting
0 Three-point mounting
19 316.22493 2 Washer, Hardened, 2.31-in. OD x 1.43-in. ID, F/Top-Tie-Bolt
20 316.24981 3 Sleeve, Fluid-End, 5-in.
21 8.34051 3 O-Ring, 90D, 5 3/ 4-in. x 5 1/ 2-in. x 1/ 8-in.

Short Top Tie-Bolt, Used with a Blank Flange, Option to Loc 5


Loc Part No. Qty Description
5 316.22481 1 Bolt, Top Tie, 30-in.

Protective Cylinder-Head Covers, Options to Loc 6 and 7


Loc Part No. Qty Description
6 316.24615 3 Retainer, Protective Cylinder Head Cover, 5-in.
7 316.24614 3 Cover, Protective Cylinder Head, 5-in.

Parts Used in CO2 Service


Loc Part No. Qty Description
8 316.24631 3 Gasket - No. 5 Discharge Valve & Cylinder Head Cover, 3 3/ 8-in. -
CO2 Service
16 8.33992 3 O-Ring, 5 3/ 8-in. x 4 7/8-in. x 1/ 4-in.
17 70.84177 12 Screw, Hex Cap, 5/ 8-in. 11NC x 1 3/ 4-in., ASTM 320, L7

June 1997 Fluid-End Repair Parts 7-81


4

5-in. Fluid-End Assembly


Seal Plate Subassembly

7-82 HT-400 Pump Maintenance and Repair Manual June 1997


5-in. Fluid-End Assembly
Seal Plate Subassembly

Seal Plate Subassembly


Loc Part No. Qty Description
1 316.2444 3 Seal, Buna N, Oil Resistant
2 70.43205 4 Screw, RH Cap, 5/ 16-in. 18NC x 3/4-in., Hex Socket
3 316.11706 1 Plate, Seal, Power-End/Fluid-End, 6-in.
4 316.11702 2 Rib, Power-End/Fluid-End Seal

All parts listed are only used with a spacer assembly.

June 1997 Fluid-End Repair Parts 7-83


1 2 3 2 4 5

6 8 6 8 6 5 4 9

Oil Line, Used with Pneumatically Driven Lubricator

37 Globe Valve

38 39 44
Outlet Manifold

31 Ref.
41

C
41
35 Check Packing Glands
Valve

44
Inlet Manifold
40 39

Oil Line, Used with Mechanically Driven Lubricator

5-in. Fluid-End Assembly


Plunger Lubricator Subassembly

7-84 HT-400 Pump Maintenance and Repair Manual June 1997


5-in. Fluid-End Assembly
Plunger Lubricator Subassembly

Oil Line, Used with Pneumatically Driven Lubricator


Loc Part No. Qty Description
1 2.32 1 Valve, Globe, Crane, 1/4-in., 200 lb, Brass
2 30.05002 2 Nipple, XH, 1/4-in. x AT, SMLS, A106
3 2.52622 1 Valve, Circle Seal, 2259B, 1/4-in., 250WP
4 24.2001 2 Reducer, Black Mall, 1/4-in. x 1/8-in., Standard
5 30.01002 8 Nipple, Standard, BW, 1/8-in. x AT, A120 Material
6 23.1 3 Tee, Black Mall, 1/8-in., 150 lb
7 1.131 3 Valve, Check, Mansfield and Green, Type 1SS-A
8 315.22217 5 Line, Oil, Plunger Lubricator
9 160.65 1 Valve, Safety, Wagner

Recirculating Plunger Lube, Used with Mechanically Driven Lubricator


Loc Part No. Qty Description
31 316.24951 3 Fluid-End Section
35 1.131 3 Valve, Check, 1/8-in.
37 2.32 1 Valve, Globe, 1/ 4-in., Crane
38 30.05002 1 Nipple, XH, 1/4-in. x AT
39 316.21900 2 Manifold, Plunger Lube
40 160.65 1 Valve, Safety, 1/4-in., Brass
41 317.54006 6 Hose, Assy
44 70.26665 2 Adapter, Hose, 2024-4-6S

