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contribution of the National Institute of Standards and Technology; not
subject to copyright in the United States. Figure 1. The ASME B89.4.19 Standard.
PerMIS’08, August 19–21, 2008, Gaithersburg, MD, USA.
Copyright 2008 ACM 978-1-60558-293-1…$5.00.
2.1 Ranging Tests retro-reflector is used for the tracker under test while the other is
Ranging tests assess the distance (or displacement) measurement used for the reference interferometer on the other end of the rail.
capability of the instrument. The ranging system (an The expanded uncertainty (k = 2) of reference length L is U(L) =
interferometer or an absolute distance measurement (ADM) 5 μm + 0.3 × 10-6L.
system) establishes the unit of length and is therefore a critical The length measurement and two-face system tests are performed
component of the system. The tests as described in the Standard in the large-scale laboratory. Currently, the reference length for
require the tracker to measure several calibrated lengths aligned the length measurement tests is realized using the laser-rail and
along the line-of-sight of the tracker. The reference lengths carriage system (LARCS) [3] (see Figure 3). The LARCS
employed may be calibrated artifacts, realized by free standing (different from the 60 m laser-rail facility used for range
targets, or a laser-rail system. calibration) employs a reference interferometer mounted on a rail
(about 3 m long) that can be oriented in different ways
2.2 Length Measurement System Tests (horizontal, vertical, inclined) to meet the B89.4.19 requirements.
The length measurement system tests are similar to volumetric A carriage with two retro-reflectors rides on the rail. The tracker
length tests on Cartesian CMMs. A calibrated reference length is uses one retro-reflector while the reference interferometer utilizes
placed at different positions and orientations in the measurement the other. The expanded uncertainty (k = 2) of a nominal
volume and is measured by the tracker. The error in the measured reference length L is U(L) = 3.4 μm + 0.5 × 10-6 L for the LARCS
length is compared against the MPE to determine conformance to system. We are now evaluating different artifacts that may be
specification. There are several sources of mechanical and optical used as the reference length instead of the LARCS system [4].
misalignments within the construction of a tracker that produce
systematic errors in the measured angle and range readings and Carriage with
therefore in measured lengths. The length measurement system targets
Laser tracker
tests are designed to be sensitive to these misalignments. Again,
the reference lengths employed may be calibrated artifacts,
realized by free standing targets, or a laser-rail system.
0.05
Error (μm)
0 Run #1
Run #2
−0.05 Run #3
MPE
−0.1
0 20 40 60
Distance (m)
Figure 2. The NIST 60 m laser rail facility viewed Figure 4. Ranging test results for Tracker A.
from the tracker under test end; note the movable
carriage with retroreflector.
We present the results from the length measurement and two-face Tests 5 through 8 are the two-face measurements at the near
system tests for three trackers in Figures 5, 6, 7, 8, 9, and 10. position (1 m) with the target at tracker height for four
orientations of the tracker. Tests 9 through 12 are the two-face
The length measurement system test charts (Figures 5, 7, and 9)
measurements at the near position (1 m) with the target at twice
may be interpreted as follows. The 35 length tests are in the order
the tracker height for four orientations of the tracker (0°, 90°,
in which they appear in the Standard. Test 1 is the horizontal
180° and 270°).
length measurement at the near position (1 m away, azimuthal
angle of 0°). Tests 2 through 5 are the horizontal length Tests 13 through 24 are a repetition of tests 1 through 12 but with
measurements at four orientations of the tracker (0°, 90°, 180° the tracker 3 m away from the target. Tests 25 through 36 are a
and 270°) at the 3 m distance. repetition of tests 1 through 12 but with the tracker 6 m away
from the target. We discuss the tracker performance evaluation
Tests 6 through 9 are the horizontal length measurements at four results next.
orientations of the tracker at the 6 m distance. Tests 10 through 17
are the vertical length measurements. Tests 18 through 25 are the
right diagonal length measurements and tests 26 through 33 are 4.1 Tracker A
the left diagonal length measurements. Tests 34 and 35 are the Tracker A (see Figures 5 and 6) clearly meets the manufacture’s
user-defined positions. specification for length measurement and two-face system tests.
The error in the measurement of a calibrated 2.3 m length placed
The two-face charts (Figures 6, 8, and 10) may be interpreted as 6 m away from the tracker was less than 25 μm, well under the
follows. The 36 two-face tests are in the order in which they manufacturer’s specification of 100 μm. Small two-face errors,
appear in the Standard. Therefore, tests 1 through 4 are the two-
under 50 μm, for this tracker indicate that most of its geometric
face measurements at the near position (1 m) with the target on
errors have been properly compensated.
the floor for four orientations of the tracker (0°, 90°, 180° and
270°).
100
Run 1
Run 2
180
270
180
270
180
270
180
270
180
270
180
270
180
270
180
270
90
90
90
90
90
90
90
90
50
0
0
Run 3
(a) MPE
Error (μm)
User Defined 1
User Defined 2
−50
Hor Min
Hor 3m
Hor 6m
Ver 3m
Ver 6m
RD 3m
RD 6m
LD 3m
LD 6m
−100
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
Test # (In the order in which they appear in the Standard)
Figure 5. Length measurement system test results for Tracker A.
180
180
270
180
270
180
270
180
270
180
270
180
270
180
270
180
270
180
270
160
90
90
90
90
90
90
90
90
90
0
140
Run 1
120 (b)
Run 2
Error (μm)
100
Run 3
80 MPE
60
1m, High
3m, High
6m, High
1m, Med
3m, Med
6m, Med
1m, Low
3m, Low
6m, Low
40
20
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
Test # (In the order in which they appear in the Standard)
Figure 6. Two-face system test results for Tracker A.
