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Desalination 236 (2009) 208–215

A comparative study of microfiltration and ultrafiltration


of activated sludge-lagoon effluent

T. Nguyen, L. Fan, F.A. Roddick*, J.L. Harris


School of Civil, Environmental and Chemical Engineering, RMIT University,
GPO Box 2476V, Melbourne, Australia 3001
email: felicity.roddick@rmit.edu.au
Received 30 June 2007; revised accepted 7 October 2007

Abstract
Melbourne’s Western Treatment Plant is unusual in that it employs a sequential activated sludge-lagoon
(AS-lagoon) system to treat municipal wastewater. Reuse of the treated water is limited for some applications
due to salt content, and membrane pre-treatment prior to reverse osmosis is under consideration. The use of micro-
filtration (MF) and ultrafiltration (UF) for improving the quality of water prior to reverse osmosis was investi-
gated. The organic components of the feed water (AS-lagoon effluent), permeates and foulant layers were
characterised using three-dimensional excitation-emission-matrix (EEM) spectroscopy, attenuated total reflec-
tion-Fourier transform infrared spectroscopy (ATR-FTIR), dissolved organic carbon (DOC) determination, size
exclusion chromatography (SEC) and ultraviolet (UV) absorbance. DOC removal was 28% for UF and 2% for
MF. MF removed mostly non-UV absorbing molecules of AMW 40–70 kDa, whereas UF removed molecules
in this size range, a high proportion of which were UV-absorbing, as well as some organic compounds in the
3–8 kDa range, some of which were UV-absorbing. The organic compounds removed by UF had hydrophobic,
hydrophilic and transphilic character, and were shown to comprise humic-like matter, soluble microbial products
and protein-like extracellular matter. Fulvic-like matter largely passed through the UF membrane. ATR-FTIR
analysis of fouled MF and UF membranes showed that polysaccharides, polysaccharide-like compounds and pro-
teins were the prominent components in the fouling layer.
Keywords: Activated sludge; Lagoon; Microfiltration; Ultrafiltration; Organic fouling; Organic matter

*Corresponding author.

Presented at the International Membrane Science and Technology Conference, IMSTEC 07, 5–9 November 2007,
Sydney, Australia

0011-9164/09/$– See front matter # 2008 Elsevier B.V. All rights reserved.
doi:10.1016/j.desal.2007.10.069
T. Nguyen et al. / Desalination 236 (2009) 208–215 209

1. Introduction membrane can be due to organic, inorganic,


Western Treatment Plant (WTP) treats colloidal and biological matter. Fouling due to
approximately 52% of Melbourne’s sewage, a these components can occur simultaneously, and
total of approximately 485 million L/day, the components may interact in terms of
using a sequential activated sludge-lagoon mechanism [1], thus the overall process can be
(AS-lagoon) process. WTP employs two very complex and its mitigation requires careful
AS-lagoon systems in which sewage is treated evaluation and process development. NOM,
by passing through ponds and an activated sludge which is ubiquitous in natural waters, is one of
plant with anoxic and aeration zones where bio- the most recalcitrant among potential foulants
degradable matter is consumed by naturally- [2,3]. This is due to the heterogeneous nature
occurring bacteria. The biologically treated of NOM, which unlike other organic macromo-
effluent then passes through a clarifier and a lecules such as proteins [4], leads to different
chain of lagoons before it goes to the reuse chan- fouling mechanisms for different membrane
nel and is transferred to the head of the road sto- types [5]. Multivalent cations such as calcium
rage pond (HORS). Melbourne Water currently and magnesium can react with NOM to form
supplies recycled water from HORS for various metal–NOM complexes [6–8], changing the
on-site and off-site uses. Due to a number of electrokinetic properties of NOM [4] and result-
catchment issues, including industrial waste ing in flux decline due to the formation of a
input and saline aquifer infiltration, the effluent highly compacted fouling layer [6,9,10].
from HORS contains salt which limits the long The extracellular polymeric substances
term sustainable use of recycled water for some (EPS) produced by bacteria are considered to aid
applications, such as agriculture, in the region bioflocculation and enhance microbial attach-
without additional management practices. ment to the membrane surface by cross-linking
Pilot-scale membrane-based processes have and stabilizing the biofilm [11]. Speth et al.
been trialled on-site with the aim of removing [12] reported that fouling of membrane systems
salt from the lagoon effluent. These trials, which by EPS was mostly attributed to the deposition
utilised microfiltration (MF) or ultrafiltration of extracellular material in the cake layer.
(UF) as a pre-treatment prior to reverse osmosis Kimura et al. [13] demonstrated that polysac-
(RO), demonstrated that the product water was charide and polysaccharide-like organic matter
suitable for various applications including agri- caused irreversible fouling. Although the EPS
culture and domestic use. Since the effluent have been considered the major contributors to
from WTP contains algae and algal products the gel matrix responsible for the biofouling of
from the lagoon process, as well as some resi- membranes, there is recent evidence that the gel
dual products from the AS process, the resultant could also be produced from SMP in the influent
membrane fouling and permeate properties may water [14]. The SMP from the biological treat-
be more problematic and differ from that arising ment of wastewater have been shown to be
from separate AS and lagoon processes. among the most recalcitrant naturally occurring
Lagoon effluent contains particles, colloids, organic foulants of UF, NF and RO membranes
salts, natural organic matter (NOM) and soluble [15]. They form a sticky layer on the microbes
microbial products (SMP) derived from bio- which results in the cells adhering to the mem-
logical wastewater treatment processes, these brane surface, and each other, causing signifi-
constituents can adsorb and deposit on the mem- cant irreversible fouling.
brane surface. Consequently, fouling of the A wide variety of colloids is encountered in
wastewaters; they include corrosion products,
210 T. Nguyen et al. / Desalination 236 (2009) 208–215