June 1997 Fluid-End Repair Parts 7-85


1

2
13

3 14
15
4

5 5

5a 5a

6 6

7 7

8 8

9 9

10 10

11 11

Discharge Suction
5 5

5a 5a

6-in. Fluid-End Assembly


Valve Subassembly

7-86 HT-400 Pump Maintenance and Repair Manual June 1997


6-in. Fluid-End Assembly
Valve Subassembly

Tapered Seat Bores


Loc Part No. Qty Description
1 316.2502 3 Retainer, Valve Pot Cover
2 316.24044 3 Cover Assembly, Short Discharge, No. 5 DG Valve
3 316.25052 3 Gasket, No. 5 Discharge Valve and Cylinder Head Cover, 5-in.
4 316.25051 3 Ring, Spacer, No. 5 Discharge Valve and Cylinder Head Cover,
5-in.
5 316.22007 12 Liner, For Two-Piece Bushing, Valve Guide No. 5, Brass
5a* 316.22006 12 Insert, For Two-Piece Bushing, Valve Guide No. 5, NBR,
Standard Service
316.22062 12 Insert, For Two Piece Bushing, No. 5 Valve Guide, Viton,
Severe Chemical Service
6 316.27259 6 Spring, Valve, Conical, Stainless, 50 lb/in.
7 316.24027 6 Valve, No. 5 Frac, 5 and 6-in.
8* 316.24037 6 Insert, Polyurethane, No. 5 Frac Valve, Standard Service
316.24026 6 Insert, Polyurethane, No. 5 Frac Valve, Acid/Frac Service
316.24045 6 Insert, Buna N, No. 5 Frac Valve, Oil Service
316.24047 6 Insert, Aflas, No. 5 Frac Valve, Severe Chemical Service
9 316.24024 6 Seat, Valve, Tapered, No. 5 Frac
10 8.34045 6 O-Ring, 90D, 5-in. x 4 3/ 4-in. x 1/ 8-in.
11 316.24043 6 Retainer, Guide Bushing, No. 5 Frac Valve, L/Tapered Ad
13 316.22253 3 Spring, Lock, No. 5 Suction Stop
14 316.25233 6 Boot, Suction Stop, No. 3, No. 4, & No. 5 Valve
15 316.27266 3 Retainer, Stop and Spring, No. 5 Suction Valve

Parts Used in CO2 Service


Loc Part No. Qty Description
3 316.24631 3 Gasket - No. 5 Discharge Valve & Cylinder Head Cover, 3 3/ 8-in. -
CO2 Service

* Select insert based on fluid service

June 1997 Fluid-End Repair Parts 7-87


6-in. Fluid Assembly
Valve Subassembly

7-88 HT-400 Pump Maintenance and Repair Manual June 1997


6-in. Fluid Assembly
Valve Subassembly
(Continued)

Straight Seat Bores


Loc Part No. Qty Description
1 316.2502 3 Retainer, Valve Pot Cover
2 316.24044 3 Cover Assembly, Short Discharge, No. 5 DG Valve
3 316.25052 3 Gasket, No. 5 Discharge Valve and Cylinder Head Cover, 5-in.
4 316.25051 3 Ring, Spacer, No. 5 Discharge Valve and Cylinder Head Cover,
5-in.
5 316.22007 12 Liner, Two-Piece Bushing, Valve Guide No. 5, Brass
5a* 316.22006 12 Insert, Two-Piece Bushing, Valve Guide No. 5, NBR
316.22062 12 Insert, Two-Piece Bushing, Valve Guide No. 5, Viton
6 316.27259 6 Spring, Valve, Conical, Stainless, 50 lb/in.
7 316.24027 6 Valve, No. 5 Frac, 5 and 6-in.
8* 316.24037 6 Insert, Polyurethane, No. 5 Frac Valve, Standard Service
316.24026 6 Insert, Polyurethane, No. 5 Frac Valve, Acid/Frac Service
316.24045 6 Insert, Buna N, No. 5 Frac Valve, Oil Service
316.24047 6 Insert, Aflas, No. 5 Frac Valve, Severe Chemical Service
9 316.24024 6 Seat, Valve, Tapered, No. 5 Frac
10 8.34045 6 O-Ring, 90D, 5-in. x 4 3/ 4-in. x 1/ 8-in.
11 316.25235 6 Adapter, Tapered Valve Seat, No. 5 Frac Valve
12 8.33814 6 O-Ring, 90D, 5 3/16-in. x 5-in. x 3/32-in.
13 316.24025 6 Retainer, Bushing, Guide
15 316.22253 3 Spring, Lock, No. 5 Suction Stop
16 316.25233 6 Boot, Suction Stop, No. 3, No. 4, & No. 5 Valve
17 316.27266 3 Retainer, Stop and Spring, No. 5 Suction Valve