4.2 Tracker B therefore provide an estimate of the eccentricity. However, it
Figures 7 and 8 show the results of length measurement and two- turns out that when the two-face error, which is a convolved
face system tests for Tracker B. This tracker appears to have distance from horizontal and vertical angle error, is isolated into
satisfactory length measurement performance, but demonstrates its constituent angle errors, the periodicity is in the vertical angle
large two-face errors. error. The vertical angle encoder has no functional relationship
with the horizontal angle and therefore, the periodicity does not
Notice that the two-face error (Figure 8) demonstrates periodicity appear to be due to a geometric misalignment. The observed
that is a function of the azimuth. In addition, the average two-face periodicity may be the result of stressing and relaxation of tension
error (approximately 1.2 mm in Figure 8) does not change with in cables within the tracker, or other such causes that are not
distance of the target from the tracker. The average two-face error considered in a geometric error model.
with increasing distance may arise from an offset in the beam
from its ideal position (Tracker B does not have a beam steering Although Tracker B did have large two-face errors, the B89.4.19
mirror. Rather, the source is located directly in the head). Such an length measurement system test results (Figure 7) do not seem to
offset will result in decreasing error in the measured angle farther be adversely affected by the large beam offsets. A careful
away from the tracker; consequently, the two-face error will be consideration of the beam offset misalignment reveals that this
independent of range. term does not impact symmetrically placed lengths with respect to
the tracker because the error at ends of the reference length cancel
An explanation for the periodicity in the measured two-face data each other. Almost every B89.4.19 position is symmetrically
involves some subtlety. An eccentricity in the horizontal angle placed with respect to the tracker. Asymmetrically positioned
encoder will result in two-face errors showing periodicity that is a lengths will demonstrate large errors and may be used as the user-
function of the azimuth. A least-squares fit of the data will defined positions during the test.
200 Run 1
180
270
180
270
180
270
180
270
180
270
180
270
180
270
180
270
Run 2
90
90
90
90
90
90
90
90
150
0
0
Run 3
100 (a)
MPE
50
Error (μm)
User Defined 1
User Defined 2
−50
Hor Min
Hor 3m
Hor 6m
Ver 3m
Ver 6m
−100
RD 3m
RD 6m
LD 3m
LD 6m
−150
−200
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
Test # (In the order in which
Testthey
# appear in the Standard)
Figure 7. Length measurement system test results for Tracker B.
2000
180
270
180
270
180
270
180
270
180
270
180
270
180
270
180
270
180
270
90
90
90
90
90
90
90
90
90
0
1500 (b)
Error (μm)
1000 Run 1
Run 2
1m, High
3m, High
6m, High
1m, Med
3m, Med
6m, Med
1m, Low
3m, Low
6m, Low
Run 3
500 MPE
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
Test # (In the order in which
Testthey
# appear in the Standard)
Figure 8. Two-face system test results for Tracker B.
Several interesting points raised in this section are worth mirror directs the beam to the target. Therefore, any tilt in the
summarizing: beam will also be a function of the azimuth. A least-squares best-
• Large length measurement or two-face system test errors fit may be performed to determine the magnitude of the
typically suggest that geometric misalignments have not eccentricity and tilt.
been properly compensated.
The two-face error (Figure 10) shows increasing error farther
• Two-face errors as reported in the B89.4.19 Standard are the
away from the tracker. A tilt in the beam as it emerges from the
convolved errors in both the horizontal and vertical angles,
source will produce a constant angle error that when amplified by
and scaled by the range. Raw horizontal and vertical angle
the range results in larger two-face error farther away from the
errors from a two-face test contain more diagnostic
tracker. We do not have the manufacturer’s specification for two-
information.
face error for this tracker. The errors in Figure 10 are comparable
• The purpose of extracting the magnitude of physical to those of Tracker A and may therefore be acceptable, but
misalignments from B89.4.19 tests is to estimate the error in nevertheless, there is evidence of improper compensation for
other length measurements made within the work volume of geometric errors.
the tracker.
In this section, we have suggested that the B89.4.19 test results
may be employed in a diagnostic mode where physical
4.3 Tracker C misalignments are determined. A geometric error model is
Tracker C shows large errors in the length measurement system
required for this purpose. Error models are also useful in
tests. The periodicity of the errors for Tracker C (Figure 9) may
performing sensitivity analysis where the sensitivity of any given
be the result of an eccentricity in the horizontal angle encoder, as
test to any geometric misalignment is determined through
well as a tilt in the beam as it emerges from its source. This
numerical simulation. We describe sensitivity analysis next.
tracker has the source located in the base and a beam steering
300
Run 1
180
270
180
270
180
270
180
270
180
270
180
270
180
270
180
270
90
90
90
90
90
90
90
90
0
0
200 Run 2
(a) Run 3
100 MPE
Error (μm)
User Defined 1
User Defined 2
−100
Hor Min
Hor 3m
Hor 6m
Ver 3m
Ver 6m
RD 3m
RD 6m
LD 3m
−200 LD 6m
−300
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
Test # (In the order in which
Testthey
# appear in the Standard)
Figure 9. Length measurement system test results for Tracker C.
300
4.4
180
270
180
270
180
270
180
270
180
270
180
270
180
270
180
270
180
270
90
90
90
90
90
90
90
90
90
0
250
1m, High
3m, High
6m, High
1m, Med
3m, Med
6m, Med
1m, Low
3m, Low
6m, Low
200
Error (μm)
150
n A Rm
Rc − Rm = ΔRm = ∑ xiui ( Rm, Hm,Vm) x1m
i =1
n x1t Hm
T
Hc − Hm = ΔHm = ∑ xi vi ( Rm, Hm,Vm) (2) O
Y
i =1
N
n
Vc − Vm = ΔVm = ∑ xi wi (Rm, Hm,Vm) X
i =1