silt and clay, biological debris, colloidal silica UV absorbance, total dissolved solids (TDS),
and sulfur, organic phosphates, and precipitated dissolved organic carbon (DOC) and filterability
iron and aluminium compounds from incom- through both MF and UF membranes. The phy-
plete pre-treatment. Yiantsios and Karabelas sical and chemical characteristics of the feed
[16] showed that colloid stability played a major water are shown in Table 1.
role in UF/RO membrane fouling and that stable
colloidal suspensions caused less membrane
fouling. 2.2. MF and UF filtration experiments
Effective pre-treatment is the first line of An Amicon 8050 stirred cell (effective mem-
defence in controlling membrane fouling and brane area of 13.4 cm2) was connected to a feed
assuring successful RO operation [17]. The use reservoir which was operated at a constant
of pre-treatment processes such as coagulation– pressure regulated using compressed nitrogen
flocculation, sand filtration, disinfection, ozona- gas and a magnetic stirrer speed of 430 rpm.
tion, flotation, activated carbon adsorption and The permeate flux was determined using a
other membrane processes such as MF and UF top-loading electronic balance with data logging
is important to guarantee good and consistent function connected to a computer. Millipore
performance of NF and RO systems [18]. Pre- membranes were used: PVDF discs with a nom-
treatment by MF or UF is more economically inal pore size of 0.22 mm were used for MF and
competitive than conventional methods [19]. The PES discs with an average molecular weight
objective of this study was to characterise the cut-off (NMWCO) of 100 kDa were used for
properties of the organic content of the product UF. Pore sizes and materials of these mem-
water from MF and UF of the AS-lagoon effluent branes were similar to those employed in the
from WTP to determine a suitable membrane pre- demonstration trials. The operating pressures for
treatment prior to RO treatment. MF and UF were 70 and 110 kPa, respectively.

2. Materials and methods 2.3. Characterisation of organic matter


2.1. Feed water Dissolved organic matter was separated into
As part of an extended sampling and moni- hydrophobic, hydrophilic, and transphilic frac-
toring program, treated water from the final tions using DAX-8 and XAD-4 polymeric
lagoons and storage pond (HORS) was collected
fortnightly for testing of MF and UF filterability. Table 1
The sample collected at HORS on 30 March Characteristics of AS-lagoon effluent
2007 was chosen for this study as its character-
istics and filterability were representative of the Parameters Values
samples collected during the monitoring period. pH 7.1
The sample was pre-screened (500 and 130 mm Turbidity (NTU) 2.3
mesh for MF and UF, respectively). After pre- Suspended solids (mg L1) 11
screening, the samples were stored at 4 C and Total dissolved solids (mg L1) 1200
warmed to room temperature immediately Dissolved organic carbon (mg L1) 12.6
before MF and UF experiments. Testing of sam- Total algal counts (cells mL1) 11,080
ples was conducted as soon as possible to mini- Electrical conductivity (ms cm1) 2100
Hardness, as CaCO3 (mg L1) 200
mise the effect of storage time. Parameters COD (mg L1) 40
measured included turbidity, pH, conductivity,
T. Nguyen et al. / Desalination 236 (2009) 208–215 211