Parts Used in CO2 Service


Loc Part No. Qty Description
3 316.24631 3 Gasket - No. 5 Discharge Valve & Cylinder Head Cover, 3 3/ 8-in. -
CO2 Service

* Select insert based on fluid service

June 1997 Fluid-End Repair Parts 7-89


1 2 3 4 5 7 6

Short-Stack Subassembly

1 2 3 2 4

Chevron Packing

6-in. Fluid-End Assembly


Pressure-Packing Subassembly

7-90 HT-400 Pump Maintenance and Repair Manual June 1997


6-in. Fluid-End Assembly
Pressure-Packing Subassembly

Short-Stack Packing
Loc Part No. Qty Description
1 316.27503 3 Adapter, Header Ring, 6-in. x 7-in.
2* 316.27501 3 Ring, Header, 6-in. x 7-in. Packing
316.27505 Ring, Header, 6-in., Urethane, CO2 or Xylene Service
3 316.27525 1 Packing Set, 6-in. x 7-in. x 1/2-in. Stock, 3 Rings, Acid Service
4 339.00036 3 Ring, Backup, Packing, 6-in.
5 316.27391 3 Carrier, Seal and Packing, 6-in.
6 316.27395 3 Seal, Lube Packing, WQ, 6-in. x 6 1/ 2-in. x 9/16-in.
7 8.34058 3 O-Ring, 90D, 7-in. x 6 3/ 4-in. x 1/ 8-in., 568-261

Chevron Packing
Loc Part No. Qty Description
1 316.27322 3 Adapter, Male, 6-in. Packing
2** 316.27323 6 Packing Set, 6-in. x 7-in. x 1/4-in. Stock, Hard,
Standard Service
316.27324 6 Packing Set, 6-in. x 7-in. x 1/4-in. Stock, 3 Rings, Soft,
Standard Service
316.27527 6 Packing Set, 6-in. x 7-in. x 1/4-in. Stock, 3 Rings, Hard,
Acid Service
3 316.2735 3 Ring, Lantern, Plunger Packing Gland, 6-in.
4 316.2736 3 Adapter, Female, 6-in. Packing

* Select header ring based on fluid service

** Select packing based on fluid service

June 1997 Fluid-End Repair Parts 7-91


3

1 2

No Wiper Elements, Used with Spacer Assembly

1 2 3 4

Seal, Used with Spacer Assembly

6-in. Fluid-End Assembly


Wiper Gland Subassembly

7-92 HT-400 Pump Maintenance and Repair Manual June 1997


6-in. Fluid-End Assembly
Wiper Gland Subassembly

No Wiper Elements, Used with Spacer Assembly


Loc Part No. Qty Description
1 316.2737 3 Nut, Packing Adjustment, 6-in.
2 316.2738 3 Sleeve, Wiper Gland, 6-in.
3 70.35785 3 Pin Groove, 3/ 8-in. x 1 1/4-in., Type 5

Seal, Used without Spacer Assembly


Loc Part No. Qty Description
1 316.2737 3 Nut, Packing Adjustment, 6-in.
2 70.42225 3 Ring, Retaining, RR-675, Int, Spirolox
3 316.11185 3 Seal, Wiper, 6-in., Disogrin
4 316.2738 3 Sleeve, Wiper Gland, 6-in.
5 70.35785 3 Pin, Groove, 3/8-in. x 1 1/4-in., Type 5

June 1997 Fluid-End Repair Parts 7-93


4

1 2 3

Short Tie-Bolt and Plunger

Modified Tie-Bolt

1 2 3

Standard Tie-Bolt

6-in. Fluid-End Assembly


Plunger Subassembly

7-94 HT-400 Pump Maintenance and Repair Manual June 1997


6-in. Fluid-End Assembly
Plunger Subassembly

Short Tie-Bolt and Plunger, Used with L-Spacer Assembly


Loc Part No. Qty Description
1 316.2331 3 Nose, Plunger, Machined, 4 1/2-in.
2 316.2330 3 Seal Assembly, Plunger Nose, 4 1/2-in.
3 316.25162 3 Plunger, Hard Surfaced, L-Spacer, 6-in.
4 316.25165 3 Tie Rod, L-Spacer, Plunger, 6-in.

