IGS.

net RFID system

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 I help to
resolve the
I’m the workshop production line
traffic inspector imbalance
Supermarket

Cutting

Finished
Goods

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 Standardized tasks
 Standard allowed minutes (SAM) by jobs
 Standardize workflow process by style

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 If the progress behind the
schedule, system
Production data via RFID recalculate and alert in
system auto update to the the schedule, users can
schedule, if progress on split the exceed bar to
time will show other line www.ipchk.com
 Generate identity for each bundle
◦ Production order, color, size, part and lots
 Each bundle of garment is tied with a RFID
tag
 Throughout the whole production process

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 Bundle flow to piece flow
◦ Cutting /embroidery /printing /parts making
->12 pieces/bundle
◦ Assembling to Finished Products
->1 pieces
◦ RFID Washing tag

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 Workers are required to swipe these RFID
tickets at the completion of their work.
 The data is immediately sent to MES.

RFID
Tag

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 Endline FQC
◦ 7” RFID tablet
◦ Capture the rework object, defects
reason
 Inline IPQCQC
◦ Roving and conduct ramdom
check in the line
◦ Can update traffic light by scoring
on each workstation automatically

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  BLUE: Bi-directional Communication
◦ At worker level, the worker initiates “Call” to his/her
supervisor and may be counted as NPT.
 Machine breakdown,
 Lack of materials
 Recess
 User’s customized reason

Workers Line
Supervisor / Mechanics
/ Water spiders

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  Transcend the communication barrier,
◦ Races, Cultures, Languages, Education, and
Experiences,
 Grounded on a trivial concept amongst all
levels within an enterprise.
Assistance
Immediate

Attention
Required

Normal
Status
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Auto scoring
system alert for:

2 side
LED
light
with 4
colors
auto
change

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  “Kanban” shows
◦ Quality Control information,
◦ Line efficiency,
◦ Worker efficiencies,
◦ Production status

with appropriate signal light up as alerts

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 Management information are pushed and
pulled to the Android device for management
decision

Manager

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 Specification OS Location
Xeon 3.0 or above /RAM Windows Server
64GB or above /2TB or 2008 64 bit or
IGS.net
Server above RAID 10 above

Xeon 3.0 or above /RAM Windows Server Server Room

64GB or above /2TB or 2008 64 bit or
PMS above RAID 10 above
(First 100 units can
Server
Local
LAN combine with IGS.net
Server)
GT GT GT GT P4 3.0 or above /RAM Windows 7 or
Host Host Host Host
8GB or above /Harddisk above (exclude
500GB or above / 2 LAN Win 8)
card
(Standard PC config for
every 250 GTeX)
TP-Link 941-N Wifi 2.4GHz
GTeX Router Production
- Every 25 GTeX connect
subnet

to one wifi router

- Can use advance
model for up to 60
units connectivity
GteX card reader
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 EnGenius ECB600

Support WEP
2.4G
Distance up to 60 Meter
Can reduce interfere between routers in
13 channels

 http://www.engeniustech.com.sg/ecb600-6

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 Hong Kong Office
Cambodia Office
IGS.net Database

VPN

Non cabling distance

need a separate PMS
Factory 1 Vietnam Office Server

IGS.net Database
PMS Server
GT Host+

GT Host+
Factory 2
Factory 2
Factory 1 PMS Server
PMS Server
GT Host+

GT Host+ GT Host+ GT Host+

Factory 2 www.ipchk.com
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 Data rooted from the Cutting / WIP / Finished
Goods
 Traceable operations: costing, people,
machines, timing, locations etc.
 Consistent directives among all levels
 Prevent duplicate input
 Reduce redundancy

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 Seamlessly integrated into production
workflow
 Reduce non-productive time of recording
data
 Enormous production data collected
inadvertently
Daily Production 10000 PCS,50 Jobs per Styles
833 Bundles, 6 Major Parts
125,000 transactions for bundle flow
250,000 transactions for piece flow
Daily transactions reach 375,000
Monthly transactions reach 11,250,000
estimation based a SME factory only
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 Real-time interactive with all departments in
the production, pull the schedule, proactively
alert the conflicts, automate the management
decisions

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 It is remarkable of the road traffic light
system has been proven to reduce the road
accident rate.
 Trapped and alerted instantly
◦ Reduce wastes of non-productive working time,
◦ Materials wastage in work-in-progress

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 Improvement of efficiencies and quality are
realized.
 Workers are able to aware of their
performance by keeping themselves at green
light.
 Yellow is proactive signal.
 Mistakes are halted at where they start
 Immediate remedial action is taken.

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 The GTeX machines interact with the workers
 Good signal will encourage workers to work
better
 Workers feel comfortable
◦ Automated piece rate calculation and
◦ Transparency of management policy
 Improve labor relationship

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 Web based system
 Unicode support multi-language
 User friendly
 32 years continuous innovative in the
industry

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 Manufacturing plants
 Machineries
 Human resources

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 Based on RFID EM4100 chip
 Low frequency chip at 125kHz.
 Low cost product
 Recyclable keeping the environment
greener.

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RF Ticketing in Garment Production Software Development Enterprise in
Patent Number: HK1056090 Guangzhou, China

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 ® PMS
Wholly owns the
intellectual property
rights including
•software
•hardware
•firmware
•PCB schemas
•PCB circuits

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 Breathe life into Lean production
 Empower factories to stay competitive in
nowadays harsh economics environments

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