resins. Samples were filtered (0.45 mm cellulose 3000

MF
acetate), acidified to pH 2 with 2 M HCl and 2500

Flux rate (L m–2 h–1)


UF
passed through DAX-8 and XAD-4 resins in 2000
sequence. Organic matter concentrations were
1500
determined using a Sievers 820 TOC analyser
and fraction contents were calculated from the 1000

difference in DOC concentration of column 500


effluents and original sample water.
0
Fluorescence measurements were conducted 0 50 100 150 200 250 300 350 400

Permeate volume (L m–2)


using a Perkin Elmer Luminescence Spectrometer
LS 50B and reported in arbitrary units (AU). Fig. 1. Flux rate for MF and UF of AS-lagoon effluent.
Excitation and emission wavelength ranges
were 200–600 nm. Raw water samples were was obtained. Thus in terms of permeate volume
membrane filtered (0.45 mm cellulose acetate) produced, MF would be more attractive than UF
to remove any suspended particulates. ATR- as a pre-treatment for RO.
FTIR analyses of the foulant layer on membrane
surfaces were conducted using a Perkin-Elmer
spectrometer over the wave number range of 3.2. DOC removal by MF and UF
650–4000 cm1. Absorbance of the samples at DOC removal by MF and UF was 2% and
254 nm (UVA) was measured using a Unicam 28%, respectively. The organic fractions of the
UV/Vis spectrophotometer. feed water, MF and UF permeates are shown
The molecular weight distribution of dis- in Fig. 2. The hydrophobic fraction (HPO) was
solved organics in the feed water and permeates the most abundant fraction in all three samples
was determined using size exclusion chromato- (more than 50%), the transphilic (TPI) and
graphy with UV detection (SEC-UV) and DOC hydrophilic (HPI) fractions being present in
detection (SEC-DOC). The SEC analyses were approximately similar proportions. As little DOC
carried out at Curtin Water Quality Research was removed by MF, although there appeared to
Centre, Curtin University, Western Australia. be greatest removal of the HPI fraction, no firm
conclusions can drawn regarding the relative
removals of the fractions when experimental
3. Results and discussion
3.1. MF and UF filterability of the AS-lagoon 14

effluent 12 AS-lagoon effluent


MF permeate
Typical curves of flux rate versus permeate 10 UF permeate
DOC (mg L–1)

volume for MF and UF of AS-lagoon effluent are 8


shown in Fig. 1. The MF flux rapidly declined 6
and reached the final flux of 40 L m2 h1 (the
4
desired operating flux rate of the pilot-scale
demonstration plant at WTP) at permeate 2

volume of 466 mL, equivalent to 348 L m2. 0


Total HPO TPI HPI
Rapid initial flux decline also occurred for UF,
a permeate volume of 50 mL (equivalent to Fig. 2. Organic fractions of AS-lagoon effluent and MF
182 L m2) on reaching the desired flux rate and UF permeates.
212 T. Nguyen et al. / Desalination 236 (2009) 208–215

