Professional Documents
Culture Documents
349-355, 1995
Pergamon 0043-1354(94)E0102-C ElsevierScienceLtd. Printedin Great Britain
Al~tract--The specific methanogenic activity test (SMA) was used to determine a suitable organic loading
rate during the start-up phase of a crossflow ultrafiltration membrane anaerobic reactor system
(CUMAR). The SMA test was immediately carried out after seeding the reactor with sludge taken from
a municipal wastewater treatment plant digester in order to determine the most acceptable initial organic
loading rate. The initial test results during the first week showed that the acetoclastic capacity of the
reactor sludge, at an organic loading rate (OLR) of 1 kg COD/m3 • d, was found to be low which resulted
in a very poor COD removal et~ciency, i.e. 14%. Therefore the OLR was maintained at approximately
0.7 kg COD/m 3. d in the next two weeks of operation resulting in the COD removal et~ciency of over
65% in the effluent. Based upon the SMA tests results, the OLRs were either increased or decreased in
order to improve performance of the system and to achieve stable conditions which further resulted in
an excellent organic matter removal, i.e. over 98% COD and almost 100% BOD removal at an OLR of
over 1 kg COD/m3. d. At this point the ratio of actual methane production (AMP) rate of the CUMAR
system to potential methane production (PMP) rate determined from the SMA test was 0.45, which
ensured that the CUMAR system could be loaded at higher organic loading rates for the remainder of
the operating period.
Key words--anaerobic contact digester, specific methanogenic activity test, crossflow ultrafiltration,
brewery wastewater
349
350 O. INCE et al.
Gas meter
Motor
pH Controller
Level Controller
Alkali (to feed pump)
Pump
Ultrafiltration
Pressure
Pump
Probe Pressure
Feed
Heater
Cooler Reeireulation Permeate
Pump
1.0 20-
11~0mlgl~.ate] ,,
0.s- ~ 10-
g
"~ 5-
of I kg COD/m 3. d corresponding to an F/M ratio of sludge was doubled while the PMP rate obtained
approximately 0.11 kg COD/kg VSS. d. A specific from the SMA test was found to have increased
methanogenic activity (SMA) test was immediately approx. 2.5 times its previous value (on day 12). This
carried out and the results obtained from both yielded an AMP/PMP ratio of 0.6. The TVFAs in
the reactor and the SMA test, as shown in Fig. 5, the permeate decreased to 40 mg/1 while the COD
indicated that the actual methane production (AMP) removal efficiency of the system improved to over
rate of the reactor sludge was very low, i.e. 1 ml 65% in the reactor and 77% in the permeate towards
CH4/g VSS • d, but was 90% of the potential methane the end of 3 weeks operation.
production (PMP) rate at this OLR. The TVFAs in According to the results obtained in the 3rd week
the effluent immediately increased to over 1600 mg/l it was assumed that the C U M A R system could be
after 3 days operation. The soluble COD removal loaded at higher OLRs. It was then decided to double
efficiencies were found to be 14% in the reactor the OLR to 1.5 kg COD/m 3. d on day 30. Both the
and 21% in the membrane permeate respectively AMP and the PMP rates were significantly increased
whilst the methane content of biogas produced in the to 24ml CH4/g V S S . d and 32ml CH4/g V S S . d
digester reached only 10% by the end of 1st weeks' respectively at this OLR yielding an AMP/PMP ratio
operation. of 0.76. However, the TVFAs and the COD concen-
The OLR was therefore maintained at approxi- trations in the reactor showed a sharp increase to 860
mately 0.7 kg COD/m 3. d in the 2nd week of oper- and 1360mg/1 respectively. This was thought to be
ation since an acclimatization period was necessary due to the increase in AMP/PMP ratio indicating that
for the biomass in the digester for the new waste- the system was operating near its maximum load
water and the different reactor configuration. On day (76%) leading to the conclusion that further increases
12, the results showed that both the A M P and the in OLR would probably have resulted in a sharp
PMP rates noticeably increased to approximately 6 increase in TVFAs in the digester causing a signifi-
and 7.5 ml CH4/g VSS" d respectively yielding an cant decrease in the COD removal efficiency of
AMP/PMP ratio of 0.8. The TVFAs decreased to the system or even system failure. In other words the
700 mg/l while COD removal efflciencies of 50% in amount of acetoclastic methanogenic bacteria in
the reactor and 65% in the permeate were achieved the digester was not sufficient to consume the COD
at this OLR. The methane content of biogas pro- load. The SMA results obtained on day 32 are shown
duced in the digester increased to 15%. The 2nd week in Fig. 8.