Flush Nose and Modified Tie-Bolt, Used with M-1 Spacer Assembly
Loc Part No. Qty Description
1 316.2331 3 Nose, Plunger, HT-400, 4 1/2-in.
2 316.2330 3 Seal, Plunger Nose Assembly, HT-400, 4 1/ 2-in.
3 316.27295 3 Plunger, HT-400, 6-in., Hard Surfaced
4 316.21902 3 Tie Rod, Plunger, Fluid-End, 3 3/8-in.

Flush Nose and Standard Tie-Bolt, Used without Spacer Assembly and with
D-Spacer Assembly
Loc Part No. Qty Description
1 316.2331 3 Nose, Plunger, Machined, 4 1/2-in.
2 316.2330 3 Seal Assembly, Plunger Nose, 4 1/2-in.
3 316.27295 3 Plunger, Flush Nose, W/Upset End, HD Surface
4 316.25271 3 Tie Rod, Plunger, Shortened

June 1997 Fluid-End Repair Parts 7-95


1

Blank Flange

3 4

Straight Flange

3
4

2 Ell Flange

3 4

6-in. Fluid-End Assembly


Right-Hand Flange Assembly

7-96 HT-400 Pump Maintenance and Repair Manual June 1997


6-in. Fluid-End Assembly
Right-Hand Flange Assembly

Blank Flange
Loc Part No. Qty Description
1 316.22980 1 Flange, Discharge, L/Outlet, 4 1/2-in.
2 316.2547 1 Seal, Discharge Passage, 3 3/ 8-in. OD
3 316.23013 2 Stud, Fluid-End to Discharge Flange
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching

Straight Flange
Loc Part No. Qty Description
1 316.27482 1 Flange, Discharge, 3 Outboard, 6-in.
38.11954 1 Seal, Union, 3-in. 1502
2 316.2547 1 Seal, Discharge Passage, 3 3/ 8-in. OD
3 316.23013 2 Stud, Discharge Flange, 6-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length

Ell Flange
Loc Part No. Qty Description
1 316.23019 1 Flange, Discharge, Right-Hand, 3 Outlet
38.0947 1 Seal, Union, 2-in. 1502
38.11954 1 Seal, Union, 3-in. 1502
2 316.2547 1 Seal, Discharge Passage, 3 3/ 8-in. OD
3 316.23013 2 Stud, Discharge Flange, 6-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length

June 1997 Fluid-End Repair Parts 7-97


Blank Flange

Straight Flange

3
4

Ell Flange 2

4 3

6-in. Fluid-End Assembly


Left-Hand Flange Assembly

7-98 HT-400 Pump Maintenance and Repair Manual June 1997


6-in. Fluid-End Assembly
Left-Hand Flange Assembly

Blank Flange
Loc Part No. Qty Description
1 316.22980 1 Flange, Discharge, L/Outlet, 4 1/2-in.
2 316.2547 1 Seal, Discharge Passage, 3 3/ 8-in. OD
3 316.23013 2 Stud, Fluid-End to Discharge Flange
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching

Straight Flange
Loc Part No. Qty Description
1 316.27482 1 Flange, Discharge, 3 Outboard, 6-in.
38.11954 1 Seal, Union, 3-in. 1502
2 316.2547 1 Seal, Discharge Passage, 3 3/ 8-in. OD
3 316.23013 2 Stud, Discharge Flange, 6-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length

Ell Flange
Loc Part No. Qty Description
1 316.23017 1 Flange, Discharge, Left-Hand, 3 Outlet
38.0947 1 Seal, Union, 2-in. 1502
38.11954 1 Seal, Union, 3-in. 1502
2 316.2547 1 Seal, Discharge Passage, 3 3/ 8-in. OD
3 316.23013 2 Stud, Discharge Flange, 6-in.
4 316.11621 2 Nut, 1-in. 14NF, Internal Wrenching, 1.03-in. Thread Length