Table 2 (SMP), peak III contains humic-like fluoro-


Removal of organic fractions by MF and UF phores [20] and peak IV is associated with more
fulvic-like material [21]. The intensity of all
Removal (%) peaks in the MF permeate was not significantly
MF UF
different from that of the feed, consistent with
the removal of 2% of organic matter (as DOC)
HPO 2 37 by MF. However, there was a marked reduction
TPI <1 11 in intensity of peaks I, II, III in the UF permeate
HPI 5 25 demonstrating that significant amounts of pro-
tein-like extracellular organic matter, SMP and
error is taken into account (Table 2). For UF, the humic-like fluorophores were removed by the
bulk of the DOC retained on the filter belonged UF membrane.
to the HPO (humic substances) fraction, fol-
lowed by the HPI (polysaccharides) fraction and
then the TPI fraction. 3.4. Characterisation of the feed and the
permeate by SEC-UV and SEC-DOC
SEC-UV and SEC-DOC chromatograms of
3.3. Characterisation of the feed and the the feed water, MF and UF permeates are shown
permeate by fluorescence in Fig. 4a and b. The molecular weight distribu-
Excitation-emission matrix (EEM) spectra of tions of the UV-absorbing components of the
the feed water, MF and UF permeates are shown feed and MF permeate were very similar, with
in Fig. 3. Four regions of high fluorescence only a slight reduction for MF in the apparent
intensity were observed: peak I at 225/340– molecular weight (AMW) range greater than
350 nm; peak II at 280–285/340–350 nm, peak 60 kDa (Fig. 4a). For the UF permeate there was
III at 330–350/420–430 nm, and peak IV some reduction in the 3–8 kDa range and almost
(240–250/420–460 nm). Peak I is associated complete removal of UV-absorbing molecules
with protein-like extracellular organic matter in the 40–70 kDa range. This is consistent with
which contains aromatic amino acids, peak II the UVA and SUVA results (Table 3), the UVA
is attributed to soluble microbial products values demonstrating that molecules with

Fig. 3. EEM spectra of the feed, MF and UF permeates.


T. Nguyen et al. / Desalination 236 (2009) 208–215 213

20

18 (a) Feed

16 MF permeate
UV absorbance (arbitrary units) 14 UF permeate

12

10

0
100,000 10,000 1000 100
–2

Apparent molecular weight (Da)

1.2.E-09

(b) Feed
1.0.E-09
MF permeate
Detector response (arbitrary units)

8.0.E-10 UF permeate

6.0.E-10

4.0.E-10

2.0.E-10

0.0.E+00
100,000 10,000 1000 100

–2.0.E-10

Apparent molecular weight (Da)

Fig. 4. (a) SEC-UV and (b) SEC-DOC chromatograms for feed, MF permeate and UF permeate.

aromatic and conjugated character were more showing that proportionally more non-UV-
effectively removed by UF than MF (23% and absorbing molecules were removed by UF. Thus
17%, respectively), and the SUVA values both the MF and UF membranes allowed passage
of the lower AMW molecules which, according to
Table 3 Levine et al. [22], in biologically treated sewage
UV Absorbance (UVA) at 254 nm for feed water, MF effluent comprise mainly lower MW humic sub-
and UF permeates stances and proteins, chlorophyll and vitamins.
Although there was little change for UV-
Feed MF UF
absorbing molecules in the 40–70 kDa AMW
water permeate permeate
range for MF permeate (Fig. 4a), there was a
UVA (cm1) 0.345 0.285 0.265 marked reduction in DOC detector response
SUVA (L m1 mg1) 2.78 2.36 2.98 in this range (Fig. 4b), indicating that non-UV-
DOC (mg L1) 12.4 12.1 8.9 absorbing molecules in this size range
214 T. Nguyen et al. / Desalination 236 (2009) 208–215

110

100

90
Transmittance

80

70 Clean MF

MF of HORS

60 Clean UF

UF of HORS

50

40
500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500 3750 4000

Frequency (cm–1)

Fig. 5. ATR-FTIR spectra of the foulant layer on MF and UF membranes.

contributed to fouling of the MF membrane. The presence of peptide groups as found in proteins.
organic materials retained by the membranes Aliphatic CH2 adsorption bands are present at
in the 40–70 kDa range would be macromole- 2853 cm1, and a peak at 1720 cm1 is asso-
cules such as polysaccharides, higher MW humic ciated with carboxylic groups such as humic and
acids and proteins, nucleic acids and lipids [22]. fulvic acids. Overall, the major compounds
For UF, it is clear that molecules in the 40– detected in the fouling layers on both MF and
70 kDa AMW range, a large proportion of UF membranes were proteins and polysacchar-
which were UV-absorbing, contributed a signif- ides. This finding was consistent with that pre-
icant proportion of membrane fouling. viously reported [24] and supported by several
studies by other researchers [25–27].