SMA test results are given in Fig. 6. On day 32, the OLR was, therefore, decreased to
The same OLR was maintained during the 1 kg COD/m 3 • d and maintained at the same level for
3rd week operation due to the high TVFAs in the the next 2 weeks (until day 46) after which the system
permeate and the low COD removal efficiency of performed very well, i.e. a COD removal efficiency of
the system. The 3rd week results, as shown in Fig. 7 96% in the digester and 98% in the permeate. The
(on day 21), showed that the AMP rate of the digester TVFAs in the permeate were found to be less than
35
4-
14,
Fig. 6. Plot of specific methanogenic activity at an organic Fig. 8. Plot of specific methanogenic activity at an organic
loading rate of 0.7 kg COD/m 3. d (on day 12). loading rate of 1.5 kg COD/m 3. d (on day 32).
Methanogenic activity test and organic loading rate 353
54- 3 90
Fig. 9. Plot of specific methanogenic activity at an organic Fig. 11. Plot of organic loading rate (OLR) and methane
loading rate of 1 kg COD/m 3. d (on day 42). content of biogas produced in the reactor against operating
time of CUMAR system.
15 mg/l while the methane content of the biogas dehydrogenic activity and specific methanogenic
produced in the digester reached 79% with a methane activity (SMA) under controlled conditions.
yield of approximately 0.36 m 3 CH4/kg COD ..... ~ at Use of the MPN counting technique for
this OLR. The A M P rate of the digester sludge had enumeration of the various sub-populations present
not changed significantly but the increase in the in anaerobic sludge is not a practical proposition
quantity of biomass in the digester had increased the due to the long doubling times, the strict anaerobic
COD removal efficiency of the system. The PMP rate, conditions required and the difficulty experienced
as shown in Fig. 9, significantly increased to 50 ml in cultivating some of the species involved. Conse-
CH4/g VSS. d yielding an AMP/PMP rate of 0.45. quently, interest has focused on alternative methods
From this ratio it may be seen that only 45% of the based either on the quantification of specific molecu-
acetoclastic methanogenic capacity of the digester lar components exclusively associated with certain
sludge was used towards the end of the start-up trophic groups or on a determination of the specific
period, in other words a high acetoclastic biological activity of key reference groups (Colleran
methanogenic capacity had been established in the et al., 1992).
digester. The overall performance of the C U M A R Since coenzyme F420 is known to be exclusively
system can be seen in Figs 10-11. As can be seen present in methanogenic species (Cheeseman et al.,
from Fig. 11 acclimatization of the digester sludge 1972; Keltjens and Vogels, 1981), its quantification
was completed after 40 days operation followed by as an index of the specific methanogenic activity of
exponential increases in OLR (Ince et al., 1993). sludges was suggested by Delafontaine et aL (1979).
However, due to the variability in F4~0 content of
DISCUSSION different methanogens and the effect of environmen-
tal conditions on the F420 level in individual species,
An acceptable removal of organic matter in an it has not proved possible to use F420 determination
anaerobic reactor depends upon the presence of an as a reliable index of potential methanogenic activity
adequate level of methanogenic activity in which (Dolfing and Mulder, 1985; Reynolds and Colleran,
the methanogens are involved in the conversion of 1987). More meaningful data for the prediction of
volatile fatty acids to end products such as carbon methanogenic activity may be obtained by extraction
dioxide and methane. It is therefore, necessary to and separate quantification of individual F420types or
monitor any changes in the numbers or activities other unique cofactors and coenzymes (Gorris and
of the methanogenic bacteria in the digester using van der Drift, 1986a, b) but the techniques employed
such available techniques as microscopic count, are too complex for routine analysis (Colleran et al.,
most probable number (MPN), ATP, coenzyme F420, 1992).
The SMA technique is more rapid and reliable than
the other tests. In this study, therefore, it was decided
100 0.8
to use the SMA technique in order to determine the
methane production capacity of the C U M A R system,
~75- •0.6 i thus allowing suitable OLRs to be applied.
]--o--- COD,,.~I I The potential methane production (PMP) rates
50- • 0.4 ~
E I....-.~-w,v^~im~ I obtained from the SMA tests were used as a guideline
r~
to compare the actual methane production (AMP)
25- • 0.2 ~
-d
>
rates obtained in the C U M A R system at various
organic loading rates. It should be noted, however,
~ 7 - . ~ . . ~ ..........~,,~........