June 1997 Fluid-End Repair Parts 7-99


FLUID END ASSY.
HT-400
PART NO.
SIZE
1

19 2
3
4
5

Long Top Tie-Bolt

11 12
10
13

6 7 8 9

21 20

16
18
17

15 14

Short Top Tie-Bolt

7
6

Protective Cylinder-Head Covers

6-in. Fluid-End Assembly


Fluid-End Section Subassembly

7-100 HT-400 Pump Maintenance and Repair Manual June 1997


6-in. Fluid-End Assembly
Fluid-End Section Subassembly

Long Top Tie-Bolt, Used without Blank Flange


Loc Part No. Qty Description
1 316.27927 1 Tag, Part Number, Fluid-End
2 316.16428 1 Guard, Lube Line
3 70.15871 2 Clamp, Hose, 1-in. - 1 1/2-in., Murray, Aero Seal
4 316.25501 2 Nut, Top Tie-Bolt, RC30-24, W/Tapered Threads
5 316.27488 1 Bolt, Top Tie, 3 Discharge Flange, 6-in.
6 316.2506 3 Retainer, Valve Pot Cover, Mach, 6-in.
7 316.2507 3 Cover Assembly, Cylinder Head, 6-in.
8 316.25074 3 Gasket, No. 6 Cylinder Head Cover, 6-in.
9 316.25073 3 Ring, Spacer, No. 6 Cylinder Head Cover, 6-in.
10 316.27951 3 Fluid-End Section, W/Tapered Valve Seat Bores
Has tapered seat bores, does not use tapered adapter.
11 316.2547 4 Seal, Discharge Passage, 3 3/ 8 -in. OD
12 316.2545 2 Spacer, Inner Discharge Passage Seal, 5 3/4-in.
13 70.13839 8 Cap Plug, Plastic, 3/ 4-in. Plug
14 70.32760 2 Nut, Elastic Stop, 3/4-in. 16NF
15 316.23011 1 Bolt, Bottom Tie, Discharge Flange, 5 3/4-in.
16 8.34001 3 O-Ring, 6-in. x 6 1/ 2-in. x 1/ 4-in.
17 70.43999 12 Screw, Hex Cap, 5/ 8-in. 11NC x 1 1/ 4-in, PL Spec 70.43919,
Standard Service
18 300.434 Stud, 7/8-in. 9NC x 4 3/ 4-in., T10 Power-End Mount
2 Four-point mounting
0 Three-point mounting
19 316.22493 2 Washer, Hardened, 2.31-in. OD x 1.43-in. ID, F/Top-Tie-Bolt
20 316.27981 3 Sleeve, Fluid-End, 6-in.
21 8.34057 3 O-Ring, 90D, 6-in., 3/4-in. x 6 1/2-in. x 1/ 8-in.

Short Top Tie-Bolt, Used with a Blank Flange, Option to Loc 5


Loc Part No. Qty Description
5 316.22481 1 Bolt, Top Tie, 30-in.

Protective Cylinder-Head Covers, Options to Loc 6 and 7


Loc Part No. Qty Description
6 316.27614 3 Retainer, Protective Cylinder Head Cover, 6-in.
7 316.27613 3 Cover, Protective Cylinder Head, 6-in.

Parts Used in CO2 Service


Loc Part No. Qty Description
8 316.27631 3 Gasket - No. 6 Discharge Valve & Cylinder Head Cover, 3 3/ 8-in. -
CO2 Service
16 8.33992 3 O-Ring, 5 3/ 8-in. x 4 7/8-in. x 1/ 4-in.
17 70.84177 12 Screw, Hex Cap, 5/ 8-in. 11NC x 1 3/4-in., ASTM 320-L7

June 1997 Fluid-End Repair Parts 7-101


4

Seal Plate, Used without Spacer Assembly

Seal Plate, Used with Spacer Assembly

6-in. Fluid-End Assembly


Seal Plate Subassembly

7-102 HT-400 Pump Maintenance and Repair Manual June 1997


6-in. Fluid-End Assembly
Seal Plate Subassembly

Seal Plate, Used without Spacer Assembly


Loc Part No. Qty Description
1 316.2744 3 Seal, Buna N, Oil Resistant, 6-in.
2 70.43205 4 Screw, RH Cap, 5/ 16-in. 18NC x 3/4-in., Hex Socket
3 316.11706 1 Plate, Seal, Power-End/Fluid-End, 6-in.
4 316.11702 2 Rib, Power-End/Fluid-End Seal

Seal Plate, Used with Spacer Assembly


Loc Part No. Qty Description
1 316.11706 Plate, Seal, Power-End/Fluid-End
1 W/D-Spacer Assembly
0 W/M-1 or L-Spacer Assembly