3.5. Characterisation of the foulant layer by


ATR-FTIR 4. Conclusions
ATR-FTIR analysis of fouled MF and UF Comparison of MF and UF of AS-lagoon
membranes showed similar spectra for all effluent from Melbourne’s Western Treatment
samples (Fig. 5). The peaks at wave numbers Plant showed that MF is more attractive in terms
1640, 1540 and 1040 cm1 indicate that proteins, of greater water recovery. However, as it
polysaccharides and/or aminosugars were retained only a small proportion of the dissolved
possible foulants [23]. The peak near 1000– organic matter (approximately 2%) which con-
1120 cm1, associated with alcoholic C–O sisted of mostly non-UV-absorbing molecules
absorption, and a broad OH band around of AMW 40–70 kDa, its value as a pre-treatment
3400 cm1, indicate the presence of polysac- for RO is limited.
charide-like substances within the fouling layer. UF removed approximately 28% of the dis-
N–H peaks at 3300 and 1550 cm1, together solved organic matter, most of which was in the
with a peak at 1640 cm1 corresponding to a 40–70 kDa size range and a high proportion of
stretching vibration of a C¼O connected to which were UV-absorbing. UF also removed
primary and secondary amides, indicate the some organic compounds in the 3–8 kDa range,
T. Nguyen et al. / Desalination 236 (2009) 208–215 215

some of which were UV-absorbing. Rapid frac- [7] W. Wei and A.L. Zydney, Environ. Sci. Technol.,
tionation demonstrated that the organic matter 34 (2000) 5043–5050.
removed by UF contained significant propor- [8] L. Fan, J. Harris, F. Roddick and N. Booker, Water
Sci. Technol., Water Suppl., 2 (2002) 313–320.
tions of hydrophobic (eg., humic substances),
[9] W. Wei and A.L. Zydney, Desalination, 122
hydrophilic (eg., polysaccharides) and transphi- (1999) 63–76.
lic fractions, in that order. This was consistent [10] M. Kabsch-Korbutowicz, K. Majewska-Nowak and
with EEM data which showed that some T. Winnicki, Desalination, 126 (1999) 179–185.
humic-like materials, soluble microbial products [11] W.G. Characklis, In: W.G. Characklis and
and protein-like extracellular materials were K.C. Marshall (Eds.), Biofilms, Wiley, New York,
retained by the UF membrane, whilst fulvic-like 1990.
matter largely passed through the membrane. In [12] T.F. Speth, R.S.Summers and A.M. Gusses,
Environ. Sci. Technol., 32 (1998) 3612–3617.
accord with these results, ATR-FTIR showed
[13] K. Kimura, Y. Hane, Y. Watanabe, G. Amy and
that the major compounds in the fouling layers N. Ohkuma, Water Res., 38 (2004) 3431–3441.
on both MF and UF membranes were primarily [14] I.C. Escobar, E. Hoek, C.J. Gabelich, F. di Giano,
proteinaceous and polysaccharide-like in et al., J. AWWA, 97 (8) (2005) 79–89.
character. [15] C. Gabelich, T. Yun, B. Coffey and I.H. Suffet,
These results indicate that UF is preferable to Desalination, 154 (2003) 207–223.
MF as a pre-treatment for RO, and that further [16] S.G. Yiantsios and A.J. Karabelas, Desalination,
118 (1998) 143–152.
treatment of the AS-lagoon water is required to
[17] S.L. Kim, J.P. Chen, Y.P. Ting, Sep. Purif. Tech-
reduce the residual dissolved organic matter nol., 29 (2002) 171–179.
content before a successful RO process can be [18] G. Caper, L. Yilmaz and U. Yetis J. Hazard.
implemented. Mater. (2007) (Article in press), DOI: 10.1016/
j.jhazmat.2007.06.100.
[19] C.V. Vedavyasan, Desalination, 132 (2000)
345–347.
Acknowledgement [20] G.-P. Sheng and H.-Q. Yu, Water Res., 40 (2006)
1233–1239.
This project was supported by the Smart Water
[21] M.L. Nguyen, P. Westerhoff, L. Baker, Q. Hu,
Fund of Victoria (www.smartwater.com.au). M. Esparza-Soto and M. Sommerfeld, J. Environ.
Eng., 131 (2005) 1574–1582.
[22] A.D. Levine, G. Tchobanoglous and T.J. Asano,
Water Pollut. Control Fed., 57 (7) (1985)
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