:0 2'0 3'o 40 so 6o 7o that the SMA test only measures the methane pro-
Time (days) duction from acetic acid, generally referred to as
the acetoclastic methanogenic activity and does not
Fig. 10. Plot of COD removal efficiency and volatile fatty
acids/alkalinity ratio against operating time of CUMAR include methane produced by hydrogen utilizing
system. methanogenic bacteria. The AMP rates in the
354 O. INCEet al.
C U M A R system were corrected by a multiplying (Ince et al., 1993) provided an SMA test is carried
factor of 0.70 since approximately 70% of the out before an increase in OLR applied since the
methane formed during the anaerobic digestion of a additional permissible OLR can be determined by
complex substrate results from acetic acid. this technique.
A set of substrate concentrations was used in order During the start-up period the MLVSS concen-
to enable the maximum activity to be determined at tration in the digester increased from approximately
which food would not be rate limiting during SMA 8500mg/l to over 10,000mg/l which resulted in
tests. The most favourable substrate concentrations an increase in the MLVSS/MLSS ratio of 5%.
were found to be in the range 1000-4000mg/1 (as The alkalinity added (as NaHCO3) to the feed
acetic acid). Similar results were also reported by was proportionally decreased from 3000mg/l (as
James et al. (1990) and Monteggia (1991). CaCO3) to 1500 mg/1 as the COD removal efficiency
At the beginning of the start-up an SMA test was of the system increased throughout the start-up
carried out in order to determine the most acceptable period. However, the alkali requirement was con-
initial organic loading rate. According to the previous trolled automatically, based on continuous measure-
SMA test results further increases in organic loading ments of the pH of the digester sludge using a pH
rate were applied during the start-up and the steady- meter and controller in order to ensure satisfactory
state operations of the C U M A R system. The SMA environmental conditions for the methanogenic
result obtained at the end of the start-up period is bacteria and to maintain the same pH range in the
given in Table 2 along with the other values reported digester.
by Valcke and Verstraete (1983). In their study
different anaerobic sludges were used in an upflow
anaerobic sludge blanket (UASB) reactor treating CONCLUSIONS
wastewater from a flax retting industry during the
start-up period. As can be seen from Table 2 the Results obtained from this study showed that
potential methane production rate of 50ml CHa/g the use of the SMA test compared to conventional
VSS. d obtained from this study was lower than parameters is its ability to predict OLRs which could
those reported values. This could be explained due to be applied to the anaerobic digestion reactors.
the different amounts of methanogenic population During start-up period the AMP/PMP ratio of
retained in the anaerobic reactors. less than 0.6 was found to be satisfactory in order to
The maximum potential methane production rate run the system efficiently in terms of COD removal
of enriched cultures cultivated on acetate has been and methane yield. The maximum SMA of the
reported to be approximately 1000 ml CH4/g VSS. d reactor sludge from the C U M A R system was 50 ml
(Valcke and Verstraete, 1983) if all the biomass CH4/g" V S S . d at an AMP/PMP ratio of 0.45 at
(measured as VSS) consists of acetoclastic methano- which point the system performed very well with over
gens. In this study the acetoclastic methanogens 98% COD and almost 100% BOD removal efficien-
constituted 5% of the VSS of the digester sludge from cies. On the other hand, an AMP rate of between
the C U M A R whilst that was found to be 9.9-10.3% 60 and 100% of the PMP rate resulted in low COD
of the VSS of the sludge obtained from their study. removal efficiencies with high TVFA concentrations
This could be due mainly to the high recirculations in the effluent.
of the digester contents of the C U M A R system, use The SMA tests were also carried out in the mem-
of a different type of feed and seed and the reactor brane permeate and the results showed that there was
configurations. However, this system performed very almost no acetoclastic methanogenic activity loss in
well, achieving over 98% COD removal efficiency. the effluent of the C U M A R system which resulted in
The ratio of the AMP rate of the C U M A R system to an increase in the stability of the system during the
the PMP rate determined by the SMA test was found operation.
to be 0.45 which ensured that the C U M A R system As a result, the SMA test can be used as a reliable
could be loaded at higher organic loading rates method for the determination of potential loading
without having any adverse effects on its performance capacity of anaerobic digestion reactors.
Methanogenic activity test and organic loading rate 355