June 1997 Fluid-End Repair Parts 7-103


1 2 3 2 4 5

6 8 6 8 6 5 4 9

Oil Line, Used with Pneumatically Driven Lubricator

37 Globe Valve

38 39 44
Outlet Manifold

31 Ref.
41

C
41
35 Check Packing Glands
Valve

44
Inlet Manifold
40 39

Oil Line, Used with Mechanically Driven Lubricator

6-in. Fluid-End Assembly


Plunger Lubricator Subassembly

7-104 HT-400 Pump Maintenance and Repair Manual June 1997


6-in. Fluid-End Assembly
Plunger Lubricator Subassembly

Oil Line, Used with Pneumatically Driven Lubricator


Loc Part No. Qty Description
1 2.32 1 Valve, Globe, Crane, 1/4-in., 200 lb, Brass
2 30.05002 2 Nipple, XH, 1/4-in. x AT, SMLS, A106
3 2.52622 1 Valve, Circle Seal, 2259B, 1/4-in., 250WP
4 24.2001 2 Reducer, Black Mall, 1/4-in. x 1/8-in., Standard
5 30.01002 8 Nipple, Std, BW, 1/8-in. x AT, A120 Material
6 23.1 3 Tee, Black Mall, 1/8-in., 150 lb
7 1.131 3 Valve, Check, Mansfield and Green, Type 1SS-A
8 315.22217 5 Line, Oil, Plunger Lubricator
9 160.65 1 Valve, Safety, Wagner

Recirculating Plunger Lube, Used with Mechanically Driven Lubricator


Loc Part No. Qty Description
31 316.27951 3 Fluid-End Section
35 1.131 3 Valve, Check, 1/8-in.
37 2.32 1 Valve, Globe, 1/ 4-in., Crane
38 30.05002 1 Nipple, XH, 1/4-in. x AT
39 316.21900 2 Manifold, Plunger Lube
40 160.65 1 Valve, Safety, 1/4-in., Brass
41 317.54006 6 Hose, Assembly
44 70.26665 2 Adapter, Hose, 2024-4-6S

June 1997 Fluid-End Repair Parts 7-105


1

Suction

Fluid-End Assembly
Suction Ball Valve Subassembly

7-106 HT-400 Pump Maintenance and Repair Manual June 1997


Fluid-End Assembly
Suction Ball Valve Subassembly

3 3/8-in. Fluid-End Assembly


Loc Part No. Qty Description
1 316.21646 3 Stop, Suction, No. 3 Ball Valve
3 316.21647 3 Spacer, No. 3 Suction Ball Valve
Used only in 3 3/8-in. Fluid-End Assembly
7 316.21645 3 Seat, Drop In, No. 3 Ball Valve
8 316.21006 3 Insert, Polyurethane, No. 3 Frac Valve, Standard Service

4-in. Fluid-End Assembly


Loc Part No. Qty Description
1 316.21646 3 Stop, Suction, No. 3 Ball Valve
7 316.21645 3 Seat, Drop In, No. 3 Ball Valve
8 316.21006 3 Insert, Polyurethane, No. 3 Frac Valve, Standard Service

4 1/2-in. Fluid-End Assembly


Loc Part No. Qty Description
1 316.22646 3 Stop, Suction, No. 4 Ball Valve
7 316.22645 3 Seat, Drop In, No. 4 Ball Valve
8 316.22049 3 Insert, Polyurethane, No. 4 Frac Valve, Standard Service

5-in. and 6-in. Fluid-End Assembly


Loc Part No. Qty Description
1 316.24646 3 Stop, Suction, No. 5 Ball Valve
7 316.24645 3 Seat, Drop In, No. 5 Ball Valve
8 316.24037 3 Insert, Polyurethane, No. 5 Frac Valve, Standard Service

Components Common to All Sizes


Loc Part No. Qty Description
2 316.22643 3 Spring, Loading, No. 4 Ball Valve, Spec, Standard Service
316.21642 3 Spring, Loading, Ball Valve, Monel, Acid Service
4 316.22644 3 Weldment, Cage, No. 4 Ball Valve, Spec
5 70.00427 3 Ball, Steel, 2-in., Chrome Steel, Grade 50
6 316.22642 3 Insert, Seal, No. 4 Ball Valve, Spec

NOTE—Do not install ball valves for discharge unless running extremely high sand concentra-
tions. (See ball valve installation and usage instructions, Chapter 4, Repair and Overhaul Manual,
316.13295).

June 1997 Fluid-End Repair Parts 7-107


1

4
5

Discharge

Fluid-End Assembly
Discharge Ball Valve Subassembly

7-108 HT-400 Pump Maintenance and Repair Manual June 1997


Fluid-End Assembly
Discharge Ball-Valve Subassembly

3 3/8-in. Fluid-End Assembly


Loc Part No. Qty Description
1 316.21641 3 Cover, Discharge, No. 3 Ball Valve
6 316.21645 3 Seat, Drop In, No. 3 Ball Valve
7 316.21006 3 Insert, Polyurethane, No. 3 Frac Valve, Standard Service

4-in. Fluid-End Assembly


Loc Part No. Qty Description
1 316.23641 3 Cover, Discharge, No. 4, 33 Ball Valve
6 316.21645 3 Seat, Drop In, No. 3 Ball Valve
7 316.21006 3 Insert, Polyurethane, No. 3 Frac Valve, Standard Service

4 1/2-in. Fluid-End Assembly


Loc Part No. Qty Description
1 316.22641 3 Cover, Short Discharge, No. 4 Ball Valve
6 316.22645 3 Seat, Drop In, No. 4 Ball Valve
7 316.22049 3 Insert, Polyurethane, No. 4 Frac Valve, Standard Service

5-in. Fluid-End Assembly


Loc Part No. Qty Description
1 316.24641 3 Cover, Discharge, No. 5 Ball Valve
6 316.24645 3 Seat, Drop In, No. 5 Ball Valve
7 316.24037 3 Insert, Polyurethane, No. 5 Frac Valve, Standard Service

6-in. Fluid-End Assembly


Loc Part No. Qty Description
1 316.27641 3 Cover, Discharge, No. 6 Ball Valve
6 316.24645 3 Seat, Drop In, No. 5 Ball Valve
7 316.24037 3 Insert, Polyurethane, No. 5 Frac Valve, Standard Service

Components Common to All Sizes


Loc Part No. Qty Description
2 316.22643 3 Spring, Loading, No. 4 Ball Valve, Spec, Standard Service
316.21642 3 Spring, Loading, Ball Valve, Monel, Acid Service
3 316.22644 3 Weldment, Cage, No. 4 Ball Valve, Spec
4 70.00427 3 Ball, Steel, 2-in., Chrome Steel, Grade 50
5 316.22642 3 Insert, Seal, No. 4 Ball Valve, Spec

NOTE—Do not install ball valves for discharge unless running extremely high sand concentra-
tions. (See ball valve installation and usage instructions, Chapter 4, Repair and Overhaul Manual,
316.13295).

June 1997 Fluid-End Repair Parts 7-109


Fluid-End Assembly Part Numbers
All Fluid-End Assemblies are Supplied with Acid Packing

Part No. Plunger Right Left Spacer


Size (in.) Flange Flange Type

316.2103 3.37 Curved Blank L


316.2167# 3.37 Blank Curved L
316.2192 3.37 Curved Curved L
316.2196 3.37 Blank Curved L
316.2198 3.37 Straight Blank L

316.2229# 4.00 Curved Blank L


316.2291 4.00 Curved Curved L
316.2293 4.00 Curved Blank L
316.2294 4.00 Blank Curved L
316.2295 4.00 Curved Straight L
316.2296 4.00 Straight Blank L
316.2299# 4.00 Blank Curved L

316.2301# 4.50 Blank Curved L


316.2304# 4.50 Curved Blank L
316.23736 4.50 Curved Curved L
316.23738 4.50 Straight Curved L
316.23739 4.50 Curved Straight L
316.23746 4.50 Blank Curved L
316.23748 4.50 Curved Blank L
316.23751 4.50 Straight Straight L
316.23753 4.50 Blank Straight L
316.2382 4.50 Straight Blank L

316.24032 5.00 Curved Curved L


316.24038 5.00 Blank Curved L
316.24053 5.00 Curved Blank L
316.2496 5.00 Straight Blank L
316.2583# 5.00 Blank Curved L

316.2695# 6.00 Blank Curved L


316.27235 6.00 Curved Blank L
316.27236 6.00 Blank Curved L
316.27274 6.00 Curved Curved L
316.2762 6.00 Straight Blank L

# Fluid-end assembly is type-certified.

7-110 HT-400 Pump Maintenance and Repair Manual June 1997


Fluid-End Parts
Standard
Type-Certified Part Number
Size (in.) Size (in.) Description Part Number Cross Reference
3 3/ 8 3 3/ 8 Plunger 316.21675 316.21026
C C Plunger Tie-Bolt 316.21028
3 3/ 8 3 3/ 8 Plunger Nose 316.21678 316.2131
3 3/ 8 3 3/ 8 Fluid-End Section 316.21674 316.21951
3 3 Valve, No. 3 316.22997 316.21007
3 3/ 8 3 3/ 8 Flange, Curved, Left-Hand 316.21677
3 3/ 8 3 3/ 8 Flange, Curved, Right-Hand 316.21676
C C Top Tie-Bolt 316.27488
C C Nut, Top Tie-Bolt 316.25501
3 3 Retainer, Curved 316.22995 316.2102
3 3 Discharge Cover 316.22994 316.2109
3 3/ 8 3 3/ 8 Cylinder Head Cover 316.22993 316.2107
3 3/ 8 3 3/ 8 Sleeve Wiper 316.21672 316.2138
3 3/ 8 3 3/ 8 Packing Nut 316.21671 316.2137

3 3 Stop and Spring Retainer 316.21242


C C Bottom Tie-Bolt 316.23011
3 3 Retainer, Gd Bushing 316.22996 316.21096

4 4 Plunger 316.22989 316.22294


4 4 Plunger Nose 316.22912 316.2231
4 4 Fluid-End Section 316.22999 316.22982
C* C* Flange, Curved, Left-Hand 316.23017
C* C* Flange, Curved, Right-Hand 316.23019
4 4 1-in. Tie-Bolt 316.27489
4 4 Discharge Cover 316.22994 316.2109

4 1/ 2 4 1/ 2 Retainer, Cylinder Cover 316.23025 316.2202


4 1/ 2 4 1/ 2 Discharge Cover 316.23024 316.23091
4 1/ 2 4 1/ 2 Sleeve Wiper 316.23014 316.2238
4 1/ 2 4 1/ 2 Plunger 316.23031 316.23085
4 1/ 2 4 1/ 2 Fluid-End Section 316.23029 316.23951
4 1/ 2 4 1/ 2 Valve, No. 4 316.23022 316.22048
4 1/ 2 4 1/ 2 Cylinder Cover 316.23015 316.2207
4 1/ 2 4 1/ 2 Packing Nut 316.23027 316.2337
4 1/ 2 4 1/ 2 Stop and Spring Retainer 316.22242
4 1/ 2 4 1/ 2 GB Retainer 316.23026 316.23953

4, 5, 6 4, 5, 6 Plunger Nose 316.23006 316.2331


4, 5, 6 4, 5, 6 Blank Flange, Thin 316.23018
4, 5, 6 4, 5, 6 Stud Flange 316.23012
4, 5, 6 4, 5, 6 Top Tie-Bolt 316.27488

June 1997 Fluid-End Repair Parts 7-111


Fluid-End Parts
(continued)
Standard
Type-Certified Part Number
Size (in.) Size (in.) Description Part Number Cross Reference
5 5 Plunger 316.25831 316.24296
5 5 Fluid-End Section 316.25832 316.24951
5 5 Cylinder Cover 316.25837 316.2407
5 5 Packing Nut 316.25838 316.2437
5, 6 5, 6 Valve, No. 5 316.25833 316.24027
5, 6 5, 6 Retainer, GD Bushing 316.25834 316.24043
5, 6 5, 6 Retainer, Cover 316.25835 316.2502
5, 6 5, 6 Discharge Cover 316.25836 316.24044
5, 6 5, 6 Wiper Sleeve 316.25839 316.2438
5, 6 5, 6 S and S Retainer 316.27266
6 6 Plunger 316.26955 316.25162
6 6 Fluid-End Section 316.26954 316.27951
6 6 Retainer Cover 316.25835 316.2502
6 6 Cylinder Cover 316.26953 316.2507
6 6 Wiper Sleeve 316.26952 316.2738
6 6 Packing Nut 316.26951 316.2737

7-112 HT-400 Pump Maintenance and Repair Manual June 1997

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